_steam_iron_Š_.pdf part of Philips HI515, HI525, HI535, HI545 _steam_iron_Š_.pdf, Service Manual 01/99

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Steam Iron

Service Service
!
Service Information

HI515 HI525 HI535 HI545

Philips Domestic Appliances and Personal Care

Service Manual
PRODUCT INFORMATION Features Pilot light Integrated cord winder Spray Variable steam Turbo steam Shot of steam Vertical steam Self clean Ball swivel Length cord set 2.5 m Anti-drip function Automatic shut-off Anodised soleplate Voltage Frequency Power consumption HI515 x x x x x x x x x x HI525 x x x x x x x x x x x HI535 HI545 x x x x x x x x x x x x x x x x x x x x x x x x x Turbo steam function : The steam output of the variable steam function depends upon the position of the slide knob. When set to position 6 the steam output is 20 gr/min. This might be not sufficient. In that case the turbo button has to be pushed down for max 10 sec. Due to this operation the steam output will increase to 30 gr/imn. Vertical steam : When the iron is kept in a vertical position, the s.o.s. button can be used to iron hanging fabrics as curtains. Self-clean function : When the self-clean button is pushed down, a sudden flow of water is released from the tank into the heated sole plate. This thermal shock will cause scale particles come loose from the steam chamber. These particles are then flushed out through the steam vents by the water. Anti-drip : Water is only released through the tank valve into the steam chamber if the sole plate temperature is high enough to evaporate all water. If the temperature is not hot enough the tank valve is closed by means of the bi-metal disc. Auto shut-off : A relay in the electronic module interrupts the power to the heating element when the iron has been motionless : - for 30 seconds in horizontal position. - for 8 minutes in vertical position. The red " Auto-off " pilot light starts blinking. For the 220-240 Volts version only, a sound signal is heard too. When the iron is moved again, it's automatically switched on again. N.B. When the iron is plugged in and in a horizontal position, it will not be switched off during the first 2 minutes to ensure that it heats up properly. Real-off function : The movement of the thermostat's bi-metal is limited in downward direction thus will prevent the thermostat contacts from closing at room temperature at MIN setting.
Printed in Hong Kong
Š Copyright

: 100V, 110-127V, 220-240V : 50-60Hz : 100V, 110-127V, 220-240V, 1200W at 100W 1300W at 120V 1450W at 220V

Soleplate temperature : 215 ą 25 C Steam output : Varible steam output max. 26gr/min when : - slide is set to position 6 and - temperature dial is set to position MAX. Turbo steam output : Always to be used in combination with the variable steam slide, increase the steam output with max. 13gr/min to a total 0f 39gr/min. Shot of steam : 60gr/min. This product meets the requirement regarding interference suppression on radio and TV.
Published by Philips Domestic Appliances and Personal Care

reserved

Subject to modification

4822 729 22099 01/99 Ver.1

DISASSEMBLY ADVICE
DIAL 1 RATTLE SPRING 2 SLIDE UNIT 13 NEEDLE 14
remove SCREW C 1x remove BACK PLATE 4 remove INLAY 6 remove SCREW A 2x

Replacement Thermostat see fig. 1-4

HANDLE 15 SPRAY PUMP 16 CORD SET 3 BACK PLATE 4 SWIVEL 5
remove SCREW C1x remove BACK PLATE 4

S.O.S.PUMP 17 TANK 18 SELF CLEAN BUTTONS 19 SEALINGS 22
remove SCREW C 1x remove BACK PLATE 4 remove INLAY 6 removeSCREW A 2x remove DIAL 1 remove SCREWS cord clamping 2x remove SCREW B 3x remove SCREW AI 2x remove HANDLE 15

remove SCREWS cord clamping

INLAY 6 OPERATION KNOBS 7 DOOR 8 DOOR HOLDER/ DEAIR. BUSH 9 SPRAY UNIT 10 PILOT LIGHT 11 PCB 12
remove SCREW C remove BACK PLATE 4 remove INLAY 6

THERMOSTAT 20 THERMOSTAT PIN 21 SEALINGS 22 COVER 23 TYPE PLATE 24 SOLE PLATE 25 ANTI-DRIP VALVE 26
remove SCREW C 1x remove BACK PLATE 4 remove INLAY 6 remove SCREW A 2x remove DIAL 1 remove SCREWS cord clamping cord set pilot light / pcb remove SCREW B 3x remove SCREW A1 2x remove HANDLE 15 remove SCREW F 3x

PARTS LIST
Pos 1 2 3 Description Dial HI515/525 (Blue) Dial HI535/545 (Green) Rattle spring Cord set EU Cord set UK Cord set flat pin plug Cord set China plug Black plate HI515/525 Black plate HI535/545 Swivel HI515/525 Ball swivel HI535/545 Inlay HI515 Inlay HI525 Inlay HI535 Inlay HI545 Set operation knobs HI515/HI525 ( Blue) Set operation knobs HI535/HI545 (Green) Door Door holder / deairing bush Spray unit Pilot light 100-240V PCB module 100-127 V PCB module 220-240 V Slide unit (Blue) Needle set Handle unprinted Spray pump set S.O.S. pump set Water tank set (blue) Water tank set (green) Self clean button set (Blue) Self clean button set (green) Thermostat Thermostat pin Sealing set Cover Type plate unprinted Soleplate + thermostat 100V Anti-drip valve set Consists of 101,102,103 101,102,103 Service code 4822 310 11328 4822 310 11329 4822 310 11021 4822 321 11329 4822 321 11331 4822 321 11481 4822 321 11332 4822 426 10826 4822 426 10827 4822 325 10226 4822 310 11022 4822 310 11331 4822 310 11332 4822 310 11333 4822 310 11334 4822 310 11335 4822 310 11336 4822 443 11191 4822 310 11026 4822 360 10441 4822 134 10094 4822 214 12294 4822 214 13047 4822 310 11337 4822 310 11338 4822 498 10732 4822 310 11339 4822 310 11341 4822 310 11342 4822 310 11343 4822 310 11344 4822 310 11345 4822 282 10315 4822 535 10469 4822 310 11034 4822 442 01807 4822 454 13458 4822 259 10327 4822 310 11035

4 5 6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

104,105 104,105 104,105 104,105 105,106,107 105,106,107 108,109

110,111,105 112,113,114,115,116 10,117,118,119,120 117,118,120,121,122 108,109,123,124,125,126 108,109,123,124,125,126 124,125 124,125

126,127,128,129

126,130

HI515 ~ HI535

HI545

EXPLODED VIEW

104 2 103 105 107 8 12 102 101 5 C 111 110 106 B 112 113 115 114 116 109 108 D B 15 124 125 3 4 3

117 118 120

E 11

119 10 121 122 123 126 G 23 127 128 129 130 H H
Screws : d x A, A1 M2.6 x B 6N x C M3 x D M3.5 x E M3.5 x F M4 x G 7N x H 8N x 1 9.5 13 13 6 7 8 30 13

F

F

24

25 21 20

IMPORTANT + ADJUSTMENT AND CONTROLS
IMPORTANT Due to the high wattage of the iron, only the specified cordsets must be used. NOTES : 1) For standardisation reasons : Dial Rattle spring Type plate : With English / Spanish text only. : 5 pieces will be supplied when ordered : No info about the type number and voltage have been stamped onto the typeplate. When replacing the type plate, engrave at least type number and voltage onto the type plate with a sharp object. : with blue color only.

Slide unit 13

2) Parts, with numbers from 100 and higher, cannot be ordered separately. 3) After the product has been repaired, it should function properly and has to meet the safety requirements and legal regulations as laid down and officially established at this moment. ADJUSTMENT AND CONTROLS Thermostat : Thermostat 20, fitted to the solplate 25 has already been adjusted by the supplier and secured by glue. To avoid mal-function of the iron, NEVER re-adjust the thermostat. Adjustment thermostat 20, supplied as a spare part. N.B. Before starting to adjust the thermostat, make sure that a gap exists between the lower tip of the ceramic insulating pin and the real-off bracket. See fig. 1. Connect the connecting strips to an Ohm-meter. Set the thermostat stopper to the position as indicated in fig. 2. Turn the adjusting screw (R) clockwise or anti-clockwise until the Ohm-meter indicates"0". (The contacts closed) Then turn the adjusting screw clockwise until the Ohm-meter indicates ˇ and the contacts have only just been opened. You hear a "click". While loosely turning the thermostat stopper, check if the thermostat switches in the position as indicated in fig. 2. After the thermostat has been adjusted, adjust the real-off bracket. Set the thermostat stopper in the position shown in fig. 3. The thermostat contacts are closed. (Ohm-meter indicates "0") Turn the set-screw S clockwise until the contacts have only just been opened. The Ohm-meter indicates ˇ . Secure the adjusting screws with a glue. After adjusting the thermostat, always check the temperature of the soleplate, with the dial set to MAX. position (215 ą 25 C) For location of testing point, see fig. 4. The temperature must be measured, after the iron has been connected to the mains for at least 15 min. The max. temperature shall not be higher than 240 C.