Text preview for : M39o Bumpers and Facials.pdf part of Daewoo Matiz Service Manual, Wiring Diagram - 16 Part File - 62 File



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SECTION 9O

BUMPERS AND FASCIAS
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Bumpers and Fascias . . . . . . . . . . . . . . . . . . . . . . 9O-2 9O-2 9O-3 9O-3 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Front Bumper Fascia . . . . . . . . . . . . . . . . . . . . . . Front Bumper Impact Bar . . . . . . . . . . . . . . . . . . . Rear Bumper Fascia . . . . . . . . . . . . . . . . . . . . . . . 9O-4 9O-4 9O-5 9O-6

Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 9O-4

Rear Bumper Bracket . . . . . . . . . . . . . . . . . . . . . . 9O-8

DAEWOO M-150 BL2

9O ­ 2 BUMPERS AND FASCIAS

DESCRIPTION AND OPERATION
BUMPERS
The bumper systems are installed with the body color bumper and the general bumper according to the vehicle grade. The bumper systems are designed to sustain a collision into a fixed barrier at 4 km/h (2.5 mph) without damage. After absorbing the energy of a collision, these bumper systems restore themselves to their original position. Both the front and the rear bumpers feature an internal foam energy absorber and a polymer fascia cover. The front bumper consists of the bumper fascia and the impact bar. Remove the fascia before removing the impact bar. The rear bumper consists of the bumper fascia and the bracket. Removal of rear bumper brackets can be possible without removing the bumper fascia.

DAEWOO M-150 BL2

BUMPERS AND FASCIAS 9O ­ 3

COMPONENT LOCATOR
BUMPERS AND FASCIAS

D19C401A

1. 2. 3. 4.

Front Towing Cover Front Bumper Front Bumper Impact Beam Front Bumper Reinforcement

5. 6. 7. 8.

Rear Bumper Reinforcement Rear Bumper Rear Bumper Bracket Rear Towing Cover

DAEWOO M-150 BL2

9O ­ 4 BUMPERS AND FASCIAS

REPAIR INSTRUCTIONS ON­VEHICLE SERVICE
FRONT BUMPER FASCIA
Removal Procedure
1. Disconnect the negative battery cable. 2. Raise and suitably support the vehicle. 3. Remove the front wheels. 4. Remove the front wheel house splash shields. D Remove the clip and bolts. a. Bolt and clip. D Remove the wheel house splash shield. b. Splash shield.
D19C501A

5. Remove the bolts on the both side of the fascia. a. Bolt.

D109C502

6. Remove the clips under the fascia. a. Clip.

D109C503

DAEWOO M-150 BL2

BUMPERS AND FASCIAS 9O ­ 5
7. Lower the vehicle. 8 Remove the front bumper spacer from the bumper. Refer to Section 9M, Exterior Trim. 9. Remove the front bumper fascia. D Remove the bolts (1). D Remove the clips (2). D Remove the front bumper fascia (3). 10 Remove the front fog lamps. Refer to Section 9B, Lighting Systems.

D19C504A

Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install the front fog lamps. Refer to Section 9B, Lighting Systems. 2. Install the bumper fascia. 3. Install the clips on the top of the fascia. a. Fascia upper clip. 4. Install the bolts on the top of the fascia. b. Fascia upper bolt. 5. Install the front bumper spacer. Refer to Section 9M, Exterior Trim. 6. Raise and suitably support the vehicle. 7. Install the clips under the fascia. c. Fascia lower clip. 8. Install the bolts on the both side of the fascia. 9. Install the front wheelhouse splash shields with the clips and the bolts. 10. Install the front wheels. 11. Lower the vehicle. 12. Connect the negative battery cable.

D19C505A

D109C506

FRONT BUMPER IMPACT BAR
Removal Procedure
1. Disconnect the negative battery cable. 2. Remove the front bumper fascia. Refer to "Front Bumper Fascia" in this section. 3. Remove the front wiring harness retaining clip from the impact bar.

D19C507A

DAEWOO M-150 BL2

9O ­ 6 BUMPERS AND FASCIAS
3. Remove the impact bar. D Remove the nuts (1). D Remove the impact bar (2).

D19C508A

Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install the impact bar with the nuts.

D19C509A

2. Install the front wiring harness retaining clip to the impact bar. 3. Install the front bumper fascia. Refer to "Front Bumper Fascia" in this section. 4. Connect the negative battery cable.

C19C507A

REAR BUMPER FASCIA
Removal Procedure
1. Raise and suitably support the vehicle. 2. Remove the bolts underneath the fascia. D Remove the bolts (1).

D19C510A

DAEWOO M-150 BL2

BUMPERS AND FASCIAS 9O ­ 7
3. Remove the fascia bolts from the rear bumper bracket.

D19C511A

4. Lower the vehicle. 5. Remove the fascia. D Remove the nuts in the luggage compartment (1). D Remove the screws (2). D Remove the fascia (3).

D19C512A

Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install the fascia. 2. Install the fascia upper nut. a. The fascia upper nut. 3. Install the fascia upper screws b. The fascia upper screws.

D19C513A

4. Raise and suitably support the vehicle. 5. Install the fascia lower bolts. c. The fascia lower bolts. 6. Lower the vehicle.

D19C514A

DAEWOO M-150 BL2

9O ­ 8 BUMPERS AND FASCIAS

REAR BUMPER BRACKET
Removal Procedure
1. Raise and suitably support the vehicle. 2. Remove the rear bumper bracket. D Remove the bolts (1). D Remove the bracket (2).

D19C515A

Installation Procedure
1. Install the rear bumper bracket with the bolts. 2. Lower the vehicle.

D19C516A

DAEWOO M-150 BL2