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BRUTUS ANGLE BROOM
SERVICE MANUAL
FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual/Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed July, 2014 (PN 9924398)
© Copyright 2014 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any
reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
UNDERSTANDING MANUAL SAFETY LABELS AND DIRECTIONS
Throughout this manual, important information is brought to your attention by the following symbols:
WARNING
SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator,
bystander or person(s) inspecting or servicing the vehicle.
CAUTION
SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the
vehicle.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
NOTE:
NOTE provides key information by clarifying instructions.
IMPORTANT:
IMPORTANT provides key reminders during disassembly, assembly and inspection of components.
TRADEMARKS
POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL:
Loctite, Registered Trademark of the Loctite Corporation
Nyogel, Trademark of Wm. F. Nye Co.
Fluke, Registered Trademark of John Fluke Mfg. Co.
Mity-Vac, Registered Trademark of Neward Enterprises, Inc.
Torx, Registered Trademark of Textron
Some Polaris factory publications can be downloaded from www.polaris.com, purchased from www.purepolaris.com
or by contacting the nearest Polaris dealer.
GENERAL INFORMATION 1
MAINTENANCE 2
HYDRAULIC SYSTEM 3
MAIN FRAME 4
GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION 1
GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
MODEL......................ANGLE BROOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
PUBLICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VEHICLE IDENTIFICATION NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
STANDARD BOLT TORQUE SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
METRIC BOLT TORQUE SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
SAE TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
METRIC TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
9924398 - Angle Broom Service Manual
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© Copyright 2014 Polaris Industries Inc.
GENERAL INFORMATION
GENERAL SPECIFICATIONS
MODEL......................Angle Broom
MODEL NUMBER.............FM Angle Broom 70
Category Dimension
Length 44.8 in. / 113.7 cm
Width 73.9 in. / 187.7 cm
Height 28.4 in. / 72.1 cm
Sweeping Width 70 in. / 177.8 cm
Angle Range (Left / Right) 25°
Oscillation Range 10°
Bristle Diameter 24 in. / 61 cm
Bristle Speed 1257 ft/min. (383.1ml/min) @ 200 RPM
Number of Bristles 32 Convoluted / 4 Conical
Weight 471 lbs. / 214 kg
Gear Box Oil Capacity 14 oz. / 414 ml
(BRUTUS Angle Broom Oil)
Gear Box Reduction 1 : 1.43
Publication Numbers
Model No. Owner's Manual PN Parts Manual PN
FM Angle Broom 70 9924396 9924397
NOTE: When ordering service parts be sure to use the correct parts manual.
Some manuals can be found at the Polaris website: www.polarisindustries.com or purchased from www.purepolaris.com.
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GENERAL INFORMATION
Vehicle Identification Number Location
1
VIN
9924398 - Angle Broom Service Manual
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© Copyright 2014 Polaris Industries Inc.
GENERAL INFORMATION
GENERAL INFORMATION
Standard Bolt Torque Specification
Grade 2 Grade 5 Grade 8
Grade 2 Grade 5 Grade 8
Bolt Size
ft-lbs (Nm) ft-lbs (Nm) ft-lbs (Nm)
1/4-20 5 (7) 8 (11) 12 (16)
1/4-28 6 (8) 10 (14) 14 (19)
5/16-18 11 (15) 17 (23) 25 (35)
5/16-24 12 (16) 19 (26) 29 (40)
3/8-16 20 (27) 30 (40) 45 (62)
3/8-24 23 (32) 35 (48) 50 (69)
7/16-14 30 (40) 50 (69) 70 (97)
7/16-20 35 (48) 55 (76) 80 (110)
1/2-13 50 (69) 75 (104) 110 (152)
1/2-20 55 (76) 90 (124) 120 (166)
Metric Bolt Torque Specification
GRADE
Bolt Size 4.6 4.8 8.8/8.9 10.9 12.9
FT-LBS / NM (DRY THREADS)
M3 .3/.5 .5/.7 1/1.3 1.5/2 1.5/2
M4 .8/1.1 1/1.5 2/3 3/4.5 4/5
M5 1.5/2.5 2/3 4.5/6 6.5/9 7.5/10
M6 3/4 4/5.5 7.5/10 11/15 13/18
M8 7/9.5 10/13 18/25 26/35 33/45
M10 14/19 18/25 37/50 55/75 63/85
M12 26/35 33/45 63/85 97/130 110/150
M14 37/50 55/75 103/140 151/205 177/240
M16 59/80 85/115 159/215 232/315 273/370
M18 81/110 118/160 225/305 321/435 376/510
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GENERAL INFORMATION
Conversion Table
Unit of Measure
ft-lbs
Multiplied by
x 12
Converts to
= in-lbs
1
in-lbs x .0833 = ft-lbs
ft-lbs x 1.356 = Nm
in-lbs x .0115 = kg-m
Nm x .7376 = ft-lbs
kg-m x 7.233 = ft-lbs
kg-m x 86.796 = in-lbs
kg-m x 10 = Nm
in. x 25.4 = mm
mm x .03937 = in.
in. x 2.54 = cm
mile (mi.) x 1.6 = km
km x .6214 = mile (mi.)
Ounces (oz.) x 28.35 = Grams (g)
Fluid Ounces (fl. oz.) x 29.57 = Cubic Centimeters (cc)
Cubic Centimeters (cc) x .03381 = Fluid Ounces (fl. oz.)
Grams (g) x 0.035 = Ounces (oz.)
lb. x .454 = kg
kg x 2.2046 = lb.
Cubic inches (cu. in) x 16.387 = Cubic centimeters (cc)
Cubic centimeters (cc) x 0.061 = Cubic inches (cu. in)
Imperial pints (Imp pt.) x 0.568 = Liters (l)
Liters (l) x 1.76 = Imperial pints (Imp pt.)
Imperial quarts (Imp qt.) x 1.137 = Liters (l)
Liters (l) x 0.88 = Imperial quarts (Imp qt.)
Imperial quarts (Imp qt.) x 1.201 = US quarts (US qt.)
US quarts (US qt.) x 0.833 = Imperial quarts (Imp qt.)
US quarts (US qt.) x 0.946 = Liters (l)
Liters (l) x 1.057 = US quarts (US qt.)
US gallons (US gal) x 3.785 = Liters (l)
Liters (l) x 0.264 = US gallons (US gal)
Pounds - force per square inch (psi) x 6.895 = Kilopascals (kPa)
Kilopascals (kPa) x 0.145 = Pounds - force per square inch (psi)
Kilopascals (kPa) x 0.01 = Kilograms - force per square cm
Kilograms - force per square cm x 98.1 = Kilopascals (kPa)
p(3.14)xR2x H (height) = Cylinder Volume
°C to °F: 9/5(°C + 32) = °F - °F to °C: 5/9(°F - 32) = °C
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© Copyright 2014 Polaris Industries Inc.
GENERAL INFORMATION
SAE Tap Drill Sizes Decimal Equivalents
Thread Size / Drill Size Thread Size / Drill Size
#0-80 3/64 1/2-13 27/64
#1-64 53 1/2-20 29/64
#1-72 53 9/16-12 31/64
#2-56 51 9/16-18 33/64
#2-64 50 5/8-11 17/32
#3-48 5/64 5/8-18 37/64
#3-56 45 3/4-10 21/32
#4-40 43 3/4-16 11/16
#4-48 42 7/8-9 49/64
#5-40 38 7/8-14 13/16
#5-44 37 1-8 7/8
#6-32 36 1-12 59/64
#6-40 33 1 1/8-7 63/64
#8-32 29 1 1/8-12 1 3/64
#8-36 29 1 1/4-7 1 7/64
#10-24 24 1 1/4-12 1 11/64
#10-32 21 1 1/2-6 1 11/32
#12-24 17 1 1/2-12 1 27/64
#12-28 4.6mm 1 3/4-5 1 9/16
1/4-20 7 1 3/4-12 1 43/64
1/4-28 3 2-4 1/2 1 25/32
5/16-18 F 2-12 1 59/64
5/16-24 I 2 1/4-4 1/2 2 1/32
3/8-16 O 2 1/2-4 2 1/4
3/8-24 Q 2 3/4-4 2 1/2
7/16-14 U 3-4 2 3/4
7/16-20 25/64
Metric Tap Drill Sizes
Tap Size Drill Size Decimal Nearest
Equivalent Fraction
3x.50 #39 0.0995 3/32
3x.60 3/32 0.0937 3/32
4x.70 #30 0.1285 1/8
4x.75 1/8 0.125 1/8
5x.80 #19 0.166 11/64
5x.90 #20 0.161 5/32
6x1.00 #9 0.196 13/64
7x1.00 16/64 0.234 15/64
8x1.00 J 0.277 9/32
8x1.25 17/64 0.265 17/64
9x1.00 5/16 0.3125 5/16
9x1.25 5/16 0.3125 5/16
10x1.25 11/32 0.3437 11/32
10x1.50 R 0.339 11/32
11x1.50 3/8 0.375 3/8
12x1.50 13/32 0.406 13/32
12x1.75 13/32 0.406 13/32
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MAINTENANCE
CHAPTER 2
MAINTENANCE
PERIODIC MAINTENANCE CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
PERIODIC MAINTENANCE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
MAINTENANCE CHART KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
MAINTENANCE INTERVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
2
POLARIS LUBRICANTS AND SERVICE PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
LUBRICANTS AND SERVICE PRODUCTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
MAINTENANCE REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
GENERAL ATTACHMENT INSPECTION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . 2.6
FRAME, NUTS, BOLTS AND FASTENER INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 2.6
GEAR BOX FLUID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
CHECKING GEAR BOX FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
CHANGING GEAR BOX FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
SHEAR BOLTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
REPLACING GEAR BOX DRIVELINE SHEAR BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
SHEAR BOLTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9
REPLACING GEAR BOX OUTPUT SHAFT SHEAR BOLT . . . . . . . . . . . . . . . . . . . . . . . 2.9
LUBRICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10
LUBRICATING THE PTO DRIVELINE AND WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . 2.10
9924398 - Angle Broom Service Manual
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© Copyright 2014 Polaris Industries Inc.
MAINTENANCE
PERIODIC MAINTENANCE CHART
Periodic Maintenance Overview
Careful periodic maintenance will help keep your vehicle / attachment in the safest, most reliable condition. Inspection,
adjustment and lubrication of important components are explained in the periodic maintenance chart.
Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement
parts, use genuine Polaris parts available from your Polaris dealer.
NOTE: Service and adjustments are critical. If you're not familiar with safe service and adjustment procedures, have a
qualified dealer perform these operations.
Maintenance intervals in the following chart are based upon average conditions. Attachments subjected to severe use
must be inspected and serviced more frequently.
Severe Use Definition
· Frequent immersion in mud, water or sand
· Prolonged heavy load operation
Maintenance Chart Key
The following symbols denote potential items to be aware of during maintenance:
= CAUTION: Due to the nature of these adjustments, it is recommended this service be performed by an
authorized Polaris dealer.
= SEVERE USE ITEM -- See Above
NOTE: Inspection may reveal the need for replacement parts. Always use genuine Polaris parts.
WARNING
Improperly performing the procedures marked with acould
result in component failure and lead to serious injury or death.
Have an authorized Polaris dealer perform these services.
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MAINTENANCE
Maintenance Interval
Maintenance Interval
Item (whichever comes first) Remarks
Hours Calendar
Attachment Frame Inspection - Pre-Ride Inspect for cracks or damage.
Bristle Inspection - Pre-Ride Inspect bristle length.
Inspect for excess wear, cracks, damage and loose
2
Wheels - Pre-Ride
hardware.
Grease PTO Shaft 20 H Grease PTO shaft and u-joints.
Wheels 20 H Grease wheel assemblies.
Drain and replace fluid (Approximately 14 fl oz. (414 ml) of
* Replace Gearbox Lube 50 H
BRUTUS Angle Broom Oil (PN 2879747)
Perform these procedures more often for vehicles subjected to severe use.
* Replace the gear box fluid after the first 10 hours of operation and 50 hours thereafter as scheduled.
Troubleshooting
WARNING
Instructions are necessary before operating or servicing machine. Read and understand the owner's manual,
operator's handbook, and signs (decals) on machine. Follow warnings and instructions in the manuals when making
repairs, adjustments or service. Check for correct function after adjustments, repairs or service. Untrained operators
and failure to follow instructions can cause injury or death.
PROBLEM CAUSE CORRECTION
Damaged or incorrect attachment of the PTO Check connection, connect properly,
shaft. repair or replace.
Angle broom does not
operate. Brush shaft shear bolt has sheared or is missing. Replace shear bolt.
Gear box input shaft shear bolt has sheared or missing. Replace shear bolt.
Broom bristles wear Too much down pressure being applied to the broom Adjust the wheel height.
quickly. bristles. Adjust the spring tension.
Broom operation not
Broom bristles worn to minimum length. Replace bristle sections.
effective.
9924398 - Angle Broom Service Manual
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© Copyright 2014 Polaris Industries Inc.
MAINTENANCE
POLARIS LUBRICANTS AND SERVICE PRODUCTS
Lubricants and Service Products
Part No. Description Part No. Description
Grease / Specialized Lubricants Additives / Sealants / Thread Locking Agents / Misc.
2871312 Grease Gun Kit, Premium All Season (3 oz.) 2871950 Loctite 242 (6 ml.) (12 Count)
Premium All Season Grease
2871322 2871557 Crankcase Sealant, 3-Bond 1215 (5oz.)
(3 oz. cartridge) (24 Count)
Premium All Season Grease
2871423
(14 oz. cartridge) (10 Count)
2872348 Chain Lube, Aerosol (16 oz.) (12 Count)
2879747 BRUTUS Angle Broom Oil (14 oz./414 ml)
NOTE: The number count supplied in the table indicates the number of units that are shipped with each
order.
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MAINTENANCE
MAINTENANCE REFERENCES
2
Lubricate
#1 Grease Fittings
#2 Check Plug
# Item Lubrication Method Frequency*
PTO Driveline And Polaris Premium All Season
1. Grease zerks Lubricate every 20 hours.
Wheels Grease**
Check level, add or change
Angle Broom Gear BRUTUS Angle Broom Oil
2. lube. Approximately 14 U.S. fl oz Every 50 hours.
Box (PN 2879747
(414 ml)
* More often under severe use, such as operating under severe loads.
**Grease conforming to NLGI No. 2, such as Polaris Premium All Season Grease, Conoco Superlube M or Mobile grease
Special.
9924398 - Angle Broom Service Manual
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© Copyright 2014 Polaris Industries Inc.
MAINTENANCE
GENERAL ATTACHMENT INSPECTION AND MAINTENANCE
Frame, Nuts, Bolts and Fastener Inspection
Periodically inspect the torque of all fasteners in accordance with the maintenance schedule. Check that all cotter pins
are in place. Refer to specific fastener torques listed in each chapter.
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MAINTENANCE
GEAR BOX FLUID
Checking Gear Box Fluid
Inspect the gear box fluid as scheduled.
WARNING 1
2
AVOID SERIOUS INJURY OR DEATH
Before leaving the operator seat:
·Park on flat level ground.
·Lower the attachment arm, put the attachment flat
on the ground. 2
·Press the brake and put the gear selector lever in
PARK.
·Stop the engine and remove the key.
·Make sure PTO driveline and all rotating parts have 5. Place a container under the gear box to contain the
come to a complete stop. fluid.
NOTE: Fluid such as engine oil, hydraulic fluid, 6. Remove the fill / check plug (Item 1).
coolants, grease, etc. must be disposed of in an
environmentally safe manner. Some regulations 7. The fluid level should be at the bottom edge of the fill
require that certain spills and leaks on the ground plug hole.
must be cleaned in a specific manner. See local,
state and federal regulations for the correct 8. If fluid level is low, add BRUTUS Angle Broom Oil (PN
disposal. 2879747) until the fluid flows from the plug hole.
1. Position the vehicle on a level surface and fully lower 9. Allow any extra fluid to drain from the fill hole before
the attachment to the ground. reinstalling the plug.
2. Move the gear selector lever to Park. 10. Reinstall the fill plug (Item 1) and tighten.
3. Make sure all rotating components have come to a
complete stop before exiting vehicle. Changing Gear Box Fluid
1. Place a container under the gear box.
4. Stop the engine and exit the vehicle.
NOTE: The left side brushes will need to be removed 2. Remove the fill plug (Item 1) and the drain plug (Item
to check and replace the gear box fluid. 2).
See "BRUSH" on page 4.4. 3. Allow the fluid to completely drain from the gear box.
4. Install the drain plug (Item 2).
5. Install BRUTUS Angle Broom Oil (PN 2879747) until the
fluid flows from the fill plug hole.
6. Allow any extra fluid to drain from the fill hole before
reinstalling the plug.
7. Reinstall the fill plug (Item 1) and tighten.
9924398 - Angle Broom Service Manual
© Copyright 2014 Polaris Industries Inc. 2.7
MAINTENANCE
SHEAR BOLTS
Replacing Gear Box Driveline Shear Bolt
WARNING
AVOID SERIOUS INJURY OR DEATH
Before leaving the operator seat:
·Park on flat level ground.
1
·Lower the attachment arm, put the attachment flat
on the ground.
·Press the brake and put the gear selector lever in
PARK.
·Stop the engine and remove the key.
·Make sure PTO driveline and all rotating parts have 5. Remove the nut and the shear bolt (Item 1).
come to a complete stop. 6. Remove any remaining portion of the old shear bolt
(Item 1) from the shaft.
WARNING NOTE: Use only shear bolts recommended by
Polaris.
AVOID SERIOUS INJURY OR DEATH 7. Realign holes, install the new shear bolt (Item 1) and
Wear safety glasses to prevent eye injury when any of nut. Tighten the nut.
the following conditions exist:
·When fluids are under pressure. =T
·Flying debris or loose material is present.
·Engine is running. Shear Bolt:
·Tools are being used. 16 ft-lbs (22 Nm)
1. Position the vehicle on a level surface and fully lower
the attachment to the ground.
2. Move the gear selector lever to Park.
3. Make sure all rotating components have come to a
complete stop before exiting vehicle.
4. Stop the engine and exit the vehicle.
9924398 - Angle Broom Service Manual
2.8 © Copyright 2014 Polaris Industries Inc.
MAINTENANCE
SHEAR BOLTS
Replacing Gear Box Output Shaft Shear Bolt
WARNING
AVOID SERIOUS INJURY OR DEATH
Before leaving the operator seat: 2
·Park on flat level ground. 3
·Lower the attachment arm, put the attachment flat
on the ground.
·Press the brake and put the gear selector lever in
PARK.
·Stop the engine and remove the key.
·Make sure PTO driveline and all rotating parts have 8. Apply anti-seize to the gear box output shaft (Item 3).
come to a complete stop.
9. Install the brush shaft (item 2) onto the gear box output
NOTE: The brushes will need to be removed from shaft (Item 3).
the angle broom on the side that the shear bolt must
be replaced. 10. Realign holes, install the new shear bolt (Item 1) and
nut. Tighten the nut.
See "BRUSH" on page 4.4.
NOTE: Use only shear bolts recommended by
1. Position the vehicle on a level surface and fully lower Polaris.
the attachment to the ground.
2. Move the gear selector lever to Park. =T
3. Make sure all rotating components have come to a Shear Bolt:
complete stop before exiting vehicle. 16 ft-lbs (22 Nm)
4. Stop the engine and exit the vehicle.
2
1
5. Remove the nut and shear bolt (Item 1).
6. Remove the brush shaft (Item 2).
7. Remove any remaining portion of the old shear bolt
(Item 1) from the shaft.
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MAINTENANCE
LUBRICATION
Lubricating The PTO Driveline And Wheels
WARNING
Lubricate the Angle Broom as scheduled.
AVOID SERIOUS INJURY OR DEATH
Grease Fittings Before leaving the operator seat:
·Park on flat level ground.
·Lower the attachment arm, put the attachment flat
on the ground.
·Press the brake and put the gear selector lever in
PARK.
·Stop the engine and remove the key.
·Make sure PTO driveline and all rotating parts have
come to a complete stop.
NOTE: Fluid such as engine oil, hydraulic fluid,
coolants, grease, etc. must be disposed of in an
environmentally safe manner. Some regulations
require that certain spills and leaks on the ground
must be cleaned in a specific manner. See local,
state and federal regulations for the correct
disposal.
1. Position the vehicle on a level surface and fully lower
the attachment to the ground.
2. Move the gear selector lever to Park.
3. Stop the engine and exit the vehicle.
4. Make sure PTO driveline and all rotating parts have
Grease Fitting come to a complete stop.
NOTE: The belt guard will need to be removed to
access the driveline u-joint grease fitting at the gear
box and the belt tension pivot grease fitting.
5. Lubricate the grease fittings with Polaris Premium All
Season Grease or equivalent.
WARNING
AVOID SERIOUS INJURY OR DEATH
· Never operate with covers or guards removed.
9924398 - Angle Broom Service Manual
2.10 © Copyright 2014 Polaris Industries Inc.
HYDRAULIC SYSTEM
CHAPTER 3
HYDRAULIC SYSTEM
HYDRAULIC CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2
HYDRAULIC CYLINDER DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.4
HYDRAULIC CYLINDER DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.4
HYDRAULIC CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.6
3
9924398 - Angle Broom Service Manual
3.1
© Copyright 2014 Polaris Industries Inc.
HYDRAULIC SYSTEM
HYDRAULIC CYLINDER
Removal And Installation
3
NOTE: Fluid such as engine oil, hydraulic fluid,
coolants, grease, etc. must be disposed of in an
environmentally safe manner. Some regulations
require that certain spills and leaks on the ground 2
must be cleaned in a specific manner. See local,
state and federal regulations for the correct 4
disposal.
NOTE: When repairing hydrostatic or hydraulic
systems, clean the work area before disassembly 1
and keep parts clean. Always use caps and plugs on
hoses, tubelines and ports to keep dirt out. Dirt can
quickly damage the system.
3
2
5. Disconnect the two hoses (Item 1). Install caps on the
WARNING hoses and cylinder fittings.
6. Remove the two cotter pins (Item 2) and the two pins
AVOID SERIOUS INJURY OR DEATH (Item 3).
Before leaving the operator seat:
·Park on flat level ground. 7. Remove the cylinder (Item 4).
·Lower the attachment arm, put the attachment flat
on the ground.
·Press the brake and put the gear selector lever in Installation:
PARK.
·Stop the engine and remove the key. 1. Install the cylinder (Item 4).
·Make sure PTO driveline and all rotating parts have 2. Install the two pins (Item 3) and the two new cotter pins
come to a complete stop. (Item 2).
3. Install the two hoses (Item 1).
1. Position the vehicle on a level surface and fully lower
the attachment to the ground.
2. Move the gear selector lever to Park.
3. Make sure all rotating components have come to a
complete stop before exiting vehicle.
4. Stop the engine and exit the vehicle.
3.2 9924398 - Angle Broom Service Manual
© Copyright 2014 Polaris Industries Inc.
HYDRAULIC SYSTEM
Hydraulic Cylinder Disassembly
Hydraulic Cylinder Exploded View & Torque Values
12
140 ft-lbs (190 Nm)
11
10
9
8
3
7
6
5
4
3
2
1
Replace all back-up rings, O-rings
and seals upon assembly
REF. QTY. DESCRIPTION REF. QTY. DESCRIPTION
1 1 Rod 7 1 O-Ring
2 1 Wiper Seal 8 1 Piston
3 1 Seal 9 1 Seal
4 1 Head 10 1 O-Ring
5 1 O-Ring 11 1 Nut
6 1 Back-up Washer 12 1 Housing
9924398 - Angle Broom Service Manual
3.3
© Copyright 2014 Polaris Industries Inc.
HYDRAULIC SYSTEM
Special Tools
PART NUMBER TOOL DESCRIPTION
PU-51107 O-ring Seal Hook
Seal Expander And Compres-
PU-51293
sion Kit
PU-51292 Rod seal installation Tool
PU-51108 Adjustable Gland Nut Wrench
Cylinder Wrench
Torque Wrench
Hydraulic Cylinder Disassembly
NOTE: Fluid such as engine oil, hydraulic fluid, 4. Remove the rod assembly from the cylinder housing.
coolants, grease, etc. must be disposed of in an
environmentally safe manner. Some regulations
require that certain spills and leaks on the ground
must be cleaned in a specific manner. See local,
state and federal regulations for the correct
disposal.
NOTE: When repairing hydrostatic or hydraulic
systems, clean the work area before disassembly
and keep parts clean. Always use caps and plugs on
hoses, tubelines and ports to keep dirt out. Dirt can
quickly damage the system.
5. Put the rod end in a vise.
6. Remove the nut.
1. Place the base end of the cylinder in a drain pan.
Slowly move the rod in and to remove the hydraulic
fluid that is in the cylinder.
2. Place the base end of the cylinder in a vise.
NOTE: To prevent damage to the housing use a soft
material over the vise jaws.
3. Use the adjustable gland nut wrench to loosen and
remove the head.
7. Remove the piston from the shaft.
8. Remove the head from the rod.
3.4 9924398 - Angle Broom Service Manual
© Copyright 2014 Polaris Industries Inc.
HYDRAULIC SYSTEM
Hydraulic Cylinder Disassembly
Back-up Ring
O-Ring
O-Ring
9. Remove the O-ring, back-up ring and O-ring from the
3
outer diameter of the head.
WARNING
Protect eyes from contact with cleaner. Take
appropriate safety measures during these
procedures. Safety glasses and chemical resistant
gloves are required. Should you get cleaner in your
eyes or if you swallow cleaner, seek medical attention
immediately.
12. Remove the seal and O-ring.
13. Wash the cylinder components in clean solvent and
dry.
NOTE: Handle all parts carefully. Inspect for nicks,
10. Remove the wiper seal. scratches or otherwise damaged or bent parts
before reassembling the cylinder. Replace parts that
appear damaged in any way. The cylinder may not
function correctly if there is damage to any of the
parts.
14. Destroy all O-rings and seals and replace with NEW
O-rings and seal.
11. Remove the seal.
9924398 - Angle Broom Service Manual
3.5
© Copyright 2014 Polaris Industries Inc.
HYDRAULIC SYSTEM
Hydraulic Cylinder Assembly
NOTE: Fluid such as engine oil, hydraulic fluid,
coolants, grease, etc. must be disposed of in an
environmentally safe manner. Some regulations
require that certain spills and leaks on the ground
must be cleaned in a specific manner. See local,
state and federal regulations for the correct
disposal.
Always use new seals and O-rings during assembly of the
hydraulic cylinder. Lubricate seals and O-rings with clean
hydraulic fluid.
5. Install the ring compressor to compress the seal to the
correct size. Leave the piston in the compressor for
three minutes.
1. Install the O-Ring on the piston.
NOTE: Do not over stretch the O-ring when
assembling.
6. Install the oil seal on the tool (PU-51292).
NOTE: The O-ring side of the wiper seal goes
towards the inside of the cylinder head.
7. Install the seal into the head.
2. Install the seal on the tool (PU-51293) and stretch the
seal until it fits the piston.
3. Allow the seal to stretch for 30 seconds before
removing from the tool.
8. Install the wiper seal with the lip towards the outside
of the head.
4. Install the seal on the piston.
3.6 9924398 - Angle Broom Service Manual
© Copyright 2014 Polaris Industries Inc.
HYDRAULIC SYSTEM
Hydraulic Cylinder Assembly
9. Install the back-up washer on the head.
14. Install the piston. 3
Back-up Ring 15. Install the nut and tighten to specification.
O-Ring
=T
Cylinder Nut:
O-Ring
140 ft-lbs (190 Nm)
Remove the rod from the vise.
10. Install the O-ring next to the back-up ring.
11. Install the O-ring.
16. Lubricate the outside surface of the piston and head
12. Lubricate the inside and the outside of both the piston with hydraulic fluid.
and the head. 17. Install the rod assembly into the housing.
13. Install the head onto the shaft.
NOTE: Use care not to damage the seals as the head 18. Use the adjustable gland nut wrench to tighten the
is installed over the shaft threads. head until the head is flush with the housing.
9924398 - Angle Broom Service Manual
3.7
© Copyright 2014 Polaris Industries Inc.
HYDRAULIC SYSTEM
NOTES
3.8 9924398 - Angle Broom Service Manual
© Copyright 2014 Polaris Industries Inc.
MAIN FRAME
CHAPTER 4
MAIN FRAME
SHAFT BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
BRUSH SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7
REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7
PTO DRIVELINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8
REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8
WHEEL JACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9
REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9
WHEEL DISASSEMBLE AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9
GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10
REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10
PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13
DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.14
4
9924398 Angle Broom Service Manual
4.1
© Copyright 2014 Polaris Industries Inc.
MAIN FRAME
SHAFT BEARINGS
Removal And Installation
1
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any of
the following conditions exist:
· When fluids are under pressure.
· Flying debris or loose material is present.
· Engine is running.
· Tools are being used.
5. Loosen the two set screws (Item 1).
WARNING
AVOID SERIOUS INJURY OR DEATH
Before leaving the operator seat:
·Park on flat level ground.
·Lower the attachment arm, put the attachment flat 2
on the ground.
·Press the brake and put the gear selector lever in
PARK.
·Stop the engine and remove the key.
·Make sure PTO driveline and all rotating parts have
come to a complete stop.
1. Position the vehicle on a level surface and fully lower
the attachment to the ground. 6. Loosen and remove the collar (Item 2) using a drift
punch.
2. Move the gear selector lever to Park.
3
3. Make sure all rotating components have come to a
complete stop before exiting vehicle.
4. Stop the engine and exit the vehicle.
Apply
4
Anti-Seize
7. Remove the four bolts (Item 3) and the side panel
(Item 4).
NOTE: Apply anti-seize to the shaft for assembly.
4.2 9924398 Angle Broom Service Manual
© Copyright 2014 Polaris Industries Inc.
MAIN FRAME
Removal And Installation specification.
=T
5 Side Panel Bolt And Nut:
17 ft-lbs (23 Nm)
NOTE: Apply anti-seize to the shaft.
4. Lock the collar (Item 2) to the bearing using a drift
punch.
5. Install and tighten the two set screws (Item 1).
8. Remove the three bolts (Item 5) and nuts.
4
6
7
9. Remove the two bearing flanges (Item 6) and the
bearing (Item 7).
Installation
1. Install the bearing (Item 7) into the two bearing
flanges (Item 6) and place the bearing on the side
plate.
2. Install the three bolts (Item 5) and nuts. Torque the
bolts to specification.
=T
Bearing Flange Bolt And Nut:
17 ft-lbs (23 Nm)
3. Install the side panel (Item 4) and install the four bolts
(Item 3) and nuts. Torque the bolts and nuts to
9924398 Angle Broom Service Manual
4.3
© Copyright 2014 Polaris Industries Inc.
MAIN FRAME
BRUSH
Removal And Installation
WARNING
4
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any of 3
the following conditions exist:
· When fluids are under pressure.
· Flying debris or loose material is present.
1
2
· Engine is running.
· Tools are being used.
3
WARNING
5. Loosen the two set screws (Item 1).
AVOID SERIOUS INJURY OR DEATH
Before leaving the operator seat: 6. Loosen and remove the collar (Item 2).
·Park on flat level ground. 7. Remove the four bolts (Item 3).
·Lower the attachment arm, put the attachment flat
on the ground. 8. Remove the side plate (Item 4).
·Press the brake and put the gear selector lever in
PARK.
·Stop the engine and remove the key.
·Make sure PTO driveline and all rota