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MAIN PARTS PORTION
STEP Ref. No. No. PART Section No. REMOVE NOTE
1
52
Top Unit Side Case R & LCD Ass'y EVF Unit
1 1 1 1 1 1 1 1 1
D
4 433, 541 2 450, 4 533 , FP7, FP8
533 , FP11 or FP9 (For model with Color EVF)
1
2
-
2
3
12
3
4 5 6
11
Rear Case Unit Lens Ass'y Front Case Ass'y & Bottom Case Ass'y
2 433, 450 , 533, 533 (For model with S-VIDEO) P1, (L-1) 2 533 , FP301, FP701 3 433 , FP6, B1 2 450 , FP1,FP2, FP3, FP4, FP5, FP10 3 413
4 5 6
-
7
E10 Main C.B.A.
7
8 9
-
Mechanism Chassis Ass'y Cassette Cover Unit
8
2
-----
-
A
B
C
E
F
How to read chart shown above: A: Order of Procedure steps. When reassembling, perform steps(s) in reverse order. B: Ref No. C: Part to be removed or installed. D: Section No. E: Identification of part to be removed, unhooked, unlocked, released, unplugged, unclamped, or unsoldered. 3 404 = 3 Screws 404 , 2(L-1) = 2 Looking Tabs (L-1) F: Refer to "Notes in chart."
1 MAIN PARTS SECTION
Note: 1. Parts with no Ref. No. in "EXPLODED VIEW" are not supplied. And some Ref. No. will be skipped. Be sure to make your orders of replacement parts according to the parts list. 2. The parts indicated by the dotted line are for Ass'y only and are not supplied. 3. Disregard Ref. No. suffixes when ordering parts. They are used to describe parts in "Disassembly/Assembly Procedures" section. Side Case R & LCD Ass'y 533 -2 533 -2 533 -3 5
433 -1
H (NV-GS17EG/EF/E/EP/EB, NV-GS18E, NV-GS21EG/EK/E/EP/EB, NV-GS25GC/GN, NV-GS28GK, NV-GS35EG/E/EP/EB/GC/GN, NV-GS38GK)
12
533 -4 433 -4
G
533 -4 433 -1 533 -2 (L-1)
F
450 -4 433 -4 11 Mechanism Chassis Ass'y FP10 P1 FP9 or FP11 FP4 FP1 FP2 FP3
450 -7 533 -5 E10 FP301 FP701 FP6 Lens Ass'y
E
FP8 450 -7 FP7 B1 FP5 52 433 -1 533 -5
D
C
413 -8 2
541 -1
433 -6 413 -8 433 -1
B
413 -8 533 -2
433 -6
A
Front Case Ass'y & Bottom Case Ass'y 4 450 -2 433 -6 450 -2
5 6
1
2
3
4
FRONT & BOTTOM CASE PORTION
STEP Ref. No. No. PART Section No. REMOVE NOTE
1 2
-
Bottom Case Ass'y
2 2
D
433 , 450 450 , 2 541 2 541
9
E30 Jack C.B.A.
-
Bottom Angle Ass'y
A
B
C
E
F
STEP Ref. No. No.
PART
Section No.
REMOVE
NOTE
1 2 3
E20 Front C.B.A. 56
2 2 2
D
4 533 , Light Shield Sheet ---------
10 10 -
(For model with Light) Four Eyes Lens Front Case
51
A
B
C
E
F
How to read chart shown above: A: Order of Procedure steps. When reassembling, perform steps(s) in reverse order. B: Ref No. C: Part to be removed or installed. D: Section No. E: Identification of part to be removed, unhooked, unlocked, released, unplugged, unclamped, or unsoldered. 3 404 = 3 Screws 404 , 2(L-1) = 2 Looking Tabs (L-1) F: Refer to "Notes in chart."
2 FRONT AND BOTTOM CASE SECTION
533 E20 533
H
Note: 1. Parts with no Ref. No. in "EXPLODED VIEW" are not supplied. And some Ref. No. will be skipped. Be sure to make your orders of replacement parts according to the parts list. 2. The parts indicated by the dotted line are for Ass'y only and are not supplied. 3. Disregard Ref. No. suffixes when ordering parts. They are used to describe parts in "Disassembly/Assembly Procedures" section.
703
(NV-GS6GC, NV-GS25GC/GN, 704 NV-GS28GK, NV-GS35EG/E/EP/EB/GC/GN, NV-GS38GK)
57 701
56 (NV-GS21EG/EK/E/EP/EB,
NV-GS35EG/E/EP/EB/GC/GN, NV-GS38GK)
G
533
705 51 708 541 533
702
F
541
(NV-GS21EG/EK/E/EP/EB, 711 NV-GS25GC/GN, NV-GS28GK, NV-GS35EG/E/EP/EB, NV-GS35GC/GN, NV-GS38GK)
58
E
433 60 E30 542 542 9 59 10
D
7 77 73 542 6 541 541 75 543 55 543 54 53
C
Bottom Angle Ass'y 543 76
B
450 71 Bottom Case Ass'y 8
72
A
450
1
2
3
4
5
6
SIDE CASE R & LCD PORTION
STEP Ref. No. No. PART Section No. REMOVE NOTE
1 2 3 4 5
31
Side Case R Unit LCD Case A Unit Shaft Case Unit
3 3 3 3 3 3
419 , 457
11 11 12 12
33 32
2 455 , 8(L-1) FP8101
542, (L-2), FP8102
E40 LCD Backlight
C.B.A.
34
LCD Case B LCD Panel Ass'y LCD Shield Case Unit
4(L-3)
6
35
3(L-4)
12
A
B
C
D
E
F
STEP Ref. No. No.
PART
Section No.
REMOVE
NOTE
1 2 3 4 5 6 7
42
LCD Panel Reflect Sheet Lead Light Panel Diffusion Sheet BEF Sheet BEF Sheet A Panel Holder Unit
3 3 3 3 3 3 3
D
----(L-5) ---------------------
13 13 13 13 13 13 13
39 37 38 40 41 36
A
B
C
E
F
How to read chart shown above: A: Order of Procedure steps. When reassembling, perform steps(s) in reverse order. B: Ref No. C: Part to be removed or installed. D: Section No. E: Identification of part to be removed, unhooked, unlocked, released, unplugged, unclamped, or unsoldered. 3 404 = 3 Screws 404 , 2(L-1) = 2 Looking Tabs (L-1) F: Refer to "Notes in chart."
3 SIDE CASE R AND LCD SECTION
34
H
Note: 1. Parts with no Ref. No. in "EXPLODED VIEW" are not supplied. And some Ref. No. will be skipped. Be sure to make your orders of replacement parts according to the parts list. 2. The parts indicated by the dotted line are for Ass'y only and are not supplied. 3. Disregard Ref. No. suffixes when ordering parts. They are used to describe parts in "Disassembly/Assembly Procedures" section.
35
42
G
LCD Panel Ass'y 36 (L-4) (L-5) 41 40 38 37 39
(L-3) A B (L-3)
F
(L-4)
(L-3) (L-3)
E
E40 FP8101
(L-1) 542 (L-2)
D
33 (L-1)
FP8102
(L-1) (L-1) 419 (L-1)
A
32
C
31 B 457
455 (L-1) 455
(L-1)
(L-1)
B
A
1
2
3
4
5
6
CCD & LENS PORTION
STEP Ref. No. No. PART Section No. REMOVE NOTE
1 2 3 4
E50 CCD C.B.A. 64 63 62
4 4 4 4
D
2 536 -------------
14 14 14 14
Filter Rubber Optical Filter (For model with 20,24X zoom) Filter Holder
A
B
C
E
F
STEP Ref. No. No.
PART
Section No.
REMOVE
NOTE
1
65
Zoom Motor Unit
4 4
2 538 , Unsolder 2 538, 533 (For model with 30X zoom) , Unsolder
15
2
66
Focus Motor Unit
15
A
B
C
D
E
F
How to read chart shown above: A: Order of Procedure steps. When reassembling, perform steps(s) in reverse order. B: Ref No. C: Part to be removed or installed. D: Section No. E: Identification of part to be removed, unhooked, unlocked, released, unplugged, unclamped, or unsoldered. 3 404 = 3 Screws 404 , 2(L-1) = 2 Looking Tabs (L-1) F: Refer to "Notes in chart."
4 CCD AND LENS SECTION
Note: 1. Parts with no Ref. No. in "EXPLODED VIEW" are not supplied. And some Ref. No. will be skipped. Be sure to make your orders of replacement parts according to the parts list. 2. The parts indicated by the dotted line are for Ass'y only and are not supplied. 3. Disregard Ref. No. suffixes when ordering parts. They are used to describe parts in "Disassembly/Assembly Procedures" section. LUBRICATION POINTS When the marked parts are replaced, apply the recommended lubricants or adhesive for better maintenance of the unit. Mark Kind of Lubricant Availability Grease Available from Factroy Part Number LSUQ0050
H
61
G
Lubrication Points
F
E50 536 536
E
538 538 64 66
63 Solder
D (NV-GS6EE/GC, NV-GS17EG/EF/E/EP/EB, NV-GS18E, 62 NV-GS21EG/EK/E/EP/EB, NV-GS25GC/GN, NV-GS28GK)
533
(NV-GS35EG/E/EP/EB, NV-GS35GC/GN, NV-GS38GK)
538
C
538 Lubrication Points
Solder
B
65
A
1
2
3
4
5
6
EVF PORTION
STEP Ref. No. No. PART Section No. REMOVE NOTE
1 2 3 4
16 13 15 14
EVF Slide Piece EVF Base Frame EVF Earth Plate EVF Spring EVF F.P.C.
5 5 5 5
D
2 450
16 16 17 17
2(L-1)
450 , (L-2)
17
FP951
A
B
C
E
F
STEP Ref. No. No.
PART
Section No.
REMOVE
NOTE
1 2 3
18 23 22
Eye Cap EVF Lens Unit Eye Sight Lever
5 5 5
D
2 524 ---------
18 19 19
A
B
C
E
F
How to read chart shown above: A: Order of Procedure steps. When reassembling, perform steps(s) in reverse order. B: Ref No. C: Part to be removed or installed. D: Section No. E: Identification of part to be removed, unhooked, unlocked, released, unplugged, unclamped, or unsoldered. 3 404 = 3 Screws 404 , 2(L-1) = 2 Looking Tabs (L-1) F: Refer to "Notes in chart."
5 EVF SECTION
Note: 1. Parts with no Ref. No. in "EXPLODED VIEW" are not supplied. And some Ref. No. will be skipped. Be sure to make your orders of replacement parts according to the parts list. 2. The parts indicated by the dotted line are for Ass'y only and are not supplied. 3. Disregard Ref. No. suffixes when ordering parts. They are used to describe parts in "Disassembly/Assembly Procedures" section.
H
18
G
22
EVF Case Ass'y 23
F
524 21
20
524 (L-2)
E
17
450
FP951 (not supplied)
14
D
15
(L-1)
C
450
16
13
B
450 16
A
1
2
3
4
5
6
Notes in chart
1. Removal of Top Unit 1) Open the LCD and the Cassette Cover, then remove the 5 Screws (433, 541). 2) Slide to extend the EVF. 3) Pull and slide the Top Unit carefully. Installation of Top Unit 1) Slide to extend the EVF. 2) Insert Portion A of the Top Unit, and slide firmly to install. 2. Installation of Side Case R & LCD Ass'y 1) Connect the LCD F.P.C. and Side R F.P.C. to the Connectors FP7 and FP8 so as not to damage the F.P.C.s. 2) Secure Front Portion and Rear Portion, and tighten 6 Screws (450, 533)
Side Case R
Top Unit
Open Cassette Cover
Portion A Slide
Shape the inside FP8 FP7
Slide EVF
Rear Portion
533
Open LCD
Fig. D1
533
Front Portion
450
450
Fig. D2
3. Installation of EVF Unit 1) Confirm that the EVF F.P.C. is hooked to the Hooking Portions on the Bottom. 2) Install the EVF Unit while holding the EVF F.P.C. to avoid damage of the EVF F.P.C.
5. Installation of Lens Ass'y Take care not to damage the motor leads. Install the Lens Ass'y with the 2 Bosses and 2 Screws (533).
Lens Ass'y
Hold EVF F.P.C.
EVF Unit
Motor leads
Hooking Portions
FP9 (For model with Color EVF) or FP11 (For model with Monochrome EVF)
Fig. D3 4. Installation of Rear Case Unit 1) Position connector leads so as not to cover Portion A.
Boss
Boss
FP701
FP301
Fig. D5
P1
Connector leads
Rear Case Unit
6. Removal of Front Case Ass'y & Bottom Ass'y 1) Disconnect the Front F.P.C. from the Connector FP6. 2) Open the Cassette Cover and remove the 3 Screws (433). 3) Remove both the Front Case Ass'y & Bottom Case Ass'y and continue to grasp them, while disconnecting the Connector B1.
Cassette Cover
Portion A
Fig. D4-1 2) Secure the Locking Tab (L-1) of the Rear Case Unit to install it.
Rear Case Unit
FP6
Front F.P.C.
(L-1)
B1
Front Case Ass'y & Bottom Case Ass'y
Fig. D6 Alternative method: If necessary, the Front Case Ass'y can be removed at first.
533 (For model with S-VIDEO)
Fig. D4-2
7. Installation of Main C.B.A. Take care not to damage the F.P.C.s. 1) Connect the Zoom Switch F.P.C. to the Connector FP10 on the Main C.B.A. 2) Connect the F.P.C.s to the connectors on the Main C.B.A, verifying that the direction of the Flexible Cables is correct. Refer to "REMOVAL/INSTALLATION OF F.P.C. FROM NON ZIF (Zero Insertion Force) CONNECTOR." 3) After installing the Main C.B.A., confirm the F.P.C.s are positioned as shown.
8. Installation of Mechanism Chassis Ass'y Take care not to damage the F.P.C.s. 1) After installing the Mechanism Chassis Ass'y, confirm the F.P.C.s are positioned as shown.
Cylinder Sub Mechanism Capstan F.P.C. F.P.C. F.P.C.
Zoom Switch F.P.C.
Mechanism Chassis Ass'y
Head Amp Mechanism F.P.C. F.P.C.
Fig. D8-1 Replacement of Mechanism Chassis Ass'y When replacing the Main Chassis Ass'y or the Cylinder Unit, be sure to perform the Envelope Output Adjustment. Refer to "ENVELOPE OUTPUT ADJUSTMENT" in MECHANICAL ADJUSTMENT. Fig. D7 Handling Caution of Mechanism Chassis Ass'y When servicing the Mechanism Chassis Ass'y without the Cassette Up Unit, do not handle the Sub Chassis of the Mechanism Chassis Ass'y.
Mechanism Chassis Ass'y (without Cassette Up Unit) Sub Chassis
Sub Chassis
Sub Chassis
Fig. D8-2
9. Removal of Jack C.B.A. & Bottom Angle Ass'y 1) Open the L Cover. 2) Remove the Screw (450) and release the Tripod Portion from the hole. Installation of Jack C.B.A. & Bottom Angle Ass'y Insert both the Jack C.B.A. & Bottom Angle Ass'y into the 2 slots and secure the Tripod into the hole.
450
11. Removal of Side Case R Unit Open and rotate the LCD to access the 2 Screws (419, 457) as shown below, then remove it. Installation of Side Case R Unit When installing, note to the direction of the Shaft Case Unit. Be sure to install the LCD (Ass'y) into the Side Case R Unit with the LCD rotated as shown. Otherwise, the LCD open/close switch on the Side Case R Unit will be damaged.
Open L Cover
LCD open/close SW.
419
Side Case R Unit
slot
Rotate
slot
hole Jack C.B.A. & Bottom Angle Ass'y
457
Tripod
LCD (Ass'y)
Rotate
Fig. D9 10. Installation of Front C.B.A. 1) Install the Four Eyes Lens (For model with Light) into the Front Case. Then, install the Front C.B.A. with 2 bosses of the Four Eyes Lens and 2 Screws (533). 2) Install the Light Shield Sheet with 2 Screws (533).
533
Shaft Case Unit
Light Shield Sheet boss (For model with Light) Front Case Four Eyes Lens (For model with Light)
533
Fig. D11
boss (For model with Light)
Front C.B.A.
533 533
Fig. D10
12. Installation of LCD Backlight C.B.A., LCD Panel Ass'y, LCD Shield Case Unit, LCD Case B Use extreme care regarding LEDs when handling the LCD Backlight C.B.A. Install in order shown below. 1) Install the LCD Panel Ass'y onto the LCD Shield Case Unit with the 3 Locking Tabs (L-4) while carefully bending the LCD F.P.C. at it's base so as not to damage it. 2) Install the LCD Shield Case into the LCD Case B with the 4 Locking Tabs (L-3). 3) Install the LCD Backlight C.B.A. onto the LCD Panel Ass'y with the Locking Tab (L-2). 4) Tighten the Screw (542) while keeping the LCD Backlight C.B.A. pressed toward the right. Then, connect the Connector FP8102.
542
LCD Backlight C.B.A. Press
FP8102 (L-2) LCD Panel Ass'y (L-3) (L-3) (L-4)
Bend (L-4)
(L-3)
(L-3)
LCD F.P.C.
LCD Shield Case Unit
LCD Case B
boss
Fig. D12
13. Installation of LCD Panel, Reflect Sheet, Lead Light Panel, Diffusion Sheet, BEF Sheet, BEF Sheet A, Panel Holder Unit a. When replacing the LCD Panel, the Diffusion Sheet, the BEF Sheet and the BEF Sheet A, make sure to remove the Protection Sheets. To distinguish Sheets from attached Protection Sheet: - A blue Protection Sheet is affixed to both faces of the Diffusion Sheet. - A yellow Protection Sheet is affixed to both faces of the BEF Sheet. - A transparent Protection Sheet is affixed to both faces of the BEF Sheet A.
Protection Sheet (blue) Diffusion Sheet
Reflect Sheet Lead Light Panel
adhesive tape
Diffusion Sheet (white) BEF Sheet (stripe) BEF Sheet A
Protection Sheet (yellow)
BEF Sheet
Protection Sheet (green)
BEF Sheet A
(gray) (L-5) Panel Holder Unit slot slot hole adhesive tape hole cross mark LCD Panel cross mark
b. Use extreme care when handling the LCD Panel, the Reflect Sheet, the Lead Light Panel, the Diffusion Sheet, the BEF Sheet and the BEF Sheet A to avoid damage, dust, and spots (especially fingerprints, etc.) Install in order shown below. 1) Install in order the BEF Sheet A, BEF Sheet and Diffusion Sheet while inserting the corners of each sheets into the slots of the Panel Holder Unit. 2) Install the Lead Light Panel while inserting the corners into the slots of the Panel Holder Unit. 3) Align the Reflect Sheet with the edge of the Panel Holder Unit, and install it using adhesive tape on the Reflect Sheet.
View A
adhesive tape
cross mark cross mark
Reflect Sheet adhesive tape
hole of Panel Holder Unit
View A Fig. D13-2
hole of Panel Holder Unit
Panel Holder Unit
Do not touch the surface of Lead Light Panel.
Fig. D13-1 4) Install the LCD Panel with adhesive tape so that the cross marks are positioned in the center of the holes in the Panel Holder Unit.
14. Removal of CCD C.B.A., Filter Rubber, Optical Filter, Filter Holder CAUTION: 1) When removing the CCD C.B.A., take care that the Optical Filter does not fall out. 2) Use extreme caution when removing the CCD C.B.A. as it is easily damaged by static electricity. Use a Wrist Strap while removing and installing. 3) Do not touch the CCD window surface. Installation of CCD C.B.A., Filter Rubber, Optical Filter, Filter Holder Install in order shown below. 1) Install the Filter Holder (For model with 30X zoom) correctly. 2) Install the Optical Filter correctly. Note: Make sure that no dust gets on the Optical Filter or in the Lens Unit. Clean the Optical Filter with lens cleaning paper dampened with lens cleaner if necessary. 3) Install the Filter Rubber on the Optical Filter correctly as shown below. Note: Make sure that no dust gets on the Filter Rubber. 4) Install the CCD C.B.A. into the Lens Unit. Then, tighten the 2 Screws (536). Note: Do not touch the Lens Surface. Clean the surface with lens cleaning paper dampened with lens cleaner if necessary. 15. Installation of Zoom Motor Unit/Focus Motor Unit Install the Zoom Motor Unit/Focus Motor Unit so that the Shaft of the Zoom Motor Unit/Focus Motor Unit is set in the Holder.
16. Installation of EVF Slide Piece, EVF Base Frame 1) Pass the EVF F.P.C. through the EVF Base Frame hole. 2) Install the EVF Slide Pieces into the EVF Base Frame from both sides. 3) Slide the EVF Case Ass'y to the end so that the ribs are inserted into the holes of the EVF Slide Pieces. 4) Locate the threaded holes, and tighten the 2 Screws (450). 5) After installing, confirm the EVF moves correctly. EVF Base Frame hole of EVF EVF Case Ass'y rib Slide Piece hole
EVF F.P.C. Slide hole of EVF Slide Piece rib
(threaded hole) 450
EVF Slide Piece EVF Base Frame
shaft
Zoom Motor Unit
Fig. D16
holder Bosses Bosses holder
Focus Motor Unit
shaft
Fig. D15
17. Installation of EVF Spring, EVF F.P.C. 1) Insert the EVF F.P.C. into the EVF Spring hole paying particular attention to the direction. 2) Connect the EVF F.P.C. to Connector FP951. 3) Insert the Locking Tab (L-2) at first, then fit the EVF Spring in the EVF Case and tighten the Screw (450).
(L-2)
EVF Spring hole EVF F.P.C.
FP951
EVF Case Fit
Fig. D17 18. Removal of Eye Cap Remove the Eye Cap after removing the 2 Screws (524). 19. Handling cautions of EVF Lens Unit Use extreme care when handling the EVF Lens Unit to avoid damage, dust, and spots (especially fingerprints, etc.) Installation of EVF Lens Unit, Eye Sight Lever 1) Install the Eye Sight Lever into the EVF Case hole in the direction shown. 2) Install the EVF Lens Unit into the EVF Case while grasping both sides of the springs with tweezers, etc. 3) After installing, confirm the Eye Sight Lever and the EVF Lens Unit work together correctly.
EVF Case hole EVF Lens Unit Bosses Spring Eye Sight Lever
Bosses Spring Tweezers Fig. D19