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Nokia Customer Care RH-37 Cellular Phones
4 - Service Tools
Issue 1 07/04
2004 Nokia Corporation Company Confidential
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RH-37 Service Tools
Company Confidential Nokia Customer Care
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Company Confidential Nokia Customer Care Table of Contents
RH-37 Service Tools
Page No List of service tools .............................................................................................................................. 5 JVB-1 Docking Station (Product Code: 0770298) with DA-16 Docking Station Adapter 7 DA-16 Docking Station Adapter (Product Code: 0770770) ..................................................... 8 SA-25 Antenna Coupler (Product Code: 0770769) .................................................................... 9 SF-17 CCS POS Flash Adapter (Product Code: 0770844) ......................................................13 MJ-22 Module Repair Jig (Product Code: 0770843) ................................................................14 RJ-17 Soldering Jig (Product Code: 0770840) ...........................................................................16 SS-42 Camera Removal Tool (Product Code: 0780449) ..........................................................17 ST-13 PA Rework Stencil (Product Code: 0770848) ................................................................18 Rework procedure ..............................................................................................................................19 RJ-46 Antenna Switch Rework Jig (Product Code: 0780374) ...............................................21 ST-15 Antenna Switch Solder Paste Stencil (Product Code: 0780412) ..............................21 FPS-8 Flash Prommer (Product Code: 0080321) .......................................................................22 FPS-11 Multiprommer (Product Code: 0770758) .....................................................................23 ACF-8 Universal Power Supply (Product Code: 0680032) ......................................................23 FLC-2 DC Cable (Product Code: 0730185) ..................................................................................24 AXS-4 Service Cable (Product Code: 0730090) .........................................................................24 XCS-1 Service Cable (Product Code: 0730218) .........................................................................25 SW Security Device PKD-1 (Product Code: 0750018) .............................................................25 FLS-4S POS (Point Of Sale) Flash Device (Sales Pack) ............................................................26 PCS-1 Power Cable (Product Code: 0730012) ...........................................................................26 XRF-1 RF Cable (Product Code: 0730085) ..................................................................................27 DAU-9S MBUS Cable (Product Code: 0730108) .......................................................................27 SCB-3 DC Cable (Product Code: 0730114) .................................................................................28 XCS-4 Modular Cable (Product Code: 073017) .........................................................................28 CA-5S Service Battery Cable (Product Code: 0730283) ..........................................................29 CA-10DS Bi-directional Parallel Cable (Product Code: 0730298) .......................................29 DAU-9T Service Cable (Product Code: 0730267) ......................................................................30
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RH-37 Service Tools
Service Tools
List of service tools
The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RH-37, refer to various set-ups.
Type Designator Description Programme Specific Tools MJ-22 SF-17 DA-16 SA-25 RJ-17 ST-13 RJ-46 ST-15 Module Jig POS flash adapter Docking Station Adapter RF coupler PWB Soldering Rework Jig uPA Solder Paste Stencil Antenna Switch Rework Jig Antenna Switch Solder Paste Stencil 0770843 0770844 0770770 0770769 0770840 0770848 0780374 0780412 Part Code
Common Service Tools RJ-21 SS-42 JBV-1 FLS-4S FLS-4S FLS-4S FPS-8 XCS-1 XCS-4 PCS-1 CA-5S DAU-9S XRF-1 FPS-11 ACF-8 AXS-4 FLC-2 uPA Rework Jig Camera removal tool (replaces SRT-10) Docking Station POS flash dongle E&A POS flash dongle APAC POS flash dongle US Flash Box Service Cable Service Cable Power Supply Cable Service Battery Cable Service Cable RF-MEAS. CABLE/DCS1900 Multiprommer Universal Power supply D9-D9 serial cable DC cable 0770849 0780449 0770298 0080541 0080542 0080543 0080321 0730218 0730178 0730012 0730283 0730108 0730085 0770758 0680032 0730090 0730185
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RH-37 Service Tools
Type Designator CA-10DS PKD-1 SCB-3 SPS-2 DAU-9T
Company Confidential Nokia Customer Care
Description Bi-directional parallel cable Software protection key DC-Cable Solder paste spreader Service cable (for testing phone with Xpress-on funshell)
Part Code 0730298 0750018 0730114 0770471 0730267
Programme Specific Service Tool spare parts 10pcs 2A fuse for MJ-22 module jig 10pcs Test pins for MJ-22 module jig 10pcs Test pins for MJ-22 module jig 1pc Wing screw M3x20 for MJ-22 module jig 10pcs Test pins for SF-17 POS flash adaptor 10pcs Flash interface pins for DA-16 docking station adaptor 10pcs SIM interface pins for DA-16 docking station adaptor 0770622 0770557 0770442 6290801 0770450 0770754 0780447
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RH-37 Service Tools
JVB-1 Docking Station (Product Code: 0770298) with DA-16 Docking Station Adapter
The JVB-1 docking station has been designed for calibration and software update use. The DA-16 docking station adapter makes signal connections to the phone. JVB-1 and DA-16 are used as one unit. JVB-1 main electrical functions include the following: · adjustable VBATT calibration voltage, current measurement limit voltage "VCHAR", current measurement calibration "ICHAR" · · · · · adjustable ADC calibration voltage via BTEMP and BSI signal BTEMP and BSI calibration resistor signals from FBUS to the phone via parallel jig control via FBUS or USB Flash OK/FAIL indication
In calibration mode JVB-1 is powered by external power supply 11-16V DC. In flashing power for the phone can be taken from FPS-8 or external power supply 11-16V DC.
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RH-37 Service Tools
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DA-16 Docking Station Adapter (Product Code: 0770770)
Docking station adapter for assembled RH-37 phones. The docking station adapter supports testing, flashing, energy management calibration. If used in conjunction with the RF-coupler SA-25, also RF function testing is possible. Features include: · · · · · · compatible for JBV-1 easy phone attachment and detachment reliable phone locking switch for reliable detection of phone attachment replaceable test pins internal SIM holder with interface to phone SIM reader
Spare parts: · · View of DA-16 Flash interface pins (10pcs): 0770754 SIM interface pins (10pcs): 0780447
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SA-25 Antenna Coupler (Product Code: 0770769)
RF antenna coupler for use with the docking station adapter (DA-16). Extends the docking station adapter to allow RF function tests in GSM bands 850, 900, 1800 and 1900 MHz. Features include: · · · View of SA-25 easy attachment to DA-16 without use of tools reliable RF connection to phone module under test low attenuation and small "ripple" over the width of each GSM band
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Installing instructions for RF Coupler to Docking Station Adapter Open the housing by pressing the housing apart. Now you can remove the bottom plate of the docking station adapter.
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Remove the four screws fixing the PWB by using Torx T6 screw driver. These screws are too short, therefore four longer screws are delivered together with the coupler.
Install the coupler and use the new screws.
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Close the docking station adapter by attaching the bottom plate.
Ready.
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RH-37 Service Tools
SF-17 CCS POS Flash Adapter (Product Code: 0770844)
Point of sales flash adapter for RH-37 phones. SF-17 establishes a simple environment for SW update purposes and connects to the same flash test pattern and the phone battery contacts. Features include: · · · · · · · · View of SF-17 flashing and testing of the attached phone overvoltage and reverse polarity protection of adapter and attached phone green LED: power supply valid and attached to the phone (3.5V7V) shielded 10-pin Western connector towards flash equipment or PC 3mm DC-jack for phone and adapter power supply phone battery contacts (VCC, GND, BSI) flash test pattern pins
Spare Parts There are no serviceable parts inside SF-17, and SF-17 is not designed for disassembly. Only serviceable part are the spring loaded test pins that can be replaced without soldering and disassembly. Used test pin type is SX-1-J-2.0-G from manufacturer IDI. Bent pins can be extracted from adapter's receptacle using a tool. Torn off pins can be replaced using a slowly spinning 0.8 mm. For more detail, please refer to the Service Tool Troubleshooting section. Test pins (10pcs / plastic bag) NMP 0770450
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RH-37 Service Tools
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MJ-22 Module Repair Jig (Product Code: 0770843)
Repair Jig for RH-37 phone module that allows full phone function. General features include: · · · · · · · · easy phone module insertion and removal, proven jig locking mechanism ESD-proof base material and jig design unlimited operation of a disassembled phone module unrestricted access to phone module components access to system connector for accessory testing jig SIM holder with interface to phone SIM reader the installed UI module on the module jig allows key and display function test microphone, ear speaker and integrated handsfree speaker supplied on jig for testing
· LOCAL/NORMAL switch · · View of MJ-22 access to phone module POWER-ON push-button quick and easy repair of jig components
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Company Confidential Nokia Customer Care Power supply features · · · · · · · jig and phone power supply via 3mm DC jack, fuse
RH-37 Service Tools
power stabilization and voltage regulator on jig (can be bypassed by jumper) reverse and over-voltage protection of jig and phone module green: Power supply green: MBUS activity orange: FBUS activity jumper to disable LED's for precise phone module current consumption measurements spring loaded test pins (used in upper part, can be replaced by soldering) Test pins (10pcs / plastic bag) 0770442 both ends spring loaded test pin (used in lower part, can be replaced by hand after disassembly of lower PCB) Test pins (10pcs / plastic bag) 0770557 fuse inside holder Fuses (10 pcs) 0770622 wing screw M3x20 Replacement part (1pc) 6290801 Before first use, verify setting of power supply jumper on the rear (=bottom PCB) of the jig; if power supply is >4.2 V, make sure jumper enables power regulation of the jig in order to prevent overvoltage for the phone module under test and the jig. In case of flashing problems in the jig, verify the switch on the upper part of the jig is in position "Flash"; position "Accessory" is intended for ACI tests with connected ACI-communication enabled accessories, such as car kits or camera headsets. Volume (Side) keys on the jig are not applicable for RH-37. On left hand side there is a slit for IrDa which is not applicable for RH-37. When shielding lids are removed from the shielding frame on the PWB, new shielding lids must be used for proper closing of the shielding. It is not allowed to reuse the removed ones.
Communication and status LED's
Spare parts · ·
· ·
Usage hints ·
·
· · ·
· FM ANT (X7) is not applicable for RH-37.
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RJ-17 Soldering Jig (Product Code: 0770840)
Soldering jig is used for module level repair, either as fixation in µBGA rework places or when there is need to hold a module on the work bench for any other repair. Features include: · convenient locking mechanism · four (optional mount) rubber feet allow usage also on repair benches · fixation of phone module in both ways possible (bottom or top side up) · ESD proof material · standard uBGA jig thickness and outer dimensions View of RJ-17
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RH-37 Service Tools
SS-42 Camera Removal Tool (Product Code: 0780449)
Used to unlock and lift out camera module.
Note: Replaces SRT-10 which can only be used for unlocking.
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ST-13 PA Rework Stencil (Product Code: 0770848)
The PA rework stencil is reused from RH-23. SK-9 containing RJ-21 ST-11 PA rework jig (designed for RH-23 and RH-37) PA rework stencil (designed for RH-23) PA rework kit 0274819
For RH-37 power amplifier repairs, the following stencil is needed instead of the above mentioned stencil (to be ordered separately). ST-13 PA rework stencil 0770848 (designed for RH-37)
If spreader is needed, please refer to SPS-2 Spreader 0770471
Note: For RH-37, another stencil than the one included in the rework kit SK-9 is needed, because another PWB pad layout is used. Therefore, ensure that for RH-37 the stencil ST-13 is used for PA repairs.
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Rework procedure
Due to the large mechanical tolerance of the power amplifiers, the following procedure is necessary: 1 Put the power amplifier into the RJ-21 rework jig. The PA should be placed in the best fit location, this is determined by placing it in the largest location first, if this is to large reposition the PA in the next size location. This should be carried out until the best fit location is found.
2
Once the best fit location has been found, leave the PA there and put the stencil on top of the jig and PA.
3
Put soldering paste on the PA properly.
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RH-37 Service Tools 4
Company Confidential Nokia Customer Care Remove the stencil and the PA from the jig.
5
Start the soldering process.
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RJ-46 Antenna Switch Rework Jig (Product Code: 0780374)
View of RJ-46
ST-15 Antenna Switch Solder Paste Stencil (Product Code: 0780412)
View of ST-15
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FPS-8 Flash Prommer (Product Code: 0080321)
The flash prommer FPS-8 is used with e.g. docking station (+adapter) or the POS flash adapter. Power is supplied to FPS-8 from the universal power supply. The sales pack includes the following hardware items: · · · · View of FPS-8 FPS-8 Flash Prommer ACF-8 Universal Power Supply AXS-4 Service Cable (D9-D9) CA-10DS Bi-directional Parallel Cable 0750123 0680032 0730090
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FPS-11 Multiprommer (Product Code: 0770758)
View of FPS-11
ACF-8 Universal Power Supply (Product Code: 0680032)
ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6 V DC and 2.1 A output. View of ACF-8
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FLC-2 DC Cable (Product Code: 0730185)
The FLC-2 is used to supply a controlled operating voltage. View of FLC-2
AXS-4 Service Cable (Product Code: 0730090)
The AXS-4 D9-D9 service cable is used to connect two 9 pin D connectors e.g. between PC and FPS-8. Cable length is 2 meters. View of AXS-4
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XCS-1 Service Cable (Product Code: 0730218)
The XCS-1 service cable is used to connect FLS-4 to SF-17. View of XCS-1
SW Security Device PKD-1 (Product Code: 0750018)
SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC through the dongle if need ed. Caution: Make sure that you have switched off the PC and the printer before making connections! Caution: PKD-1! Do not connected the PKD-1 to the serial port. You may dam age your
View of SW Security Device
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FLS-4S POS (Point Of Sale) Flash Device (Sales Pack)
FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use. Product Code Sales Pack - Europe/Africa Sales Pack - APAC Sales Pack- US View of FLS-4S
0080541 0080542 0080543
PCS-1 Power Cable (Product Code: 0730012)
The PCS-1 power cable (DC) is used to connect e.g. JVB-1 to FPS-8. View of PCS-1
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XRF-1 RF Cable (Product Code: 0730085)
RF cable XRF-1 is used to connect e.g. module jig to RF measurement equipment. View of XRF-1
DAU-9S MBUS Cable (Product Code: 0730108)
The MBUS cable DAU-9S has a modular connector, and is used with be tween PC's serial port and e.g. module jig. View of DAU-9S
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SCB-3 DC Cable (Product Code: 0730114)
The DC cable SCB-3 is used to connect e.g. JVB-1 to the phone. View of SCB-3
XCS-4 Modular Cable (Product Code: 073017)
XCS-4 is a shielded cable (one specially shielded conductor) modular cable for flashing and service purposes. View of XCS-4
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CA-5S Service Battery Cable (Product Code: 0730283)
Charger plug to charger plug service cable. View of CA-5S
CA-10DS Bi-directional Parallel Cable (Product Code: 0730298)
Bi-Directional parallel cable included in FPS-8 sales pack. View of CA-10DS
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DAU-9T Service Cable (Product Code: 0730267)
Pop-PortTM to D9 connector service cable, used for testing correct operation of phone and XPress-on Funshell. View of DAU-9T
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