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Di450/Di550
SERVICE MANUAL
[FIELD SERVICE]
4002-7991-11
INDEX (FIELD SERVICE) INSTALLATION DIS/REASSEMBLY, ADJUSTMENT SWITCHES ON PWBs, TECH. REP. SETTINGS TROUBLESHOOTING PARTS MANUAL
Installation Parts Manual Troubleshooting Disassembly Adfjustmants Switches
Safety Precautions for Inspection and Service
When performing inspection and service procedures, observe the following precautions to prevent accidents and ensure utmost safety. Depending on the model, some of the precautions given in the following do not apply. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The following graphic symbols are used to give instructions that need to be observed. Used to prohibit the service technician's from doing what is graphically represented inside the marking. Used to instruct the service technician's to do what is graphically represented inside the marking.
WARNING
1. Always observe precautions. · Parts requiring special attention in this product will include a label containing the mark shown on the left plus precautionary notes. Be sure to observe the precautions. · Be sure to observe the "Safety Information" given in the Operator's Manual. 2. Before starting the procedures, be sure to unplug the power cord. · This product contains a high-voltage unit and a circuit with a large current capacity that may cause an electric shock or burn. · The product also contains parts that can jerk suddenly and cause injury. · If this product uses a laser, laser beam leakage may cause eye damage or blindness. 3. Use the specified parts. · For replacement parts, always use the genuine parts specified in the manufacturer's parts manual. Installing a wrong or unauthorized part could cause dielectric breakdown, overload, or undermine safety devices resulting in possible electric shock or fire. · Replace a blown electrical fuse or thermal fuse with its corresponding genuine part specified in the manufacturer's parts manual. Installing a fuse of a different make or rating could lead to a possible fire. If a thermal fuse blows frequently, the temperature control system may have a problem and action must be taken to eliminate the cause of the problem.
P-1
4. Handle the power cord with care and never use a multiple outlet. · Do not break, crush or otherwise damage the power cord. Placing a heavy object on the power cord, or pulling or bending it may damage it, resulting in a possible fire or electric shock. · Do not use a multiple outlet to which any other appliance or machine is connected. · Be sure the power outlet meets or exceeds the specified capacity. 5. Be careful with the high-voltage parts. · A part marked with the symbol shown on the left carries a high voltage. Touching it could result in an electric shock or burn. Be sure to unplug the power cord before servicing this part or the parts near it. 6. Do not work with wet hands. · Do not unplug or plug in the power cord, or perform any kind of service or inspection with wet hands. Doing so could result in an electric shock.
7. Do not touch a high-temperature part. · A part marked with the symbol shown on the left and other parts such as the exposure lamp and fusing roller can be very hot while the machine is energized. Touching them may result in a burn. · Wait until these parts have cooled down before replacing them or any surrounding parts. 8. Maintain a grounded connection at all times. · Be sure to connect the ground wire to the ground terminal even when performing an inspection or repair. Without proper grounding, electrical leakage could result in an electric shock or fire. · Never connect the ground wire to a gas pipe, water pipe, telephone ground wire, or a lightning conductor. 9. Do not remodel the product. · Modifying this product in a manner not authorized by the manufacturer may result in a fire or electric shock. If this product uses a laser, laser beam leakage may cause eye damage or blindness. 10. Restore all parts and harnesses to their original positions. · To promote safety and prevent product damage, make sure the harnesses are returned to their original positions and properly secured in their clamps and saddles in order to avoid hot parts, high-voltage parts, sharp edges, or being crushed. · To promote safety, make sure that all tubing and other insulating materials are returned to their original positions. Make sure that floating components mounted on the circuit boards are at their correct distance and position off the boards.
P-2
CAUTION
1. Precautions for Service Jobs · A toothed washer and spring washer, if used originally, must be reinstalled. Omitting them may result in contact failure which could cause an electric shock or fire. · When reassembling parts, make sure that the correct screws (size, type) are used in the correct places. Using the wrong screw could lead to stripped threads, poorly secured parts, poor insulating or grounding, and result in a malfunction, electric shock or injury. · Take great care to avoid personal injury from possible burrs and sharp edges on the parts, frames and chassis of the product. · When moving the product or removing an option, use care not to injure your back or allow your hands to be caught in mechanisms. 2. Precautions for Servicing with Covers and Parts Removed · Wherever feasible, keep all parts and covers mounted when energizing the product. · If energizing the product with a cover removed is absolutely unavoidable, do not touch any exposed live parts and use care not to allow your clothing to be caught in the moving parts. Never leave a product in this condition unattended. · Never place disassembled parts or a container of liquid on the product. Parts falling into, or the liquid spilling inside, the mechanism could result in an electric shock or fire. · Never use a flammable spray near the product. This could result in a fire. · Make sure the power cord is unplugged before removing or installing circuit boards or plugging in or unplugging connectors. · Always use the interlock switch actuating jig to actuate an interlock switch when a cover is opened or removed. The use of folded paper or some other object may damage the interlock switch mechanism, possibly resulting in an electric shock, injury or blindness. 3. Precautions for the Working Environment · The product must be placed on a flat, level surface that is stable and secure. · Never place this product or its parts on an unsteady or tilting workbench when servicing. · Provide good ventilation at regular intervals if a service job must be done in a confined space for a long period of time. · Avoid dusty locations and places exposed to oil or steam. · Avoid working positions that may block the ventilation ports of the product. 4. Precautions for Handling Batteries · Replace a rundown battery with the same type as specified in the manufacturer's parts manual. · Before installing a new battery, make sure of the correct polarity of the installation or the battery could burst. · Dispose of used batteries according to the local regulations. Never dispose of them at the user's premises or attempt to try to discharge one.
P-3
5. Precautions for the Laser Beam (Only for Products Employing a Laser) · Removing the cover marked with the following caution label could lead to possible exposure to the laser beam, resulting in eye damage or blindness. Be sure to unplug the power cord before removing this cover. · If removing this cover while the power is ON is unavoidable, be sure to wear protective laser goggles that meet specifications. · Make sure that no one enters the room when the machine is in this condition. · When handling the laser unit, observe the "Precautions for Handling Laser Equipment."
1167P001AA
DANGER
Invisible laser radiation when open.
AVOID DIRECT TO BEAM
EXPOSURE
0947-7127-01 1144D270AA
P-4
Other Precautions
· To reassemble the product, reverse the order of disassembly unless otherwise specified. · While the product is energized, do not unplug or plug connectors into the circuit boards or harnesses. · The magnet roller generates a strong magnetic field. Do not bring it near a watch, floppy disk, magnetic card, or CRT tube. · An air gun and vacuum cleaner generates a strong electrostatic charge that can destroy the ATDC sensor and other sensors. Before cleaning a component with one of these devices, be sure to remove all the sensors. Otherwise, use a blower brush and cloth when cleaning parts. · When handling circuit boards with MOS ICs, observe the "INSTRUCTIONS FOR HANDLING THE PWBs WITH MOS ICs" (applicable only to the products using MOS ICs). · The PC Drum is a very delicate component. Observe the precautions given in "HANDLING OF THE PC DRUM" because mishandling may result in serious image problems. · Note that replacement of a circuit board may call for readjustments or resetting of particular items, or software installation. · After completing a service job, perform a safety check. Make sure that all parts, wiring and screws are returned to their original positions. · Check the area surrounding the service site for any signs of damage, wear or need of repair. · Do not pull out the toner hopper while the toner bottle is turning. This could result in a damaged hopper motor or locking mechanism. · If the product is to be run with the front door open, make sure that the toner hopper is in the locked position.
P-5
Used Batteries Precautions
ALL Areas CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer's instructions. Germany VORSICHT! Explosionsgefahr bei unsachgemäßem Austausch der Batterie. Ersatz nur durch denselben oder einen vom Hersteller empfohlenen ähnlichen Typ. Entsorgung gebrauchter Batterien nach Angaben des Herstellers. France ATTENTION Ily a danger d'explosion s'ily a remplacement incorrec de la batterie. Remplacer uniquement avec une batterie du meme type ou d'un type équivalent recommande par le constructueur. Mettre au rebut les batteries usageés conformément aux instructions du fabricant. Denmark ADVARSEL! Lithiumbatteri - Eksplosionsfare ved fejlagtig håndtering Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandøren. Norway ADVARSEL Eksplosjonsfare ved feilaktig skifte av batteri. Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten. Brukte batterier kasseres i henhold til fabrikantens instruksjoner. Sweden VARNING Explosionsfara vid felaktigt batteribyte. Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren. Kassera använt batteri enligt fabrikantens instruktion. Finland VAROlTUS Paristo voi räjähtää, los se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Hävitä Käytetty paristo valmistajan ohjeiden mukaisesti.
P-6
PRECAUTIONS FOR SERVICE
When performing inspection and service procedures, observe the following precautions to prevent mishandling of the machine and its parts. Depending on the model, some of the precautions given in the following do not apply.
Precautions Before Service
· When the user is using a word processor or personal computer from a wall outlet of the same line, take necessary steps to prevent the circuit breaker from opening due to overloads. · Never disturb the LAN by breaking or making a network connection, altering termination, installing or removing networking hardware or software, or shutting down networked devices without the knowledge and express permission of the network administrator or the shop supervisor.
How to Use this Book
1. DIS/REASSEMBLY, ADJUSTMENT · To reassemble the product, reverse the order of disassembly unless otherwise specified. 2. TROUBLESHOOTING · If a component on a PWB or any other functional unit including a motor is defective, the text only instructs you to replace the whole PWB or functional unit and does not give troubleshooting procedures applicable within the defective unit. · All troubleshooting procedures contained herein assume that there are no breaks in the harnesses and cords and all connectors are plugged into the right positions. · The procedures preclude possible malfunctions due to noise and other external causes.
Precautions for Service
· Check the area surrounding the service site for any signs of damage, wear or need of repair. · Keep all disassembled parts in good order and keep tools under control so that none will be lost or damaged. · After completing a service job, perform a safety check. Make sure that all parts, wiring and screws are returned to their original positions. · Do not pull out the toner hopper while the toner bottle is turning. This could result in a damaged motor or locking mechanism. · If the product is to be run with the front door open, make sure that the toner hopper is in the locked position. · Do not use an air gun or vacuum cleaner for cleaning the ATDC Sensor and other sensors, as they can cause electrostatic destruction. Use a blower brush and cloth. If a unit containing these sensors is to be cleaned, first remove the sensors from the unit.
PS-1
Precautions for Dis/Reassembly
· Be sure to unplug the copier from the outlet before attempting to service the copier. · The basic rule is not to operate the copier anytime during disassembly. If it is absolutely necessary to run the copier with its covers removed, use care not to allow your clothing to be caught in revolving parts such as the timing belt and gears. · Before attempting to replace parts and unplug connectors, make sure that the power cord of the copier has been unplugged from the wall outlet. · Be sure to use the Interlock Switch Actuating Jig whenever it is necessary to actuate the Interlock Switch with the covers left open or removed. · Do not plug in or unplug print jacks on the PWB or connect or disconnect the PWB connectors while power is being supplied to the copier. · Never use flammable sprays near the copier. · A battery (lithium, nickel-cadmium, etc.) is used in this machine. Do not charge or short circuit it and make sure of the correct polarity at replacement. · A used battery should be disposed of according to the local regulations and never be discarded casually or left unattended at the user's premises. · When reassembling parts, make sure that the correct screws (size, type) and toothed washer are used in the correct places. · If it becomes necessary to replace the thermal fuse or any other fuse mounted on a board, be sure to use one of the rating marked on the blown fuse. Always note the rating marked on the fuse, as the rating and mounting site or number used are subject to change without notice.
Precautions for Circuit Inspection
· Never create a closed circuit across connector pins except those specified in the text and on the printed circuit. · When creating a closed circuit and measuring a voltage across connector pins specified in the text, be sure to use the GND wire.
PS-2
Handling of PWBs
1. During Transportation/Storage: · During transportation or when in storage, new P.W. Boards must not be indiscriminately removed from their protective conductive bags. · Do not store or place P.W. Boards in a location exposed to direct sunlight and high temperature. · When it becomes absolutely necessary to remove a Board from its conductive bag or case, always place it on its conductive mat in an area as free as possible from static electricity. · Do not touch the pins of the ICs with your bare hands. · Protect the PWBs from any external force so that they are not bent or damaged. 2. During Inspection/Replacement: · Avoid checking the IC directly with a multimeter; use connectors on the Board. · Never create a closed circuit across IC pins with a metal tool. · Before unplugging connectors from the P.W. Boards, make sure that the power cord has been unplugged from the outlet. · When removing a Board from its conductive bag or conductive case, do not touch the pins of the ICs or the printed pattern. Place it in position by holding only the edges of the Board. · When touching the PWB, wear a wrist strap and connect its cord to a securely grounded place whenever possible. If you cannot wear a wrist strap, touch a metal part to discharge static electricity before touching the PWB. · Note that replacement of a PWB may call for readjustments or resetting of particular items.
Handling of Other Parts
· The magnet roller generates a strong magnetic field. Do not bring it near a watch, floppy disk, magnetic card, or CRT tube.
PS-3
Handling of the PC Drum
Only for Products Not Employing an Imaging Cartridge. 1. During Transportation/Storage: · Use the specified carton whenever moving or storing the PC Drum. · The storage temperature is in the range between 20°C and +40°C. · In summer, avoid leaving the PC Drum in a car for a long time. 2. Handling: · Ensure that the correct PC Drum is used. · Whenever the PC Drum has been removed from the copier, store it in its carton or protect it with a Drum Cloth. · The PC Drum exhibits greatest light fatigue after being exposed to strong light over an extended period of time. Never, therefore, expose it to direct sunlight. · Use care not to contaminate the surface of the PC Drum with oil-base solvent, fingerprints, and other foreign matter. · Do not scratch the surface of the PC Drum. · Do not apply chemicals to the surface of the PC Drum. · Do not attempt to wipe clean the surface of the PC Drum. If, however, the surface is contaminated with fingerprints, clean it using the following procedure. 1. Place the PC Drum into one half of its carton.
1076D001
1076D002
2. Gently wipe the residual toner off the surface of the PC Drum with a dry, Dust-Free Cotton Pad. A. Turn the PC Drum so that the area of its surface on which the line of toner left by the Cleaning Blade is present is facing straight up. Wipe the surface in one continuous movement from the rear edge of the PC Drum to the front edge and off the surface of the PC Drum. B. Turn the PC Drum slightly and wipe the newly exposed surface area with a CLEAN face of the Dust-Free Cotton Pad. Repeat this procedure until the entire surface of the PC Drum has been thoroughly cleaned. At this time, always use a CLEAN face of the dry Dust-Free Cotton Pad until no toner is evident on the face of the Pad after wiping.
PS-4
3. Soak a small amount of either ethyl alcohol or isopropyl alcohol into a clean, unused Dust-Free Cotton Pad which has been folded over into quarters. Now, wipe the surface of the PC Drum in one continuous movement from its rear edge to its front edge and off its surface one to two times. Never move the Pad back and forth.
1076D003
4. Using the SAME face of the Pad, repeat the procedure explained in the latter half of step 3 until the entire surface of the PC Drum has been wiped. Always OVERLAP the areas when wiping. Two complete turns of the PC Drum would be appropriate for cleaning.
1076D004
NOTES · Even when the PC Drum is only locally dirtied, wipe the entire surface. · Do not expose the PC Drum to direct sunlight. Clean it as quickly as possible even under interior illumination. · If dirt remains after cleaning, repeat the entire procedure from the beginning one more time.
Handling of the Imaging Cartridge
Only for Products Employing an Imaging Cartridge. 1. During Transportation/Storage: · The storage temperature is in the range between 20°C and +40°C. · In summer, avoid leaving the Imaging Cartridge in a car for a long time. 2. Handling: · Store the Imaging Cartridge in a place that is not exposed to direct sunlight. 3. Precautionary Information on the PC Drum Inside the Imaging Cartridge: · Use care not to contaminate the surface of the PC Drum with oil-base solvent, fingerprints, and other foreign matter. · Do not scratch the surface of the PC Drum. · Do not attempt to wipe clean the surface of the PC Drum.
PS-5
INSTALLATION
Rev. 1.0/10.00
I-1
Di450/550
Installation
Mechanik/Elektrik
Allgemein
1
1.1
INSTALLATION
Di 450 / Di550 Installation- - - - - - - - - - - - - - - - - - - - I-1
1.1.1 Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-1 1.1.2 Setting-up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-1 1.1.3 Loading the Starter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-4 1.1.4 Coating of toner - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-5 1.1.5 ATDC Level Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - I-7 1.1.6 AIDC Level Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - I-9 1.1.7 Paper Loading - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-11
1.1.7.1 1st / 2nd Drawer - - - - - - - - - - - - - - - - - - - - - - - - - - -I-11 1.1.7.2 2 way Paper Feed Cabinet - - - - - - - - - - - - - - - - - - -I-12 1.1.7.3 Large Capacity Cabinet - - - - - - - - - - - - - - - - - - - - - -I-12
1.1.8 Drawer size change - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-14
1.1.8.1 2 way Paper Feed Cabinet - - - - - - - - - - - - - - - - - - -I-14
1.1.9 Input the Paper Size - - - - - - - - - - - - - - - - - - - - - - - - - - - I-14
1.1.9.1 2 way Paper Feed Cabinet - - - - - - - - - - - - - - - - - - -I-14
1.1.10 Adjusting the Support Feet - - - - - - - - - - - - - - - - - - - - - - - I-16 1.1.11 Installing the Manual Holder - - - - - - - - - - - - - - - - - - - - - - I-16 1.1.12 Checking for Registration - - - - - - - - - - - - - - - - - - - - - - - - I-17
1.1.12.1 Paper Feed Cabinet · Single-sided - - - - - - - - - - - - - -I-17
1.1.13 Registration Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - I-19
1.1.13.1 2 way Paper Feed Cabinet - - - - - - - - - - - - - - - - - - -I-19 1.1.13.2 Large Capacity Cabinet - - - - - - - - - - - - - - - - - - - - - -I-19
1.1.14 Checking for Registration - - - - - - - - - - - - - - - - - - - - - - - - I-21
1.1.14.1 Paper Feed Cabinet · Duplex - - - - - - - - - - - - - - - - -I-21
1.1.15 Registration Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - I-22
1.1.15.1 Duplex Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -I-22
1.1.16 Affixing the Labels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-24
1.2
Installing EDH 3 - - - - - - - - - - - - - - - - - - - - - - - - - - I-25
1.2.1 Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-25 1.2.2 Removal of Tape and Cushions - - - - - - - - - - - - - - - - - - - I-25 1.2.3 Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-26 1.2.4 Installation of the Document Guide - - - - - - - - - - - - - - - - - I-28
Di450/550
I-2
Rev. 1.0/10.00
1.2.5 Checking for Skew Feed - - - - - - - - - - - - - - - - - - - - - - - - I-29 1.2.6 Adjusting Skew Feed - - - - - - - - - - - - - - - - - - - - - - - - - - - I-29 1.2.7 Displaying the I.R. & EDH Check Screen - - - - - - - - - - - - - I-31 1.2.8 Adjustment of FD Reading Position and Zoom Ratio - - - - I-32 1.2.9 Adjustment of CD Reading Position - - - - - - - - - - - - - - - - I-33 1.2.10 Adjustment of Single Feed CD Reading Position - - - - - - - I-34 1.2.11 Adjustment of Single Feed FD Reading Position - - - - - - - I-35 1.2.12 Adjustment of Original Detection - - - - - - - - - - - - - - - - - - - I-36 1.2.13 Entering the Adjust/EDH Adjustment Values - - - - - - - - - - I-37 1.2.14 Example of Data Entry [for Zoom (FD) EDH - - - - - - - - - - - I-38
1.3
PF-115 Installation- - - - - - - - - - - - - - - - - - - - - - - - I-39
1.3.1 Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-39 1.3.2 Fitting the copier to the cabinet - - - - - - - - - - - - - - - - - - - - I-40
1.4
PF-208 Installation- - - - - - - - - - - - - - - - - - - - - - - - I-42
1.4.1 Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-42 1.4.2 Fitting the copier to the cabinet - - - - - - - - - - - - - - - - - - - - I-42
1.5
PF-7D Installing- - - - - - - - - - - - - - - - - - - - - - - - - - I-44
1.5.1 Unpacking the Cabinet - - - - - - - - - - - - - - - - - - - - - - - - - I-44 1.5.2 Fitting the copier to the cabinet - - - - - - - - - - - - - - - - - - - - I-44
1.6
FN-105 / FN-106 Installation- - - - - - - - - - - - - - - - - I-46
1.6.1 Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-46 1.6.2 Remove tape and packing materials - - - - - - - - - - - - - - - - I-47 1.6.3 Attaching the Positioning Pin, Fixing Brackets, and Pip - - - I-49 1.6.4 Adjusting the Position of the Finisher - - - - - - - - - - - - - - - I-50 1.6.5 Connecting the Hookup Cord - - - - - - - - - - - - - - - - - - - - - I-52 1.6.6 Installing the Tray and Wire Form - - - - - - - - - - - - - - - - - - I-52 1.6.7 Affixing the Labels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-53 1.6.8 Checking the Hole Positions for Hole Punch (FN-105 only) 1.6.9 Adjusting the Hole Positions for Hole Punch (FN-105 only) I-54 I-55
1.7
C-306 / C-306L Installation- - - - - - - - - - - - - - - - - - I-56
I-3 Di450/550
Rev. 1.0/10.00
Installation
Mechanik/Elektrik
Allgemein
1.7.1 UNPACKING C-306 - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-56
1.7.1.1 Unpacking C-306L - - - - - - - - - - - - - - - - - - - - - - - - -I-57
1.7.2 INSTALLING THE PAPER TRANSPORT GUIDE (C-306/C-306L 1.7.3 INSTALLING THE LARGE CAPACITY CASSETTE (C-306 / C-306L) 1.7.4 CONNECTING THE HOOKUP CORD (C-306 / C-306L)
I-58 I-58 I-60
1.7.5 CHANGING PAPER SIZE - - - - - - - - - - - - - - - - - - - - - - - I-61
1.7.5.1 C-306 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -I-61 1.7.5.2 C-306L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -I-63 1.7.5.3 INPUT THE PAPER SIZE for C-306 / C306L - - - - - -I-68
1.7.6 LOADING PAPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-69 1.7.7 CHECKING THE LARGE CAPACITY CASSETTE INSTALLATION (C-306 / C-306L) - - - - - - - - - - - - - - - - - - I-70 1.7.8 CHECKING THE SIDE-TO-SIDE IMAGE REGISTRATION - - - - - - - - - - - - - - - - - - - - - - - - I-70
1.8
32MB Memory (M32-2) Installation - - - - - - - - - - - - I-73
1.8.1 Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-73 1.8.2 Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-73
1.9
Hard Disk Drive Kit (HDD-1) Installation - - - - - - - - I-75
1.9.1 Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-75 1.9.2 Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-76
1.9.2.1 Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -I-78 1.9.2.2 Formatting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -I-79
1.10 IF Kit Installation - - - - - - - - - - - - - - - - - - - - - - - - - I-81
1.10.1 Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-81 1.10.2 Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-81
Di450/550
I-4
Rev. 1.0/10.00
1.11 DT-105 Installation - - - - - - - - - - - - - - - - - - - - - - - I-83
1.11.1 Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-83 1.11.2 Installing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-84 1.11.3 Installing the Backup Battery - - - - - - - - - - - - - - - - - - - - - I-84 1.11.4 Initialization - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-85
1.11.4.1 Connecting the Hookup Cord - - - - - - - - - - - - - - - - - I-85
1.11.5 Attaching the DT-105 - - - - - - - - - - - - - - - - - - - - - - - - - - - I-89 1.11.6 Connecting the Telephon cord - - - - - - - - - - - - - - - - - - - - I-90 1.11.7 Precautions for Connecting a Telephone to the DT-105 - - I-91 1.11.8 DT-105 specifications - - - - - - - - - - - - - - - - - - - - - - - - - - I-91 1.11.9 Setting the Modem - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-91
1.11.9.1 Setting Common DT - - - - - - - - - - - - - - - - - - - - - - - I-92
Installation
1.11.10Setting Date/Time - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-93 1.11.11Setting Maintenance Center (Setting Billing Center) - - - - - I-93 1.11.12Maintenance RAM Clear - - - - - - - - - - - - - - - - - - - - - - - - I-94 1.11.13DT Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-95
1.11.13.1Setting Telephone No. - - - - - - - - - - - - - - - - - - - - - - I-97
1.11.14Initial Transmission - - - - - - - - - - - - - - - - - - - - - - - - - - - - I-98
Rev. 1.0/10.00
I-5
Di450/550
Mechanik/Elektrik
Allgemein
Di450/550
I-6
Rev. 1.0/10.00
1
1.1
1.1.1
INSTALLATION
Di 450 / Di550 Installation
Unpacking
Check to see that the following items are contained in the Carton.
Installation
1. Operator's Manual 2. Quick Guide 3. Unpacking/Setting-Up Instructions 4. Seal 5. Power Cord (For Particular area only) 6. Operator's Manual Holder 7. Warranty Card (U.S.A. and Canada only) 8. Power Cord Instructions (For Particular area only) 1.1.2 Setting-up 1. Remove all the tape from the machine.
Rev. 1.1/10.00
I-1
Di450 / Di550
2. Peel off all the tape and remove the cushion inside the machine.
3. Turn the Scanner Locking Screw counterclockwise and pull it out. 4. Affix the Seal (accessory) in the position as shown.
5. Pull the Transport Unit Release Lever down.
6. First press the Image Transfer/Paper Separator Coronas Unit down and then pull it out of the machine.
7. Remove the fixing materials from both ends of the Unit.
Di450 / Di550
I-2
Rev. 1.1/10.00
8. Slide the Unit back into the machine. 9. Lift the Transport Unit Release Lever up.
10. Push the Cleaning Blade Pressure Plate, which is marked with a red label, completely into the copier.
11. Open the Left Upper Door.
12. Remove the screw and, holding the Fusing Unit Knob, Slide the Fusing Unit out of the copier.
13. Screw in the two Screws (front and rear) alternately until they are completely tightened. NOTE Ensure that the Upper and Lower Fusing Rollers are pressed together evenly at the front and rear ends.
Rev. 1.1/10.00
I-3
Di450 / Di550
Installation
14. Slide the Fusing Unit back into the copier and tighten the screw. NOTE While pressing down the Fusing Unit, slide it into the copier.
15. Close the Left Upper Door.
1.1.3
Loading the Starter 1. Pull the Transport Unit Release Lever down. 2. Loosen two screws and slide out the Developing Unit.
3. Remove three screws and unplug connector. Take the Sub Hopper off of the Developing Unit.
4. Pour one packet of Starter evenly into the Bucket Roller side of the Developer Chamber. NOTE Shake the Starter well before pouring.
Di450 / Di550
I-4
Rev. 1.1/10.00
5. Remount the Sub Hopper and plug the connector.
1.1.4
Coating of toner 1. Vigorously tap the Toner Bottle on a hard surface about five times. Then turn it over and repeat.
2. Turn the Bottle back over and shake it vigorously about five times to agitate the Toner.
3. Holding the Toner Bottle with your left hand, gently peel off the seal from the Bottle.
4. Insert a brush into the Toner Bottle to dip it into the toner.
Rev. 1.1/10.00
I-5
Di450 / Di550
Installation
5. Apply a light coating of toner onto the PC Drum.
6. Using the rear edge of the PC Drum, turn it a half turn in the direction shown by the arrow.
7. Using the rear edge of the PC Drum, turn it one turn in the direction shown by the arrow.
8. Slide the Developing Unit all the way into the machine and tighten the screws. 9. Lift the Transport Unit Release Lever up.
Di450 / Di550
I-6
Rev. 1.1/10.00
1.1.5
ATDC Level Adjustment 1. Plug the Power Cord into the Wall Outlet. Turn ON the Power Switch. 2. Access the initial Tech. Rep. Mode screen. (Refer to the Service Manual for the procedure.)
Installation
3. Touch "Function" on the screen.
4. Touch "Printer."
5. Touch "F8 ATDC Sensor."
Rev. 1.1/10.00
I-7
Di450 / Di550
6. Press the Start key. The machine automatically performs the ATDC Level Adjustment.
7. After completion of the ATDC Level Adjustment, touch "END."
8. Press the Panel Reset key. 9. Touch "Level History."
10. Write down the current value of the ATDC Control onto the Label attached inside the Upper Front Door.
Insert the toner bottle 11. With the side marked UP facing up, insert the Toner Bottle into the Bottle Holder. NOTE Insert the toner bottle after runnig the ATDC level adjust!
Di450 / Di550
I-8
Rev. 1.1/10.00
12. Check that the Marker on the Bottle is aligned with the Marker on the Holder. 13. Close the Front Door.
1.1.6
AIDC Level Adjustment 1. Touch "Menu."
2. Touch "Function."
3. Touch "Printer."
Rev. 1.1/10.00
I-9
Di450 / Di550
Installation
4. Touch "F5 AIDC Sensor."
5. Press the Start key. The machine automatically performs the AIDC Level Adjustment.
6. After completion of the AIDC Level Adjustment, touch "END."
7. Press the Panel Reset key.
8. Touch "Exit."
Di450 / Di550
I-10
Rev. 1.1/10.00
1.1.7 1.1.7.1
Paper Loading 1st / 2nd Drawer 1. Pull out the Drawer.
2. Slide the Edge Guide and the Trailing Edge Stop up against the paper.
3. Load the paper into the Drawer. NOTE The paper should be loaded no higher than the Max. Level Indication on the Edge Guide.
4. Close the Drawer.
Rev. 1.1/10.00
I-11
Di450 / Di550
Installation
1.1.7.2
2 way Paper Feed Cabinet 1. Pull out the Drawer.
2. Load the paper into the Drawer. NOTE The paper should be loaded no higher than the Max. Level Indication on the Edge Guide.
3. Close the Drawer.
1.1.7.3
Large Capacity Cabinet 1. Press the Descent Button and open the Drawer.
Di450 / Di550
I-12
Rev. 1.1/10.00
2. Load the paper into the Main Tray, pressing it up against the right side. NOTE The paper should be loaded no higher than the Max. Level Indication on the Edge Guide.
3. Load the paper into the Sub-Tray, pressing it up against the left side. NOTE The paper should be loaded no higher than the Max. Level Indication on the Edge Guide.
4. Close the Drawer.
Rev. 1.1/10.00
I-13
Di450 / Di550
Installation
1.1.8 1.1.8.1
Drawer size change 2 way Paper Feed Cabinet 1. Pull out the Drawer. Remove the Guide Plates.
2. Reposition for Guide Plates in accordance with the size of paper to be used. NOTE Only lengthwise-feeding papers can be loaded into the 4th Drawer.
1.1.9 1.1.9.1
Input the Paper Size 2 way Paper Feed Cabinet 1. Access the initial Tech, Rep. Mode screen. (Refer to the Service Manual for the procedure.) 2. Touch "System Input."
3. Touch "Paper Size Input."
Di450 / Di550
I-14
Rev. 1.1/10.00
4. Select the Drawer which paper size has been changed by touching the corresponding key.
5. Touch the key of the desired size to highlight it.
6. Touch "OK" to input the paper size. Another Drawer can be selected after "OK" is touched on the screen.
7. Press the Panel Reset key.
8. Touch "Exit."
Rev. 1.1/10.00
I-15
Di450 / Di550
Installation
1.1.10
Adjusting the Support Feet Using the wrench jig, adjust the height of the Front Support Feet so that they can securely support the machine.
The wrench jig can be obtained by ordering Part No. 1031-7809-01. CAUTION To reduce the risk of injury due to unstable equipment, set the support feed before use.
1.1.11
Installing the Manual Holder 1. Mount the Operator's Manual Holder as shown. NOTE The mounting location differs according to whether the copier is with or without a Finisher. Be sure to mount it in the correct location.
Di450 / Di550
I-16
Rev. 1.1/10.00
1.1.12 1.1.12.1
Checking for Registration Paper Feed Cabinet · Single-sided 1. Access the initial Tech. Rep. Mode screen. (Refer to the Service Manual for the procedure.)
2. Press the "Stop" key and then press the "Start" key immediately.
3. Touch "Printer."
4. Touch "Registration (CD)."
Rev. 1.1/10.00
I-17
Di450 / Di550
Installation
5. Enter the same value of the "1st" for the "3rd", "4th" and "Duplex." NOTE 2 way Paper Feed Cabinet: 3rd, 4th Large Capacity Cabinet: 3rd Duplex Unit: Duplex (Example) 1st : -1.1mm 3rd : -1.1mm 4th : -1.1mm Duplex: -1.1mm Press the Clear key and enter the value from the 10-key Pad. Pressing the Access key switches "+" and "-" alternately. 6. Touch "3rd" or "4th" and press the Start key. Output the test print.
2 way Paper Feed Cabinet :Output the test print for 3rd and 4th. Large Capacity Cabinet : Output the test print for 3rd. Check that the margins reproduced on the copy meet the following specifications. Margin Registration Specifications : A : 5±0.5mm If the margins reproduced on the copy fall outside the specified range, make the "Registration Adjustment." A
Di450 / Di550
I-18
Rev. 1.1/10.00
1.1.13 1.1.13.1
Registration Adjustment 2 way Paper Feed Cabinet 1. Pull out the Drawer and unload the paper from the Drawer. 2. Loosen seven screws as shown.
3. Referring to the gauge on the bottom plate of the Drawer, move the Guide Plates as follows. If the margin A is greater than the specifications, move the Guide Plates toward the rear as needed. If the margin A is smaller than the specifications, move the Guide Plates toward the front as needed. 4. Make a test print again and check for correct registration.
1.1.13.2
Large Capacity Cabinet 1. Press the Paper Descent Button of the 3rd Drawer. This releases the 3rd Drawer allowing you to slide it out of the machine.
Rev. 1.1/10.00
I-19
Di450 / Di550
Installation
2. Loosen the screw securing the Bracket and turn screw D Clockwise or counterclockwise as necessary.
If distance "A" is more than 5.5mm, turn screw B clockwise.
If distance "A" is less than 4.5mm, turn screw B counterclockwise. 3. Tighten the screw. 4. Make a test print again and check for correct registration.
Di450 / Di550
I-20
Rev. 1.1/10.00
1.1.14 1.1.14.1
Checking for Registration Paper Feed Cabinet · Duplex 1. Touch "1st."
2. Touch "Duplex."
3. Press the Start key. Output the test print.
B
4. Check that the margin B reproduced on the front surface (double-sided surface) of the copy meets the specifications. Margin Registration Specifications: B : 5±0.5mm If the margins reproduced on the copy fall outside the specified range, make the "Registration Adjustment."
Rev. 1.1/10.00
I-21
Di450 / Di550
Installation
1.1.15 1.1.15.1
Registration Adjustment Duplex Unit 1. Pull out the Duplex Unit.
2. Remove the Cover (four screws).
3. Loosen the four screws as shown.
Di450 / Di550
I-22
Rev. 1.1/10.00
4. Referring to the adjusting gauge, move the Upper Guide Plate Assy. as follows. If the margin B is greater than the specifications, move the Upper Guide Plate Assy. toward left as needed. If the margin B is greater than the specifications, move the Upper Guide Plate Assy. toward right as needed.
5. Loosen the screw as shown and then retighten it. 6. Make a test print again and check for correct registration.
7. Remount the Cover and close the Duplex Unit.
Rev. 1.1/10.00
I-23
Di450 / Di550
Installation
1.1.16
Affixing the Labels Affix the Labels enclosed with the optional Paper Feed Cabinet.
Di450 / Di550
I-24
Rev. 1.1/10.00
1.2
1.2.1
Installing EDH 3
Components 4
1. Shoulder Head Screw
2. Chart 1 (Save this Chart for use in future adjustment.) 3. Document Guide 4. Flat Spring (for particular areas only) 1 2
Installation
1.2.2
Removal of Tape and Cushions
Remove pieces of tape and cushions Cushion
Protective sheet
: Tape
Rev. 1.1/10.00
I-25
Di450 / Di550
1.2.3
Installation 1. Install the Flat Springs (two) at the locations shown in the illustration. For particular areas only. Note Make sure that the Flat Springs are installed in the correct direction.
2. Screw the Shoulder Head Screws (two) at the locations shown in the illustration.
3. Temporarily mount the Electronic Document Handler onto the machine as illustrated. NOTE Use care not to let the Electronic Document Handler drop as it is insecure yet.
4. Secure both Hinges of the Electronic Document Handler with Shoulder Head Screws (two). NOTE Use care not to let the Electronic Document Handler drop as it is insecure yet.
Di450 / Di550
I-26
Rev. 1.1/10.00
5. Lower the Electronic Document Handler. 6. Connect the Hookup Cord of the Electronic Document Handler.
7. At the back of the Electronic Document Handler, remove the Hinge Stopper (two screws) shown, turn it through 180 degrees, and then reinstall in position.
8. At the back of the Electronic Document Handler, remove the Hinge Stopper (two screws) shown and reinstall it according to the following instructions. Plate: Use the upper two screw holes. Hinge: Use the upper two screw holes. Note Check that the Electronic Document Handler does not open more than 60 degrees.
Rev. 1.1/10.00
I-27
Di450 / Di550
Installation
1.2.4
Installation of the Document Guide 1. Raise the Document Handling Tray until it is locked into position.
2. Raising the portion shown, install the Document Guide.
Note Note the correct hole positions (marked with A in the illustration) into which the Document Guide should be fitted.
3. Pressing the lock lever, lower the Document Handling Tray into the original position. Note Be careful not to let the tray pinch your fingers
Di450 / Di550
I-28
Rev. 1.1/10.00
1.2.5
Checking for Skew Feed 1. Plug in the power cord of the machine and turn ON the Power Switch. 2. Check that the paper of the same size as the Chart shipped with the unit is loaded in the machine.
Installation
3. Place the Chart on the Document Handling Tray and make 1-sided copies five consecutive times. Note Place the Chart crosswise on the Document Handling Tray.
4. Fold each copy as shown and check for deviation. 5. If the deviation is great, perform the following adjustment procedures. Specifications : 0±1mm
1.2.6
Adjusting Skew Feed 1. Raise the Document Handling Tray until it is locked into position. Then, after loosening the screw indicated by the arrow, remove the two remaining screws and the Rear Cover.
Rev. 1.1/10.00
I-29
Di450 / Di550
2. Loosen the three screws shown and adjust the position of the Electronic Document Handler as detailed below.
3. If the image deviates as shown, push the front left side of the Electronic Document Handler toward the rear.
If the image deviates as shown, push the front right side of the Electronic Document Handler toward the rear.
4. Tighten the three screws shown.
5. Reinstall the Rear Cover (three screws). Note Note that the right screw, looking the machine from the front side, is of a different kind.
Di450 / Di550
I-30
Rev. 1.1/10.00
6. Pressing the lock lever, lower the Document Handling Tray into the original position. Note Be careful not to let the tray pinch your fingers. 7. If the specifications are not still met, readjust.
1.2.7
Displaying the I.R. & EDH Check Screen 1. Show the Tech. Rep. mode screen. For the detailed procedure, refer to the Service Manual.) 2. Touch "I.R. & EDH Check."
3. Touch "Function (EDH)."
The I.R. & EDH Check screen appears.
Rev. 1.1/10.00
I-31
Di450 / Di550
Installation
1.2.8
Adjustment of FD Reading Position and Zoom Ratio 1. Touch "Position / Zoom (FD)."
2. Place the Chart shipped with the unit on the Document Handling Tray and press the Start key. Note Place the Chart crosswise on the Document Handling Tray.
3. Touch "SAVE."
4. Touch "END." If the "SAVE" key is not shown on the screen, repeat the above steps.
Di450 / Di550
I-32
Rev. 1.1/10.00
1.2.9
Adjustment of CD Reading Position 1. Touch "Position (CD)."
2. Place the Chart shipped with the unit on the Document Handling Tray and press the Start key. Note Place the Chart crosswise on the Document Handling Tray.
3. Touch "SAVE."
4. Touch "END." If the "SAVE" key is not shown on the screen, repeat the above steps.
Rev. 1.1/10.00
I-33
Di450 / Di550
Installation
1.2.10
Adjustment of Single Feed CD Reading Position 1. Touch "S-ADF Mode(CD)."
2. Open the Single Feed Tray and insert the Chart shipped with the unit into the tray. Note Press the Chart up against the Rear Edge Guide and insert it crosswise.
3. Touch "SAVE."
4. Touch "END." If the "SAVE" key is not shown on the screen, repeat the above steps.
Di450 / Di550
I-34
Rev. 1.1/10.00
1.2.11
Adjustment of Single Feed FD Reading Position 1. Touch "S-ADF Mode (FD)."
2. Insert the Chart shipped with the unit into the Single Feed Tray. Note Press the Chart up against the Rear Edge Guide and insert it crosswise.
3. Touch "SAVE."
4. Touch "END." If the "SAVE" key is not shown on the screen, repeat the above steps. 5. Close the Single Feed Tray.
Rev. 1.1/10.00
I-35
Di450 / Di550
Installation
1.2.12
Adjustment of Original Detection 1. Press the Panel Reset key to return to the Tech. Rep. mode screen. Then, touch "I.R. & EDH Check."
2. Touch "Function (I.R.)." Note Make sure that the Electronic Document Handler is closed
3. Touch "Orig. Size Adjust." 4. Press the Start key.
5. Touch "SAVE." If the "SAVE" key is not shown on the screen, repeat the above steps. 6. Touch "END." 7. Press the Panel Reset key.
Di450 / Di550
I-36
Rev. 1.1/10.00
1.2.13
Entering the Adjust/EDH Adjustment Values 1. Press the Stop key and, without any delay, press the Start key.
2. Touch "EDH."
3. Touch each item, one at a time, on the Adjust/ EDH screen to display the corresponding adjustment value.
4. Each time the adjustment value is displayed, enter it on the Label affixed to the inside of the Front Door. Note Refer to the Table given below and make sure that each value is entered at the correct column.
Rev. 1.1/10.00
I-37
Di450 / Di550
Installation
ADJUST(PRINTER)
SET
S/No
ADJUST(EDH)
SET
1st 2nd 3rd 4th REGIST Manual (CD) LCT DUPLE X 600dpi REGIST 400dpi (FD) 600dpi ZOOM(FD) FUSING INPUT ID ATDC(SET) ADJUST(IR) ZOOM(CD) ZOOM(FD) SCALE(FD) SCALE(CD)
ZOOM(FD) FEED(2) FEED(FD) FEED(CD) S-ADF(FD) S-ADF(CD) LOOP(1) LOOP(2) POSITION SCH SCH SCH
SCH SCH SCH SCH SCH SCH
Enter the Adjustment Value.
1.2.14
Example of Data Entry [for Zoom (FD) EDH 1. Touch "Zoom (FD) EDH" on the Adjust/EDH screen.
2. Enter the value shown in the corresponding column in the table. Note The adjustment values differ from one machine to another. 3. After the adjustment values have been checked, touch "END."
Adjustment value
Di450 / Di550
I-38
Rev. 1.1/10.00
1.3
1.3.1
PF-115 Installation
Unpacking
1. Take the Bag of Accessories and Cabinet out of the Carton. Check to see that the following item in the bag: Label .......................... 1 2. Peel off all the tapes from the cabinet.
Tapes Tapes
Rev. 1.1/10.00
I-39
Di450 / Di550
Installation
3. Remove the two Packing Materials from the inside of 3rd Drawer.
1. Open Cover E located in the rear on the right of the cabinet. 2. Slide out the Duplex Unit only some way and remove the Toner Collecting Box 3. Press the LCC Drawer Lock Release Switch and slide out the LCC Drawer.
4. Remove the two Packing Materials from the inside of 3rd Drawer. 5. Close the 3rd Drawer. 6. Reinstall the Toner Collecting Box and close Cover E. 7. Slide the Duplex Unit back into the cabinet.
1.3.2
Fitting the copier to the cabinet 1. Take the Copier out of the carton.
Pin
2. While holding the Carrying Handles, lift the copier up and onto the cabinet ensuring that the Positioning Pins are securely located in the holes in the base frame of the copier.
3. Using the four screws shipped with the copier, secure the Paper Feed Cabinet to the copier. Screw (shipped with the copier) -4x8mm (4)
Di450 / Di550
I-40
Rev. 1.1/10.00
5. Install the Harness Cover shipped with the copier. Screw (shipped with the copier) -4x10mm (1)
6. Affix the Cassette Label furnished with the unit to the location shown in the illustration.
For checking the Side-to-Side Image Registration (PF-115), refer to the Di450/Di550 Unpacking/Setting-Up Instructions.
Rev. 1.1/10.00
I-41
Di450 / Di550
Installation
4. Hook the cord of the cabinet at a catch provided on the copier and plug in the connector
1.4
1.4.1
PF-208 Installation
Unpacking
1. Take the Bag of Accessories and Cabinet out of the Carton. Check to see that the following item in the bag: Label........................... 1 2. Peel off all the tapes from the cabinet.
Tapes Tapes
1.4.2
Fitting the copier to the cabinet 1. Take the Copier out of the carton. 2. While holding the Carrying Handles, lift the copier up and onto the cabinet ensuring that the Positioning Pins are securely located in the holes in the base frame of the copier.
Pin
3. Using the four screws shipped with the copier, secure the Paper Feed Cabinet to the copier. Screw (shipped with the copier) -4x8mm (4)
Di450 / Di550
I-42
Rev. 1.1/10.00
4. Hook the cord of the cabinet at a catch provided on the copier and plug in the connector. 5. Install the Harness Cover shipped with the copier. Screw (shipped with the copier) -4x10mm (1)
6. Affix the Cassette Label furnished with the unit to the location shown in the illustration.
For checking the Side-to-Side Image Registration (PF-208), refer to the Di450/Di550 Unpacking/Setting-Up Instructions.
Rev. 1.1/10.00
I-43
Di450 / Di550
Installation
1.5
1.5.1
PF-7D Installing
Unpacking the Cabinet
1. Take the Cabinet out of the Carton. 2. Peel off all the tapes from the cabinet.
Tapes Tapes
1.5.2
Fitting the copier to the cabinet 1. Take the Copier out of the carton. 2. While holding the Carrying Handles, lift the copier up and onto the cabinet ensuring that the Positioning Pins are securely located in the holes in the base frame of the copier.
Pin
Di450 / Di550
I-44
Rev. 1.1/10.00
3. Using the four screws shipped with the copier, secure the Paper Feed Cabinet to the copier. Screw (shipped with the copier) -4x8mm (4)
4. Hook the cord of the cabinet at a catch provided on the copier and plug in the connector. 5. Install the Harness Cover shipped with the copier. Screw (shipped with the copier) -4x10mm (1) For checking the Side-to-Side Image Registration (Duplex Unit), refer to the Di450/ Di550 Unpacking/Setting-Up Instructions.
Rev. 1.1/10.00
I-45
Di450 / Di550
Installation
1.6
1.6.1
FN-105 / FN-106 Installation
Unpacking
Check to see that the following items are contained in the carton. 1. Feeder Attachment ............................1 2. Pipe ................................................... 1 3. Positioning Pin ................................... 1 4. Fixing Bracket A ................................ 2 5. Fixing Bracket B ................................ 2 6. Tray ................................................... 1 7. Wire Form .......................................... 1 8. Label.................................................. 2 9. Screw................................................. 8 10. Unpacking/Setting-up Instructions ..... 1 1 2 3
4
5 6
8 7
9
Di450 / Di550
I-46
Rev. 1.1/10.00
1.6.2
Remove tape and packing materials
For FN-105 : Tape Cushion
Note Do not remove this part!
Cushion
Rev. 1.1/10.00
I-47
Di450 / Di550
Installation
For FN-106 : Tape Cushion
Note Do not remove this part!
Cushion
Note Make sure that the Finisher is installed on a level surface. Once the Finisher has been installed, do not move it unless absolutely necessary. If it becomes absolutely necessary to move the Finisher, remove the Pipe both from it and the machine. After the Finisher has been relocated, attach the Pipe back again by following the steps given in "Attaching the Pipe." When moving the Finisher, press the side opposite to the Tray to prevent the Finisher from toppling over.
Di450 / Di550
I-48
Rev. 1.1/10.00
1.6.3
Attaching the Positioning Pin, Fixing Brackets, and Pip 1. Remove the knockouts shown from the Left Cover.
2. Install the right and left Fixing Brackets A and B (four screws) and the Positioning Pin (two screws).
Note Ensure that Fixing Brackets B face inward. Install the Positioning Pin so that its flat spring is on the bottom side.
3. Open the Lower Left Door of the machine and install the Feeder Attachment (two screws). Note Make sure of the correct direction of the Feeder Attachment when installed.
4. Lower the Lower Left Door of the machine and fit one end of the Pipe into the Feeder Attachment. Note Face the grooved end of the Pipe down and fit the Pipe positively into position.
Rev. 1.1/10.00
I-49
Di450 / Di550
Installation
5. Fit the other end of the Pipe into the mounting guide on the Finisher Tray side and insert the Pipe until a click is heard. Note At this time, do not press the Finisher up against the machine, yet.
When Removing the Pipe Using the tabs on the Finisher side, unlock the Pipe and pull it out from the mounting guide. Then, remove the Pipe together with the Feeder Attachment installed in step 3. Next, pull the Pipe out of the Feeder Attachment.
1.6.4
Adjusting the Position of the Finisher 1. Slowly move the Finisher toward the machine and check the followings: Alignment between the Positioning Pin and the hole in the Finisher (height) (in the rear) Alignment between Fixing Bracket A and the fixing bracket on the Finisher (height) (at the front) Note If the parts are not properly aligned with each other, perform these steps to make an adjustment.
2. Remove the Lower Front Cover (two screws) of the Finisher.
Di450 / Di550
I-50
Rev. 1.1/10.00
3. Pull up and remove the caster covers (two).
Locking bolt Adjusting bolt
4. Holding the lower adjusting bolt of the caster in position, loosen the upper locking bolt. Then, turn the lower adjusting bolt to adjust the height. If the Positioning Pin is higher : Turn the bolt clockwise. If the Positioning Pin is lower : Turn the bolt counterclockwise. If Fixing Bracket A is higher : Turn the bolt clockwise. If Fixing Bracket A is lower : Turn the bolt counterclockwise. 5. Press the Finisher against the machine and check that clearance between the two is equal at points a and b. Note If the clearance at a is not equal that at b, readjust with the casters.
Locking bolt Adjusting bolt
6. After the check has been made, tighten the upper locking bolts of the casters (at four places), while holding the lower adjusting bolts in position 7. Reinstall the parts which have been removed.
Rev. 1.1/10.00
I-51
Di450 / Di550
Installation
1.6.5
Connecting the Hookup Cord Remove the knockout from the machine and connect the Hookup Cord.
1.6.6
Installing the Tray and Wire Form Install the Tray and Wire Form that come with the Finisher at the locations shown.
Di450 / Di550
I-52
Rev. 1.1/10.00
1.6.7
Affixing the Labels Affix the labels that come with the Finisher. 1. Label (for the copier) : FN-105 : FN-106
Installation
Label (for the electronic document handler) : FN-105 : FN-106
(For FN-105 and the copier)
(For FN-105 and the electronic document handler)
(For FN-106 and the electronic document handler)
(For FN-106 and the copier)
Rev. 1.1/10.00
I-53
Di450 / Di550
1.6.8
Checking the Hole Positions for Hole Punch (FN-105 only) 1. Plug the power cord of the machine and turn ON the Power Switch. 2. Load the 1st Drawer with A4-size or Lettersize crosswise paper. 3. Touch "Finishing."
4. Touch "Hole-Punch" to highlight it
5. Touch "Select Position."
6. Select the position for the holes to be made in Hole Punch.
7. Press the Start key.
Di450 / Di550
I-54
Rev. 1.1/10.00
8. Fold the copy in half to check that holes are in correct alignment with each other. Specifications: 0 ±2 mm Note If the specifications are not met, adjust the hole positions for Hole Punch.
Installation
1.6.9
Adjusting the Hole Positions for Hole Punch (FN-105 only) 1. Open the Top Cover of the Finisher and loosen the screw that secures the Hole Punch Guide Plate. Slide the green handle to the front or rear to adjust the position of holes for Hole Punch.
2. Tighten the screw which has been loosened in step 1. Note Make a copy again and check for correct hole positions. If the specifications are not still met, readjust.
3. After the adjustment has been completed, close the Top Cover.
Rev. 1.1/10.00
I-55
Di450 / Di550
1.7
1.7.1
C-306 / C-306L Installation
UNPACKING C-306 Note
When unpacking or moving the C-306, never lift or carry the Large Capacity Cassette by holding the take-up roller section.
1. Take out the Large Capacity Cassette and accessories box. 2. Peel off the tape fixing the Large Capacity Cassette. 3. Open the Cassette Door and remove the tape and packing materials. Tapes
Packing materials 4. Check the contents of the accessories box.
1. 2. 3. 4. 5. 6.
Elevator Table ......................................................... 2 Paper Transport Guide Plate .................................. 1 Pan Head Tapping Scre .......................................... 7 Cap Head Screw..................................................... 2 External Toothed Lock Washer............................... 1 Support Stand......................................................... 1 3 4 5
1
2
6
Di450 / Di550
I-56
Rev. 1.1/10.00
1.7.1.1
Unpacking C-306L
1. Take out the Large Capacity Cassette, Support Stand and Package. 2. Take out the Paper Transport Guide Plate, Cover Plates and screws from the package. 3. Peel off the tape fixing the Large Capacity Cassette. 4. Open the Cassette Door and remove the tape and packing materials. Tapes
Installation
Packing material
5. Check for the following items:
1. 2. 3. 4. 5. 6.
Paper Transport Guide Plate .......................................1 Cover Plate ..................................................................2 Pan Head Tapping Screw ............................................7 Shoulder Head Screw..................................................2 External Toothed Lock Washer....................................1 Support Stand .............................................................1 3
1
2
4 5
6
Rev. 1.1/10.00
I-57
Di450 / Di550
1.7.2
INSTALLING THE PAPER TRANSPORT GUIDE (C-306/C-306L 1. Open the Right Upper Door of the copier and cut out panel A.
2. Attach the Paper Transport Guide Plate furnished with the unit to the backside of the Right Upper Door. Use the screw that is used on the copier to secure the upper left corner of the Paper Transport Guide Plate. Pan Head Tapping Screw ... 7
1.7.3
INSTALLING THE LARGE CAPACITY CASSETTE (C-306 / C-306L) 1. Open the Right Lower Door of the copier to an angle of about 45°. 2. Remove the screws provided on the copier.
3. Insert part A of the Support Stand into position A' underneath the copier. Then, insert part B of the Support Stand into position B' at the bottom of the copier. A' B' A
B
Di450 / Di550
I-58
Rev. 1.1/10.00
Note Hold and insert the Support Stand horizontally so that the hooks of the Support Stand properly fit into place.
4. Confirm whether the Support Stand is properly fitted to the paper Feed Cabinet by shaking the Support Stand.
5. Loosely secure the Support Stand using two screws removed in step 2.
6. Screw out the Front and Rear Support Feet of the Stand so that they can securely support the weight of the Large Capacity Cassette. Only C-306L
0 - 0,5mm
7. Turn the Feet about a half turn counterclockwise so that the gap between the Feet and the Floor is 0-0.5mm.
Rev. 1.1/10.00
I-59
Di450 / Di550
Installation
8. Close the Right Upper Door and Right Lower Door of the copier. 9. Slide out the two rails of the Support Stand and set the Mounting Plate of the Large Capacity Cassette onto them.
10. Secure the Mounting Plate to the Slide Rails using two Screws and a Toothed Lock Washer. Slide the Large Capacity Cassette firmly against the copier. Shoulder Head Screw x 2 Toothed Lock Washer x 1
1.7.4
CONNECTING THE HOOKUP CORD (C-306 / C-306L) 1. Remove the Connector Cover from the copier. 2. Plug in the Connector of the Hookup Cord
Di450 / Di550
I-60
Rev. 1.1/10.00
1.7.5
CHANGING PAPER SIZE
At the time of shipment, Large Capacity Cassettes are set for C306: A4(C) or Letter(C) and for C-306L: A4(L) or Letter (L)paper. Paper Sizes Available: C-306 = A4(C), B5(C), Letter(C) C-306L = A4(L, C), B5(C), Letter(L, C), Legal (L) If you do not need to change that setting, please skip to "INPUT THE PAPER SIZE". 1.7.5.1 C-306 1. Slide the Large Capacity Cassette away from the copier and open the Cassette Door. Note The Elevator should be in its lowered position before carrying out the following procedure.
2. Lifting up the Top Cover a little, unplug the Connector and remove the Top Cover.
3. Remove the two Screws of the Paper Edge Guides.
4. Slide out the Paper Edge Guides.
Rev. 1.1/10.00
I-61
Di450 / Di550
Installation
5. Refit the Paper Edge Guides into the bottom slots which correspond to the paper size desired. (Refer to the table below.)
Paper size A4C B5C LetterC
Position Outer slot Inner slot Center slot
Letter C
B5C
A4C
6. Peel off the backing from two Elevator Tables contained in the accessories box.
7. Install the Elevator Tables.
A4C Letter C
B5C
Letter C A4C
Di450 / Di550
I-62
Rev. 1.1/10.00
8. While lifting up the Paper Edge Guides, set them into the upper slots and secure with the two Screws.
9. Plug in the Connector and reinstall the Top Cover. Note When installing the Top Cover, be careful not to pinch the Connector with the Top Cover. 10. Close the Cassette Door and slide the Large Capacity Cassette back into position. 1.7.5.2 C-306L 1. Unplug the Hookup Cord, slide out the Large Capacity Cassette and remove it from the rails. 2. Open the Cassette Door. Check to see if the Paper Table is in the lowered position at this time.
3. Remove the Cassette Door.
4. Remove the right two Screws, loosen the left two screws, lift the Top cover a little, unplug the connector, and remove the Top Cover.
Rev. 1.1/10.00
I-63
Di450 / Di550
Installation
5. Remove the two Screws of the Paper Edge Guides.
6. Slide out the Paper Edge Guides.
7. Remove the right two screws, loosen the left two screws, and remove the Rear Cover.
8. Unplug the connector, take out four screws and remove the Motor in order to free the Paper Table. Note To avoid dropping the Paper Table, be sure to lower the Paper Table before removing the Motor.
Di450 / Di550
I-64
Rev. 1.1/10.00
9. Move the Upper Size Plates out or in according to the paper size and secure with the screw.
Upper and Lower Size Plate Paper size Front A4 (C) Letter (C) B5 (C) A4(L) Letter, Legal(L) Upper IN Lower OUT OUT Not Used IN OUT Rear OUT OUT OUT IN OUT
10. Push up the Paper Table and secure the Lower Size Plate at the same paper size setting as the Upper Size Plate. 11. Fit the Paper Edge Guides into the bottom slots which correspond to the paper size desired. (Refer to the following diagram.)
D
B A
A : A4(L), Letter(L), Legal(L) B : Letter(C) C : A4(C)
C
12. Peel off the backing from two Cover Plates contained in the accessories box.
Rev. 1.1/10.00
I-65
Di450 / Di550
Installation
13. Attach the Cover Plates as shown.
14. While lifting the Paper Edge Guides, set them into the upper slots and secure with the two screws. (Refer to the following diagram.)
C A
A : A4(L), B5(C), Letter(L), Legal(L) B : Letter(C) C : A4(C)
B
15. While the Paper Table is in the lowered position, plug in the connector and reinstall the Motor.
16. Remount the Rear Cover.
Di450 / Di550
I-66
Rev. 1.1/10.00
17. Plug in the connector and remount the Top Cover. Note When installing the top cover, be carful not to pinch the wires of the connector with the top cover.
Installation
18. Reposition the Paper Stop Bar in the Cassette Door according to the paper size as indicated below. A4(C), B5(C), Legal(L)
A4(L), Letter(L)
19. Mount the Cassette Door and close it.
20. Set the Large Capacity Cassette onto the Slide Rails and slide it firmly against the copier.
Rev. 1.1/10.00
I-67
Di450 / Di550
1.7.5.3
INPUT THE PAPER SIZE for C-306 / C306L 1. Access the Tech. Rep. Mode screen. (Refer to the Service Manual for the procedure.) 2. Touch "System Input" on the screen.
3. Touch "Paper Size Input."
4. Touch "L" which represents the Large Capacity Cassette on the screen.
5. Touch the desired paper size key to highlight it. 6. Touch "OK" to input the paper size.
Di450 / Di550
I-68
Rev. 1.1/10.00
7. Press the Panel Reset key to terminate the Paper Size Input Mode and return to the Tech. Rep. Mode screen.
8. Touch the "Exit" key to return to the initial screen.
1.7.6
LOADING PAPER 1. Open the Cassette Door. (C-306)
(C-306L)
Rev. 1.1/10.00
I-69
Di450 / Di550
Installation
2. Fan the Paper throughly and load it no higher than the indication on the Label. (C-306)
(C-306L)
1.7.7
CHECKING THE LARGE CAPACITY CASSETTE INSTALLATION (C-306 / C-306L) 1. Slide the Large Capacity Cassette firmly against the copier and visually check to see if there is a gap between the Large Capacity Cassette and copier. 2. If gap "A" or "B" is too wide, the Support Stand was not installed correctly. Carry out "Installing the Large Capacity Casette" on page 2 again.
1.7.8
CHECKING