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SERVICE MANUAL
DIGITAL PLAIN PAPER COPIER
e-STUDIO550/650/810
(DP-5510/6510/8110)
File No.31100202
2002-06
Copyright 2002
TOSHIBA TEC CORPORATION
GENERAL PRECAUTIONS REGARDING THE INSTALLATION
AND SERVICE FOR THE COPIER e-STUDIO550/650/810
The installation and service should be done by a qualified service technician.
1. Transportation/Installation
· When transporting/installing the copier, move it by the casters while lifting the stoppers.
The copier is quite heavy and weighs approximately 200 kg (441 lb), therefore pay full attention
when handling it.
· Be sure to use a dedicated outlet with AC 115V or 120V/20A (220V, 230V, 240V/10A) or more
for its power source.
· The copier must be grounded for safety.
Never ground it to a gas pipe or a water pipe.
· Select a suitable place for installation.
Avoid excessive heat, high humidity, dust, vibration and direct sunlight.
· Also provide proper ventilation as the copier emits a slight amount of ozone.
· To insure adequate working space for the copying operation, keep a minimum clearance of
80 cm (32") on the left, 80 cm (32") on the right and 10 cm (4") in the rear.
· The socket-outlet shall be installed near the copier and shall be easily accessible.
2. Service of Machines
· Basically, be sure to turn the main switch off and unplug the power cord during service.
· Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the
damp heater and their periphery.
· Be sure not to touch high-voltage sections such as the chargers, high-voltage transformer,
exposure lamp control inverter, inverter for the LCD backlight and power supply unit. Especially,
the board of these components should not be touched since the electirc charge may remain in
the condensers, etc. on them even after the power is turned OFF.
· Be sure not to touch rotating/operating sections such as gears, belts, pulleys, fan, etc.
· Be careful when removing the covers since there might be the parts with very sharp edges
underneath.
· When servicing the machines with the main switch turned on, be sure not to touch live sections
and rotating/operating sections. Avoid exposure to laser radiation.
· Use suitable measuring instruments and tools.
· Avoid exposure to laser radiation during servicing.
- Avoid direct exposure to the beam.
- Do not insert tools, parts, etc. that are reflective into the path of the laser beam.
- Remove all watches, rings, bracelets, etc. that are reflective.
3. Main Service Parts for Safety
· The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important
for safety. Be sure to handle/install them properly. If these parts are shorted circuit and/or
made their functions out, they may burn down, for instance, and may result in fatal accidents.
Do not allow a short circuit to occur. Do not use the parts not recommended by Toshiba TEC
Corporation.
4. Cautionary Labels
· During servicing, be sure to check the rating plate and the cautionary labels such as "Unplug
the power cord during service", "Hot area", "Laser warning label" etc. to see if there is any dirt
on their surface and whether they are properly stuck to the copier.
5. Disposition of Consumable Parts, Packing Materials, Used batteries and RAM-ICs
· Regarding the recovery and disposal of the copier, supplies, consumable parts, packing materials,
used batteries and RAM-ICs including litium batteries, it is recommended to follow the relevant
local regulations or rules.
6. When parts are disassembled, reassembly is basically the reverse of disassembly unless
otherwise noted in this manual or other related documents. Be careful not to reassemble
small parts such as screws, washers, pins, E-rings, star washers in the wrong places.
7. Basically, the machine should not be operated with any parts removed or disassembled.
8. Precautions Against Static Electricity
· The PC board must be stored in an anti-electrostatic bag and handled carefully using a wrist-
band, because the ICs on it may become damaged due to static electricity.
Caution: Before using the wristband, pull out the power cord plug of the copier and
make sure that there are no uninsulated charged objects in the vicinity.
Caution : Dispose of used batteries and RAM-ICs including lithium batter-
ies according to this manual.
Attention : Se débarrasser de batteries et RAM-ICs usés y compris les batteries
en lithium selon ce manuel.
Vorsicht : Entsorgung des gebrauchten Batterien und RAM-ICs (inklusive
der Lithium-Batterie) nach diesem Handbuch.
1. SPECIFICATIONS / ACCESSORIES /
OPTIONS / SUPPLIES
1. 1. Specifications
1. 2. Accessories
1. 3. Options
1. 4. Supplies
1. 5. System List
1. SPECIFICATIONS / ACCESSORIES / OPTIONS / SUPPLIES
1. 1. Specifications
When the specification is different among e-STUDIO550, 650 and 810, the value for e-STUDIO650 is
shown by [ ] and the value for e-STUDIO810 is shown by { }.
· Copy process ............... Indirect electrophotographic process (dry system)
· Type .............................. Console type
· Original table ................ Fixed type (left rear corner used as a guide to place originals)
· Acceptable originals ..... Sheets, books and 3-dimensional objects
The automatic document feeder only accepts paper (single-sided originals:
50~127g/m2/13~34Ib.Bond, double-sided originals: 50~104g/m2/13~28Ib.Bond)
excluding carbon paper, pasted sheet and stapled sheet.
Maximum size : A3/LD
· Copy speed
e-STUDIO550 (Copies/min.)
Paper supply Tandem Bypass feeding
Paper size Cassette LCF Size specified Size not specified
A4, LT, B5 Top side discharging 55 55 48 33
Back side discharging 55 55 48 30
A4-R, B5-R, Top side discharging 44 -- 42 33
A5-R, LT-R, ST-R Back side discharging 42 -- 42 30
B4, LG Top side discharging 39 -- 37 33
Back side discharging 35 -- 35 30
A3, LD Top side discharging 34 -- 33 33
Back side discharging 30 -- 30 30
e-STUDIO650 (Copies/min.)
Paper supply Tandem Bypass feeding
Paper size Cassette LCF Size specified Size not specified
A4, LT, B5 Top side discharging 65 65 48 33
Back side discharging 65 65 48 33
A4-R, B5-R, Top side discharging 50 -- 42 33
A5-R, LT-R, ST-R Back side discharging 48 -- 42 33
B4, LG Top side discharging 43 -- 37 33
Back side discharging 40 -- 37 33
A3, LD Top side discharging 37 -- 33 33
Back side discharging 34 -- 33 33
JUNE 2002 © TOSHIBA TEC 1-1 e-STUDIO550/650/810 SPECIFICATIONS
e-STUDIO810 (Copies/min.)
Paper supply Tandem Bypass feeding
Paper size Cassette LCF Size specified Size not specified
A4, LT, B5 Top side discharging 81 81 50 34
Back side discharging 81 81 50 34
A4-R, B5-R, Top side discharging 61 -- 44 34
A5-R, LT-R, ST-R Back side discharging 56 -- 44 34
B4, LG Top side discharging 52 -- 39 34
Back side discharging 45 -- 39 34
A3, LD Top side discharging 43 -- 34 34
Back side discharging 37 -- 34 34
"" means "Not acceptable".
*
Each copy speed described in the table of the previous page is available when doing a multiple copying
*
of the manually placed single-sided originals, and in this mode, only the top side discharging is carried
out.
When using the automatic document feeder, each copy speed of 55 [65] {81} copies/min. is available
*
only when the following conditions are met:
· Original/Mode : Single-sided original, A4/LT size, 1 sheet/APS and automatic
density are not selected.
· Preset number of sheets: 55 [65] {81} or more.
· Reproduction ratio : 100%
System copy speed
*
Copy mode sec. System copy speed, including
*
e-STUDIO e-STUDIO e-STUDIO scanning time, is available when 10
550 650 810 sheets of A4-sized original are set
Single-sided originals 1 set 18"86 16"81 15"96 on RADF and one of the copy modes
3 sets 40"17 35"99 30"52 in the left table is selected.
Single-sided copies 5 sets 61"92 53"56 45"19 1st cassette is selected and copying
*
Single-sided originals 1 set 21"28 20"70 20"46 is at the sort mode.
3 sets 42"91 39"47 36"37 Finisher, hole-punch unit and inserter
*
Double-sided copies 5 sets 64"89 57"70 49"48 are installed.
Double-sided originals 1 set 35"32 35"21 34"36 Measurement deviation is included
*
3 sets 78"61 71"70 63"89 since the system copy speed was
Double-sided copies 5 sets 121"96 108"01 95"06 measured by actual measurement.
Double-sided originals 1 set 31"77 31"49 30"88
3 sets 74"75 67"97 60"58
Single-sided copies 5 sets 117"88 104"64 90"02
e-STUDIO550/650/810 SPECIFICATIONS 1-2 JUNE 2002 © TOSHIBA TEC
· Copy paper
Cassette Duplex copy LCF Bypass copy Remarks
Size A3~A5R, A4, LT A3~A5-R, LD~ST-R, No guarantee for 8K,
LD~ST-R, 13"LG, 8.5"x8.5", 8.5"x8.5", 8K, 16K, 16K-R 16K, 16K-R at duplex
8K, 16K, 16K-R (Non-standard or user- copy
specified sizes can be set.)
2
Weight 64~209g/m , 17~110lb. -index 64~209g/m2
17Ib~110Ib -index
Special Tab paper _ Tracing paper, labels, Special types of paper
paper (2nd casette only) OHP film (thickness: should be recommanded
80µm or thicker), tab paper by Toshiba.
· First copy time .................. 3.3 seconds or less (A4/LT, LCF, 100%, original placed manually)
· Warming-up time ................ Approx.160 seconds (e-STUDIO550/650/810, Temperature: 20°C)
Notes: 1. This is at the condition not entering the toner supply operation.
2. The auto job start is not operated.
· Multiple copying ................. Up to 9999 copies; set number entered with digital keys
· Reproduction ratio .............. Actual ratio: 100±0.5%
Zooming: 25~400% in increments of 1%
(25~200% when using the RADF)
· Resolution/Gradation ......... Read: 600 dpi
......... Write: Equivalent to 2400 dpi x 600 dpi
(primary scanning only : 4 division smoothing)
· Eliminated image width ...... Leading edge: 3.0±1.0 mm, Trailig edge: 2.0±1.0 mm, Side edges: 2.0±2.0 mm
· Paper feeding ..................... Automatic feeding: Copier cassettes2 cassettes (Paper stack height
55 mm, equivalent to 550 sheets; 64 to 80 g/m2 (17
to 22 lb.Bond))
LCF (Paper stack height 137 mm: equivalent to 2500
sheets; 64 to 80 g/m2, 17 to 22 lb.Bond)
Bypass feeding: (Paper stack height 11 mm : equivalent to 100 sheets;
64 to 80 g/m2, 17 to 22 lb.Bond)
· Capacity of originals in the automatic document feeder
................. A3~A5-R, LD~ST-R : 100 sheets
· Automatic duplexer ............ Stackless, Switchback type
· Toner supplying .................. Automatic toner density detection/supply
Toner cartridge replacing method
(There is a recycle toner supplying system.)
JUNE 2002 © TOSHIBA TEC 1-3 e-STUDIO550/650/810 SPECIFICATIONS
· Density control .................. Automatic density mode and manual density mode selectable in 11 steps
· Weight ............................... Approx. 200kg, 441lb
· Power requirements ........... AC 115V/15A, AC 220 240V/10A
· Power consumption ........... 2.0 kW or less (115V series, 200V series)
The electric power is supplied to the finisher and external LCF (optional) through the copier.
*
· Total counter ...................... Electronic counter
· Dimensions of the copier ... See the figure below. (W698x D778 x H1207 mm)
1207 mm
778 mm
698 mm
e-STUDIO550/650/810 SPECIFICATIONS 1-4 JUNE 2002 © TOSHIBA TEC
1. 2. Accessories
Unpacking/setup instruction 1 pc.
Operator's Manual 1 pc. (not available for MJD)
PM sticker 1 pc. (for MJD)
Setup report 1 set. (for NAD and MJD)
Customer satisfaction card 1 pc. (for MJD)
Operator's Manual pocket 1 pc.
Power cable 1 pc. (for ASD, AUD and MJD)
Warranty sheet 1 pc. (for NAD)
Drum 1 pc.
Drum cover 1 pc.
Original feeding tray 1 pc.
Tab paper end guide 1 pc.
* Machine version
NAD: North America
MJD: Europe
AUD: Australia
ASD: Asia
JUNE 2002 © TOSHIBA TEC 1-5 e-STUDIO550/650/810 SPECIFICATIONS
1. 3. Options
Finisher MJ-1017, MJ-1018
Hole punch unit MJ-6003N/E/F/S
Inserter MJ-7001
Staple cartridge STAPLE-600/STAPLE-700 (for saddle stitcher)
External large capacity feeder MP-4003A/L
Key copy counter/Key copy counter socket MU-8/MU-10
Damp heater kit MF-6510U/E
Printer controller GL-1020
Printer board GA-1140
1. 4. Supplies
Drum OD-6510
Developer material D-6510
Toner PS-ZT6510/PS-ZT6510/PS-ZT-6510D
Toner bag PS-TB6510/PS-TB6510E
e-STUDIO550/650/810 SPECIFICATIONS 1-6 JUNE 2002 © TOSHIBA TEC
Finisher
MJ-1017
Staple cartridge
1. 5. System List
STAPLE-600
JUNE 2002 © TOSHIBA TEC
Key counter socke t
MU-10
Key counter
MU-8
Hole punch unit Inserter
MJ-6003 MJ-7001
1-7
Staple cartridge Finisher
STAPLE-700 MJ-1018
LCF
Printer controller Printer board MP-4003
GL-1020 GA-1140
e-STUDIO550/650/810 SPECIFICATIONS
2. OUTLINE OF THE MACHINE
2. 1. Sectional View
2. 2. Electric Parts Layout
2. 3. Symbols and Functions of Various Components
2. 4. Symbols and Functions of RADF Various Components
2. 5. System Block Layout
2. 6. Disassembly and Replacement of Covers and PC Boards
2. 6. 1. Covers
2. 6. 2. PC boards
2. OUTLINE OF THE MACHINE
2. 1. Sectional View
[A] Front side view
16 15 14 13 12 10 11
5 4 1 2 3 6 7 8 9
32 23
33 22
34 40 41 24
35 20 21 25
17
36 52
18
43 54
55
19
53
44
37 30 26 56
29 31 28 27 51
38
39 42 57
45 58
59
47 48 49 50
46 60
61
62
63
64
65
69
66
67
70
68
71
JUNE 2002 © TOSHIBA TEC 2-1 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
1 Exposure lamp 41 Thermostat
2 Reflector 42 Pressure roller thermistor
3 Mirror 1 43 Exit roller
4 Mirror 2 44 Reverse/exit switching gate
5 Mirror 3 45 Reverse path roller 1
6 Original glass 46 Reverse path roller 2
7 Lens 47 Transfer roller 1
8 CCD driving PC board 48 Transfer roller 2
9 Scanner control PC board 49 Transfer roller 3
10 Drum 50 Transfer roller 4
11 Drum thermistor 51 Registration roller
12 Charger wire cleaner 52 Bypass transfer roller
13 Main charger 53 Bypass separation roller
14 Discharge LED 54 Bypass feed roller
15 Drum cleaning blade 55 Bypass pickup roller
16 Drum cleaning brush 56 Intermiditate transfer roller
17 Drum recoverly blade 57 1st cassette transfer roller
18 Image quality sensor 58 1st cassette feed roller
19 Drum separation finger 59 1st cassette separation roller
21 Upper developer sleeve (Magnetic roller) 60 1st cassette pickup roller
22 Lower developer sleeve (Magnetic roller) 61 2nd cassette transfer roller
23 Doctor blade 62 2nd cassette feed roller
24 Scattered toner recovery roller 63 2nd cassette separation roller
25 Auto-toner sensor 64 2nd cassette pickup roller
26 Transfer belt driven roller 65 Tandem LCF transfer roller
27 Transfer belt power supply roller 66 Tandem LCF feed roller
28 Transfer belt 67 Tandem LCF separation roller
29 Transfer belt drive roller 68 Tandem LCF cassette pickup roller
30 Transfer belt cleaning blade 69 1st cassette
31 Transfer belt cleaning brush 70 2nd cassette
32 Cleaning web 71 Tandem LCF tray
33 Cleaning web pushing roller
34 Fuser roller
35 Separation finger
36 Fuser exit roller
37 Pressure roller
38 Cleaning roller (metal)
39 Cleaning roller (felt)
40 Fuser roller thermistor
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2-2 JUNE 2002 © TOSHIBA TEC
[B] Rear side view (Drive system)
4 3 2 1 6 5
9
7
8
10
11
12
13
JUNE 2002 © TOSHIBA TEC 2-3 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
1 Scanner motor
2 Drive pulley
3 Drive belt
4 Driven pulley
5 Drum motor
6 Developer unit motor
7 Registration motor
8 Fuser motor
9 Web motor
10 Exit motor
11 Reverse motor
12 LCF tray-up motor
13 LCF end fence motor
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2-4 JUNE 2002 © TOSHIBA TEC
2. 2. Electric Parts Layout
[A] Unit construction
Reversing automatic document feeder unit
Scanner unit
Laser unit
Fuser unit
Transfer/Transport unit
Copier unit
Rear side
JUNE 2002 © TOSHIBA TEC 2-5 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
[B] Scanner unit
(B-1) Motor/Exposure lamp
M31 EXP
M1
Rear side
(B-2) Sensor/Switch
S1-5
S1-5
S1-5
S1-5 S1-5
A4 series S2
Rear side
S1-4
S1-4
S1-4
S1-4
LT series S2
Rear side
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2-6 JUNE 2002 © TOSHIBA TEC
(B-3) PC board
CCD INV
SLG
Rear side
(B-4) Other parts
DHR DHL
THMO4
Rear side
JUNE 2002 © TOSHIBA TEC 2-7 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
[C] Laser unit
GLV
LDR1
M2
LDR2 SNS
PLG
Rear side
[D] Transfer/Transport unit
THMO3
FUSE S4 S3
DHT S5
CLT3 CLT2 CLT1
Rear side
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2-8 JUNE 2002 © TOSHIBA TEC
[E] Fuser unit
IH M30 M3
IHCOIL
S6
THM1
THMO2
S7
THM2
THMO1
THM5
THM3
Rear side
JUNE 2002 © TOSHIBA TEC 2-9 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
[F] Copier unit
(F-1) Motor/Fan
M18 M17
M19 M25
M20 M24
M16
M15
M26
M21
M22
M27
M14
M28
M13
M29
M23
M12
M11
M10
M9
M8
M7
M4 M5 M6 M32
Rear side
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 10 JUNE 2002 © TOSHIBA TEC
(F-2) Clutch/Solenoid
SOL2
SOL1
SOL3
CLT4
CLT5
CLT6
SOL5
CLT8
CLT7
CLT10
CLT9
CLT11
SOL4
Rear side
JUNE 2002 © TOSHIBA TEC 2 - 11 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
(F-3) Sensor/Switch
S52 S14 S15 S17 S16
S19
S49 S50
S51
S21
S26 S18
S27
S28 S24
S29
S32 S20
S10
S33
S34
S35 S31 S30
S25
S38
S39
S40 S23
S41 S37 S36 S11
S22
S42
S13 S12
S43 S44 S47 S45 S46
Rear side
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 12 JUNE 2002 © TOSHIBA TEC
(F-4) PC board
SYS HDD MOT
LGC
HVT
MOT2
Rear side
JUNE 2002 © TOSHIBA TEC 2 - 13 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
(F-5) Other parts
THM4 S8
S9
S48
ERS
NF1 BRK1 PS
Rear side
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 14 JUNE 2002 © TOSHIBA TEC
[G] Reversing automatic document feeder
SSOL
DFOPSW
TRYS
SMOT
COPSW
LMOT
TLMOT
TRVR
RMOT
FMOT
SOES
a
b
SSBS
REGS
APS
c ITFS
DLMTS
RSOL
SIZE2
COPS SIZE3
SIZE1
LLMTS
EMPS LNGS LSOL
DFOPEN
READS LOES
JUNE 2002 © TOSHIBA TEC 2 - 15 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
2. 3. Symbols and Functions of Various Components
The column shows the page and item number in the parts list.
(1) Motors
Symbol Name Function P-I Remarks
M1 SCAN-MOT Driving of the carriages 33-6 (B-1)
Scanner motor
M2 M/DC-POL Driving of the polygonal mirror 31-10 [C]
Polygonal motor
M3 WEB-MOT Cleaning web take-up 25-29 [E]
Web motor
M4 FEED-MOT Driving of the feeding section 6-2 (F-1)
Feed motor
M5 CST-TRY-MOT1 Driving ups of the 1st and 6-20 (F-1)
Cassette tray-up motor 2nd cassettes
M6 CST-TRY-MOT2 Driving ups of the tandem LCF tray 6-20 (F-1)
Casette tray-up motor 2
M7 RGST-MOT Driving of the registration roller 6-26 (F-1)
Registration motor
M8 DEV-MOT Driving of the developer unit 40-22 (F-1)
Developer unit motor
M9 DRUM-MOT Driving of the drum 39-18 (F-1)
Drum motor
M10 TRB-CAM-MOT Contact/Release of the transfer belt 18-7 (F-1)
Transfer belt cam motor
M11 REV-MOT Driving of the reverse section 13-5 (F-1)
Reverse motor
M12 USTNR-AUG-MOT Recovery of the toner scraped with 45-2 (F-1)
Used toner transport motor the transfer belt cleaning blade
M13 EXIT-MOT Driving of the exit roller 13-25 (F-1)
Exit motor
M14 FUSER-MOT Driving of the fuser unit 24-5 (F-1)
Fuser motor
M15 TRB-MOT Driving of the transfer belt 18-26 (F-1)
Transfer belt motor
M16 FUR-MOT Driving of the transfer belt cleaning 30-12 (F-1)
Cleaning brush drive motor brush
M17 CH-CLN-MOT Driving of the charger wire cleaner 37-8 (F-1)
Charger wire cleaner drive motor
M18 TNR-MOT Toner supply 44-27 (F-1)
New toner supply motor
M19 TNR-RCY-HOP-MOT Driving of the recycle toner hopper 46-15 (F-1)
Toner recycle hopper motor
M20 RCY-TNR-MOT Transporting of the recycle toner 46-19 (F-1)
Recycle toner transport motor
M21 HTR-FAN-MOT Cooling down of the copier inside 31-7 (F-1)
Heater fan motor
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 16 JUNE 2002 © TOSHIBA TEC
Symbol Name Function P-I Remarks
M22 ADU-FAN-MOT1 Cooling down the reverse section 15-12 (F-1)
Reverse section fan motor 1
M23 ADU-FAN-MOT2 Cooling down the reverse section 15-12 (F-1)
Reverse section fan motor 2
M24 EXIT-FAN-MOT Cooling down of the exit section 31-7 (F-1)
Exit fan motor
M25 DUCT-OUT-FAN-MOT Sucking of ozone 31-7 (F-1)
Duct out fan motor
M26 LSU-FAN-MOT Cooling down of the laser unit 31-7 (F-1)
Laser unit fan motor
M27 DUCT-IN-FAN-MOT Cooling down of the copier inside 40-25 (F-1)
Duct in fan motor
M28 SYS-FAN-MOT Cooling down of the copier inside 52-24 (F-1)
System fan motor
M29 DEV-FAN-MOT Sucking of the toner in the developer 40-13 (F-1)
Developer unit fan motor unit
M30 IH-FAN-MOT Cooling down of the IH board 24-17 [E]
IH fan motor
M31 SLG-FAN-MOT Cooling down of the SLG board 32-10 (B-1)
SLG fan motor
M32 END-F-MOT Moving of the end fence 9-22 (F-1)
End fence motor
JUNE 2002 © TOSHIBA TEC 2 - 17 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
(2) Sensos and switches
Symbol Name Function P-I Remarks
S1-5 APS 1-5 Original size detection 36-6 (B-2)
Automatic original detection sensor
S2 HOME-SNR Carriage home position detection 36-12 (B-2)
Carriage home position sensor
S3 TR-SNR 1 Paper detection at the reversed 20-23 [D]
Transport sensor 1 paper transport path
S4 TR-SNR 2 Paper detection at the reversed 20-23 [D]
Transport sensor 2 paper transport path
S5 TR-SNR 3 Paper detection at the reversed 20-23 [D]
Transport sensor 3 paper transport path
S6 WEB-SNR Cleaning web take-up amount 25-8 [E]
Web detection sensor detection
S7 FUS-EXIT-SNR Paper detection at the fuser unit 25-8 [E]
Fuser unit exit sensor
S8 MAIN-SW ON/OFF of the copier AC power 28-11 (F-5)
Main switch supply
S9 DOOR-SW Turning OFF of the AC power supply 28-24 (F-5)
Front door switch when opening the front cover
Interlock switch
S10 EXIT-SNR Paper detection at the exit section 15-25 (F-3)
Exit sensor
S11 RVS-SNR Paper detection at the reverse section 15-14 (F-3)
Reverse sensor 1
S12 RVS-SNR Paper detection at the reverse section 15-14 (F-3)
Reverse sensor 2
S13 EXIT-COV-SW Cover open/close detection at the 15-11 (F-3)
Exit cover switch exit cover
S14 DEV-SW Detection of the developer unit 5-16 (F-3)
Developer unit switch presence or absence
S15 TNR-SW Toner cartridge detection 44-18 (F-3)
Toner cartridge switch
S16 DRUM-SUF-SNR Detection of the drum surface 5-13 (F-3)
Drum surface potential sensor potential
S17 ATTNR-SNR Toner density detection 42-26 (F-3)
Auto-toner sensor
S18 TNLVL-SNR Toner adhesion amount detection 49-16 (F-3)
Image quality sensor
S19 CH-HOME-SW Detection of the wire cleaner home 37-13 (F-3)
Wire cleaner home position switch position
S20 MID-TR-SNR Paper detection at the feeding section 17-6 (F-3)
Intermediate transport sensor
S21 RGST-SNR Paper detection at the registration 16-6 (F-3)
Registration sensor section
S22 TR-BELT-SW 1 Transfer belt release position 18-3 (F-3)
Transfer belt release switch detection
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 18 JUNE 2002 © TOSHIBA TEC
Symbol Name Function P-I Remarks
S23 TR-BELT-SW 2 Transfer belt contact position 18-2 (F-3)
Transfer belt contact switch detection
S24 TNR-FULL-SNR Used toner full detection 45-17 (F-3)
Toner bag full detection sensor
S25 COV-R-SNR Feed cover open/close detection 28-7 (F-3)
Feed cover sensor
S26 CST1-TR-SNR 1st cassette paper detection 7-18 (F-3)
1st cassette transport sensor
S27 CST1-TRY-SNR 1st cassette tray position detection 7-18 (F-3)
1st cassette tray-up sensor
S28 CST1-FED-SNR 1st cassette paper detection 7-18 (F-3)
1st cassette feed sensor
S29 CST1-EMP-SNR Detection of 1st cassette paper 7-18 (F-3)
1st cassette empty sensor presence or absence
S30 CST1-BTM-SNR 1st cassette position lower limit 7-18 (F-3)
1st cassette bottom sensor detection
S31 CST1-SNR Detection of 1st cassette presence or 7-18 (F-3)
1st cassette detection sensor absence
S32 CST2-TR-SNR 2nd cassette paper detection 7-18 (F-3)
2nd cassette transport sensor
S33 CST2-TRY-SNR 2nd cassette tray position detection 7-18 (F-3)
2nd cassette tray-up sensor
S34 CST2-FED-SNR 2nd cassette paper detection 7-18 (F-3)
2nd cassette feed sensor
S35 CST2-EMP-SNR Detection of 2nd cassette paper 7-18 (F-3)
2nd cassette empty sensor presence or absence
S36 CST2-BTM-SNR 2nd cassette position lower limit 7-18 (F-3)
2nd cassette bottom sensor detection
S37 CST2-SNR Detection of 2nd cassette presence 7-18 (F-3)
2nd cassette detection sensor or absence
S38 LCF-TR-SNR Paper detection at the tandem LCF 7-18 (F-3)
Tandem LCF transport sensor feeder section
S39 LCF-TRY-SNR Tandem LCF tray position detection 7-18 (F-3)
Tandem LCF tray-up sensor
S40 LCF-FED-SNR Paper detection at the tandem LCF 7-18 (F-3)
Tandem LCF feed sensor feeder section
S41 LCF-EMP-SNR Detection of paper presence or 7-18 (F-3)
Tandem LCF empty sensor absence at tandem LCF
S42 LCF-SNR Detection of the tandem LCF tray 7-18 (F-3)
Tandem LCF detection sensor presence or absence
S43 LCF-BTM-SNR Tray home position detection 8-14 (F-3)
Tandem LCF bottom sensor
S44 END-F-STP-SNR End fence stop position detection 8-14 (F-3)
End fence stop position sensor
JUNE 2002 © TOSHIBA TEC 2 - 19 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
Symbol Name Function P-I Remarks
S45 EMP-SNR-SS Paper position detection at the 18-14 (F-3)
Standby side empty sensor standby side
S46 END-F-HP-SNR End fence home position detection 18-14 (F-3)
End fence home position sensor
S47 PR-MST-SS Detection of the paper mis-stacking 18-16 (F-3)
Standby side paper mis-stacking sensor at the standby side
S48 HTR-SW Detection of the fuser unit presence 24-7 (F-5)
Fuser unit switch or absence
S49 SFB-COV-SNR Open/close detection of the bypass 28-7 (F-3)
Bypass feed unit cover sensor feed unit cover
S50 SFB-FED-SNR Paper detection at the bypass feeding 10-23 (F-3)
Bypass sensor
S51 SFB-SIZE-SNR Paper size detection at the bypass 12-9 (F-3)
Bypass paper size detection sensor feed width detection
S52 TEMP/HUMI-SNR Detection of the temperature and 3-103 (F-3)
Temperature/humidity sensor humidity of the copier inside
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 20 JUNE 2002 © TOSHIBA TEC
(3) Electromagnetic spring clutches
Symbol Name Function P-I Remarks
CLT1 TR-DRV-CLT Driving of the reversed paper 19-21 [D]
Reversed paper transport driving clutch transport section
CLT2 REV-TR1-CLT Reversed paper transporting 20-21 [D]
Reversed paper transport clutch 1
CLT3 REV-TR2-CLT Reversed paper transporting 20-21 [D]
Reversed paper transport clutch 2
CLT4 MDL-TR-CLT Paper transporting 17-23 (F-2)
Intermediate transport clutch
CLT5 SFB-FEED-CLT Driving of the bypass pickup roller 11-13 (F-2)
Bypass feed clutch
CLT6 CST1-TR-CLT 1st cassette paper transporting 7-26 (F-2)
1st cassette transport clutch
CLT7 CST1-FED-CLT Driving of 1st cassette pickup roller 7-26 (F-2)
1st cassette feed clutch
CLT8 CST2-TR-CLT 2nd cassette paper transporting 7-26 (F-2)
2nd cassette transport clutch
CLT9 CST2-FED-CLT Driving of 2nd cassette pickup roller 7-26 (F-2)
2nd cassette feed clutch
CLT10 LCF-TR-CLT Tandem LCF paper transporting 7-26 (F-2)
Tandem LCF transport clutch
CLT11 LCF-FED-CLT Driving of the tandem LCF pickup 7-26 (F-2)
Tandem LCF feed clutch roller
(4) PC boards
Symbol Name Function P-I Remarks
SLG PWA-F-SLG Control of the scanning section and 36-1 (B-3)
Scanning section control PC board (SLG board) image processing
CCD PWA-F-CCD Preprocessing control of the CCD 32-17 (B-3)
CCD driving PC board (CCD board) image data
SYS PWA-F-SYS Control of the whole copier 52-10 (F-4)
System PC board (SYS board) Data processing
LGC PWA-F-LGC Control of the whole copier 52-14 (F-4)
Logic PC board (LGC board)
LDR1 PWA-F-LDR1 Driving of the laser diode 31-10 [C]
Laser driving PC board 1 (LDR board 1)
LDR2 PWA-F-LDR2 Driving of the laser diode 31-10 [C]
Laser driving PC board 2 (LDR board 2)
SNS PWA-F-SNS Detection of the laser beam position 31-10 [C]
H-Sync detection PC board
IH PS-IH Control of the fuser unit IH coil 24-16 [E]
IH control board
FUSE PWA-F-FUS Cutting of the electric current to the 21-30 [D]
Fuse PC board damp heater
JUNE 2002 © TOSHIBA TEC 2 - 21 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
Symbol Name Function P-I Remarks
MOT PWA-F-MOT Driving of the drum motor and 24-21 (F-4)
Motor driving PC board transfer belt motor
MOT2 PWA-F-MOT2 Driving of the reverse motor 13-19 (F-4)
Motor driving PC board 2
PLG PWA-F-PLG Control of the printing section and 31-16 [C]
Laser control PC board (PLG board) image processing
(5) Heaters and lamps
Symbol Name Function P-I Remarks
EXP LP-EXPO Exposing of original to the light 34-3 (B-1)
Exposure lamp
DHR DNP-HTR-R Preventing of the condensation in the 36-11 (B-4)
Scanner damp heater (R) scanning section (for mirrors)
DHL DNP-HTR-L Preventing of the condensation in the 36-9 (B-4)
Scanner damp heater (L) scanning section (for lens)
DHD D-HTR Keeping of the drum warm 21-28 [D]
Drum damp heater
IHCOIL IH-COIL Heating up of the fuser roller 25-36 [E]
IH coil
(6) Solenoid
Symbol Name Function P-I Remarks
SOL1 SFB-SOL Driving of the bypass pickup roller 10-8 (F-2)
Bypass pickup solenoid
SOL2 GATE-SOL Switching of the gate at the reverse 15-2 (F-2)
Gate solenoid section
SOL3 SEP-FING-SOL Driving of the drum separation finger 30-17 (F-2)
Drum separation finger solenoid
SOL4 END-F-SOL Moving of the lever to detect the 8-9 (F-2)
End fence solenoid paper mis-stacking at the standby
side tray
SOL5 LCF-PICK-SOL Driving of the Tandem LCF pickup 7-36 (F-2)
Tandem LCF pickup solenoid roller
(7) Transformer
Symbol Name Function P-I Remarks
HVT PS-HVT Generating of the voltages for the 51-19 (F-4)
High-voltage transformer followings:
· main charger wire
· main charger grid
· developer bias
· drum cleaning brush
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 22 JUNE 2002 © TOSHIBA TEC
(8) Others
Symbol Name Function P-I Remarks
INV INV-EXP Control of the exposure lamp 34-4 (B-3)
Lamp inverter
HDD HDD Storing of the image data 52-16 (F-4)
Hard disk
GLV MIR-GLV Control of the laser 31-10 [C]
Galvanometer mirror
PS PS-ACC Power supplying 51-18 (F-5)
Switching power supply
THMO1 THERMO-HTR Preventing of the fuser unit 26-4 [E]
Center thermostat over-heating
THMO2 THERMO-S-HTR Preventing of the fuser unit 26-4 [E]
Side thermostat over-heating
THMO3 DAMP-HTR Preventing of the dump heater 21-31 [D]
Dump heater thermostat over-heating
THMO4 THERMO-EXP Preventing of the dump heater 36-9 (B-4)
Expousre lamp thermostat over-heating in scanner section
THM1 THMS-S-HTR Detection of the surface temperature 26-6 [E]
Fuser roller side thermistor (front) at the drum edges/Abnormal detection
THM2 THMS-HTR Detection of the surface temperature 26-6 [E]
Fuser roller center thermistor at the drum center
THM3 THMS-S-HTR Detection of the surface temperature 26-6 [E]
Fuser roller side thermistor (rear) at the drum edges
THM4 THMS-DRM Detection of the drum surface 49-12 (F-5)
Drum thermistor
THM5 THMS-L-HTR Detection of the surface temperature 26-28 [E]
Pressure roller thermistor of the pressure roller
NF1 NOIZ-FILTER1 Noize cut 51-7 (F-5)
Noize filter 1
BRK1 BREAKER1 Safety switch 51-6 (F-5)
Breaker 1
BRK2 BREAKER2 Safety switch 51-6 (F-5)
Breaker 2
ERS CD-ERS Removing of the residual charge from 37-11 (F-5)
Discharge lamp the drum surface
JUNE 2002 © TOSHIBA TEC 2 - 23 e-STUDIO550/650/810 OUTLINE OF THE MACHINE
2. 4. Symbols and Functions of RADF Various Components
(1) Motors
Symbol Name Function Remarks
RMOT RMOT ·Driving of the transport roller Stepping motor
Read motor (P83-I27)
SMOT SMOT ·Driving of the small original exit roller Stepping motor
Small original exit motor and small original reverse roller (P87-I14)
TLMOT UDMOT ·Driving of the tray lift motor Stepping motor
Tray lift motor (P86-I20)
FMOT FMOT ·Driving of the feed roller, pickup roller Stepping motor
Feed motor and registration roller (P86-I19)
LMOT LMOT ·Driving of the large original exit roller Stepping motor
Large original exit motor and large original reverse roller (P87-I13)
(2) Solenoids
Symbol Name Function Remarks
ESSOL ESSOL ·Disengagement of the large original DC solenoid
Disengagement solenoid exit roller (P89-I4)
LSOL LSOL ·Switching of the large original exit DC solenoid
Large original exit solenoid flapper (P89-I3)
SSOL SSOL ·Switching of the small original exit DC solenoid
Small original exit solenoid flapper and reverse flapper (P87-I1)
(3) PC boards
Symbol Name Function Remarks
DFLG PWA-F-ADF ·Control of the ADF (P88-I13)
ADF PC control board
(ADF board)
e-STUDIO550/650/810 OUTLINE OF THE MACHINE 2 - 24 JUNE 2002 © TOSHIBA TEC
(4) Switches and sensors
Symbol Name Function Remarks
COPSW COV-OPN-SW Detecting if the jam access cover is Micro switch
Cover open/close switch opened/closed (Interlock switch) (P86-I13)
DFOPSW DF-OPN-SW Detecting if RADF is opened/closed Micro switch
RADF open/close switch (Interlock switch) (P88-I101)
DFOPNS DF-OPN-SNS Detecting if RADF is opened/closed Semiconductive
RADF open/close sensor photosensor (P89-101)
APS AUTO-PS-SNS Detecting the angle opened and Semiconductive
APS operation sensor switching ON/OFF of the APS sensor photosensor (P86-I105)
COPS COV-OPN-SNS Detecting if the jam access cover is Semiconductive
Cover open/close sensor opened/closed photosensor (P81-I29)
EMPS EMP-SNS Detecting the presence or absence of Semiconductive
Empty sensor original during feeding photosensor (P81-I29)
ULMTS UP-LMT-SNS Detecting the upper limit of the lifting tray Semiconductive
Upper limit sensor photosensor (P81-I29)
SIZES1 SIZE-SNS1 Detecting the original width Semiconductive
Original width sensor 1 photosensor (P91-I103)
SIZES2 SIZE-SNS2 Detecting the original width Semiconductive
Origina