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PAMS Technical Documentation RAE-3 Series PDA
6. Service Tools
Issue1 06/01
Copyright E 2001. Nokia Mobile Phones. All Rights Reserved.
RAE-3 6. Service Tools
PAMS Technical Documentation
AMENDMENT RECORD SHEET
Amendment Number Date Inserted By OJuntunen Comments
06/01
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RAE-3 6. Service Tools
CONTENTS Troubleshooting Page No
Module Jig MJS14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of MJS14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . User Guide for MJS-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flash Mode vs. EPOC Running mode . . . . . . . . . . . . . . . External Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Audio Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Detection Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Default State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EPOC Running State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signals in Board to Board Adapter JC4 . . . . . . . . . . . . . . . . . . Flash Prommer FPS-8 (Sales Pack) . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of FPS-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Unit JBE-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of JBE2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . User Guide for JBE-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Management Calibrations . . . . . . . . . . . . . . . . . . . . . . . Service Car Kit HCL-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of HCL-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . User Guide for HCL-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection to Service SW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Allowed Power Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dummy Service Battery BBL-3B . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of BBL-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 65 65 67 67 67 67 67 67 67 67 67 67 68 68 68 68 68 68 69 69 6 11 6 11 6 11 6 12 6 12 6 12 6 13 6 13 6 13 6 14 6 14 6 14 6 15 6 15 6 15 6 15 6 16 6 16 6 16
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D9-D9 Cable AXS-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of AXS-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MBUS Cable DAU9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of DAU9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MBUS Cable DAU-9S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of DAU-9S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC Cable SCB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of SCB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Cable SCH-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of SCH-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power ACH-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of ACH-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SW Security Device PKD-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of SW Security Device . . . . . . . . . . . . . . . . . . . . . . . . . Modular Tadapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of Modular Tadapter . . . . . . . . . . . . . . . . . . . . . . . . . .
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Module Jig MJS14
The module jig MJS4 is used for RAE3 module testing and repairing. There are slots for each module in the jig. The jig includes connections for charger, power supply, external RF, audios and FBUS/MBUS. Slots for Memory card and SIM card are also included. This equipment is powered by a laboratory source.
Product Code
Module Jig MJS14: 0770175
Views of MJS14
Seen from left
Seen from front
Seen from right
Figure 1.
MJS14, the frontside
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Seen from back
Figure 2.
MJS14, the backside
Note:
The nominal supply voltage for MJS14 is +4.0 V. The supply voltage must not exceed +4.1 V.
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User Guide for MJS-14
Warnings:
High Voltage
There is a 1kV high voltage solder point beside left upper corner of PDA display. Keep the cover always on the dangerous area unless measuring under the PWB.
Power Source
Do not connect negative voltage to Voltage IN terminals. Do not connect voltages over 4,2 volts to Voltage IN terminals.
Flash Mode vs. EPOC Running mode
If you are using Wintesla service software (for flashing or for testing) do not use the "Run EPOC" switch. EPOC software is not allowed to be running during flashing or while software resets are possible (Wintesla connected).
External Connections
RF
For external RF connection there is a SMA jack connector. The connection is defined to be made with service cable XRF1. Attenuation of the RF connection (without XRF1 cable) is appx. 0,2dB for 900MHz band and 0,4dB for 1800MHz band.
System Signals
For system signal connection (Fbus/Mbus) there is a modular 10 socket in the jig. The socket is compatible also with modular 8 plug. Preferred cables for system connection are XCS4 and DAU9S.
Audio Signals
For audio signals the jig includes also a modular 10 socket. SGND is separated from general GND although in ADS1 service cable specificed for use with the jig those are shortcircuited.
Input Terminals
For powering the jig there are two "banana" sockets. Red one for + terminal and black for GND terminal.
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Detection Switches
There are three switches by which different detections can be done. Switches are press switch type so the connection is made only while the switch is pressed. 1 2 3 S101: Head set detection S102: Hook detection S103: Accessory detection
Starting
Open the cover of the jig and place SIM card and microphone to their places if needed. Then place modules of RAE3 to proper positions: first bl8 / kl8 then in order jc4 (board to board adapter), ul8 (keymat on it if needed) and (keymat under if needed) dl2 / dl1. Give special attention to connections of board to board connectors, connectors are not specified for continuous removing. Close the cover of the jig. Turn the jig over. Connect the flex to UI module. Place memory card and/or audio holder under its/their covers. Connect the necessary cables. Jig is ready for use.
Power ON
There are two working modes in jig:
Default State
Entering to default state does not require any user actions. Just turn the power of the source ON. EPOC software will not run. There is a notification about the state in PDA display. Wintesla service software can be used with jig, different kind of test cases will work (PDA display test, MMC test, etc.).
EPOC Running State
"Run EPOC" switch is needed to be pressed down while turning the power ON. The switch can be released after the SW has started to boot up. EPOC software will now run.
In Use
For simulation of cover open / cover closed there is a magnet toggle on cover of the jig. Sticker beside the toggle describes the meaning of positions. The magnetic force (field strength) is a bit weaker than in Linda communicator. Issue1 06/01
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There are extra GNDs included to jc4 board to board adapter. There is also a special GND pin in middle of the jig.
Finishing
Before turning the main source off press the nail in audio cover to make an interrupt to processor. This is important especially if you have an active call ON or data transfer going to/from memory card (or serial flash). After pressing the nail down turn the source off within 5 seconds (while PDA display is blanked if cover open). Note: Check whether the SW version of the device under test supports this function (battery removal interrupt).
Signals in Board to Board Adapter JC4
Table 1. Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Name GND DispClk DISPON FSP LCDDa0 LCD_PWR LCDDa11 GND GenSDIO LCDPWM GenSClk LCDEN KBLIGHTS LCDRSTX FLVPP VPROG VBB LCDM LCDDa8 LCDDa4 GND LCDDa7 LCDDa9 LCDDa2 GND 2,16MHz/3,25MHz 8,667MHz Description Pin List of JC4 Pin 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Name LCDDa5 LCDDa6 LCDDa3 LCDDa10 LLClk GND BATT_REM SPKP SPKP SPKN SPKN EARN EARP Col0 Row0 Col9 Row9 Col8 Col4 Col5 Col6 Row6 Row8 Col3 Col2 Description
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Table 1. Pin 26 27 28 29 30 31 32 33 34 35 VB VB VB GND BackPWM Row5LCDCD Col4 GND Col3 Name LCDDa1
(continued) Pin List of JC4 Pin 61 62 63 64 65 66 67 68 69 70 Name Col7 Col1 Row5LCDCD Row4 Row3 Row2 Row7 Row1 GND Description
Description
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Flash Prommer FPS-8 (Sales Pack)
The Flash Prommer FPS8 is used to update the main software of the phone. Updating is done by first loading the new MCU software from the PC to the flash prommer, and then loading the new SW from the prommer to the phone. When updating more than one phone in succession, the MCU software only needs to be loaded to the prommer once. The FPS8 sales pack 0080321 includes: Item: 1 2 3 4 5 Service accessory: Type Product code: 0750123 0680032 0730090 0730029
Flash Prommer FPS8 AC/DC Adapter FRIWO D9 D9 Cable AXS4 (between PC and FPS8) Printer Cable Installation software for FPS8 SF12 SF13
The following additional memories/modules are separately available for FPS8: Additional SRAM module (8MB) Additional Flash Module (64MB) 0080346 (optional) 0080347 (optional)
Product Code
Flash Prommer FPS8: 0750123
View of FPS-8
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Calibration Unit JBE-2
Calibration Unit JBE2 is needed for the resistance, current and voltage calibrations of a RAE3 Communicator. These calibrations are needed so that the charging situation would be precise enough. NOTE: The JBE2 is also the voltage source for the BBL3B service battery. JBE2 is the only service equipment which can provide enough current for any service case. Power output of FPS8 flash prommer can not provide enough current in cases of tuning and calling and is ment to be used only for flashing purposes.
Product Code
Calibration Unit JBE2: 0775290
View of JBE2
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User Guide for JBE-2
Service Operations
Needed equipment: a laboratory source, a calibration unit JBE2, a service battery BBL3B and a service cable DAU9C. Use the JBE2 calibration unit as a power source for the phone. It is the only service tool which can provide needed currents in any service case. The JBE2 is powered by a laboratory source. Used voltages are 8,0 volts for normal service and 10,5 volts for energy management calibrations. DO NOT connect over 12 volts voltage to JBE2. With Wintesla service software use service cable DAU9C. Connect the cable straight from the PC serial port to the system connector of the phone.
Power Management Calibrations
Needed equipment: a laboratory source (min 2A out), a calibration unit JBE2, a service battery BBL3B, a service cable DAU9C and a service cable SCB3. Use JBE2 calibration unit as a source for the phone as described in above section. Put up the whole calibration environment and turn the phone ON before starting the Wintesla service software. Notice that the less the phone consumes current during calibration the more accurate is the result. So you are advised to do the calibrations while PDA display is off (phone SW reset while cover closed).
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Service Car Kit HCL-1
The Service Car Kit, HCL1 is used for RF tuning of a RAE3 communicator. HCL1 is modified from CRM1 car kit. HCL1 is used as interface between RAE3 and service software (Wintesla) while doing RF tuning and power management. Note 1: Other needed accessories for RF tuning are Modular T adapter and DAU9S.
Product Code
Service Car Kit HCL1: 0770265
View of HCL-1
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User Guide for HCL-1
Connection to Service SW
A service car kit HCL1 is used with a Wintesla service software. Needed accessories are ModularTadapter and DAU9S cable. With these accessories the MBUS is connected straight from the phone to the PC and the necessary level transformations are executed.. It is also possible to plug the mod8 connector straight to mod10 socket of FPS8 prommer and control the phone through it. Note that it is not allowed to power the service battery from power outputs of FPS8 while using HCL1.
Allowed Power Sources
BBL3B service battery is the one for RF tuning. You will also need the JBE2 as power source for the battery. The service battery can also be connected straight to laboratory power source. Do not connect a voltage higher than 4,2V to service battery. There is no advanced high voltage protection in the battery so you really can damage the phone with voltage too high. Note: Do not use normal battery BLL3 while connected to service SW.
About Tuning
Complete instructions how to make the RF tuning itself can be found from service manual. Remember that connectors and coaxial cable of HCL1 will cause attenuation to signal approximately as follows: 900MHz band 1800MHz band 0.65dB 1.05dB
Note that values may vary a bit from device to device. If you have the equipment to define the exact attenuation values for your HCL1 you are advised to do so. Note also that the attenuation value is programmed to some tuning equipment with positive sign and to some with negative sign (depending on the device model / manufacturer).
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Dummy Service Battery BBL-3B
The Dummy Service Battery BBL3B (with banana clips) is used in place of the communicator's normal battery during service to supply a controlled operating voltage from FPS8 when flashing the communicator. NOTE: Do not connect BBL3B straight to a voltage source.
Product Code
Dummy Service Battery BBL3B: 0770206
View of BBL-3
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D9-D9 Cable AXS-4
The D9D9 Cable AXS4 is used to connect two 9 pin D connectors. e.g. between PC and FPS8 flash prommer.
Product Code
D9 - D9 Cable AXS-4: 0730090
View of AXS-4
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MBUS Cable DAU9C
The MBUS Cable DAU9C has a phone system connector and D9 female. The DAU9C is MBUS/FBUS interface cable between the phone and PC RS232 interface.
Product Code
MBUS Cable DAU9C: 0730138
View of DAU9C
MBUS Cable DAU-9S
The MBUS Cable DAU9S has a modular connector, and is used between PC and the modular Tadapter.
Product Code
MBUS Cable DAU9S: 0730108
View of DAU-9S
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DC Cable SCB3
The DC Cable SCB3 is used to connect the Calibration unit, JBE1 to the charger connection Vin of the phone when doing the charger calibration service procedure.
Product Code
DC Cable SCB3: 0730114
View of SCB3
Service Cable SCH-8
The Service Cable SCH8 is used between the phone and FPS8 and it can used between the phone and modular Tadapter.
Product Code
Service Cable SCH8: 0730137
View of SCH-8
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Power ACH-6
There are several variants of ACH6 DC Power sources available:
Product Code
Name of unit ACH6E ACH6U/J ACH6A ACH6X Europe U.S.A / Japan Australia UK / Hong Kong Usage area Material code 0675084 0675085 / 0675140 0675086 0675087
Views of ACH-6
ACH6E Euro
ACH6U USA
ACH6A Australia
ACH6X UK
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SW Security Device PKD-1
SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC through the dongle if needed. Caution: Make sure that you have switched off the PC and the printer before making connections! Caution: Do not connected the PKD-1 to the serial port. You may damage your PKD-1!
Product Code
SW Security Device PKD-1: 0750018
View of SW Security Device
Modular Tadapter
The modular Tadapter is a suitable branching unit to provide the needed parallel modular connections. It is used between the Service Car Kit HCL1 and DAU9S.
Product Code
Modular Tadapter: 4626134
View of Modular Tadapter
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