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r er u ber MCUK970901C8
Service Manual
G450 ersonal Cellular Telephone an hel ortable Car Mount Kit Easy it Car Mount Kit Si ple Car Kit C A aptor
EB-G450
EB-HF501Z EB-HF450Z EB-KD500
EB-CD400A
ual Charger
EB-CR500
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This Service Manual is copyright an issue on the strict un erstan ing that it is not to be repro uce copie or isclose to any thir party either in hole or part ithout the prior ritten consent o Matsushita Co unication In ustrial UK Lt Every care has been taken to ensure that the contents o this anual give an accurate representation o the e uip ent o ever Matsushita Co unication In ustrial UK Lt accepts no responsibility or inaccuracies hich ay occur an reserves the right to ake changes to speci ication or esign ithout prior notice The in or ation containe in this anual an all rights in any esigns isclose therein are an re ain the e clusive property o Matsushita Co unication In ustrial UK Lt ther patents applying to aterial containe in this publication ULL C 8 ATE TS Co ents or correspon ence concerning this anual shoul be a resse to Custo er Support epart ent Matsushita Co unication In ustrial UK Lt Colthrop Thatcha erkshire RG19 4 E GLA 1997 Matsushita Co unication In ustrial UK Lt
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MCUK970901C8 Service Manual
TABLE OF CONTENTS
1 INTRODUCTION
11 12 13 urpose o this Manual Structure o the Manual Servicing Responsibilities 1-1 1-1 1-1
2
GENERAL DESCRIPTION
21 22 23 24 25 26 27 28 29 2 10 2 11 General an portable Main Kit an s ree Car Mount Kit Easy it Car Kit Si ple Car Kit C A aptor ol er Kit ual Charger an Carry Case attery acks C Car ocu entation 2-1 2-1 2-2 2-3 2-4 2-4 2-5 2-5 2-6 2-6 2-7
3
OPERATING INSTRUCTIONS
31 32 33 34 35 36 37 38 39 3 10 3 11 3 12 3 13 General LC isplay Location o Controls Concept o peration Alpha Entry eatures Menu Structure ublic Man Machine Inter ace MMI Troubleshooting Error Messages Security Co es GSM Services Supporte by C Car GSM et ork Co es an a es Glossary o Ter s 3-1 3-1 3-2 3-3 3-3 3-4 3-4 3-8 3-9 3-9 3-10 3-11 3-14
4
INSTALLATION GUIDE
41 42 43 44 General an s ree Car Mount Kit C A aptor Si ple Car Kit 4-1 4-1 4-6 4-6
5
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
51 52 53 54 General an portable Unit ual Charger an s ree Unit 5-1 5-2 5-6 5-8
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6
TECHNICAL SPECIFICATIONS
61 62 63 64 65 66 67 General an portable Unit an s ree Unit ual Charger AC A aptor C A aptor attery acks 6-1 6-1 6-5 6-5 6-6 6-6 6-7
7
TEST AND MEASUREMENT
71 72 73 74 75 76 77 Intro uction E ternal Testing Co plete Unit Test Setup Channel o Test Co an s A ust ent Mo e Lock Co e SIM ersonalisation 7-1 7-1 7-3 7-7 7-9 7-19 7-20
8
CIRCUIT DIAGRAMS
81 82 an hel Unit an s ree Unit 8-1 8-9
9
PCB LAYOUT DIAGRAMS
91 92 an hel Unit an s ree Unit 9-1 9-3
10
PARTS LIST
10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 an hel Unit an s ree Unit an hel Replace ent arts List an s ree Replace ent arts List rinte Material ual Charger C A aptor CMCIA ata Inter ace Car 10-1 10-2 10-3 10-13 10-20 10-20 10-20 10-20
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WARNINGS AND CAUTIONS
WARNING
The e uip ent escribe in this anual contains polarise capacitors utilising li ui electrolyte These evices are entirely sa e provi e that neither a short-circuit nor a reverse polarity connection is a e across the capacitor ter inals AILURE T SER E T IS AR I G C UL RESULT I AMAGE T T E E UI ME T R AT RST SSI LE I UR T ERS EL RESULTI G R M ELECTRIC S CK R T E A ECTE CA ACIT R E L I G E TREME CARE MUST E E ERCISE AT ALL TIMES E A LI G T ESE E ICES
Caution
The e uip ent escribe in this anual contains electrostatic sensitive evices ES s these evices i the appropriate han ling proce ure is not a here to a age can occur to
ESD Handling precautions:
A orking area here ES s ay be sa ely han le ithout un ue risk o a age ro electrostatic ischarge ust be available The area ust be e uippe as ollo s Working Surfaces - All orking sur aces ust have a issipative bench at SA E or use ith live e uip ent connecte via a 1M2 resistor usually built into the lea to a co on groun point Wrist Strap - A uick release skin contact evice ith a le ible cor hich has a built in sa ety resistor o bet een 5k2 an 1M2 shall be use The le ible cor ust be attache to a issipative earth point Containers - All containers an storage ust be o the con uctive type
Batteries
This e uip ent contains an internal battery in a ition to the e ternal battery packs These batteries are recyclable an shoul be ispose o in accor ance ith local legislation They ust not be incinerate or ispose o as or inary rubbish
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MCUK970901C8 Service Manual
INTRODUCTION
1
1.1
INTRODUCTION
Purpose of this Manual
This Service Manual contains the in or ation an proce ures re uire or installing operating an servicing the anasonic GSM ersonal Cellular Mobile Telephone syste operating on the GSM igital Cellular et ork
1.2
1 2 3
Structure of the Manual
The anual is structure to provi e service engineering personnel ith the ollo ing in or ation an proce ures General an technical in or ation - provi es a basic un erstan ing o the e uip ent kits an options together ith etaile in or ation or each o the a or co ponent parts Installation an operating in or ation - provi es instructions or unpacking installing an operating the e uip ent Servicing in or ation - provi es co plete instructions or the testing isasse bly repair an reasse bly o each a or co ponent part Step-by-step troubleshooting in or ation is given to enable the isolation an i enti ication o a al unction an thus eter ine hat corrective action shoul be taken The test in or ation enables veri ication o the integrity o the e uip ent a ter any re e ial action has been carrie out Illustrate parts list - provi e to enable the i enti ication o all e uip ent co ponents or the or ering o spare replace ent parts
4
1.3
Servicing Responsibilities
The proce ures escribe in this anual ust be per or e by uali ie service engineering personnel at an authorise service centre The service engineering personnel are responsible or ault iagnosis an repair o all e uip ent escribe in this anual
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GENERAL DESCRIPTION
2
2.1
GENERAL DESCRIPTION
General
This section provi es a general escription an kit co position etails or the GSM an portable Telephone syste an optional kits The GSM han portable ay be con igure as 1 2 3 4 an portable unit ehicle-po ere C a aptor han portable unit an s ree vehicle- ounte unit C a sen an receive via CMCIA Inter ace car
2.2
Handportable Main Kit
The han portable ain kit provi es a stan alone class 4 GSM telephone The plug-in SIM contains the subscriber an net ork in or ation necessary to operate the phone on a GSM net ork
2
1
3
Figure 1: an portable Main Unit Kit
450-0201
IDENTIFICATION NUMBER 1 2 3
DESCRIPTION Main unit attery A aptor perating instructions
PART NUMBER E -G450 E - S450 E -CA400 UK EU SA T See Section 2 11
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GENERAL DESCRIPTION
2.3
Handsfree Car Mount Kit
The an s ree Car Mount Kit enables the han portable to be ounte in a vehicle an to operate in han s ree oe The an s ree Unit contains a speaker ith separate volu e control Speech is via a icrophone ounte on the ashboar or the sun visor The telephone can be operate in han hel o e by re oving it ro the ol er This ill use the e ternal antenna an po er ro the an s ree Unit The han s ree unit also provi es e ternal po er or the han hel internal charger
2
3 1 4 5
6
Figure 2: an s ree Car Mount Kit
450-0202
IDENTIFICATION NUMBER 1 2 3 4 5 6
DESCRIPTION an s ree unit ol er G500 an s ree icrophone A ustable angle bracket A ustable angle bracket o er supply cable
PART NUMBER E - 400 E -KA500 E M1177 E 0001 E 0002 E 70090
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GENERAL DESCRIPTION
2.4
Easy Fit Car Kit
The Easy it Car Mount Kit is very si ilar to the an s ree Car Mount Kit The ain i erence ith the Easy it Car Mount kit is the a ition o a cigar lighter a aptor or the supply o po er The cigar lighter a aptor akes installation o the kit very si ple The an s ree Unit contains a speaker ith separate volu e control Speech is via a icrophone ounte on the ashboar or the sun visor ue to the length o cable ro the an s ree Unit to the telephone the telephone can only be use in han s ree oe The an s ree Unit also provi es e ternal po er or the han hel internal charger
2
4
3
1
Figure 3: Easy it Car Mount Kit
450-0203
IDENTIFICATION NUMBER 1 2 3 4
DESCRIPTION an s ree unit ol er G500 an s ree icrophone A ustable Angle racket
PART NUMBER E - 501 E -KA500 E M1177 E 0001
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GENERAL DESCRIPTION
2.5
Simple Car Kit
The Si ple Car Kit enables the han portable unit to be po ere ro a vehicle battery provi e that the vehicle has a cigar lighter socket an also has an e terna antenna connector or better signal uality hen in a vehicle ne en o the C a aptor plugs into the han portable ith the telephone battery connecte The other en o the a aptor is pushe into the cigar lighter socket The e ternal antenna connector is an ME type
1
ME
Figure 4: Si ple Car Kit 450-0204
IDENTIFICATION NUMBER 1
DESCRIPTION Si ple Car Kit
PART NUMBER E -K 500
2.6
DC Adaptor
The C A aptor kit enables the han portable unit to be po ere ro a vehicle battery provi e that the vehicle has a cigar lighter socket ne en o the C a aptor plugs into the han portable ith the telephone battery connecte The other en o the a aptor is pushe into the cigar lighter socket
1
Figure 5: C A aptor
500-0203
IDENTIFICATION NUMBER 1
DESCRIPTION C A aptor unit
PART NUMBER E -C 400A
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GENERAL DESCRIPTION
2.7
Holder Kit
The hol er kit allo s convenient ounting o the telephone in a vehicle In con unction ith the C a aptor this can ake a si ple car ount kit The a ustable angle bracket an telephone hol er are attache to a convenient i ing point in the vehicle
1
2
Figure 6: ol er Kit 500-0204
IDENTIFICATION NUMBER 1 2
DESCRIPTION ol er A ustable Angle racket
PART NUMBER E -KA500 E 0002
2.8
Dual Charger and Carry Case
The ual charger has t o charging slots enabling the telephone battery to be charge in ivi ually or as a part o the hole telephone asse bly
1
Figure 7: ual Charger an Carry Case
2
500-0205
IDENTIFICATION NUMBER 1 2
DESCRIPTION ual charger Carry case
PART NUMBER E -CR500 E - K400
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GENERAL DESCRIPTION
2.9
Battery Packs
There are our battery packs all o hich use i-M The attery ack S2 is 650 Ah the attery ack S is 600 Ah the attery ack M is 850 Ah an the attery ack L is 1600 Ah
1
2
3
4
Figure 8: attery acks
450-0206
IDENTIFICATION NUMBER 1 2 3 4
DESCRIPTION attery ack S attery ack M attery ack L attery ack S2
PART NUMBER E - S500 E - M500 E - 500 E - S450
2.10 PC Card
The C Car inter ace is use ith the han portable an a laptop personal co puter to provi e a C a an o e acility 3
2
1
Figure 9: C Car
500-0207
IDENTIFICATION NUMBER 1 2 3
DESCRIPTION C Car an s ree unit connection Telephone connection
PART NUMBER E - A500
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GENERAL DESCRIPTION
2.11 Documentation
In a ition to the kit contents liste in this section all kits also contain user ocu entation So e arkets ay re uire a itional ocu entation e g a speci ic arranty that is not liste KIT TYPE DOCUMENTATION Operating Instructions Arabic 71780A C ech 71782A utch 71784A innish 71786A Ger an 71788A ungarian 71790A or egian 71792A ortuguese 71794A Russian 71795A Spanish 71796A Turkish 71798A Main Unit Kit Quick Start Arabic C ech utch innish Ger an ungarian or egian ortuguese Russian Spanish Turkish 71803A 71806A 71808A 71810A 71812A 71814A 71816A 71818A 71820A 71822A 71824A ulgarian anish English rench Greek Italian olish Ro anian Slovak S e ish 71802A 71783A 71785A 71787A 71789A 71791A 71793A 71801A 71800A 71797A
ulgarian anish English rench Greek Italian olish Ro ananian Slovak S e ish
71804A 71807A 71809A 71811A 71813A 71815A 71817A 71819A 71821A 71823A
European Warranty ooklet 71556C an s ree Car Mount Kit Easy it Car Mount Kit Si ple Car Kit C A aptor ol er Kit ual Charger Carry Case attery ack S attery ack M attery ack L AC A aptor SMS Cable
Car 71849A 71828A 71857A 70744C 71430A 71431A 70748A 71539 71540 71541 70745A 71432A
71557C
Optional Accessories
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OPERATING INSTRUCTIONS
3
3.1
OPERATING INSTRUCTIONS
General
This section provi es a brie gui e to the operation an acilities available on the G450 han portable unit Re er to the perating Instructions or ull operational in or ation
3.2
LCD Display
The G450 han portable unit ha s a 3 line by 12 character chip on glass li ui crystal isplay in con unction ith the ollo ing icons
ointers
Menu u ber
Figure 1: LC isplay \\\\\ | Menu u ber H
8
\\\\\| 123456789012 123456789012
S
Main Character Area
023456
Menu Icon
ption Area
450-0301
In icates receive signal strength
\\\\\ strong signal area \ eak signal area
In icates that it is possible to ake an e ergency call The nu ber o the eature pointe to by the pointer To access the a eature uickly enter the enu nu ber on the keypa isplays the battery charge level H attery is at ull charge K attery re uires recharging G The battery icon lashes uring charging uring car ount use hen the battery is ully charge the battery icon ill not light isplays a s all icon relate to the current status o the telephone R Key-guar is active an using the Key-guar eature M honebook is in use N using the Messages eature or you have unrea Short Te t Messages SMS O using the Calls Service eature P using the Call ivert eature or the telephone has Call ivert set Y Call ivert pro ile 1 is set Z Call ivert pro ile 2 is set L using the Security eature or the telphone is locke S using the et orks eature T using the ersonalise eature U sho s that nor al character are been entere in Alpha Entry V sho s that Greek character are been entere in Alpha Entry W sho s that e ten e character are been entere in Alpha Entry X sho s that nu bers are been entere in Alpha Entry In icates that the navigation key g can be presse Each arro ill light in ivi ually to in icate hich irection is vali ressing the select key B ill select the option isplaye in the option area o the isplay
Menu Icon
p ption Area
ollo ing so e operations the isplay ill auto atically clear a ter three secon s or a ter pressing any key e cept E
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OPERATING INSTRUCTIONS
3.3
Location of Controls
Incoming/Charge indicator: Green inco ing call Re charging battery pack External connector: Use to connect to e ternal accessories or charging e uip ent
Antenna
Inco ing Charging In icator
Earpiece isplay
Microphone E ternal Connector
Figure 2: Location o controls or G450
450-0302
g B A D C E
avigation Key Scrolls through options or eatures enu an increases or ecreases volu e Select Key Selects option sho n in the ption Area o the isplay honebook Key ro ses through the honebook or stores a nu ber in the honebook Changes the type o characters entere uring Alpha Entry Sen Key Makes a call Clear Key Clears the last igit entere clears all igits hen presse an hel or returns to the previous isplay En Key En s a call or s itches the telephone on o hen presse an hel il
igit keys 0 to 9 * an # here appropriate the 0 key ill enter the international access co e nu bers or pauses hen presse an hel
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OPERATING INSTRUCTIONS
3.4
Concept of Operation
There is a close relationship bet een the Secect Key avigation Key an isplay
ption Area
avigation Key
Select Key
Figure 3: Concept o peration ressing up or o n the isplay ressing le t an right the Select Key B 450-0303
e ill ove the pointer up an o n an scroll through ore in or ation in the ain area o f ill scroll through options in the option area o the isplay To choose the option press
3.5
Alpha Entry
Character peration [ \ ] 1 A Cabc E e A E C a bc e 2 3 4 5 n o RSp rs TU tu y v 9 6 7 8 ^
Alpha Entry is use to enter alphanu eric characters into honebook Short Messages an the Greeting Message Key 1 2 3 4 5 6 7 8 9 C
G Ighi KL kl M no RSp rs TU tuv y
G Ighi KL kl M
eletes the character above the cursor eletes the character to the le t hen at the en o the line or clears the entire entry hen presse an hel
Each ti e a key is presse it ill isplay the ne t character hen another key is presse or no key is presse or a short ti e the cursor ill ove to the ne t position To cycle bet een Greek characters [ press A \ e ten e characters ] nu erals ^ an stan ar characters
3.5.1 Editing Alpha Entry
ressing e ill ove you up or o n one line ressing f ill ove you le t or right one character hen the cursor is ove over a character an another key presse this ill insert the ne character ressing C ill elete the character to the le t o the cursor
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OPERATING INSTRUCTIONS
3.6
Features Menu Structure
Keyguard
Phonebook
Messages
Calls Service
Call Divert
Security
Networks
New network Search mode Network list Language Tones Keep alive In car Greetings Auto answer Backlight DTMF tone length Defults
Mobile lock Call bar PIN PIN2 Fixed dial
Personalise
Voice calls Fax calls Data calls Profiles Bar voice calls Cancel all Bar fax calls Status Bar data calls Cancel all Status Password
Last call All calls Call waiting Receive Display caller's ID Message list Withhold my ID Topics Price/unit Call charge Languages Profile 1 Call limit Profile 2 Remaining units
Received list Sent list Create Review Parameters Broadcasts
Browse Create Review My numbers
Auto delete Life time Message centre Report Protocol
All tones Ring volume Ring type Key volume Warning tones
Voice calls Fax calls Data calls Messages
Figure 4: eature Menu
450-0304
3.7
Public Man Machine Interface (MMI)
It is possible to operate all GSM telephone in the sa e ay using the ublic MMI The ollo ing operations ill ork ith all GSM telephones o ever this in or ation is restricte to those operations that are supporte by G450 The an in the ollo ing proce ures shoul be replace by shoul be replace ith D an E keys * an # receptivity Also S an E
3.7.1 Reading Phonebook Memory Location
MEM R L CATI Lea ing eros can be le t out o the location nu ber e g 007 can be 7
3.7.2 Presentation of IMEI
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OPERATING INSTRUCTIONS
3.7.3 Security Change PIN
04 L I E I E I
Change PIN2
042 L I2 E I2 E I2
Unblock PIN
05 I U L CKI G KE E I E I
Unblock PIN2
052 I 2 U L CKI G KE E I2 E I2
3.7.4 Call Hold Place a call on hold
2 S
Recall a held call
2 S
Make a second call
TELE E UM ER S
Swap between two held calls
2 S
End held call
S
End active call
1 S
Reject incoming call
0 S
3.7.5 Call Waiting Enable Call Waiting
43 S
Disable Call Waiting
43 S
Call Waiting Status
43 S
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OPERATING INSTRUCTIONS
3.7.6 Calling Line Identification
Calling Line Identification Feature Calling Line I enti ication resentation CLI Calling Line I enti ication Restriction CLIR Connecte Line resentation CL Connecte Line Restriction CL R Enable SER ICE C E isable SER ICE C E S 76 77 30 31 Service Code
S
Te porary suppress i enti ication 31 TELE E UM ER S Te porary isplay i enti icatio n 31 TELE E UM ER S
3.7.7 Call Divert
Call Divert Type ivert all calls ivert calls i busy ivert calls i no reply ivert i not reachable Set e cept o Reply Call ar SER ICE C E R AR TELE Set o Reply Call ar SER ICE C E R AR TELE TIME T RI G secon s S Clear SER ICE C E Status SER ICE C E Clear all Call iverts 002 Service Code 21 67 61 62
E UM ER E UM ER
TELEC MMU ICATI SER ICE TELEC MMU ICATI SER ICE
S
TELEC MMU ICATI SER ICE TELEC MMU ICATI SER ICE
S S
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OPERATING INSTRUCTIONS
3.7.8 Call Bar
Call Bar Type All outgoing calls utgoing international calls utgoing international call e cept those to your LM country All inco ing calls Inco ing international calls hen roa ing Set ASS R Clear ASS R Service Code 33 331 332 35 351
TELEC MMU ICATI SER ICE TELEC MMU ICATI SER ICE S
S S
Status TELEC MMU ICATI SER ICE Clear all Call ar Types 330 ASS R S Change Call ar ass or 03 L ASS R E ASS R
E ASS R
S
3.7.9 Telecommunication Services Used for Public MMI Teleservice
Service All teleservices Telophony All ata telesevices acsi ile services Short Message Services SMS All teleservices e cept SMS oice group services MMI Service Code 10 11 12 13 16 19 17
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OPERATING INSTRUCTIONS
Bearer Service
Service All bearer services All async services All synchronous services All ata synchronous services All ata asynchronous services All e icate packet access All e icate A access MMI Service Code 20 21 22 24 25 26 27
3.8
Troubleshooting
The user is given the ollo ing in or ation an a vise to contact the ealer i the proble s persist Problem Telephone ill not s itch on Causes and Solutions Check that the battery pack is ully charge an correctly connecte to the telephone attery li e is a ecte by the net ork you are using an the con ition o the battery pack The li e o the battery pack is a ecte by i proper charging this is inherent in all i-M an i-C batteries To aintain a i u per or ance al ays use until the lo battery arning an then ully recharge the battery pack To revive the battery pack use the telephone until it s itches o an then ully recharge three ti es o ever the battery pack ill eventually ear out an ust be replace ith a ne one I a battery is eeply ischarge it ill take a short ti e be ore there is su icient po er in the telephone to isplay the battery level in icator H The battery pack ust be charge in a te perature no lo er than 5 C an no higher than 35 C Calls cannot be a e hen the telephone is locke or outgoing calls are barre Check that the telephone is registere to a net ork Move to a coverage area an operate your telephone a ter it has registere ith a net ork Check the telephone nu ber is store in i e ial Me ory or your SIM supports i e ial Me ory To receive a call the telephone ust be s itche on Calls cannot be receive hen inco ing calls are barre Check that the antenna sy bol A is isplaye Move to a coverage area an operate your
telephone hen the antenna sy bol is isplaye
Short battery li e
attery level in icator H oes not light hen charging Calls cannot be ae Calls cannot be a e ro i e ial Me ory Calls cannot be receive E ergency calls cannot be a e Telephone nu bers cannot be recalle
Me ory cannot be recalle hen the telephone is ully locke or i e ial is s itche on
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OPERATING INSTRUCTIONS
3.9
Error Messages
The ollo ing table is a list o error essages that ay occur uring use o the telephone ith a escription an suggeste course o action Area not allo e Enter UK et ork not allo e UK blocke Security ailure SIM blocke SIM error Roa ing in the selecte area is not allo e The I has been entere incorrectly 10 ti es To enter a ne I you ust irst enter a UK Roa ing ith the selecte net ork is not allo e The UK has been entere incorrectly 10 ti es Contact your Service rovi er The net ork has etecte authentication ailure because your SIM is not registere ith that net ork Contact your Service rovi er The SIM is blocke because the rong UK has been entere ten ti es Contact your Service rovi er The telephone has etecte a proble ith the SIM S itch the telephone o an then back on I the essage oes not isappear contact your Service rovi er
3.10 Security Codes
CODE TYPE ersonal I enti ication u ber I I 2 NUMBER OF DIGITS 4 to 8 4 to 8 DESCRIPTION Controls SIM security Supplie by the service provi er Controls e ory security Supplie by the service provi er Use to unblock I an I 2 A I or I 2 ill beco e blocke i the rong I or I 2 is entere three ti es hen the blocke I or I 2 is unblocke a ne I or I 2 ust be entere I the rong UK or UK 2 is entere 10 ti es your SIM ill be unusable Supplie by the service provi er Controls the call bar unction I the rong pass or is entere three ti es this service ill be revoke Supplie by the service provi er 4 Controls telephone security actory set to 0000
I I 2 Unblocking Key UK UK 2
8
ass or
4
Lock Co e
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OPERATING INSTRUCTIONS
3.11 GSM Services Supported by PC Card
Bearer Service Number 21 22 23 24 25 26 41 42 44 45 46 Bearer Service Rate Access Structure Asynch Asynch Asynch Asynch Asynch Asynch Asynch Asynch Asynch Asynch Asynch Access Rate Information Transfer U I or oe U I or oe U I or oe U I or oe U I or oe U I or oe UI UI UI UI UI Error Correction Options T or T T or T T or T T or T T or T T or T T or T T or T T or T T or T T or T
Asynchronous 300 bps Asynchronous 1 2 kbps Asynchronous 1200 75 bps Asynchronous 2 4 kbps Asynchronous 4 8 kbps Asynchronous 9 6 kbps e icate A Access 300 bps e icate A Access 1 2 kbps e icate A Access 2 4 kbps e icate A Access 4 8 kbps e icate A Access 9 6 kbps
300 bps 1 2 kbps 1200 75 bps 2 4 kbps 4 8 kbps 9 6 kbps 300 bps 1 2 kbps 2 4 kbps 4 8 kbps 9 6 kbps
U I Unrestricte igital In or ation T Transparent non-error correcte T on-Transparent error correcte AT co an s to select these services are C ST an CI
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OPERATING INSTRUCTIONS
3.12 GSM Network Codes and Names
Country A AUS AUS AUS A EL G R C C C Access Code 37 61 61 61 43 32 359 973 41 86 357 49 49 E E EE EE K K 34 34 372 372 45 45 33 33 33 33 I I GI GR GR 358 358 350 30 30 36
MCUK970901C8 Service Manual
Network Operator STA A RRA TELEC M Australia TUS Co unications ty Lt o a one T T Austria elgaco Mobile M ILTEL A A REI Teleco unications Co S iss Teleco TT China Unite Teleco uni-cations Corporation Cyprus Teleco unication Authority eTeMobil G b Mannes ann Mobil unk TELE ICA M ILES AIRTEL S AI Eesti Mobiiltele on RA I LI A EESTI AS TELE an ark Mobile ansk Mobil Tele on MT rance Teleco SR SRR TIKI E II TELEC M I RA I LI A GI TEL AA TELESTET ESTEL 900
Section 3 3 - 11
Name M ILA M-A
Abbreviation 213 M- ET TUS E A1 R I 206 284 M LUS AT CU-GSM C -GSM 1 2 MSTAR AIRTL EMT RLE T M S Itine SR S R RU II TELE 244 GI TEL A TLSTET -900 216 202 547 238 238 02 280 262 262 214 505 03 03 505
Code
M ILE ET TUS Mobile A E A1 R IMUS
01 505 02
232 01 01 426 228 460 01 01 02 07 214 248 248 01
01
CITR GSM CITR M ILE LUS ATEL GSM CIA U IC M C TAGSM Mobil unk 1 2 RI AT M ISTAR AIRTEL EMT GSM EESTI T K-M IL S Itineris SR SR REU I
01 01 01
01 01
02
208 208
01 10 10
647 20 244 05 266 05 202 30 01
Teleco inlan Ra iolin a A GI TEL ana on S A STET ELLAS estel 900 GSM RT
91
RL
10
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OPERATING INSTRUCTIONS
Country
Access Code 36
Network Operator annon GSM RT ong Kong Teleco CSL Lt utchison Telephone Co Lt S arTone Mobile Co unications Lt T M ITEL R T ITALIA TELEC M ITALIA M ILE harti Cellular Li ite L S STEMS R ECTS LT I IA Name A GSM TCSL GSM TCLGSM SMART E CR ET M ITEL ITALIA M ILE AirTel L - M ILE L T-SEL SAT-C 510 E-GSM EAE MTC TL LMT CTMGSM 604 CELL a is Tele 242 01 617 502 242 02 204 204 530 TM TLCL 01 268 268 06 01 04 08 01 12 01 270 11 272 420 419 01 247 455 01 01 01 07 02 Abbreviation A TCSL TCL KSMC CR MI TIM AIRTL 404 21 510 10 510 01 404 454 219 222 10 222 10 01 216 454 454 06 01 Code 01 00 04
K K K R I I IA IA I I I IRL KSA KT L L MAC MR MRU M
852 852 852 95 39 39 91 91 62 62 62 353 966 96 352 371 853 212 60 60 47 47
T Teleko unikasi In onesia T SATELIT ALA A I T E CELC MI Teleco Irelan ELECTR IC A LICATI S ESTA LIS ME T Mobile Teleco unications Co T Lu e bourg Latvian Mobile Telephone Co Lt CTM T M R CC MAURITIUS TELEC M LT I ARIA G C MMU ICATI S S Telenor Mobil AS etCo GSM A S LI ERTEL TT Teleco ELLS UT Teleco unica oes Moveis acionais TM TELECEL ESIA
TELK MSEL
SATELI C EL E CELC M E -CEL
RATAMA
EIRCELLGSM EAEAL A AL MTC Net
LU GSM LMT GSM TELEM EL T T CELL LUS a is obile Telenor Mobil etCo GSM LI ERTEL TT TELEC M ELLS UT TM TELECEL S
CM LI TEL L TT
L L
31 31 64 351 351
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Section 3 3 - 12
MCUK970901C8 Service Manual
OPERATING INSTRUCTIONS
Country
Access Code 63 63
Network Operator Globe Teleco GMCR Inc Isla Co unications Co Inc -TEL L TA Teleco inlan International Mobile Telesyste s orth- est GSM Telia Mobitel C M I GSM A EUR LITA A AC M Mobile Telephone et orks Singapore Teleco MT ET RKS Mobile Syria A vance In o Service ublic Co pany Li ite TT Turkey TT Turkey ETISALAT Cellnet GUER SE TELEC MS ersey Teleco s MA TELEC M o a one T SRI LA KA Name Globe Teleco Islaco ATAR ET L TA GSM LibanCell MTS orth- est GSM TELIA M ITEL CMI I EUR 655 MT STGSM AL G M ILE S RIA AIS GSM TURKCELL GSM TT TELSIM GSM ETISALAT CELL ET GUER SE TEL ersey Tele R T GSM A E A 413 SRM T AIS TCELL TLSIM ETSLT CL ET GS -TEL ER1 MA 234 15 02 417 520 286 286 424 234 234 234 234 50 58 09 01 01 02 02 10 55 01 655 525 10 01 ISLA - ET L GSM LibCL MTS GSM TELIA 240 07 240 08 Abbreviation GL E 515 427 466 415 250 250 240 Code 515 01 01 92 03 01 02 01 02
AT RC RL RUS RUS S S S SA SA SG SRI SR T TR TR UAE UK UK UK UK UK
974 886 961 701 701 46 46 46 27 27 65 94 963 66 90 90 971 44 44 44 44 44
EUR LITA o aCo MT ST-GSM IAL G A
MCUK970901C8 Service Manual
Section 3 3 - 13
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OPERATING INSTRUCTIONS
3.13 Glossary of Terms
TM ual Tone Multiple re uency tones The nu eric keys 0 to 9 an an ill generate i erent TM tones hen presse uring conversation These are use to access voice ail paging an co puterise ho e banking Global Syste or Mobile co unications The na e given to the a vance igital technology that your telephone uses The country here your ho e net ork operates The GSM net ork on hich your subscription etails are hel Use or security o your telephone actory set to 0000 here essages are sent be ore they are or ar e onto their estination The Message Centre telephone nu ber ay be progra e into your SIM or supplie by your service provi er The organisation responsible or operating a GSM net ork Each country ill have at least one net ork operator Use or the control o the call bar unction Supplie by your service provi er ersonal I enti ication u ber use or SIM security Supplie by your service provi er ersonal I enti ication u ber use or the control o i e ial Me ory an call charge etering Supplie by your service provi er I I 2 Unblocking Key Use to unblock the I I 2 Supplie by your service provi er The act o locking on to a GSM net ork This is usually per or e auto atically by your telephone The ability to use your telephone on net orks other than your o e net ork The organisation responsible or provi ing access to the GSM net ork Subscriber I enti ication Mo ule A s all s art-car hich stores uni ue subscriber an user-entere in or ation such as hone ook i e ial Me ory an short essages Supplie by your service provi er et ork-controlle GSM unctions hich your telephone ill support Supple entary services ay only be available on a subscription bases Spaces in a store telephone nu ber hen the telephone nu ber is recalle pressing a nu eric key ill ill in a space This can be use to restrict ialling to a speci ic area
GSM o e country o e net ork Lock co e Message Centre et ork operator ass or I I2 UK UK2 Registration Roa ing Service provi er SIM Supple entary service il nu bers
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Section 3 3 - 14
MCUK970901C8 Service Manual
INSTALLATION GUIDE
4
4.1
INSTALLATION GUIDE
General
This section escribes the proce ure use to install the GSM han portable unit into a negative-groun e vehicle
Caution:
o not atte pt to install this e uip ent into a positive-groun e vehicle o not atte pt to supply po er to the e uip ent ro a positive-groun e vehicle
Installation ill be per or e using either o the ollo ing kits 1 2 an s ree car ount kit C a aptor
4.2
Handsfree Car Mount Kit
Figure 1: an s ree Car Mount Kit
500-0401
MCUK970901C8 Service Manual
Section 4 4-1
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INSTALLATION GUIDE
4.2.1 Selecting the Location for the Handsfree Unit
The ollo ing points shoul be consi ere hen choosing a location or the han s ree unit Ensure that the location oes not obstruct nor al operation unctioning o the vehicle Ensure that the location oes not a ect passenger acco o ation or is sub ect to e cessive shocks Ensure that the location ill allo easy operation o the unit Ensure that the location provi es a secure i ing or the unit Avoi irect e posure to the sun s rays or to rain Ensure that the location takes ue consi eration o cable routing re uire ents Consi ering the points liste above the reco en e locations or ounting the han s ree unit are the ashboar Ar Rest Storage Co part ent or the Centre Console
Figure 2: an s ree Cra le Unit Locations
500-0402
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Section 4 4-2
MCUK970901C8 Service Manual
INSTALLATION GUIDE
4.2.2 Wiring
Locations or the han s ree unit ill vary accor ing to the type o vehicle as ill the routing o po er an interconnecting cables The ollo ing precautions shoul be observe T install or connect the unit into a positive negative - groun vehicle groun e vehicle This e uip ent ust be installe into a 12
Mount cables to the vehicle so that they are not prone to isplace ent or isconnection through vibration Route cables through e isting holes in the ashboar bulkhea s etc here possible Site cables so that contact ith oving parts brake clutch pe als seat echanis s etc is avoi e Site cables as ar a ay as possible ro e isting cabling to avoi electrical in uction Shiel cables to protect inter erence ith the vehicle electronics hen connecting cables to the vehicle circuitry ensure that the vehicle unctions are not a ecte A typical car installation is illustrate belo the actual location o units ay vary accor ing to vehicle type
Figure 3: Car installation
500-0403
Wiring guide
Colour lack lue Re ello Connection Groun Ignition attery Ra io Mute Fuse 4A 3A 3A
MCUK970901C8 Service Manual
Section 4 4-3
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INSTALLATION GUIDE
4.2.3 Installation with the Adjustable Angle Bracket
The A ustable Angle racket can be use to install the an s ree Unit in the ollo ing con igurations
A S REE
A USTA LE A GLE RACKET
4 10
SCRE 4
SCRE
4
SEL -TA I G SCRE T 4 25R 4
2
LE
30
A S REE 38
30
A USTA LE A GLE RACKET
16 38
SCRE 4 10
4
SEL -TA I G SCRE T 4 25R 4 2 LE
Figure 4: A ustable angle bracket con igurations
500-0404
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Section 4 4-4
MCUK970901C8 Service Manual
INSTALLATION GUIDE
4.2.4 Installing the Handsfree Microphone
The ollo ing points shoul be consi ere hen installing the han s ree icrophone That it oes not obstruct the operation o the vehicle That it oes not a ect the nor al passenger acco o ation That the icrophone shoul ace the river s outh at a istance o appro i ately 30c
Mounting the Microphone to the Sun Visor
1 2 3 Mount the icrophone onto the sun visor clip by inserting the pro ection o the clip into the hole o the icrophone base Mount the icrophone onto the sun visor as sho n in igure 5 Connect the icrophone to the lying lea ro the han s ree cra le
Mounting the Microphone to the Dashboard
1 2 3 4 Attach the a hesive pa to the ashboar clip rill a 1 hole at the ounting location an ount the clip using a M2 5 sel -tapping scre Insert the pro ection o the clip into the icrophone base ensuring that it points to ar s the river outh Connect the han s ree icrophone to the han s ree cra le
Figure 5: Microphone Installation
500-0405
MCUK970901C8 Service Manual
Section 4 4-5
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INSTALLATION GUIDE
4.3
DC Adaptor
The telephone is po ere irectly ro the 12 cigar lighter socket S itch the telephone po er o an it the C po er cable
Figure 6: C A aptor Installation
450-0406
4.4
Simple Car Kit
The telephone is po ere irectly ro the 12 cigar lighter socket To i prove signal uality the e ternal antenna is connecte to the ME type connector S itch the po er o an it the connector to the telephone
ME
Figure 7: Si ple Car Kit Installation
450-0407
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Section 4 4-6
MCUK970901C8 Service Manual
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5
5.1
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
General
This section provi es isasse bly an reasse bly proce ures or the ain co ponents o the G450 syste These proce ures MUST be per or e by uali ie service personnel at an authori e service centre The ollo ing arnings an precautions MUST be observe uring ALL isasse bly reasse bly operations
WARNING
The e uip ent escribe in this anual contains polarise capacitors utilising li ui electrolyte These evices are entirely sa e provi e that neither a short-circuit nor a reverse polarity connection is a e across the capacitor ter inals AILURE T SER E T IS AR I G C UL RESULT I AMAGE T T E E UI ME T R AT RST SSI LE I UR T ERS EL RESULTI G R M ELECTRIC S CK R T E A ECTE CA ACIT R E L I G E TREME CARE MUST E E ERCISE AT ALL TIMES E A LI G T ESE E ICES
Caution
The e uip ent escribe in this anual contains electrostatic sensitive evices ES s these evices i the appropriate han ling proce ure is not a here to a age can occur to
ESD Handling precautions: A orking area here ES s ay be sa ely han le ithout un ue risk o a age ro electrostatic ischarge ust be available The area ust be e uippe as ollo s Working Surfaces - All orking sur aces ust have a issipative bench at SA E or use ith live e uip ent connecte via a 1M2 resistor usually built into the lea to a co on groun point Wrist Strap - A uick release skin contact evice ith a le ible cor hich has a built in sa ety resistor o bet een 5k2 an 1M2 shall be use The le ible cor ust be attache to a issipative earth point Containers - All containers an storage ust be o the con uctive type
MCUK970901C8 Service Manual
Section 5 5-1
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DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5.2
Handportable Unit
5.2.1 Disassembly
1. igure 1 ress the release clip then tilt up ar s to re ove the battery ro the telephone
Figure 1: attery re oval 2. igure 2 Re ove the back ro the telephone case 2 scre s
450-0501
Figure 2: Case isasse bly 3. ( igure 3 Re ove the C asse bly 2 scre s
450-0502
Figure 3: C asse bly re oval
450-0503
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Section 5 5-2
MCUK970901C8 Service Manual
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
4.
igure 4 Re ove the R boar ro the C chassis
Figure 4: R C re oval 5. igure 5 Re ove the icrophone ro the C asse bly
450-0504
Figure 5: Microphone re oval 6. igure 6 Re ove the bu er ree -s itch asse bly cable ro the cable cla p
450-00505
Figure 6: u er ree -s itch cable re oval
450-0506
MCUK970901C8 Service Manual
Section 5 5-3
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DISASSEMBLY/REASSEMBLY INSTRUCTIONS
7.
igure 6 Unclip the bu er ree -s itch asse bly ro the R C
Figure 7: u er ree -s itch asse bly re oval 8. igure 8 Tip LC isplay or ar to allo re oval o the LC earpiece hol er
450-0507
Figure 8: LC re oval 1 9. igure 9 Unplug the speaker connector ro the logic C
450-0508
Figure 9: Speaker re oval
450-0509
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Section 5 5-4
MCUK970901C8 Service Manual
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
10. igure 10 Gently ben the lugs on the LC earpiece hol er out ar s an li t ro the logic C
Figure 10: LC earpiece hol er re oval 11. igure 11 isconnect the LC ro the logic C
450-0510
Figure 11: LC isasse bly 2
450-0511
5.2.2 Reassembly
1. igure 12 Care ust be taken hen reinstalling the back onto the telephone case Ensure that the securing scre s are not over-tightene as this ay a ect the operation o the keypa
Figure 12: Case reasse bly
450-0512
MCUK970901C8 Service Manual
Section 5 5-5
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DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5.3
Dual Charger
5.3.1 Disassembly
1. igure 13 lace the ual Charger upsi e- o n on a lat ork sur ace Re ove the t o case scre s
Figure 13: Case scre re oval 2. igure 14 Re ove the case ro the cover asse bly
500-0518
Figure 14: Case re oval 3. igure 15 Re ove the C asse bly i ing scre s
500-0519
Figure 15: Scre re oval
500-0520
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Section 5 5-6
MCUK970901C8 Service Manual
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
4.
igure 16 Raise an tilt the charger C to e pose the connector cable
Figure 16: Charger C re oval 1 5. igure 17 isconnect an re ove the charger C
500-0521
Figure 17: Charger C re oval 2
500-0522
MCUK970901C8 Service Manual
Section 5 5-7
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DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5.4
Handsfree Unit
5.4.1 Disassembly
1. igure 18 Re ove the hol er ro the han s ree unit 4 scre s
Figure 18: ol er re oval 2.
500-0523
igure 19 Re ove the ront cover ro the han s ree asse bly by re oving the cover securing scre an isconnecting the speaker lea ro the han s ree C
Figure 19: an s ree cover re oval 3. igure 20 Re ove the han s ree C 3 scre s
500-0524
Figure 20: an s ree C re oval
500-0525
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Section 5 5-8
MCUK970901C8 Service Manual
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5.4.2 Reassembly
1. igure 21 Reinstall the han s ree C into the case 3 scre s
Figure 21: an s ree C reinstallation 2. igure 22 osition the cables into the case oul ing
o er cable
500-0526
Curly Cable Antenna Cable 2. Install antenna an curly cable asse bly into the case
1. Install icrophone cable not sho n into case
3. Install the po er cable into the case Ensure that the etal tab has engage into the i ing slot
Figure 22: an s ree cable positioning
500-0527
MCUK970901C8 Service Manual
Section 5 5-9
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DISASSEMBLY/REASSEMBLY INSTRUCTIONS
4.
igure 23 Reinstall the ront cover onto the han s ree asse bly by reconnecting the speaker lea onto the han s ree C an reinstalling the cover securing scre
Figure 23: an s ree cover re oval 5. igure 24 Reinstall the hol er onto the han s ree unit 4 scre s
500-0524
Figure 24: ol er re oval
500-0523
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Section 5 5 - 10
MCUK970901C8 Service Manual
TECHNICAL SPECIFICATIONS
6
6.1
1 2 3 4 5 6
TECHNICAL SPECIFICATIONS
General
re uency range T R re uency separation R channel ban i th u ber o R channels Speech co ing perating te perature T R 45M 200k 124 ull rate -20 C to 55 C 890 - 915M 935 - 960M
6.2
Handportable Unit
6.2.1 General
Unless state these speci ications are ith attery ack S2 itte attery li e igures are epen ant on net ork con itions 1 2 3 4 5 Type i ensions olu e eight isplay Class 4 an hel GSM hase 2 eight i th epth 165cc 175g Chip on glass li ui crystal Alphanu eric 12 3 characters 4 icons an 6 1 characters Green 4 LE s or the LC 10 LE s or the keyboar s 1 LE Inco ing call Re 1 LE Charging in icator 17 keys an avigation key lug-in type only 48 attery attery attery attery attery attery attery attery
Section 6 6-1
141 46 25
6
Illu ination
7 8 9
Keypa SIM attery Stan by attery Li e R 5 ECTEL reco en ation
10
ack ack ack ack ack ack ack ack
S S2 M L S S2 M L
upto 35 hrs upto 38 hrs upto 50 hrs upto 90 hrs 140-190 inutes 150-210 inutes 195-270 inutes 370-510 inutes
Issue 1 Revision 0
11
Conversation attery Li e L 7 T 50 E TEL reco en ation
MCUK970901C8 Service Manual
TECHNICAL SPECIFICATIONS
12 13 14 15 16 17 18 19 20 21 22
E ternal C Supply oltage Antenna Ter inal I pe ance Antenna S R R utput o er Mo ulation Connection oice igiti ing Trans ission spee iversity Signal Reception Inter e iate re uency
67 50 21 1 2 a i u GSM class 4 GMSK T 0 3 8 ch T MA 13kbps R E-LT 270 3 kbps re uency hopping ouble superhetero yne 1st 2n 1136 - 1161 M T 246 M R 201 M
6.2.2 Tx Characteristics
1. re uency error 0 1pp a RMS eak 5 20 relative to base station re uency 2. Mo ulation phase error 3.
utput R Spectru ue to Mo ulation Maximum Level Relative to the Carrier (dB) 05 -30 -33 -54 Integral antenna
Offset from Centre Frequency (kHz) 100 200 250 400 to 1800
4.
utput R Spectru ue to S itching Transients Maximum Level (dBm) -23 -26 -32 -36
Offset from Centre Frequency (kHz) 400 600 1200 1800 Measure ent con itions or output R spectru easure ents re uency Span Measure ent an i th i eo an i th eak ol 0 30k 100k
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Section 6 6-2
MCUK970901C8 Service Manual
TECHNICAL SPECIFICATIONS
5. Spurious E issions at the Antenna Connector Limits (dBm) Frequency (MHz) Active Mode set ro carrier in T ban 18 60 set ro T ban e ge 20 50 10 0 20 0 30 0 re uency ban s 935 - 960 925 - 935 1805 - 1880 0 009 - 1000 1710 - 1785 1805 - 1880 1000 - 12750 Idle Mode Measurement BW (kHz) Video BW (kHz)
-36 -36 -36 -36 -36 -36 -36
30 100
100 300
30 100 300 1M 3M
100 300 1M 3M 10M
-79 a b -67 a b -71 a b
-57 -57 -57 -47
100 100 100 100 100 100 100
100 100 100 100 100 100 100
Measure ent con itions eak ol Mo ulate Carrier a Measure ent average over a burst an then average again over 50 bursts b In each o the ban s 925-960 M an 1805-1880 M up to 5 spurii easure ents can ail these li its in hich case the li it -36 shall apply 6. utput Level yna ic peration Power Control Level (defined by GSM 05.05) 5 6 7 8 9 10 11 12 13 14 15 7 Resi ual eak o er 70 c Tolerance for Conditions (dB) Peak Power (dBm) Normal 33 31 29 27 25 23 21 19 17 15 13 300k
Section 6 6-3 Issue 1 Revision 0
Extreme 25 4 4 4 4 4 4 4 4 4 4
2 3 3 3 3 3 3 3 3 3 3
MCUK970901C8 Service Manual
TECHNICAL SPECIFICATIONS
6.2.3 Rx Characteristics
1. Sensitivity The re erence sensitivity per or ance in ter s o ra e erasure bit error or resi ual bit error rates hichever is appropriate is speci ie in the ollo ing table accor ing to the propagation con ition PROPAGATION CONDITIONS Type o Channel TC S ER Class Ib R ER Class II R ER Static 01 04 2 TU50 no 6 04 8 TU50 i eal 3 03 8 RA250 no 2 02 7 T100 no 7 05 9
The re erence sensitivity level is -102 NOTE: 1 1 6 The value o can be i erent or each channel con ition but ust re ain the sa e or ER an class Ib R ER easure ents or the sa e channel con ition 2. locking Interferer Frequency (MHz) set ro ante carrier in ban 915 - 980M 600k 800k 1 6M ut o ban re uency ban s 0 1 - 915 980 - 12750 Measure ent Con itions ante carrier is 3 above re erence sensitivity Inter erer is C Spurious response e ceptions 6 e ceptions are per itte I ban 915 - 980M 24 e ceptions are per itte UTSI E ban 915 - 980M 3. Inter o ulation Characteristics Interferer Level (f1 & f2) dBm -49 Interferer Frequencies (f1 & f2) 21- 2 ante re uency an 2- 1 800k Interferer Level (dBm)
-43 -33 -23 0 0
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Section 6 6-4
MCUK970901C8 Service Manual
TECHNICAL SPECIFICATIONS
6.3
Handsfree Unit
This speci ication is applicable to the an s ree Car Kit an Easy it an s ree Car Kit Input voltage ver voltage protection Current consu ption 13 8 18 20 10 2 0A a nor al soun 150 A a no soun 1 A a logic po er o
peration I le o e Stan by Level L Level 15 8 E ternal antenna -10 to 55 C -20 to 60 C -5 to 35 C
Ignition signal Speaker output po er Speaker i pe ance Antenna oe
perating te perature range Storage te perature range Charging te perature range
6.4
Dual Charger
Input voltage Input current Charging slots 8 aiu 700 A ront Rear attery attery attery attery attery attery attery attery G H Re LE Green LE 210 10 A 5 to 35 C -20 to 60 C 5 to 35 C
Section 6 6-5 Issue 1 Revision 0
Main unit attery pack only ack ack ack ack ack ack ack ack S S2 M L S S2 M L 120 inutes 120 inutes 150 inutes 300 inutes 4 hours 4 hours 4 hours 10 hours
Charge ti e ront slot
Charge ti e rear slot
Charge in icator ront slot Telephone isplay Charge in icator rear slot Charge current perating te perature range Storage te perature range Charging te perature range
MCUK970901C8 Service Manual
Charging En o charge telephone En o charge telephone Charging En o charge
TECHNICAL SPECIFICATIONS
6.5
AC Adaptor
Input voltage Input current Input plug type utput voltage utput current Ripple voltage Charge ti e utput connector perating te perature range Storage te perature range Charging te perature range UK EU T C 20 A a i u UK EU ther 67 C 600 A a i u 50 peak to peak at 600 Ah attery ack S attery ack M attery ack L M 138-MA75-165-C L 5 to 40 C -20 to 60 C 5 to 35 C 80 inutes 130 inutes 240 inutes Type Type C-4 C-7 Country speci ic 230 AC 10 110 AC 10 100 AC 10
6.6
DC Adaptor
This speci ication is applicable to the C A aptor an Si ple Car Kit Input voltage utput voltage Current consu ption 13 8 C 20 egative earth only 72 C peration Stan by attery ack S attery ack M attery ack L Re LE po er status io e across input Input utput 5 to 60 C -20 to 80 C 5 to 35 C 2A use 8 2 ener io e
0 -10
500 A 34 A a no loa 120 inutes 150 inutes 270 inutes
Charge ti e isplay Reverse voltage protection Short circuit protection perating te perature range Storage te perature range Charging te perature range
Issue 1 Revision 0
Section 6 6-6
MCUK970901C8 Service Manual
TECHNICAL SPECIFICATIONS
6.7
Battery Packs
6.7.1 Battery Pack (S2)
Type eight oltage Capacity Storage te perature range i-M 4 cells 80 2g 48 650 Ah -20 to 40 C 6 onths
6.7.2 Battery Pack (S)
Type eight oltage Capacity Storage te perature range i-M 4 cells 90 2g 48 600 Ah -20 to 40 C 6 onths
6.7.3 Battery Pack (M)
Type eight oltage Capacity Storage te perature range i-M 4 cells 115 2g 48 850 Ah -20 to 40 C 6 onths
6.7.4 Battery Pack (XL)
Type eight oltage Capacity Storage te perature range i-M 4 cells 145 2g 48 1600 Ah -20 to 40 C 6 onths
MCUK970901C8 Service Manual
Section 6 6-7
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TECHNICAL SPECIFICATIONS
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Section 6 6-8
MCUK970901C8 Service Manual
TEST AND MEASUREMENT
7
7.1
1 2 3 4 5
TEST AND MEASUREMENT
Introduction
This section provi es in or ation on testing the G450 telephone The layout is as ollo s Section 7 2 E ternal testing escribes e uip ent re uire ents an general set up proce ure Section 7 3 Channel bo test co an s provi es etaile e planation o the i erent co an s available using the test e uip ent an channel-bo so t are Section 7 4 A ust ent o e escribes a ust ents available on the G450 han hel unit Section 7 5 Lock co e escribes the proce ure to check or reset the lock co e using the Channel boc so t are Section 7 6 SIM personalisation escribes the proce ure to personalise the telephone to a particular SIM
7.2
External Testing
The G450 unit can be connecte to a co patible personal co puter or electronic a ust ent an ault iagnosis This section provi es a escription o the e uip ent re uire to per or those tasks Testing an a ust ent o the han hel unit can be per or e ith the outer case in place or in- epth ault in ing the unit shoul be isasse ble section 5 an the e ten e car use to connect the C s together e ternally as they oul be oun in nor al use ault tracing can then be per or e on the C s using suitable test e uip ent such as spectru analysers an oscilloscopes
7.2.1 Jigs and Tools Test Equipment Descriptions
1. Inter ace Unit art o I 001 igure 1 The I 001 provi es a b oltage regulation ro 12 C input ro po er supply to 7 C output RS 232 inter ace Ensures that the Unit Un er Test is supplie ith the correct signalling level an or at
Figure 1: Inter ace o I 001 2. ersonal Co puter C
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The C I M co patible is use as a Unit Un er Test controller This in con unction ith the channel bo so t are allo s all o the test acilities nor ally provi e through the keypa o the Unit Un er Test
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Section 7 7-1
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TEST AND MEASUREMENT
3. Regulator Unit art o G5I T 001 igure 2 The Regulator Unit provi es a b oltage regulation ro 7 C input ro I 001 to 5 6 or 4 8 C output The 5 6 s itch setting is use or C testing an the 4 8 s itch setting is use or testing the co plete unit Connection bet een I 001 an the Unit Un er Test
Figure 2: Regulator Unit 4. o er Supply rovi es 12 C supply to the Inter ace o I 001 5. E ten er C art o G5E T C 001 igure 3
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The e ten er C is provi e to allo connection o the logic C to the R C hen the C s have been re ove ro the ain unit
Figure 3: E ten er C 6. GSM Tester
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This unit acts as a base station provi ing all the necessary GSM signalling re uire ents an also provi es GSM signal easuring acilities 7. Channel o So t are This is the test so t are or the G450 unit an shoul be installe onto the personal co puter use or testing
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TEST AND MEASUREMENT
7.3
Complete Unit Test Setup
+12V +12V POWER SUPPLY INTERFACE UNIT RS232 PC
0V
REGULATOR UNIT
TEST CABLE
RF PCB RF CABLE (PART OF TEST CABLE) LOGIC PCB GSM TESTER G5 EXT001
PCB TEST SETUP
+12V +12V POWER SUPPLY 0V INTERFACE UNIT RS232 PC
UNIT UNDER TEST
TEST CABLE
REGULATOR UNIT
RF CABLE (PART OF TEST CABLE)
GSM TESTER
COMPLETE UNIT TEST SETUP
Figure 5: Co plete unit test setup
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Section 7 7-3
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TEST AND MEASUREMENT
7.3.1 External Testing Setup Procedure
IMPORTANT NOTE: To allo accurate easure ent o the co plete unit the test e uip ent ust be connecte as sho n igure 6 The C Test Setup ust be use to enable repair to C s nce repair replace ent is co plete the asse ble unit ust be teste an calibrate ith the igs an tools connecte as sho n in igure 6 ull Test E uip ent Re uire ents or testing the han hel unit the ollo ing e uip ent is re uire 1 2 3 4 5 6 Inter ace unit Regulator unit 12 po er supply ersonal co puter I M co patible ith RS232 inter ace RS232 inter ace cable 9 pin straight through connection GSM test station
igure 6 sho s a typical setup or testing the G450 unit The channel bo so t are supplie on loppy isk shoul be installe onto the ain rive o the personal co puter The R cable on the regulator unit is connecte to the GSM test station via a suitable a aptor The 12 supply is connecte to the rear socket o the inter ace unit T o o es are available or testing the han hel unit 1 2 Test Mo e The Test Mo e acility allo s various sections o the han hel unit to be in ivi ually activate or al Mo e The or al Mo e acility allo s the han hel unit to be po ere e ternally or call origination receiving operations TE A suitable test SIM car ill be re uire hich is co patible ith the GSM test station
Power On into Test Mode
1. igure 6 Connect the test e uip ent into test o e con iguration
Figure 6: Inter ace Unit
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TEST AND MEASUREMENT
2. Ensure that the ollo ing settings are a e a Inter ace Unit I 001 o er U position IG position position o er supply 12 C C Channel bo so t are loa e an the screen in icating as sho n igure 7
b c
Figure 7: C Screen SCR 10 3. ress E TER on the C keyboar 4. S itch on the 12 supply 5. At the C press 10 6. At the Inter ace Unit s itch the po er to 7. Steps 5 an 6 above ust be carrie out ithin 1 secon or po er NOTE: The UUT ill s itch an back illu inate an all LE s ill be lit again The isplay ill rea STAT I ill ti e-out The back light ill be
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Go to section 7 5 Channel o Test Co an s or urther testing in or ation
Power On in Normal Mode
1. igure 8 Connect together the test e uip ent
Figure 8: Inter ace Unit
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Section 7 7-5
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TEST AND MEASUREMENT
2. Ensure that the ollo ing settings are a e a Inter ace Unit I 001 o er position IG position position b o er supply 12 C c C Channel bo so t are loa e an the screen in icating as sho n igure 9
Figure 9: C Screen SCR 9 3. n the C press E TER an to 4. S itch on the 12 supply 5. At the Inter ace Unit s itch the po er to 6. At the C press 10 7. At the Inter ace Unit s itch IG
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Entering Call Mode from Test Mode
The screen o the C ill rese ble the one sho n in igure 10
Figure 10: C Screen SCR 11
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Section 7 7-6
MCUK970901C8 Service Manual
TEST AND MEASUREMENT
1. At the C change the S T SIM iel to rea E 2. At the C change the TEST iel to rea TERM
ress E TER ress E TER
The UUT ill po er o n an up again I the UUT is connecte to a GSM test set a ter a elay o appro i ately 5 secon s the UUT ill register service 3. To return to test o e set S T SIM iel to IS an set TEST iel to Test ress E TER
7.4
Channel Box Test Commands
The ollo ing table outlines the co an s available using the channel-bo so t are A ter the han hel unit has been s itche on section 7 3 use the up o n scroll keys on the personal co puter keyboar to select the channel-bo co an Use the le t right scroll keys to isplay the re uire in ication an press the E TER key to select the isplaye unction CHANNEL BOX COMMAND TEST M E INDICATION TERM ReST I IT FUNCTION Ter inates test o e Restarts test o e hen RETUR is presse this ill reset the e ault channel settings Sets up pre- e ine channel settings Sets user e ine channels or trans it Receive an onitor revents Receive signal ro pulsing provi ing accurate test environ ent or the Receive signal Allo s RSSI easure ent to be ae Allo s a speci ie po er level to be set at the UUT RL 0 RL 1 RL R ACC R M Sets T Mo ulation to or al burst ATA all 0s or al burst ATA all 1s or al burst ATA all ran o Access burst ATA ran o rovi es an RSSI rea ing on the User speci ie channel Allo s changes to AGC levels on L MI LE IG channels START S L ACK ST rovi es an au io path or use ith the GSM test station Sets au io loop-back ro T au io to R au io ithout processing by the C EC Sets au io paths MIC o speaker o MIC e ternal speaker internal MIC e ternal speaker e ternal MIC internal speaker internal MIC internal speaker e ternal
Section 7 7-7 Issue 1 Revision 0
I ITIALI E C A GE C T R M
R I C
ER LE EL
T ATA
RSSI
SET AGC 1 SET AGC 2 SET AGC 3
AT C T
MS MESI MESE MISI MISE
MCUK970901C8 Service Manual
TEST AND MEASUREMENT
CHANNEL BOX COMMAND L U
INDICATION
FUNCTION Sets bu er volu e bet een values 0 to 3 Min to Ma Sets 4 si e tone volu e levels bet een 0 an -18 Sets 8 MIC volu e levels bet een 26 an 40 Sets speaker pre-a p volu e levels Sets speaker volu e levels
L SI E
L MIC L S1 L S2 GET KE C E E A LE ISA LE LE R LE C ARGE LE C ALL ALL 1 C ECK LC 1 2
isplays the value o a key presse on the keypa S itches on Inco ing LE S itches on acklight LE s S itches charge se uence on LC S itches on Charging LE S itches on han s ree o e S itches o all above S itches on all above rovi es 50 visual isplay o check pattern on the UUT LC rovi es 50 visual isplay o check pattern on the UUT LC ith E set an TEST M E TERM test co an s can be entere ro the key pa o the UUT Unit error co es ill be isplaye on the UUT isplay Unit error co es ill not be isplaye on the UUT isplay ith E A LE set an TEST M E TERM the UUT is re ove ro test o e an can be place into call o e ith S T SIM E A LE the UUT ill be re ove ro test o e an can be place into a call Checks an isplays the SIM status isplays the so t are check-su
C TR L UT
TEST S TST
E
E A LE SET ER IS ISA LE
S T SIM
E A LE
ISA LE
TEST M E SIM STATUS C ECK SUM
TERM S S
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Section 7 7-8
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TEST AND MEASUREMENT
7.5
Adjustment Mode
NOTE: See section 7 2 1 or a list o the e uip ent an setup proce ures re uire to per or the ollo ing a ust ent an calibration proce ures The ollo ing proce ures MUST be per or e a ter replace ent or repair o one or both o the C s in the han hel unit ailure to o so ay result in incorrect operation o the telephone The ollo ing a ust ents MUST be a e on AR AIRS There are our istinct calibration proce ures to a ust R per or ance These proce ures are 1 Ra ping gain Section 7 5 1 2 RSSI Section 7 5 2 3 I an values Section 7 5 3 The a ust ent ata selecte uring calibration is store in the telephone EE R M
Figure 11: Test so t are screen
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7.5.1 Ramping Gain
The carrier po er ust be easure an calibrate or each po er level at channel 62 Initial Calibration Value 128 128 128 128 128 128 128 128 128 128 128 128
Section 7 7-9
Target Power Level L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16
MCUK970901C8 Service Manual
Peak Power (dBm) 33 31 29 27 25 23 21 19 17 15 13 11
Tolerance (dB) 2 3 3 3 3 3 3 3 3 3 3 3
Change per dB 29 15 11 8 7 6 5 4 3 3 2 2
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TEST AND MEASUREMENT
Target Power Level L17 L18 L19
Peak Power (dBm) 9 7 5
Tolerance (dB) 3 3 3
Initial Calibration Value 128 128 128 2 1 1
Change per dB
Calibration of output power on each power level
To be able to calibrate the ra ping gain it is irst necessary to s itch the unit into Test Mo e section 7 3 This proce ure ust be ollo e or all po er levels L5- L19 or lo 1. Set the C a b c e iu an high channels controls to Channel 62 at o er Level 5 nor al burst o ulate ith ran o ata as ollo s ress the ove le t arro until 5 appears in the is highlighte ress the ove arro
ress the o n arro until C A GE C 62 is highlighte an then press E TER ress the o n arro until L L19 is highlighte highlighte iel ress E TER igure 12 ress the o n arro until T ATA until RL R appears in the highlighte iel ress E TER
Figure 12: T ata iel 2. At the GSM test unit easure the eak o er
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3. I the easure po er is in the range o the target po er see previous table then procee to step 10 4. 5. ress 7 to vie the TRIM or the i channel Make a note o this value er or the ollo ing calculation Set Rgain L5 alue recor e in ste p4 change in L to eet speci ie value or Change per Make a note o the ans er
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Section 7 7 - 10
MCUK970901C8 Service Manual
TEST AND MEASUREMENT
6.
igure 13 At the C
press 6 to progra the TRIM or the i channel
Figure 13: o er level selection 1 7. igure 14 ighlight the L5 iel an press E TER
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Figure 14: o er level selection 2 8. Enter the value calculate in step 4 into the ata iel an then press E TER 9. ress ESC 10. At the GSM test unit re- easure the eak o er 11. Repeat steps 2-9 o this proce ure or po er levels L6 to L19
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12. A ter calibrating at channel 62 the carrier po er ust be easure an calibrate at lo an high channels or po er level 5 to 19
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Section 7 7 - 11
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TEST AND MEASUREMENT
7.5.2 RSSI
This proce ure escribes the calibration o RSSI on the i channel Mch Ch 62 This process ust be carrie out or Lo Channel Mi Channel an igh Channel The ollo ing channel settings are use in this proce ure 1. Set up the test e uip ent as escribe in Section 7 3 an s itch the unit into test o e as escribe 2. Apply a carrier re uency o 68K to the UUT or Ch 62 947 468M 3. At the C 4. 5. highlight the C A GE C 62 iel an press E TER iel an press E TER at an input level o -60
ighlight the SET AGC 2 iel an change the set value to 36 an press E TER igure 15 ighlight the RSSI
Figure 15: RSSI
iel 15
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6. I the easure value is not 60 2 then ake the ollo ing calculation RSSI o set value - 60 MEASURE RSSI ALUE or e a ple - 60 -75 Recor the result 7. igure 16 At the C rea ing ress ESC
press 7 select TRIM other Make a note o the RSSI on the easure channel
Figure 16: RSSI rea ing 1
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Section 7 7 - 12
MCUK970901C8 Service Manual
TEST AND MEASUREMENT
8.
igure 17 At the C
press 6 an highlight progra TRIM other ress E TER
Figure 17: RSSI rea ing 2 9. Make the ollo ing calculation RSSI SET ALUE ro step 8 result into the RSSI M iel or e a ple 1 5 5 20 11. ress E TER 12. ress ESC 13. Measure the RSSI level again by highlighting the RSSI iel an pressing E TER Repeat this proce ure or the calibration o both Lo an igh channels
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MCUK970901C8 Service Manual
Section 7 7 - 13
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TEST AND MEASUREMENT
7.5.3 I and Q Values
NOTE: ith the I ch a ust ent proce ures the trans itter ust be set to o er Level 5 this presents the orst case o non-linearity so care ust be taken that the spectru analyser use can accept a signal input o 33 I not an appropriate attenuator ust be use
I, Q ch Offsets
Spectru Analy er setup centre re uency 902 4M R 10k 1k span 1M s eep ti e 2sec 1. Set the C a b c controls to channel 62 at po er level 5 nor al burst o ulate ith all 0 s is highlighte an then press E TER ress E TER ress the ove arro until RL 0 ress the o n arro until C A GE C
ress the o n arro until L is highlighte
igure 19 ress the o n arro until T ATA is highlighte appears in the highlighte iel ress E TER
Figure 19: C 2.
setup
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igure 20 n the spectru analyser easure the carrier leakage ratio Carrier leakage ratio is easure as the ratio o peak po er an the po er at 68k belo peak re uency E a ple peak po er 902 468M 33 po er at 68k belo peak po er 0 carrier leakage ratio 33 - 0 33
Figure 20: Carrier leakage ratio 3. I carrier leakage ratio is greater than 30 c then unit is K o set calibration is co plete 4. I carrier leakage ratio less than 30 c then go to Ich check
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Section 7 7 - 14
MCUK970901C8 Service Manual
TEST AND MEASUREMENT
Ich check
1. Set Ich o set to 3 a b At the C press 6 an select TRIM other SET appears in the iel ress E TER igure 21 ress ove o n arro until IC