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Service Manual
Refrigerator
Model : FR-3501, 3502 FR-3801, 3802
DAEWOO ELECTRONICS CO LTD
DAEWOO ELECTRONICS CO., LTD. OVERSEAS SERVICE DEPT.
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUT AUT AUT AUT AUT AUT AUT AUT AUT
REFRIGERATOR
Contents
1. SPECIFICATIONS .......................................................................................................................... 2 2. EXTERNAL VIEW.......................................................................................................................... 3 3. WIRING DIAGRAM ........................................................................................................................ 5 4. NAME OF PARTS .......................................................................................................................... 6 5. AIR FLOW DIAGRAM .................................................................................................................... 7 6. REFRIGERANT CYCLE DIAGRAM............................................................................................... 8 7. MACHINE ROOM VIEW AND PART LIST..................................................................................... 9 8. METHODS OF EXCHANGING MAIN PARTS ............................................................................. 10 9. MAIN COMPONENTS .................................................................................................................. 14 10. PART LIST AND EXPLODED VIEW.......................................................................................... 17
1. SPECIFICATIONS
Model Name FR-3501 FR-3502
Cooling system Refrigeration System Defrost System Defrost Operation Cold Control Method Freezer Capacity (l) Refrigerator Total Width (W) External Dimension (mm) Height (H) Net Weight (kg) 1677 60 1727 61 Depth (D) Fan Cooling Convention Type Air Forced Convention Forced Fin-Evaporator Type Automatic start & stop Adjustable Dial NET 73 204 277 667 625 GROSS 79 241 320 NET 73 218 291 667 625 GROSS 79 254 333
FR-3801 FR-3802
2
SPECIFICATION
1074
11.5 499.5 69.5 23.5
625 532
667
1677 32.5 11.5 499.5
1074
667
1677 1607 1080 51 476
55
2. EXTERNAL VIEWS (FR-3501, 3502)
658
EXTERNAL VIEWS
3
2-1. EXTERNAL VIEWS (FR-3801, 3802)
625 532
23.5
69.5
667
32.5
667
658
499.5
499.5
11.5
11.5
1727
1727
1657 55 1130
1124
(FR-3801)
1124
(FR-3802)
4
EXTERNAL VIEWS
51
476
3. WIRING DIAGRAM
WIRING DIAGRAM
5
4. NAME OF PARTS
1 CASE ICING 2 F SHELF (REMOVABLE) 3 FREEZER TEMPERATURE CONTROL KNOB 4 CASE ICE 5 CHILLED CASE DOOR 6 CASE CHILLED 7 REFRIGERATOR TEMPERATURE CONTROL SWITCH 8 R SHELF (REMOVABLE)
9 LAMP COVER (SHADE R) 0 COVER CASE VAGETB q CASE VEGETABLE w FREEZER POCKET (TOP) e FREEZER POCKET (BOTTOM) r UTILITY POCKET (TOP) t CASE EGG y UTILITY POCKET (BOTTOM) u BOTTLE POCKET (TOP) i BOTTLE POCKET (BOTTOM)
6
NAME OF PARTS
5. AIR FLOW DIAGRAM
AIR CIRCULATION in the Freezer.
· Cold air flow comes out from
the upper hole and comes into the lower hole in louver.
FREEZER COMPARTMENT
· Do not put in any breakable
bottle.
FREEZER COMPARTMENT DOOR POCKET
· Do not store ice cream or
frozen food for a long time. Temperature may rise with frequent opening and closing.
-18°C
-18°C -18°C
REFRIGERATOR COMPARTMENT
· Do not place frozen food near
-1~1°C
the duct. It may freeze due to low temperature.
FRESH FOOD PRESERVING CASE(CHILLED CASE)
· Use for storing fish or meat.
REFRIGERATOR COMPARTMENT DOOR POCKET
4~6°C 1~4°C
· The temperature of this
position is high. When margarine or something is stored for 1~2 week, You may refrigerator shelf.
1~4°C
CASE VEGETABLE
4~7°C
· Vegetables should be stored
in this vessel and wrap is used to keep them flesh.
AIR FLOW DIAGRAM
7
6. REFRIGERANT CYCLE DIAGRAM
··· CYCLE
P I P E C O O L I N G H O T
C O M P R E S S O R
P I P E V A P O R I
P I P E H O T
C O M P R E S S O R
P I P E C O O L I N G
P I P E * S P L A T E
E V A P O R A T O R
A C C U M
P I P E S U C C O N N
8
REFRIGERANT CYCLE DIAGRAM
7. MACHINE ROOM VIEW AND PART LIST
NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART NAME
CABINET AS COVER CAB BASE CAB AS PIPE *S PLT PIPE HOT PIPE SUC AS PIPE CONN (SUC) DRYER AS BASE COMP ABSORBER COMP WASHER COMP *T COMPRESSOR PIPE SERVICE SWITCH P-RELAY AS
NO.
15 16 17 18 19 20 21 22 23 24 25 26 27 28
PART NAME
BAND RELAY BOX POWER AS PIPE VAPORI HARNESS MAIN WIRE BIND CORD POWER CASE VAPORI HARNESS TIMER AS BRACKET EARTH WIRE EARTH POWER CORD EARTH SCREW MACHINE BANGJIN GUM PIPE COOLING HOT
NO.
29 30 31 32 33 34 35 36 37 38 39 40 41 42
PART NAME
PIPE COOLING
MACHINE ROOM VIEW AND PART LIST
9
9. MAIN COMPONENTS
1. COMPRESSOR
Refrigerant Voltage Comp. model Part code Starting type Refrigerant(g) 110V/60Hz CL23YE-3-C 3951123C10 CSIR 127V/60Hz CL23YE-2-C 3957123C20 CSIR R-12 220~240V/50Hz SL25YE-5-C 3954125C80 RSIR 130 220V/50Hz KL25YE-5-C 3958125C50 CSIR 220V/60Hz PL23YE-4 3956123841 RSCR
Refrigerant Voltage Comp. model Part code Starting type Refrigerant(g) 110V/50, 60Hz HBL23YE-C 3952123L00 CSR 110V/60Hz HBL23YE-3-C 3952123L30 CSR
R-134a 115V/60Hz HBL23YE-3-C 3952123L30 CSR 120 220~240V/50Hz HSL25YE-5-C 3954125L50 CSIR
2. SWITCH RELAY AS
Refrigerant Voltage Relay model Part code Starting type 110V/60Hz 427THBYY-52 3018114660 CSIR 127V/60Hz 414THBYY-52 3018114640 CSIR R-12 220~240V/50Hz 276THBYY-52 3018114630 RSIR 220V/50Hz 724RFBYY-52 3018115300 CSIR 220V/60Hz 197SHBYY-52 3018114620 RSCR
Refrigerant Voltage Relay model Part code Starting type 110V/50, 60Hz 414THBYY-52 3018114610 CSR 110V/60Hz 427THBYY-52 30181146 CSR
R-134a 115V/60Hz 427THBYY-52 3018114600 CSR 220~240V/50Hz 232THBYY-52 3018114650 CSIR
3. STARTING CAPACITOR
Refrigerant Voltage Spec. Part code 110V/60Hz 140V/100µF 3016400400 127V/60Hz 140V/100µF 3016400400 R-12 220~240V/50Hz X X 220V/50Hz 350V/25µF 400EL16110 220V/60Hz X X
Refrigerant Voltage Spec. Part code
14
R-134a 110V/50, 60Hz 414THBYY-52 3018114610 110V/60Hz 427THBYY-52 30181146 115V/60Hz 427THBYY-52 3018114600 220~240V/50Hz 232THBYY-52 3018114650
MAIN COMPONENTS
3. STARTING CAPACITOR
Refrigerant Voltage Spec. Part code 110V/60Hz X X 127V/60Hz X X R-12 220~240V/50Hz X X X 220V/50Hz 220V/60Hz 350V/5µF 400EL15111
Refrigerant Voltage Spec. Part code 110V/50, 60Hz 230V/10µF 400EL15130 110V/60Hz 300V/7µF 3816800400
R-134a 115V/60Hz 300V/7µF 3816800400 220~240V/50Hz X X
5. FAN MOTOR
Refrigerant Voltage Spec. Part 100V/50, 60Hz 110V/60Hz 100V/50, 60Hz MOTOR F AS 3015900540 115V/60Hz 110V/60Hz 3015900500 R-12, R-134a 127V/60Hz 220V/50Hz 220V/50Hz 3015900520 220V/60Hz 220V/60Hz 3015900530 220~240V/50Hz 240V/50Hz 3015900510
code MOTOR AS
6. HEATER D AS
Refrigerant Voltage Spec. Part code 100V/50, 60Hz 110V/60Hz R-12, R-134a 115, 120V/60Hz 127V/60Hz 220V/50, 60Hz 220~240V/50Hz 220V/148W 3012804200
110V/148W 3012804300
7. LAMP AS
Refrigerant Voltage Spec. Part code 100V/50, 60Hz 110V/60Hz R-12, R-134a 115, 120V/60Hz 127V/60Hz 220V/50, 60Hz 220~240V/50Hz 240V/148W 3013600020
120V/15W 3013600050
8. DEFROST TIMER
Refrigerant Voltage Spec. Part code 100V/50, 60Hz 110V/60Hz R-12, R-134a 115, 120V/60Hz 127V/60Hz 220V/50, 60Hz 220~240V/50Hz 220~240V/50, 60Hz 3018100310
MAIN COMPONENTS
15
100~127V/60Hz 3018101200
9. DRYER
Refrigerant Spec. Part code R-12 10g 3016800103 R-134a 15g 3016801100
10. ASSY F DOOR - FR-3501, 3801
R-12 Refrigerant ASSY F DOOR Bright PCM Door Laminate PCM Door PFDT1CG250 PFDT1CG230 DOOR F PRE AS PFDT1PG110 PFDT1PG070 ASSY F DOOR PFDT1CG255 PFDT1CG235 DOOR F PRE AS PFDT1PG115 PFDT1PG075 R-134a
10-1. ASSY F DOOR - FR-3502, 3802
R-12 Refrigerant ASSY F DOOR Bright PCM Door Laminate PCM Door PFDT1CG260 PFDT1CG240 DOOR F PRE AS PFDT1PG120 PFDT1PG080 ASSY F DOOR PFDT1CG265 PFDT1CG245 DOOR F PRE AS PFDT1PG125 PFDT1PG085 R-134a
11. ASSY R DOOR - FR-3501
R-12 Refrigerant ASSY F DOOR No Bright PCM Door KEY TYPE No Laminate PCM Door KEY TYPE PFDU2CG110 PFDU2PG180 PFDU2CG115 PFDU2PG185 KEY TYPE PFDU2CG060 PFDU2PG060 PFDU2CG065 PFDU2PG065 PFDU2CG270 PFDU2G250 PFDU2CG275 PFDU2PG255 KEY TYPE PFDU2CG230 PFDU2PG110 PFDU2CG235 PFDU2PG115 DOOR F PRE AS ASSY F DOOR DOOR F PRE AS R-134a
16
MAIN COMPONENTS
10. PART LIST (FR-3501, 3502)
No. 1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 2 2-1 2-2 2-3 2-4 2-5 2-6 3 3-1 3-2 3-3 3-4 3-5 3-6 3-7 4 4-1 4-2 4-3 5 5-1 5-2 5-3 5-4 5-5 5-6 6 6-1 6-1-1 PART CODE PFCCCUG080 PFCCCUG085 3017001700 3018111800 3017200600 4017Z90590 4017Z73570 4017Z73580 3012906700 7650602011 3010313500 3010302800 3010100201 4019H09030 3816100100 4017Z32244 4017Z08430 4017Z32233 4019H32230 4019H10310 4019H100600 3018906100 3013327800 3013401000 3018905700 3016908700 3016907900 3018301300 7121400811 3017903200 3013327900 4008Z14310 PFDT1UG070 PFDT1UG075 3015200900 STOPPER *M HI POM 1
PART LIST
17
PART NAME ASSY CAB URT EVAPORATOR SAS SWITCH BI-METAL AS FUSE TEMP AS FIXTURE FUSE TEMP COVER DEFR HTR *T HEATER D AS COVER DEFR HTR *U HINGE *U AS BOLT HEX BASE COMP AS BASE COMP SAS ABSORBER COMP COMPRESSOR SPECIAL WASHER SWITCH RELAY AS BAND RELAY MOTOR F AS COVER FAN MOTOR(B) ABSORBER MOTOR MOTOR AS COVER FAN MOTOR(C) COVER FAN MOTOR(A) FAN RING FIX FAN LOUVER AS INSU F LUVR AS KNOB F LUVR LOUVER F DUCT R MULT AS DUCT R MULTI THERMOSTAT SCREW TAPPING SOCKET R LAMP AS INSU R MULT DUCT AS KNOB C/S ASSY F DOOR DOOR F URT AS
DESCRIPTION PRE+URT
Q'TY 1 1 1 1 1
REMARK R-11 R-141B
250V/10A, 77°C
AI T0.4 AI T0.4 P/D T3.2 M6 X 20 SBHG-1 NR-A SPG T1.0 SK-5, T0.7 HIPS EPR-B3 HIPS HIPS ABS STS 27 F-PS PP PP PP PFN-175D-01 BU-274 T2S PAN 4 X 8 F-PS ABS PRE+URT
1 1 1 1 2 1 1 4 1 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 R-11 R-141B
No. 6-1-2 6-1-3 6-2 6-3 6-4 7 7-1 7-1-1 7-1-2 7-1-3 7-1-4 7-2 7-3 7-4 7-5 7-6 7-7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PART CODE 7112401611 4010Y36211 3012306900 3019009400 3019009600 PFDU2UG060 PFDU2UG065 4010Y36211 4010G38023 4010G38034 7122401611 3012307000 3011115600 3019009400 3019009400 3019009300 3019009600 3012101300 3012906300 3016004000 3011721300 3012906500 3016000301 3011430100 7650602011 4017Z99112 3011100300 4010C55112 4010E30312 3011721500 4010C55211 3011424800 3011115500 3015503600 30111161200 3012400800 7112401211 3011303300 3011301700
PART NAME SCREW TAPPING BUSHING R HNDL GASKET F DR AS POCKET F *T POCKET F *U ASSY R DOOR DOOR R URT AS BUSHING R HNDL BUSHING R DR STOPPER R DR SCREW TAPPING GASKET R DR AS CASE EGG POCKET F *T POCKET F *T POCKET BOTTLE POCKET F *U FOOT ADJ AS HINGE *M AS SPECIAL BOLT DOOR SWITCH AS HINGE *T AS SPECIAL SCREW COVER *T HI BOLT HEX CASE ICE CASE ICING SHELF F CASE CHILLED DOOR C/C SHELF R COVER VEGETB CASE CASE VEGETB LAMP AS WINDOW R CASE VAPORI GRILLE SCREW TAPPING CORD POWER AS (KP-211) CORD POWER AS (KP-30) CORD POWER AS (CP-2PIN) CORD POWER AS (CP-2PIN)
DESCRIPTION T1 TRS 4X16 MFZN PP PVC+MAGNET PS PS PRE+URT PP PA-66 SGCC T3.0 T2 TRS 4X16 PVC+MAGNET PS PS PS PS PS PP T3.2 M6XL10 P/O T2.3 M5XL14 PP M6XL20 HC-2 PP PS PS PS PS PS PS HC-2 PP PP T1 TRS 4X12 110V/50/60Hz 115V/60Hz 220V/50Hz 220V/60Hz
Q'TY 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1 1 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 5 1 1 1 1
REMARK
R-11 R-141B
29
3011303500 3011303800
18
PART LIST
10-1. PART LIST (FR-3801, 3802)
No. 1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 2 2-1 2-2 2-3 2-4 2-5 2-6 3 3-1 3-2 3-3 3-4 3-5 3-6 3-7 4 4-1 4-2 4-3 5 5-1 5-2 5-3 5-4 5-5 5-6 6 6-1 6-1-1 PART CODE PFCCCUG080 PFCCCUG085 3017001700 3018111800 3017200600 4017Z90590 4017Z73570 4017Z73580 3012906700 7650602011 3010313500 3010302800 3010100201 4019H09030 3816100100 4017Z32244 4017Z08430 4017Z32233 4019H32230 4019H10310 4019H100600 3018906100 3013327800 3013401000 3018905700 3016908700 3016907900 3018301300 7121400811 3017903200 3013327900 4008Z14310 PFDT1UG070 PFDT1UG075 3015200900 STOPPER *M HI POM 1
PART LIST
19
PART NAME ASSY CAB URT EVAPORATOR SAS SWITCH BI-METAL AS FUSE TEMP AS FIXTURE FUSE TEMP COVER DEFR HTR *T HEATER D AS COVER DEFR HTR *U HINGE *U AS BOLT HEX BASE COMP AS BASE COMP SAS ABSORBER COMP COMPRESSOR SPECIAL WASHER SWITCH RELAY AS BAND RELAY MOTOR F AS COVER FAN MOTOR(B) ABSORBER MOTOR MOTOR AS COVER FAN MOTOR(C) COVER FAN MOTOR(A) FAN RING FIX FAN LOUVER AS INSU F LUVR AS KNOB F LUVR LOUVER F DUCT R MULT AS DUCT R MULTI THERMOSTAT SCREW TAPPING SOCKET R LAMP AS INSU R MULT DUCT AS KNOB C/S ASSY F DOOR DOOR F URT AS
DESCRIPTION PRE+URT
Q'TY 1 1 1 1 1
REMARK R-11 R-141B
250V/10A, 77°C
AI T0.4 AI T0.4 P/D T3.2 M6 X 20 SBHG-1 NR-A SPG T1.0 SK-5, T0.7 HIPS EPR-B3 HIPS HIPS ABS STS 27 F-PS PP PP PP PFN-175D-01 BU-274 T2S PAN 4 X 8 F-PS ABS PRE+URT
1 1 1 1 2 1 1 4 1 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 R-11 R-141B
No. 6-1-2 6-1-3 6-2 6-3 6-4 7 7-1 7-1-1 7-1-2 7-1-3 7-1-4 7-2 7-3 7-4 7-5 7-6 7-7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PART CODE 7112401611 4010Y36211 3012306900 3019009400 3019009600 PFDU2UG060 PFDU2UG065 4010Y36211 4010G38023 4010G38034 7122401611 3012307000 3011115600 3019009400 3019009400 3019009300 3019009600 3012101300 3012906300 3016004000 3011721300 3012906500 3016000301 3011430100 7650602011 4017Z99112 3011100300 4010C55112 4010E30312 3011721500 4010C55211 3011424800 3011115500 3015503600 30111161200 3012400800 7112401211 3011303300 3011301700
PART NAME SCREW TAPPING BUSHING R HNDL GASKET F DR AS POCKET F *T POCKET F *U ASSY R DOOR DOOR R URT AS BUSHING R HNDL BUSHING R DR STOPPER R DR SCREW TAPPING GASKET R DR AS CASE EGG POCKET F *T POCKET F *T POCKET BOTTLE POCKET F *U FOOT ADJ AS HINGE *M AS SPECIAL BOLT DOOR SWITCH AS HINGE *T AS SPECIAL SCREW COVER *T HI BOLT HEX CASE ICE CASE ICING SHELF F CASE CHILLED DOOR C/C SHELF R COVER VEGETB CASE CASE VEGETB LAMP AS WINDOW R CASE VAPORI GRILLE SCREW TAPPING CORD POWER AS (KP-211) CORD POWER AS (KP-30) CORD POWER AS (CP-2PIN) CORD POWER AS (CP-2PIN)
DESCRIPTION T1 TRS 4X16 MFZN PP PVC+MAGNET PS PS PRE+URT PP PA-66 SGCC T3.0 T2 TRS 4X16 PVC+MAGNET PS PS PS PS PS PP T3.2 M6XL10 P/O T2.3 M5XL14 PP M6XL20 HC-2 PP PS PS PS PS PS PS HC-2 PP PP T1 TRS 4X12 110V/50/60Hz 115V/60Hz 220V/50Hz 220V/60Hz
Q'TY 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1 1 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 5 1 1 1 1
REMARK
R-11 R-141B
29
3011303500 3011303800
20
PART LIST
11. EXPLODED VIEW
EXPLODED VIEW
21