Text preview for : M34g Parking Brake.pdf part of Daewoo Matiz Service Manual, Wiring Diagram - 16 Part File - 62 File
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SECTION 4G
PARKING BRAKE
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4G-2 4G-2 4G-3 4G-3 Parking Brake Warning Lamp Switch . . . . . . . . . Parking Brake Cable . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Specifications . . . . . . . . . . . . . . . . . . . . . 4G-5 4G-6 4G-8 4G-8
Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 4G-4 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 4G-4 Parking Brake Lever . . . . . . . . . . . . . . . . . . . . . . . 4G-4
Fastener Tightening Specifications . . . . . . . . . . . 4G-8 Schematic and Routing Diagrams . . . . . . . . . . . 4G-9 Parking Brake System . . . . . . . . . . . . . . . . . . . . . 4G-9
DAEWOO M-150 BL2
4G ญ 2 PARKING BRAKE
DESCRIPTION AND OPERATION
PARKING BRAKE
This braking system uses a BRAKE warning light located in the instrument panel cluster. When the ignition switch is in the III position, the BRAKE warning light should glow and go OFF when the parking brake lever is released. Whenever the parking brake is applied and the ignition switch is II, the BRAKE warning light should glow. When the brake is firmly applied, the parking brake should securely hold the vehicle with ample pedal travel remaining. Check for frayed cables, rust, etc., or any condition that may inhibit present (or future) free movement of the parking brake lever assembly.
DAEWOO M-150 BL2
PARKING BRAKE 4G ญ 3
COMPONENT LOCATOR
PARKING BRAKE
D107D401
1. 2. 3. 4. 5.
Parking Brake Cable Clip Parking Brake Cable Strengthener Cable Grommet Parking Brake Lever Assembly
6. 7. 8. 9.
Parking Brake Warning Lamp Switch Cotter Pin Cable Pulley Pin
DAEWOO M-150 BL2
4G ญ 4 PARKING BRAKE
REPAIR INSTRUCTIONS ON-VEHICLE SERVICE
PARKING BRAKE LEVER
Removal Procedure
1. Remove the parking brake lever cover. Refer to Section 9G, Interior Trim. 2. Remove the parking brake cable cover. Refer to Section 9G, Interior Trim. 3. Remove the parking brake lever. D Disconnect the brake warning lamp switch (1). D Remove the brake warning switch lamp screw (2). Important: The brake warning lamp switch screw should be removed with the lever fixed. D Remove the bolts (3). D Remove the nut (4).
D107D501
D107D502
D Remove the cotter pin (5). D Remove the pin (6).
D107D503
DAEWOO M-150 BL2
PARKING BRAKE 4G ญ 5 Installation Procedure
1. Install the parking brake lever with the cotter pin, pin, bolts, and nut.
Tighten
D Tighten the parking brake nut to 10 NSm (89 lb-in) (1). D Tighten the parking brake bolts to 10 NSm (89 lb-in) (2). Connect the brake warning lamp switch. Install the brake warning lamp switch screw. Install the parking brake cable cover. Refer to Section 9G, Interior Trim. Install the parking brake lever cover. Refer to Section 9G, Interior Trim.
2. 3. 4.
D17D504A
5.
PARKING BRAKE WARNING LAMP SWITCH
Removal Procedure
1. Remove the gear shift lever cover. Refer to Section 5B, FiveญSpeed Manual Transaxle. 2. Remove the parking brake warning lamp switch. D Disconnect the parking brake warning lamp switch (1).
D107D505
D Apply the parking brake (2). D Remove the parking brake warning lamp switch carefully (3).
D107D506
Installation Procedure
1. Install the parking brake warning lamp switch. 2. Release the parking brake. 3. Connect the parking brake warning lamp switch. 4. Install the gear shift lever cover. Refer to Section 5B, FiveญSpeed Manual Transaxle.
D107D507
DAEWOO M-150 BL2
4G ญ 6 PARKING BRAKE
PARKING BRAKE CABLE
Removal Procedure
1. Remove the parking brake lever. Refer to "Parking Brake Lever" in this section. 2. Remove the parking brake cable. D Remove the cable pulley (1). D Loosen the adjustment nuts (2). D Remove the strengthener (3).
D107D508
D Remove the grommet (4).
D107D509
3. Remove the rear brake drum assembly. Refer to Section 2D, Rear Suspension. 4. Disconnect the parking brake cable from the rear brake drum assembly. D Remove the clip from the brake plate (1). D Disconnect the parking brake cable from the trailing shoe (2). Refer to Section 4E, Rear Drum Brake.
D107D510
5. Remove the parking brake cable. D Remove the clamp bolts fastening the brake cable (RH Rear Brake Side) (1). D Remove the fuel filter. Refer to Section 1F, Engine Controls.
D107D511
DAEWOO M-150 BL2
PARKING BRAKE 4G ญ 7
D Remove the clamp bolts fastening the brake cable (LH Rear Brake Side) (2).
D107D512
Installation Procedure
1. Install the fuel filter. 2. Install the parking brake cable with the clamp bolts.
Tighten
Tighten the parking brake cable clamp bolts to 10 NSm (89 lb-in) (1, 2).
D17D513A
D17D514A
3. Connect the parking brake cable to the rear brake drum assembly. Refer to Section 4E, Rear Drum Brake. 4. Install the rear brake drum assembly. Refer to Section 2D, Rear Suspension. 5. Install the grommet and the strengthener. 6. Install the cable pulley with the adjustment nuts.
Tighten
Tighten the adjustment nuts to 10 NSm (89 lb-in) (3). 7. Install the parking brake lever. Refer to "Parking Brake Lever" in this section.
D17D515A
DAEWOO M-150 BL2
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Parking Brake Cable Adjusting Nuts Parking Brake Lever Nut Parking Brake Lever Bolts Parking Brake Cable Clamp Bolts Parking Brake Lever Notch Number Application
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4G ญ 8 PARKING BRAKE
Application
FASTENER TIGHTENING SPECIFICATIONS
GENERAL SPECIFICATIONS
SPECIFICATIONS
NSm
10
10
10
10
5ญ7 (Loaded 44.1 lb)
Description
Lb-Ft
ญ
ญ
ญ
ญ
Lb-In
89
89
89
89
DAEWOO M-150 BL2
PARKING BRAKE 4G ญ 9
SCHEMATIC AND ROUTING DIAGRAMS
PARKING BRAKE SYSTEM
D17A201B
DAEWOO M-150 BL2