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SECTION 9P
DOORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Door Lock Striker . . . . . . . . . . . . . . . . . . . . . . . . . . Childproof Rear Door Lock . . . . . . . . . . . . . . . . . . Power Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . Power Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . Tailgate Strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9P-2 9P-2 9P-2 9P-2 9P-2 9P-2 9P-3 9P-3 Outside Front Door Handle . . . . . . . . . . . . . . . . Outside Rear Door Handle . . . . . . . . . . . . . . . . . Door Lock Cylinder . . . . . . . . . . . . . . . . . . . . . . . Manual Window Regulator . . . . . . . . . . . . . . . . . Power Front Window Regulator . . . . . . . . . . . . Front Door Assembly . . . . . . . . . . . . . . . . . . . . . Rear Door Assembly . . . . . . . . . . . . . . . . . . . . . . Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9P-17 9P-18 9P-18 9P-19 9P-19 9P-20 9P-21 9P-22
Rear Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9P-5 Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 9P-7 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 9P-7 Front Door Glass Run . . . . . . . . . . . . . . . . . . . . . . Rear Door Glass Run . . . . . . . . . . . . . . . . . . . . . . Door Lock Striker . . . . . . . . . . . . . . . . . . . . . . . . . . Tailgate Lock Striker . . . . . . . . . . . . . . . . . . . . . . . Door Lock Striker Adjustment . . . . . . . . . . . . . . Tailgate Lock Striker Adjustment . . . . . . . . . . . . Front Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . . Childproof Rear Door Lock . . . . . . . . . . . . . . . . . 9P-7 9P-8 9P-9 9P-9
Tailgate Lock Cylinder . . . . . . . . . . . . . . . . . . . . . 9P-23 Door Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9P-23 Door Hold Open Link . . . . . . . . . . . . . . . . . . . . . 9P-24 Inside Channel Weatherstrip (Standard) . . . . . Inside Channel Weatherstrip (Deluxe) . . . . . . . Door Outside Channel Weatherstrip . . . . . . . . . Door Weatherstrip . . . . . . . . . . . . . . . . . . . . . . . . Door Seal Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . Door Opening Weatherstrip . . . . . . . . . . . . . . . . Manual Window Regulator Handle . . . . . . . . . . Tailgate Strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9P-24 9P-25 9P-25 9P-26 9P-27 9P-27 9P-28 9P-28
9P-10 9P-11 9P-13 9P-14
Central Door Lock Actuator . . . . . . . . . . . . . . . . 9P-16 Tailgate Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9P-16 Inside Door Handle . . . . . . . . . . . . . . . . . . . . . . . 9P-17
Schematic and Routing Diagrams . . . . . . . . . . 9P-30 Power Door Locks . . . . . . . . . . . . . . . . . . . . . . . . 9P-30 Power Windows (Front Only) . . . . . . . . . . . . . . . 9P-34
DAEWOO M-150 BL2
9P 2 DOORS
DESCRIPTION AND OPERATION
DOOR LOCK STRIKER
The front and the rear door lock strikers each consist of a striker with two screws threaded into a floating cage plate in the B-pillars and C-pillars. The door is secured in the closed position when the door lock fork snaps over and engages the striker. by the actuator on the inside door handle or by the lock cylinder on the driver door only. When the driver door is locked or unlocked by the actuator or lock cylinder, all doors are locked or unlocked accordingly.
POWER WINDOWS
The power windows are controlled by electrical switches on the front door tirm and operated by a motor at each window regulator. The windows are lowered by pressing the switch and raised by pulling up on the switch. The window will stop movement when the switch is released or when the window is completely open or closed.
CHILDPROOF REAR DOOR LOCK
The childproof rear door locks help prevent passengers, especially children, from opening the rear doors of the vehicle from the inside. In order to activate these locks, move the levers of both rear doors to the lock position. Then, close both doors. Rear passengers will be unable to open the doors from the inside of the vehicle. In order to deactivate the childproof rear door lock, unlock the door from the inside of the vehicle and open the door from the outside. Move the lever to the unlock position. The rear door will now work normally.
TAILGATE STRUT
This vehicle is equipped with the gas struts. The struts support the tailgate suitably when opening the tailgate. The strut contained the high pressure compressed gas. Therefore, be careful not to take apart, puncture, apply heat or fire bacause the strut may explode.
POWER DOOR LOCKS
The power door locks use a solenoid that is contained in each door lock assembly. The door locks are activated
DAEWOO M-150 BL2
DOORS 9P 3
COMPONENT LOCATOR
FRONT DOOR
D19C403A
DAEWOO M-150 BL2
9P 4 DOORS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Seal Trim Lock Button Trim Panel Pocket Handle (Deluxe Type) Pocket Handle Bracket (Deluxe Type) Inside handle Manual Regulator Handle Pocket Handle (Standard Type) Door Speaker Cover Map Pocket Contact Switch Striker Opening Weatherstrip Door Weatherstrip Glass Run Front Door Inside Channel Weatherstrip Inside Handle Rod Door Lock 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. Door Lock Cylinder Rod Lock Rod Actuator Rod Actuator Window Regulator Outside Channel Weatherstrip Outside Handle Rod Outside Handle Division Bar Quarter Glass Quarter Glass Run Door Hinge Door Hold Open Link Power Window Switch Cover Mirror Switch Power Window Switch Assembly Mirror switch Blank Door Side Molding
DAEWOO M-150 BL2
DOORS 9P 5
REAR DOOR
D19C404A
DAEWOO M-150 BL2
9P 6 DOORS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Seal Trim Lock Button Trim Panel Pocket Handle (Deluxe Type) Pocket Handle Bracket (Deluxe Type) Inside handle Manual Regulator Handle Pocket Handle (Standard Type) Striker Opening Weatherstrip Door Weatherstrip Glass Run Interior Garnish Molding Rear Door Inside Channel Weatherstrip 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. Upper Guide Rail Exterior Garnish Molding Lower Guide Rail Lock Rod Door Lock Inside Handle Rod Actuator Rod Actuator Outside Handle Rod Outside Handle Window Regulator Outside Channel Weatherstrip Door Hinge Door Hold Open Link Door Side Molding
DAEWOO M-150 BL2
DOORS 9P 7
REPAIR INSTRUCTIONS ONVEHICLE SERVICE
FRONT DOOR GLASS RUN
Removal Procedure
1. Remove the front door seal trim from the front door. Refer to "Door Seal Trim" in this section. 2. Remove the outside rearview mirror from the front door. Refer to Section 9L, Glass and Mirrors. 3. Remove the guide rail from the door. D Remove the screws (1). D Remove the inside bolts (2). D Remove the outside bolts (3). D Remove the division bar (4). 4. Remove the glass run. a. Glass run.
D109E521
D109E522
Installation Procedure
1. Install the glass run. 2. Install the division bar with the bolts and the screws. 3. Install the outside rearview mirror. Refer to Section 9L, Glass and Mirrors. 4. Install the front door seal trim. Refer to "Door Seal Trim" in this section.
D109E526
DAEWOO M-150 BL2
9P 8 DOORS
REAR DOOR GLASS RUN
Removal Procedure
1. Remove the inside channel weatherstrip from the rear door. Refer to Section 9G, Interior Trim. 2. Remove the outside channel weatherstrip from the rear doors. Refer to Section 9G, Interior Trim. 3. Remove the rear door trim panel. Refer to Section 9G, Interior Trim. 4. Remove the rear door seal trim. a. Door seal trim. b. Door pocket handle bracket. Important: In case of the deluxe type, remove the seal trim after removing the door pocket handle bracket. 5. Remove the guide piece. D Remove the screw (1). D Remove the guide piece (2).
D109C566
D109C567
6. Remove the upper guide rail and the glass run. D Remove the bolts (1). D Lift up and remove the upper guide rail and the glass run simultaneously (2).
D109C568
Installation Procedure
1. Install the upper guide rail and the rear door glass run. 2. Install the guide piece with the screw. 3. Install the rear door seal trim. 4. Install the rear door trim panel. Refer to Section 9G, Interior Trim. 5. Install the outside channel weatherstrip to the rear door. Refer to Section 9G, Interior Trim. 6. Install the inside channel weatherstrip to the rear door. Refer to Section 9G, Interior Trim.
D109C569
DAEWOO M-150 BL2
DOORS 9P 9
DOOR LOCK STRIKER
Removal Procedure
1. Remove the door lock striker. D Remove the screws (1). D Remove the door lock striker (2).
D109C570
Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install the door lock striker with the screws.
D109C571
TAILGATE LOCK STRIKER
Removal Procedure
1. Open the tailgate and suitably support it. 2. Remove the tailgate lock striker. D Remove the screws (1). D Disconnect the cable (2). D Remove the striker (3).
D109C572
Installation Procedure
Notice: Dissimilar metal in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Connect the cable. 2. Install the tailgate lock striker with the screws.
D109C573
DAEWOO M-150 BL2
9P 10 DOORS
DOOR LOCK STRIKER ADJUSTMENT
Notice: The door lock striker is an important attaching part that can affect the performance of vital components and systems and can cause major repair expenses. If replacement becomes necessary, the door lock striker must be replaced by one with the same part number or with an equivalent part if replacement becomes necessary. Do not use a replacement part of lesser quality or of a substitute design. The specified torque values must be used during reassembly in order to ensure the proper retention of the part.
D109C574
The door lock striker consists of a striker with two screws that are threaded into a tapped, floating cage plate located in the appropriate body pillar. This floating cage plate allows the striker to be easily adjusted in or out and up or down. The door is secured in the closed position when the door lock fork snaps over and engages the striker.
Fore/Aft Adjustment
1. The door must be properly aligned. 2. Close the door until the lock fork contacts the striker. 3. Stand next to the door opening and move the door slowly in and out, just touching the striker each time.
D19C575A
4. The alignment of the lock fork and the striker can be easily seen. The lock fork should be perpendicular to and fall near the middle of the striker. The lock fork should fall near the middle of the striker between the B-pillar and the end of the striker.
D109C576
DAEWOO M-150 BL2
DOORS 9P 11
5. If a fore or aft adjustment is required, use the following steps: D Remove the striker screws (1). D Remove the spacer in order to move the striker toward the rear of the vehicle (2). D Add a 2 mm (0.08 inch) spacer in order to move the striker toward the front of the vehicle. D Install the striker screws. 6. Perform the up/down or the in/out adjustment. Refer to ``Up/Down or In/Out Adjustment'' in this section.
D109C577
Up/Down or In/Out Adjustment
An adjustment of the striker in the up and down or in and out directions may be necessary for a number of reasons: vehicle frame damage as the result of a collision, installation of new door weatherstripping, customer complaints of excessive windnoise, or difficulty in opening or closing the door. In order to adjust the door striker in an up and down or in and out direction, perform the following procedure: 1. The door must be properly aligned. 2. Loosen the striker screws.
D109C574
3. The floating cage plate can be moved slightly using the ends of the striker screws. Move the floating cage plate to the desired position. Notice: It is important to use a flat-end rotary file in order not to damage the tapped floating cage plate. The striker screws and the tapped floating cage plate are important attaching parts that could affect the performance of vital components and systems. 4. If proper adjustment requires that the floating cage plate be moved more than is possible, use an electric hand drill and a 3/8- inch rotary file with a flat head in order to enlarge the body opening in the direction required. 5. Tighten the striker screws to the correct position.
TAILGATE LOCK STRIKER ADJUSTMENT
Notice: The tailgate lock striker is an important attaching part that can affect the performance of vital components and systems and can cause major repair expenses. If replacement becomes necessary, the tailgate lock striker must be replaced by one with the same part number or with an equivalent part if replacement becomes necessary. Do not use a replacement part of lesser quality or of a substitute design. The specified torque values must be used during reassembly in order to ensure the proper retention of the part.
D109C578
DAEWOO M-150 BL2
9P 12 DOORS
The tailgate lock striker consists of a striker with two screws that are threaded into a tapped, floating cage plate located in the appropriate body pillar. This floating cage plate allows the striker to be easily adjusted in or out and up or down. The tailgate is secured in the closed position when the tailgate lock fork snaps over and engages the striker.
Fore/Aft or In/Out Adjustment
An adjustment of the striker in the fore and aft or in and out directions may be necessary for a number of reasons: vehicle frame damage as the result of a collision, installation of new tailgate weatherstripping, customer complaints of excessive windnoise, or difficulty in opening or closing the tailgate. In order to adjust the tailgate striker in an fore and aft or in and out direction, perform the following procedure: 1. The tailgate must be properly aligned. 2. Loosen the striker screws.
D109C578
3. The floating cage plate can be moved slightly using the ends of the striker screws. Move the floating cage plate to the desired position. Notice: It is important to use a flat-end rotary file in order not to damage the tapped floating cage plate. The striker screws and the tapped floating cage plate are important attaching parts that could affect the performance of vital components and systems.
4. If proper adjustment requires that the floating cage plate be moved more than is possible, use an electric hand drill and a 3/8- inch rotary file with a flat head in order to enlarge the body opening in the direction required. 5. Tighten the striker screws to the correct position. 6. Perform the up/down adjustment. Refer to "Up and Down Adjustment" in this section.
D109C579
DAEWOO M-150 BL2
DOORS 9P 13 Up and Down Adjustment
1. The tailgate must be properly aligned. 2. Close the tailgate until the lock fork contacts the striker. 3. Stand next to the tailgate opening and move the tailgate slowly up and down, just touching the striker each time.
D19C580A
4. The alignment of the lock fork and the striker can be easily seen. The lock fork should be perpendicular to and fall near the middle of the striker. The lock fork should fall near the middle of the striker between the rear body pillar and the end of the striker.
D109C581
5. If a up and down adjustment is required, use the following steps: D Remove the striker screws (1). D Remove the spacer in order to move the striker toward the down of the vehicle (2). D Add a 2 mm (0.08 inch) spacer in order to move the striker toward the up of the vehicle. D Install the striker screws.
D109C582
FRONT DOOR LOCK
Removal Procedure
1. Disconnect the negative battery cable if equipped with the central door lock system. 2. Remove the seal trim. Refer to "Door Seal Trim" in this section. 3. Disconnect the outside door handle rod from the door lock. a. Outside door handle rod. b. Key rod.
D19C583A
DAEWOO M-150 BL2
9P 14 DOORS
4. Remove the front door lock. D Remove the screws (1). D Remove the front door lock (2). Important: Disconnect the actuator connector, if equipped with the central door lock system.
D109C584
Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install the front door lock with screws. Important: Connect the actuator connector if equipped with the central door lock system. 2. Connect the outside door handle rod and the key rod to the door lock. 3. Install the seal trim. Refer to "Door Seal Trim" in this section. 4. Connect the negative battery cable, if equipped with the central door lock system.
D109C585
CHILDPROOF REAR DOOR LOCK
Removal Procedure
1. Disconnect the negative battery cable if equipped with the central door lock system. 2. Remove the door trim panel. Refer to Section 9G, Interior Trim. 3. Remove the door seal trim. Refer to "Door Seal Trim" in this section. a. Door seal trim. b. Door pocket handle bracket.
D109C566
Important: In case of the deluxe type, remove the seal trim after removing the door pocket handle bracket. 4. Remove the guide piece. D Remove the screw (1). D Remove the guide piece (2).
D109C567
DAEWOO M-150 BL2
DOORS 9P 15
5. Disconnect the outside door handle rod from the door lock. a. Outside door handle rod.
D109C583
6. Disconnect the door lock from the vehicle. D Remove the screws (1). D Remove the door lock (2). Important: Disconnect the actuator connector if equipped with the central door lock system.
D109C586
Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install the rear door lock with the screws. Important: Connect the actuator connector if equipped with the central door lock system. 2. Connect the outside door handle rod to the door lock. 3. Install the guide rail with the screw.
D109C587
4. Install the seal trim. Refer to "Door Seal Trim" in this section. 5. Install the door trim panel. Refer to Section 9G, Interior Trim. 6. Connect the negative battery cable if equipped with the central door lock system.
DAEWOO M-150 BL2
9P 16 DOORS
CENTRAL DOOR LOCK ACTUATOR
Removal Procedure
1. Disconnect the negative battery cable. 2. Remove the door seal trim. Refer to "Door Seal Trim" in this section. 3. Remove the door lock assembly. Refer to "Door Lock" in this section. 4. Remove the actuator from the door lock assembly. D Remove the screws (1). D Remove the actuator (2).
D109C588
Installation Procedure
1. Install the door lock actuator to the door lock assembly with the screws. 2. Install the door lock assembly to the vehicle. Refer to "Door Lock" in this section. 3. Install the door seal trim. Refer to "Door Seal Trim" in this section. 4. Connect the negative battery cable.
D109C589
TAILGATE LOCK
Removal Procedure
1. Remove the tailgate trim panel. Refer to Section 9G, Interior Trim. 2. Remove the lock rod from the tailgate lock cylinder. a. Lock rod.
D109C590
3. Remove the tailgate lock. D Remove the screws (1). D Remove the tailgate lock (2).
D109C591
DAEWOO M-150 BL2
DOORS 9P 17 Installation Procedure
1. Install the tailgate lock with the screws. 2. Install the lock rod to the tailgate lock cylinder. 3. Install the tailgate trim panel. Refer to Section 9G, Interior Trim.
D109C592
INSIDE DOOR HANDLE
Removal Procedure
1. Removal the inside door handle. D Remove the screw (1). D Remove the inside door handle (2).
D109C593
Installation Procedure
1. Install the inside door handle with the screw.
D109C594
OUTSIDE FRONT DOOR HANDLE
Removal Procedure
1. Disconnect the negative battery cable. 2. Remove the front door lock rods. 3. Remove the outside front door handle. D Remove the bolts (1). D Remove the outside front door handle (2).
D109C595
DAEWOO M-150 BL2
9P 18 DOORS Installation Procedure
1. Install the outside front door lock handle with the bolts. 2. Install the front door lock rods. 3. Connect the negative battery cable.
D109C596
OUTSIDE REAR DOOR HANDLE
Removal Procedure
1. Disconnect the negative battery cable. 2. Remove the rear door lock. Refer to "Childproof Rear Door Lock" in this section. 3. Remove the outside rear door handle. D Remove the bolts (1). D Remove the outside rear door handle (2).
D109C597
Installation Procedure
1. Install the outside rear door handle with the bolts. 2. Install the rear door lock. Refer to "Childproof Rear door Lock" in this section. 3. Connect the negative battery cable.
D109C598
DOOR LOCK CYLINDER
Removal Procedure
1. Disconnect the negative battery cable. 2. Remove the outside door handle. Refer to "Outside Front Door Handle" in this section. 3. Remove the door lock cylinder from the outside door handle. D Remove the clip (1). D Remove the door lock cylinder (2).
D109C599
DAEWOO M-150 BL2
DOORS 9P 19 Installation Procedure
1. Install the door lock cylinder with the clip. 2. Install the outside door handle. Refer to "Outside Front Door Handle" in this section. 3. Connect the negative battery cable.
D109C600
MANUAL WINDOW REGULATOR
Removal Procedure
1. Remove the glass. Refer to Section 9L, Glass and Mirrors. 2. Remove the window regulator. D Remove the screws (1). D Remove the regulator (2).
D109C601
Installation Procedure
1. Install the regulator with the screws. 2. Install the glass. Refer to Section 9L, Glass and Mirrors.
D109C602
POWER FRONT WINDOW REGULATOR
Removal Procedure
1. Disconnect the negative battery cable. 2. Remove the glass. Refer to Section 9L, Glass and Mirrors. 3. Remove the window regulator assembly. D Disconnect the window motor electrical connector (1). D Remove the screws (2). D Remove the window regulator assembly (3).
D109C603
DAEWOO M-150 BL2
9P 20 DOORS
4. Remove the window motor from the window regulator. D Remove the screws (1). D Remove the window regulator (2). Caution: Be careful what you are doing when separating the window motor and the window regulator. You may be hurt.
D109C604
Installation Procedure
1. Install the window motor to the window regulator with the screws. 2. Install the window regulator assembly with the screws. 3. Connect the window motor electrical connector. 4. Install the glass. Refer to Section 9L, Glass and Mirrors. 5. Connect the negative battery cable.
D109C605
FRONT DOOR ASSEMBLY
Removal Procedure
1. Disconnect the negative battery cable. 2. Disconnect the electrical connector under the instrument panel. Important: In case of the front passenger door, remove the glove box in advance.
D109C606
3. Remove the fender. Refer to Section 9R, Body Front End. 4. Remove the front door assembly. D Remove the door hinge bolts (1). D Remove the door hold open bolt (2). D Disconnect the bodytodoor rubber grommet (3). D Remove the front door assembly (4).
D109C607
DAEWOO M-150 BL2
DOORS 9P 21 Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fastener to prevent premature corrosion. 1. Connect the bodytodoor rubber grommet. 2. With the aid of another technician, lightly secure the front door with the bolts. 3. Adjust the door for proper fit. 4. Tighten the hingetobody bolts. 5. Install the door hold open link with the bolt. 6. Install the fender. Refer to Section 9R, Body Front End. 7. Connect the electrical connector. 8. Connect the negative battery cable. 9. Perform the waterleak test. Refer to Section 9I, Waterleak. 10. Check for windnoise. Refer to Section 9J, Windnoise.
D19C608A
REAR DOOR ASSEMBLY
Removal Procedure
1. Disconnect the negative battery cable. 2. Pry off the lower Bpillar trim panel. Refer to Section 9G, Interior Trim. 3. Disconnect the rear door electrical connector. a. Rear door electrical connector.
D109C609
4. Remove the rear door assembly. D Remove the door hinge bolts (1). D Remove the door hold open link bolt (2). D Disconnect the bodytodoor rubber grommet (3). D Remove the rear door assembly (4).
D109C610
DAEWOO M-150 BL2
9P 22 DOORS Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fastener to prevent premature corrosion. 1.Connect the bodytodoor rubber grommet. 2. With the aid of another technician, lightly secure the rear door with the bolts. 3. Adjust the door for proper fit. 4. Install the door hold open link with the bolt. 5. Connect the rear door electrical connector. 6. Connect the negative battery cable. 7. Perform the waterleak test. Refer to Section 9I, Waterleaks. 8. Check for windnoise. Refer to Section 9J, Windnoise.
D19C611A
TAILGATE
Removal Procedure
1. Disconnect the negative battery cable. 2. Remove the luggage compartment wheelhouse trim panel. Refer to Section 9G, Interior Trim. 3. Disconnect the tailgate electrical connector. a. Tailgate electrical connector.
D109C612
4. Remove the tailgate strut. Refer to "Tailgate Strut" in this section. 5. Remove the tailgate. D Remove the hinge bolts. D Disconnect the bodytotailgate rubber grommet. D Remove the tailgate.
D109C636
D19C613A
DAEWOO M-150 BL2
DOORS 9P 23 Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fastener to prevent premature corrosion. 1. Connect the bodytotailgate rubber grommet. 2. With the aid of another technician, lightly secure the tailgate with the bolts. 3. Adjust the tailgate for proper fit. 4. Install the tailgate strut. Refer to "Tailgate Strut" in this section. 5. Connect the tailgate electrical connector. 6. Install the luggage compartment wheelhouse trim panel. Refer to Section 9G, Interior Trim. 7. Connect the negative battery cable.
D19C614A
TAILGATE LOCK CYLINDER
Removal Procedure
1. Disconnect the negative battery cable. 2. Open the tailgate. 3. Remove the rear window wiper motor assembly. Refer to Section 9D, Wipers/Washer Systems. 4. Remove the tailgate lock cylinder. D Disconnect the tailgate lock rod (1). D Remove the nuts from the tailgate lock cylinder (2). D Remove the tailgate lock cylinder (3).
D209B113
Installation Procedure
1. Install the tailgate lock cylinder. 2. Install the rear window wiper motor assembly. Refer to Section 9D, Wipers/Washer Systems. 3. Connect the negative battery cable.
D209B114
DOOR HINGE
Removal Procedure
1. With the aid of another technician, remove the door hinge. D Remove the hingetobody bolts (1). D Remove the hingetodoor bolts (2). D Remove the door hinge (3).
D109C615
DAEWOO M-150 BL2
9P 24 DOORS Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fastener to prevent premature corrosion. 1. With the aid of another technician, install the hinge to the door and the body with the bolts.
D109C616
DOOR HOLD OPEN LINK
Removal Procedure
1. Remove the door seal trim. Refer to "Door Seal Trim" in this section. 2. Remove the door hold open link. D Remove the hingetobody bolt (1). D Remove the hingetodoor bolts (2). D Remove the door hold open link (3).
D109C617
Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fastener to prevent premature corrosion. 1. Install the door hold open link to the door and the body with the bolts. 2. Remove the door seal trim. Refer to "Door Seal Trim" in this section.
D109C618
INSIDE CHANNEL WEATHERSTRIP (STANDARD)
Removal Procedure
1. Remove the channel weatherstrip. a. Weatherstrip.
D109C619
DAEWOO M-150 BL2
DOORS 9P 25 Installation Procedure
1. Install the channel weatherstrip.
D109C620
INSIDE CHANNEL WEATHERSTRIP (DELUXE)
Removal Procedure
1. Remove the door trim. Refer to Section 9G, Interior Trim. 2. Remove the channel weatherstrip from the door trim. D Straighten the retaining tabs (1). D Remove the channel weatherstrip (2).
D109C621
Installation Procedure
1. Install the channel weatherstrip onto the door trim panel. 2. Bend the retaining tabs to secure the channel weatherstrip to the door trim panel. 3. Install the door trim panel. Refer to Section 9G, Interior Trim.
D109C622
DOOR OUTSIDE CHANNEL WEATHERSTRIP
Removal Procedure
1. Remove the channel weatherstrip. D Remove the screw (1). D Lift off the outside channel weatherstrip (2).
D109C623
DAEWOO M-150 BL2
9P 26 DOORS Installation Procedure
1. Press the outside channel weatherstrip onto the door. 2. Install the weatherstrip screw.
D109C624
DOOR WEATHERSTRIP
Removal Procedure
1. Remove the door hold open link bolt.
D109C625
2. Remove the door weatherstrip. D Remove the clip (1). D Remove the weatherstrip pins (2).
D109C626
Installation Procedure
1. Install the door weatherstrip with the clip and the pins. 2. Install the door hold open link bolt.
D109C627
DAEWOO M-150 BL2
DOORS 9P 27
DOOR SEAL TRIM
Removal Procedure
1. Remove the door trim panel. Refer to Section 9G, Interior Trim. 2. Remove the door seal trim. a. Door seal trim. b. Door pocket handle bracket. Important: In case of the deluxe trim, remove the door pocket handle bracket in advance.
D109C566
Installation Procedure
1. Install the door seal trim. 2. Install the door pocket handle bracket for the deluxe trim. 3. Install the door trim panel. Refer to Section 9G, Interior Trim.
D109C628
DOOR OPENING WEATHERSTRIP
Removal Procedure
1. Mark the door opening weatherstrip edge by a soluble pen.
D109C629
2. Remove the door opening weatherstrip. D Take off the rocker trim panel partially (1). D Take off the lower Bpillar trim panel partially (2). D Remove the door opening weatherstrip (3).
D109C630
DAEWOO M-150 BL2
9P 28 DOORS Installation Procedure
1. Install the door opening weatherstrip to match the marking. 2. Install the rocker panel trim and the lower Bpillar panel trim.
D109C631
MANUAL WINDOW REGULATOR HANDLE
Removal Procedure
1. Remove the window regulator handle. D Using a cloth, pull out the clip (1). D Remove the window regulator handle (2).
D109E543
Installation Procedure
1. Install the window regulator handle with the clip.
D109C632
TAILGATE STRUT
Removal Procedure
1. Open the tailgate and suitably support it. 2. Remove the tailgate strut assembly. D Remove the end fitting nut from the ball studs (rear body) (1). D Removethe end fitting nut from the ball studs (tailgate) (2).
D19C634A
DAEWOO M-150 BL2
DOORS 9P 29 Installation Procedure
1. Install the tailgate strut with the ball studs.
D19C635A
DAEWOO M-150 BL2
9P 30 DOORS
SCHEMATIC AND ROUTING DIAGRAMS
POWER DOOR LOCKS (LEFTHAND DRIVE)
D19C201B
DAEWOO M-150 BL2
DOORS 9P 31
POWER DOOR LOCKS (RIGHTHAND DRIVE)
D19C201S
DAEWOO M-150 BL2
9P 32 DOORS
POWER DOOR LOCKS (W/ ANTITHEFT CONTROL : LHD)
D19C201S
DAEWOO M-150 BL2
DOORS 9P 33
POWER DOOR LOCKS (W/ ANTITHEFT CONTROL : RHD)
D19C202S
DAEWOO M-150 BL2
9P 34 DOORS
POWER WINDOWS (FRONT ONLY)
D19C202B
DAEWOO M-150 BL2