Text preview for : gr-dvl765eg_esm.pdf part of JVC GR-DVL767 schematics, explosion diagrams, part numbers
Back to : JVC-DVL767.part1.rar | Home
SERVICE MANUAL
DIGITAL VIDEO CAMERA
GR-DVL765EG
GR-DVL765EG
SPECIFICATIONS
(The specifications shown pertain specifically to the model GR-DVL160,DVL167,DVL365, DVL367,DVL567,DVL765,DVL767,DVL865,DVL867)
Digital Still Camera Function (GR-DVL867/DVL865/DVL767/DVL765/DVL567/DVL367/DVL365 only)
Storage media Compression system File size : SD Memory Card/MultiMediaCard : Still image : JPEG (compatible) Moving image : MPEG4 (compatible) : 3 modes (1280 X 960 pixels*, 1024 x 768 pixels, 640 x 480 pixels) : 2 modes (FINE/STANDARD)
Camcorder
General
Power supply : DC 11.0 V DC 7.2 V (Using AC Adapter) (Using battery pack) Power consumption LCD monitor off, viewfinder on : Approx. 4.5 W (GR-DVL867/DVL865/DVL767/DVL765) Approx. 4.3 W (GR-DVL567/DVL367/DVL365/DVL167/DVL160) LCD monitor on, viewfinder off : Approx. 5.7 W (GR-DVL867/DVL865/DVL767/DVL765) Approx. 5.3 W (GR-DVL567/DVL367/DVL365/DVL167/DVL160) Video light : Approx. 2.8 W (GR-DVL867/DVL865/DVL767/DVL765) Approx. 3.5 W (GR-DVL567/DVL367/DVL365/DVL167/DVL160) Dimensions (W x H x D) : 79 mm x 89 mm x 184 mm (GR-DVL867/DVL865/DVL767/DVL765) 79 mm x 89 mm x 167 mm (GR-DVL567/DVL367/DVL365/DVL167/DVL160) (with the LCD monitor closed and the viewfinder pushed down) Weight : Approx. 580 g (GR-DVL867/DVL865) Approx. 570 g (GR-DVL767/DVL765/DVL567) Approx. 560 g (GR-DVL367/DVL365) Approx. 550 g (GR-DVL167/DVL160) Operating temperature : 0°C to 40°C Operating humidity : 35% to 80% Storage temperature : 20°C to 50°C Pickup : 1/3.8" CCD (GR-DVL867/DVL865/DVL767/DVL765) 1/4" CCD (GR-DVL567/DVL367/DVL365/DVL167/DVL160) Lens : F 1.8, f = 3.8 mm to 38 mm, 10:1 power zoom lens (GR-DVL867/DVL865/DVL767/DVL765) F 1.8, f = 3.6 mm to 36 mm, 10:1 power zoom lens (GR-DVL567/DVL367/DVL365/DVL167/DVL160) Filter diameter : ø37 mm LCD monitor : 3.5" diagonally measured, LCD panel/TFT active matrix system (GR-DVL867/DVL865/DVL567) 2.5" diagonally measured, LCD panel/TFT active matrix system (GR-DVL767/DVL765/DVL367/DVL365/DVL167/DVL160) Viewfinder : Electronic viewfinder with 0.24" black/white LCD Speaker : Monaural
Picture quality Approximate number of storable images : pg. 27. * GR-DVL867/DVL865/DVL767/DVL765 only.
Connectors
S-Video Output AV Video output Audio output DV Output : 4-pin, IEEE 1394 compliant Input (GR-DVL867/DVL767/ : 4-pin, IEEE 1394 compliant DVL567/DVL367/DVL167 only) USB (GR-DVL867/DVL865/ DVL767/DVL765/DVL567/ DVL367/DVL365 only) : 5-pin PC (GR-DVL167/DVL160 only) : ø2.5 mm, 3-pole EDIT (GR-DVL867/DVL865/ DVL767/DVL765/DVL567/ DVL367/DVL365 only) : ø3.5 mm, 2-pole JLIP (GR-DVL167/DVL160 only) : ø3.5 mm, 4-pole : Y:1 V (p-p), 75 , analogue C:0.29 V (p-p), 75 , analogue : 1 V (p-p), 75 , analogue : 300 mV (rms), 1 k, analogue, stereo
AC Adapter
Power requirement Output : AC 110 V to 240 V`, 50 Hz/60 Hz ,1A : DC 11 V
No. 86670
Digital Video Camera Format : DV format (SD mode) Signal format : PAL standard Recording/Playback format : Video: Digital component recording : Audio: PCM digital recording, 32 kHz 4-channel (12-bit), 48 kHz 2-channel (16-bit) Cassette : Mini DV cassette Tape speed : SP: 18.8 mm/s LP: 12.5 mm/s Maximum recording time : SP: 80 min. (using 80 min. cassette) LP: 120 min.
Specifications shown are for SP mode unless otherwise indicated. E & O.E. Design and specifications subject to change without notice.
VICTOR COMPANY OF JAPAN, LIMITED VIDEO DIVISION
S40894
Printed in Japan
This service manual is printed on 100% recycled paper. COPYRIGHT © 2002 VICTOR COMPANY OF JAPAN, LTD.
No. 86670 February 2002
TABLE OF CONTENTS
Section Title Page Section Title Page Important Safety Precautions INSTRUCTIONS 1. DISASSEMBLY 1.1 BEFORE ASSEMBLY AND DISASSEMBLY ......................... 1-1 1.1.1 Precautions ..................................................................... 1-1 1.1.2 Assembly and disassembly ............................................ 1-1 1.1.3 Destination of connectors ............................................... 1-1 1.1.4 Disconnection of connectors (Wires) .............................. 1-1 1.2 JIGS AND TOOLS REQUIRED FOR DISASSEMBLY, ASSEMBLY AND ADJUSTMENT ......................................... 1-2 1.2.1 Tools required for adjustments ........................................ 1-2 1.3 DISASSEMBLY/ASSEMBLY OF CABINET PARTS AND BOARD ASSEMBLY ............................................................. 1-2 1.3.1 Disassembly flow chart ................................................... 1-2 1.3.2 Disassembly method ...................................................... 1-3 1.4 4 MONITOR ASSEMBLY ..................................................... 1-7 1.4.1 Disassembly/assembly of monitor assembly (for 2.5"-type LCD) .......................................................... 1-7 1.4.2 Disassembly/assembly of hinge assembly (for 2.5"-type LCD) .......................................................... 1-7 1.5 5 E. VF ASSEMBLY .............................................................. 1-8 1.5.1 Disassembly/assembly of E.VF assembly (for the B/W VF) .............................................................. 1-8 1.6 DISASSEMBLY/ASSEMBLY OF 0 OP BLOCK ASSEMBLY/CCD BOARD ASSEMBLY ................................. 1-9 1.6.1 Precautions ..................................................................... 1-9 1.6.2 How to remove CCD board assembly and CCD base assembly ................................................................ 1-9 1.6.3 How to assemble CCD base assembly and CCD board assembly .............................................................. 1-9 1.6.4 Replacement of service repair parts ............................... 1-9 1.7 EMERGENCY DISPLAY ..................................................... 1-10 1.8 SERVICE NOTE .................................................................. 1-11 3. ELECTRICAL ADJUSTMENT 3.1 PRECAUTION ....................................................................... 3-1 3.2 SETUP .................................................................................. 3-2
2. MECHANISM ADJUSTMENT 2.1 PRELIMINARY REMARKS ON ADJUSTMENT AND REPAIR .. 2-1 2.1.1 Precautions ..................................................................... 2-1 2.1.2 Notes on procedure for disassemby/assembly ............... 2-1 2.2 JIGS AND TOOLS REQUIRED FOR DISASSEMBLY, ASSEMBLY AND ADJUSTMENT ......................................... 2-2 2.2.1 Tools required for adjustments ........................................ 2-2 2.3 DISASSEMBLY/ASSEMBLY OF MECHANISM ASSEMBLY 2-3 2.3.1 General statement .......................................................... 2-3 2.3.2 Explanation of mechanism mode ................................... 2-3 2.3.3 Mechanism timing chart .................................................. 2-4 2.4 DISASSEMBLY/ASSEMBLY OF MECHANISM ASSEMBLY 2-5 2.4.1 Follow chart .................................................................... 2-5 2.4.2 Disassembly/assembly ................................................... 2-8 2.4.3 List of procedures for disassembly ............................... 2-14 2.5 CHECKUP AND ADJUSTMENT OF MECHANISM PHASE . 2-15 2.6 MECHANISM ADJUSTMENTS .......................................... 2-16 2.6.1 Assembling slide deck assembly and main deck assembly . 2-16 2.6.2 Locating tension pole .................................................... 2-17 2.7 SERVICE NOTE .................................................................. 2-18 2.8 COMPATIBILITY ADJUSTMENT ........................................ 2-20 2.8.1 Jig connector cable connection .................................... 2-20 2.8.2 Tape pattern check ....................................................... 2-21
4. CHARTS AND DIAGRAMS NOTES OF SCHEMATIC DIAGRAM .......................................... 4-1 CIRCUIT BOARD NOTES ........................................................... 4-2 4.1 BOARD INTERCONNECTIONS ........................................... 4-3 4.2 MAIN IF SCHEMATIC DIAGRAM ............................................... 4-5 4.3 SYSCON SCHEMATIC DIAGRAM ............................................. 4-7 4.4 D.CPU SCHEMATIC DIAGRAM ................................................. 4-9 4.5 MDA SCHEMATIC DIAGRAM .................................................. 4-11 4.6 AUDIO SCHEMATIC DIAGRAM ............................................... 4-13 4.7 DVMAIN SCHEMATIC DIAGRAM ............................................ 4-15 4.8 PRE/REC SCHEMATIC DIAGRAM .......................................... 4-17 4.9 VIDEO I/O SCHEMATIC DIAGRAM ......................................... 4-19 4.10 CDS SCHEMATIC DIAGRAM ................................................ 4-21 4.11 CAMERA DSP SCHEMATIC DIAGRAM ................................ 4-23 4.12 OP DRIVER SCHEMATIC DIAGRAM .................................... 4-25 4.13 TG SCHEMATIC DIAGRAM ................................................... 4-27 4.14 REG SCHEMATIC DIAGRAM ................................................ 4-29 4.15 MONITOR SCHEMATIC DIAGRAM ....................................... 4-31 4.16 LCD BL SCHEMATIC DIAGRAM ........................................... 4-33 4.17 CCD SCHEMATIC DIAGRAM ................................................ 4-35 4.18 JUNCTION SCHEMATIC DIAGRAM ..................................... 4-36 4.19 JACK SCHEMATIC DIAGRAM .............................................. 4-37 4.20 REAR SCHEMATIC DIAGRAM .............................................. 4-38 4.21 B/W VF SCHEMATIC DIAGRAM ........................................... 4-39 4.22 DSC SCHEMATIC DIAGRAM ................................................ 4-41 4.23 USB SCHEMATIC DIAGRAM [THIS SCHEMATIC DIAGRAM IS NOT USED] ..................... 4-43 4.24 MAIN CIRCUIT BOARD ......................................................... 4-45 4.25 MONITOR CIRCUIT BOARD ................................................. 4-51 4.26 LCD BL CIRCUIT BOARD ...................................................... 4-53 4.27 CCD AND JUNCTION CIRCUIT BOARDS ............................ 4-55 4.28 JACK AND VF CIRCUIT BOARDS ........................................ 4-57 4.29 REAR CIRCUIT BOARD ........................................................ 4-59 4.30 DSC CIRCUIT BOARD ........................................................... 4-61 4.31 VOLTAGE CHARTS ............................................................... 4-63 4.32 POWER SYSTEM BLOCK DIAGRAM ................................... 4-67 4.33 VIDEO SYSTEM BLOCK DIAGRAM ...................................... 4-69 4.34 REGULATOR SYSTEM BLOCK DIAGRAM .......................... 4-73
5. PARTS LIST 5.1 PACKING AND ACCESSORY ASSEMBLY ............... 5-1 5.2 FINAL ASSEMBLY ..................................................... 5-3 5.3 MECHANISM ASSEMBLY ......................................... 5-6 5.4 ELECTRONIC VIEWFINDER ASSEMBLY ................ 5-8 5.5 MONITOR ASSEMBLY .............................................. 5-9 5.6 ELECTRICAL PARTS LIST ................................................. 5-10 MAIN BOARD ASSEMBLY <01> ............................................. 5-10 MONITOR BOARD ASSEMBLY <02> ..................................... 5-18 LCD BL BOARD ASSEMBLY <03> ......................................... 5-19 CCD BOARD ASSEMBLY <04> .............................................. 5-19 JUNCTION BOARD ASSEMBLY <05> ................................... 5-20 JACK BOARD ASSEMBLY <06> ............................................. 5-20 REAR BOARD ASSEMBLY <07> ............................................ 5-20 B/W VF BOARD ASSEMBLY <08> ......................................... 5-20 DSC BOARD ASSEMBLY <10> .............................................. 5-21
Important Safety Precautions
Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
1. Locations requiring special caution are denoted by labels and inscriptions on the cabinet, chassis and certain parts of the product. When performing service, be sure to read and comply with these and other cautionary notices appearing in the operation and service manuals. 2. Parts identified by the ! symbol and shaded ( ) parts are critical for safety. Replace only with specified part numbers. Note: Parts in this category also include those specified to comply with X-ray emission standards for products using cathode ray tubes and those specified for compliance with various regulations regarding spurious radiation emission. 3. Fuse replacement caution notice. Caution for continued protection against fire hazard. Replace only with same type and rated fuse(s) as specified. 4. Use specified internal wiring. Note especially: 1) Wires covered with PVC tubing 2) Double insulated wires 3) High voltage leads 5. Use specified insulating materials for hazardous live parts. Note especially: 1) Insulation Tape 3) Spacers 5) Barrier 2) PVC tubing 4) Insulation sheets for transistors 6. When replacing AC primary side components (transformers, power cords, noise blocking capacitors, etc.) wrap ends of wires securely about the terminals before soldering.
· Precautions during Servicing
12. Crimp type wire connector In such cases as when replacing the power transformer in sets where the connections between the power cord and power transformer primary lead wires are performed using crimp type connectors, if replacing the connectors is unavoidable, in order to prevent safety hazards, perform carefully and precisely according to the following steps. 1) Connector part number : E03830-001 2) Required tool : Connector crimping tool of the proper type which will not damage insulated parts. 3) Replacement procedure (1) Remove the old connector by cutting the wires at a point close to the connector. Important : Do not reuse a connector (discard it).
cut close to connector
Fig.3 (2) Strip about 15 mm of the insulation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
15 mm
Fig.4 (3) Align the lengths of the wires to be connected. Insert the wires fully into the connector. Fig.1 7. Observe that wires do not contact heat producing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.) 8. Check that replaced wires do not contact sharp edged or pointed parts. 9. When a power cord has been replaced, check that 10-15 kg of force in any direction will not loosen it.
Metal sleeve
Connector
Fig.5 (4) As shown in Fig.6, use the crimping tool to crimp the metal sleeve at the center position. Be sure to crimp fully to the complete closure of the tool.
Power cord
1.2 5 2.0 5.5
Crimping tool
Fig.2 10. Also check areas surrounding repaired locations. 11. Products using cathode ray tubes (CRTs) In regard to such products, the cathode ray tubes themselves, the high voltage circuits, and related circuits are specified for compliance with recognized codes pertaining to X-ray emission. Consequently, when servicing these products, replace the cathode ray tubes and other parts with only the specified parts. Under no circumstances attempt to modify these circuits. Unauthorized modification can increase the high voltage value and cause X-ray emission from the cathode ray tube.
Fig.6 (5) Check the four points noted in Fig.7.
Not easily pulled free Crimped at approx. center of metal sleeve
Conductors extended Wire insulation recessed more than 4 mm
Fig.7
I
S40888-01
· Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety standards.
1. Insulation resistance test Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See table 1 below. 2. Dielectric strength test Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See table 1 below. 3. Clearance distance When replacing primary circuit components, confirm specified clearance distance (d), (d') between soldered terminals, and between terminals and surrounding metallic parts. See table 1 below.
Fig. 8 4. Leakage current test Confirm specified or lower leakage current between earth ground/power cord plug prongs and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). Measuring Method : (Power ON) Insert load Z between earth ground/power cord plug prongs and externally exposed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 and following table 2.
a
b c
Externally exposed accessible part
Z V
A
Fig. 9 5. Grounding (Class 1 model only) Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out, Audio in, Audio out or Fixing screw etc.). Measuring Method: Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.
Fig. 10
Table 1 Specifications for each region
Table 2 Leakage current specifications for each region Note: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
II
S40888-01
SECTION 1 DISASSEMBLY
1.1 BEFORE ASSEMBLY AND DISASSEMBLY 1.1.1 Precautions 1. Be sure to remove the power supply unit prior to mounting and soldering of parts. 2. When removing a component part that needs to disconnect the connector and to remove the screw for removing itself, first disconnect the connecting wire from the connector and then remove the screw beforehand. 3. When connecting and disconnecting the connectors, be careful not to damage the wire. 4. Carefully remove and handle the part to which some spacer or shield is attached for reinforcement or insulation. 5. When replacing chip parts (especially IC parts), desolder completely first (to prevent peeling of the pattern). 6. Tighten screws properly during the procedures. Unless specified otherwise, tighten screws at a torque of 0.088N·m(0.9kgf·cm). 1.1.2 Assembly and disassembly
STEP No. PART Fig.No. POINT 5(S1a), 4(S1b), 3(S1c), CN1
--------------------------------------
1.1.4 Disconnection of connectors (Wires) Connector Pull both ends of the connector in the arrow direction, remove the lock and disconnect the flat wire.
Flat wire
Connector
Fig. 1-1-1 Connector 1 Extend the locks in the direction of the arrow for unlocking and then pull out the wire. After removing the wire, immediately restore the locks to their original positions because the locks are apt to come off the connector.
Flat wire
NOTE
1
/
2 3
(1)
UPPER CASE Fig. 1-3-1 ASSY (Inc. MONITOR ASSY / E.VF ASSY) ----------------DSC BOARD ASSY COVER (HINGE) Fig. 1-3-2 (2) (3)
(S2), CN2a, CN2b 2(S3) (4)
Connector
(5)
Fig. 1-1-2 Connector 2 (1) Indicate the disassembly steps. When assembling, perform in the reverse order of these steps. This number corresponds to the number in the disassembly diagram. (2) Indicates the name of disassembly/assembly parts. (3) Indicates the number in the disassembly diagram. (4) Indicates parts and points such as screws, washers, springs which must be removed during disassembly/ assembly. Symbol S L SD Name, Point Screw Lock, Pawl, Hook Soldering
Connector
B-B connector Pull the board by both the sides in the direction of the arrow for disconnecting the B-B connector.
Connector
(Example) · 2 (S1) : Remove the two screws (S1) for removing the part 1. · CN1 : Disconnect the connector1. · SD1 : Unsolder at the point SD1. (5) Precautions on disassembly/assembly. 1.1.3 Destination of connectors Note: Three kinds of double-arrows in connection tables respectively show kinds of connector/wires. : Wire : Flat wire : Board to Board connector [Example]
CONN. No. CN1 MAIN CONNECTOR CN101 Pin No. CN761 40
Fig. 1-1-3 Connector 3
Connector
MONITOR
Fig. 1-1-4 Connector 4 1-1
1.2 JIGS AND TOOLS REQUIRED FOR DISASSEMBLY, ASSEMBLY AND ADJUSTMENT 1.2.1 Tools required for adjustments
1 Torque driver YTU94088 2 Bit YTU94088-003
1.3 DISASSEMBLY/ASSEMBLY OF CABINET PARTS AND BOARD ASSEMBLY 1.3.1 Disassembly flow chart This flowchart indicates the disassembly step for the cabinet parts and board assembly in order to gain access to item(s) to be serviced. When reassembling, perform the step(s) in reverse order.
1
3 Tweezers P-895 4 Chip IC replacement jig PTS40844-2
/
UPPER CASE ASSY (Inc. MONITOR ASSY / E.VF ASSY) DSC BOARD ASSY COVER (HINGE) MONITOR ASSY E.VF ASSY MONITOR BOARD ASSY FRONT ASSY (Inc. DC LIGHT, MIC ) DC LIGHT MIC OP BLOCK ASSY REAR UNIT ASSY LOWER CASE ASSY JUNCTION BOARD ASSY MAIN BOARD ASSY JACK BOARD ASSY MECHANISM ASSY
2 3 4
5
Cleaning cloth KSMM-01
5 6 7 8 9 0 ! @ # $ %
/ / /
Table 1-2-1 1. Torque driver Be sure to use to fastening the mechanism and exterior parts because those parts must strictly be controlled for tightening torque. 2. Bit This bit is slightly longer than those set in conventional torque drivers. 3. Tweezers To be used for removing and installing parts and wires. 4. Chip IC replacement jig To be used for adjustment of the camera system. 5. Cleaning cloth Recommended cleaning cloth to wipe down the video heads, mechanism (tape transport system), optical lens surface.
^
Table 1-3-1
1-2
1.3.2 Disassembly method
STEP No. PART UPPER CASE ASSY (Inc. MONITOR ASSY / E.VF ASSY) ----------------DSC BOARD ASSY COVER (HINGE) MONITOR ASSY E.VF ASSY MONITOR BOARD ASSY FRONT ASSY (Inc. DC LIGHT,MIC )
-----------------
Note: Remove the parts marked in
POINT NOTE CONN. No. CN1 MAIN CN2a DSC CN2b DSC CONNECTOR CN101 MONITOR CN8002 CN8001
.
Pin No. CN761 CN762 CN111 CN751 CN7001 -- 40 10 100 33/32 20/6 2 3 2 -- -- CN551 CN552 -- CN113 -- -- -- -- -- CN502 -- 24 20 12 6 15 33 6 11 15 8 18 24 6
Fig.No.
1
/
Fig. 1-3-1 6(S1a), 4(S1b), 3(S1c), CN1
MONITOR
MAIN
2 3 4 5 6 7
/
--------------------------------------
(S2), CN2a, CN2b
CN4 CN5 CN6 CN7
MONITOR MONITOR MONITOR MAIN
CN764 LCD BL CN763 E.VF ASSY CN765 SPEAKER CN106 MIC DC LIGHT
Fig. 1-3-2 Fig. 1-3-3 Fig. 1-3-4 Fig. 1-3-5
2(S3) CN4, 2(S4) CN5, 2(S5) CN6, 5(S6a), (S6b), 4(S6c), NOTE6 BRACKET (MONITOR), SPEAKER Fig. 1-3-6 COVER (JACK), CN7, NOTE7 2(S7), (L7a), (L7b)
----------------------------
CN0a MAIN CN0b MAIN CN!a MAIN CN!b MAIN
CN108 OP BLOCK ASSY CN107 CCD CN103 REAR UNIT CN104 REAR UNIT CN109 ZOOM UNIT CN571 MAIN CN574 LOADING MOTOR CN573 DRUM MOTOR CN572 SENSOR CN110 HEAD CN112 CAPSTAN MOTOR CN102 JACK CN501 ROTARY ENCODER
8
/
DC LIGHT
-----------------
2(L8c)
----------------------------
9 0 ! @ # $ %
/
^
MIC OP BLOCK ASSY Fig. 1-3-7 REAR UNIT Fig. 1-3-8 ASSY LOWER CASE Fig. 1-3-9 ASSY Fig. 1-3-10 JUNCTION BOARD ASSY MAIN BOARD Fig. 1-3-11 ASSY Fig. 1-3-12 JACK BOARD ASSY ----------------MECHANISM ASSY
(S9) CN0a, CN0b, (S0a), (S0b) CN!a, CN!b, COVER(DC), 3(S!) CN@, 2(S@a), 3(S@b)
NOTE0 NOTE!
CN@
MAIN
CN#a JUNCTION CN#b JUNCTION CN#c JUNCTION CN#d JUNCTION CN$a MAIN CN$b MAIN CN$c MAIN CN% JACK
NOTE#a (S#a), (S#b), CN#a, CN#b, CN#c, CN#d NOTE#b (S$a), (L$), SHIELD PLATE, CN$a, CN$b, CN$c, 2(S$b) 2(S%), CN%
----------------------------
2(S^a), (S^b)
Table 1-3-2 NOTE6 : Be careful not to lose any parts. NOTE7 : As screw No.31 is hidden behind the COVER (JACK), open the COVER (JACK) to enable removal of the screw. NOTE0 : Remove the connector.
Table 1-3-3 NOTE! : Open the COVER (DC). NOTE#a : As the CN572 is located at the back of the assembly, unplug the three connectors and remove the screws bofore disconnecting the CN572. NOTE#b : Be coreful not to damage any of the switches.
6 (S 1 b) 7 (S 1 b) 8 (S 1 b) CN 1 10 (S 1 c)
2
14 (S 2 ) CN 2 b CN 2 a 9 (S 1 c) 12 (S 1 b) 13 (S 1 a)
1
2 < BOTTOM VIEW > 4 1 5 (S 1 a) (S 1 a) 11 (S 1 c) 5 (S 1 a) 1 2 4 (S 1 a) 3 (S 1 a)
Fig. 1-3-1
1-3
5 19 (S 5 )
20 (S 5 )
15 (S 3 )
CN 5
16 (S 3 ) 3
Fig. 1-3-2
Fig. 1-3-4
24 23 22 (S 6 a) (S 6 a) (S 6 a) 21 (S 6 a) 25 (S 6 a) 26 (S 6 b)
6
NOTE 6 KNOB (VIDEO-DSC) KNOB (DC LIGHT) CN 6
4
CN 4
27 (S 6 c)
18 (S 4 )
17 (S 4 )
28 (S 6 c) SPEAKER 29 (S 6 c) 30 (S 6 c)
BRACKET (MONITOR)
: 0.147N·m (1.5kgf·cm)
Fig. 1-3-3 1-4
Fig. 1-3-5
33 (S 9 ) 9
7
(L 7 a)
NOTE 7 COVER 31 (JACK) (S 7 )
CN 7 (L 8 c) (L 7 b) 32 (S 7 ) DC LIGHT
7 6 5 4 3 2 1 DC LIGHT NC
8 CN 7 MIC
MIC
Fig. 1-3-6
CN 10 b
NOTE 10 35 (S 10 b)
CN 11 a
36 (S 11 )
34 (S 10 a) 10 CN 10 a
11
37 (S 11 )
CN 11 b NOTE 11 COVER (DC) 38 (S 11 )
NOTE 10
TO MAIN
TO CCD
Fig. 1-3-7
Fig. 1-3-8 1-5
12
14
42 (S 12 b) CN 12 43 41 39 (S 12 a) (S 12 b) (S 12 b) 40 (S 12 a)
CN 14 c
48 (S 14 b) CN 14 b 47 CN 14 a (S 14 b) SHIELD PLATE 46 (S 14 a) (L 14 )
Fig. 1-3-9
Fig. 1-3-11
CN 13 a CN 13 c
16
BRACKET (MECHA)
CN 13 b
13
44 (S 13 a) CN 13 d NOTE 13 a 45 EJECT SW (S 13 b) NOTE 13 b
51 (S 16 a) 49 (S 15 ) CN 15 50 (S 15 ) 52 (S 16 a)
53 (S 16 b)
15
Fig. 1-3-10 1-6
Fig. 1-3-12
1.4 4 MONITOR ASSEMBLY 1.4.1 Disassembly/assembly of monitor assembly (for 2.5"-type LCD) Note: Be careful not to soil or scratch the monitor screen through the disassembly/assembly work. 1. Remove the four screws (1 to 4) in numerical order. While disengaging the six hooks (L4a to L4f) in alphabetical order, remove the monitor cover assembly. Note4a: When removing the monitor cover assembly, be careful not to damage the FPC and connector. 2. Unlock the connector b and then disconnect the FPC while lifting the hinge assembly upwards to remove it together with the FPC. Note4b: For disconnecting the FPC, unlock the connector first and then lift the hinge assembly upwards. Accordingly, the FPC is disconnected together with the hinge assembly. Note4c: Treat the wires carefully.
3. Unplug the wires and FPCs from the two connectors ( c , d ) and then remove the LCD BL board assembly, holder (PWB) and backlight in that order. 4. Remove the LCD module.
1.4.2 Disassembly/assembly of hinge assembly (for 2.5"-type LCD) 1. Remove the three screws (5 to 7), and then remove the hinge covers (1) and (2) by disengaging a total of four hooks (L4g, L4h) at the two sides. 2. Separate the SW board assembly and the FPC from the hinge assembly. Note4d: When connecting the FPC, arrange the FPC wire by winding it around the shaft (hinge pin) of the hinge assembly by two and a half turns while paying heed to the orientation of the hinge assembly and FPC. Note4e: When disassembling/assembling the hinge assembly, pay careful attention to every part not to damage anything.
(L 4 c) (L 4 f) (L 4 e)
: 0.069N·m (0.7kgf·cm) : 0.098N·m (1.0kgf·cm) : 0.147N·m (1.5kgf·cm)
Hinge cover(1)
6 (S 4 d) 7 (S 4 d)
Monitor cover assy
(L 4 b)
3 (S 4 b)
a
4 (S 4 b) (L 4 a)
(L 4 d) 1 (S 4 a)
2 (S 4 a)
LCD BL PWB c
MONI. FPC ASSY Note 4 d / 4 e
c d a
Note 4 a
5 (S 4 c)
a b
Note 4 d / 4 e Note 4 b
Hinge assy
Note 4 d / 4 e (L 4 g)
FPC
c
b Holder (PWB)
(L 4 h)
Hinge cover(2)
Hinge
Backlight
Note 4 c
LCD module
Bracket(Earth)
a
Monitor case assy
Fig. 1-4-1 1-7
1.5 5 E. VF ASSEMBLY 1.5.1 Disassembly/assembly of E.VF assembly (for the B/W VF) 1. Remove the EYE CUP. 2. Remove the three screws (1 to 3) and then remove the CASE B (VF). 3. Remove the screw (4) to remove the LEVER (VF) and pull out the LENS ASSY. Note5a: Be careful not to lose the SPRING (VF). 4. Remove the three screws (5 to 7) and then remove the VF HINGE ASSY. Note5b: Be careful not to damage the FPC and not to break any wires during the operation. 5. Remove the screw (8) and the remove the CAP (VF). 6. Remove the FPC from the CASE A (VF) so that the CASE A (VF) may be unlocked. 7. Remove the HOLDER LCD (VF) while unlocking it by the both side.
EYE CUP CASE B (VF) 1 (S 5 a)
LENS ASSY HOLDER LCD (VF) (L 5 c) CASE A (VF) LEVER (VF) 4 (S 5 b) (L 5 a)
VF HINGE ASSY
SPRING (VF) Note 5 a (L 5 b) FPC Note 5 b
5 (S 5 c) 2 (S 5 a) 8 3 (S 5 a) CAP (VF)
6
(S 5 c) (S 5 c)
7
(S 5 d)
: 0.078 N · m (0.8 kgf · cm)
Fig. 1-5-1 1-8
1.6 DISASSEMBLY/ASSEMBLY OF 0 OP BLOCK ASSEMBLY/CCD BOARD ASSEMBLY 1.6.1 Precautions 1. Take care in handling the CCD image sensor, optical LPF and lens components when performing maintenance etc., especially with regard to surface contamination, attached dust or scratching. If fingerprints are present on the surface they should be wiped away using either a silicon paper, clean chamois or the cleaning cloth. 2. The CCD image sensor may have been shipped with a protective sheet attached to the transmitting glass. When replacing the CCD image sensor, do not peel off this sheet from the new part until immediately before it is mounted in the OP Block Assembly. 3. The orientation of the optical LPF is an important factor for installation. If there is some marking on the LPF, be sure to note it down before removing and to reassemble it very carefully as it was referring to the marking. 1.6.2 How to remove CCD board assembly and CCD base assembly 1. Unsolder the CCD board assembly by the 14 points (SD 0) and then remove it. 2. Remove the two screws (1, 2) and remove the CCD base assembly. Note0a: When removing the CCD base assembly, pay heed to the CCD image sensor because the spacer rubber and optical LPF are occasionally removed together with the CCD image sensor. Note 0b: When replacing the CCD image sensor, don't replace it individually but replace the CCD base assembly in whole with a new one.
1.6.3 How to assemble CCD base assembly and CCD board assembly 1. Install the optical LPF with the spacer rubber attached to its CCD side in the OP block assembly. Note0c: Pay careful attention to the orientation of the LPF. 2. Set the CCD base assembly with careful attention to the spacer rubber not to come off the right position, and fasten them together with the two screws (1, 2). 3. Set the CCD board assembly in the CCD base assembly, and then solder it by the 14 points (SD 0). 1.6.4 Replacement of service repair parts The service repair parts for the OP Block Assembly are as listed below. Before replacement of these parts, remove the bracket (OP assembly) as required. Take special care not to disconnect any of the FPC wires or cause any damage due to soldering (excessive heating). 1. Focusing motor 2. Zoom motor 3. Iris motor unit Note0d: When replacing the focusing motor or the zoom motor, solder the FPC at a space of about 1 mm above the terminal pin. Note0e: The iris motor unit includes the FPC Assembly and two sensors.
7 (S 10 b) 8
(S 10 c)
9 (S 10 c)
SENSOR Note 10 e Note 10 c OPTICAL LPF
1 (S 10 a) 2 (S 10 a)
(SD 10 ) CCD BOARD ASSY CCD BASE ASSY Note 10 b Note 10 a SPACER RUBBER
Blue CCD side
SENSOR
IRIS MOTOR UNIT
5 (S 10 b) (S 10 b) Note 10 d FOCUS MOTOR
6
OP side
OPTICAL LPF BKT(OP) ASSY
3
(S 10 b)
4 (S 10 b)
Note 10 d ZOOM MOTOR
: 0.078 N · m (0.8 kgf · cm)
Fig. 1-6-1 1-9
1.7 EMERGENCY DISPLAY Whenever some abnormal signal is input to the syscon CPU, an error number (E01, as an example) is displayed on the LCD monitor or (in the electronic view finder). In every error status, such the message as shown below alternately appear over and over. · In an emergency mode, all operations except turning on/ off the POWER switch are ineffectual. Example (in case of the error number E01):
E01 UNIT IN SAFEGUARD MODE
E01 REMOVE AND REATTACH BATTERY
LCD display
E01
Emergency mode
LOADING
Details
In the case the encoder position is not shifted to the next point though the loading motor has rotated in the loading direction for 4 seconds or more. This error is defined as [E01]. In the case the encoder position is not shifted to the next point though the loading motor has rotated in the unloading direction for 4 seconds or more. This error is defined as [E02]. In the case no REEL FG is produced for 4 seconds or more in the capstan rotation mode after loading was complete, the mechanism mode is shifted to STOP with the pinch roller set off. This error is defined as [E03]. However, no REEL EMG is detected in the SLOW/STILL mode.
Possible cause
1. The mechanism is locked during mode shift. 2. The mechanism is locked at the mechanism loading end, because the encoder position is skipped during mechanism mode shift. 3. No power is supplied to the loading MDA. 1. The mechanism is locked during mode shift. 2. The mechanism is locked at the mechanism loading end, because the encoder position is skipped during mechanism mode shift. 1. The idler gear does not engage with the reel disk well. 2. Though the idler gear and reel disk are engaged with each other, the tape is not wound because of overload to the mechanism. 3. No FG pulse is output from the reel sensor. 4. No power is supplied to the reel sensor. 5. Tape transport operation takes place with a cassette having no tape inside. 6. The tape slackens and no pulse is produced until the slack is taken up and the tape comes into the normal status. 1. The drum cannot be started or drum rotation is stopped because tape transport load is too high. 1) Tape tension is extremely high. 2) The tape is damaged or soiled with grease, etc. 2. The DRUM FG signal is not received by the syscon CPU. 1) Disconnection in the middle of the signal line. 2) Failure of the DRUM FG pulse generator (hall element). 3. No drum control voltage is supplied to the MDA. 4. No power is supplied to the DRUM MDA. 1. The CAPSTAN FG signal is not received by the syscon CPU. 1) Disconnection in the middle of the signal line. 2) Failure of the CAPSTAN FG pulse generator (MR element). 2. No capstan control voltage is supplied to the MDA. 3. No power is supplied to the CAPSTAN MDA. 4. The capstan cannot be started or capstan rotation is stopped because tape transport load is too high. 1) Tape tension is extremely high. (Mechanical locking) 2) The tape is damaged or soiled with grease, etc. (Tape tangling occurs, etc.)
E02
UNLOADING
E03
TU & SUP REEL FG
E04
DRUM FG
In the case there is no DRUM FG input in the drum rotation mode for 4 seconds or more. This error is defined as [E04], and the mechanism mode is shifted to STOP with the pinch roller set off.
E05 E06
CAPSTAN FG
In the case no CAPSTAN FG is produced in the capstan rotation mode for 2 seconds or more. This error is defined as [E06], and the mechanism mode is shifted to STOP with the pinch roller set off. However, no CAPSTAN EMG is detected in the STILL/FF/REW mode.
(DVC_03) Table 1-7-1
1-10
1 2 3 4 5
19 16 17 15 8 9 10 11 12 13 14 3 4 5 6 7
1.8 SERVICE NOTE
1
2
!
18 20
Symbol No. Removing order of screw Place to stick screw Reference drawing Screw tightening torque Fig. 1-3-1 Fig. 1-3-2 Fig. 1-3-3 Fig. 1-3-4
6 7/8/9 0
34 35 26 27 23 24 25
@
38 39 40
21
22
Fig. 1-3-6 Fig. 1-3-7
28 29 30 31 32 33 36 37 Fig. 1-3-8
41 Fig. 1-3-9
42
43
Symbol No. Removing order of screw Place to stick screw Reference drawing Screw tightening torque Fig. 1-3-5
# $ %
48 49 50 51 52 53 Fig. 1-3-12 46 47 Fig. 1-3-11
44
45
1
2
MONITOR ASSY 3 4 5 6
7 Fig. 1-4-1
Symbol No. Removing order of screw Place to stick screw Reference drawing Screw tightening torque
Fig. 1-3-10
Removing order of screw Place to stick screw Reference drawing Screw tightening torque
Removing order of screw 7 8 1 2 Fig. 1-5-1
1
2
E.VF ASSY (B/W) 3 4 5 6 3
OP BLOCK ASSY 4 5 6 Fig. 1-6-1
7
8
9
Place to stick screw Reference drawing Screw tightening torque
< NOTE >
1) : 0.088N·m (0.9kgf·cm) : 0.069N·m (0.7kgf·cm)
2)
: Don't reuse the screw, because screw lock bond was applied to them. Pay careful attention to tightening torque for each screw. : 0.147N·m (1.5kgf·cm) : 0.078N·m (0.8kgf·cm) : 0.098N·m (1.0kgf·cm) : 0.118N·m (1.2kgf·cm)
Table 1-8-1
1-11
SECTION 2 MECHANISM ADJUSTMENT
2.1 PRELIMINARY REMARKS ON ADJUSTMENT AND REPAIR 2.1.1 Precautions 1. When fastening parts, pay careful attention to the tightening torque of each screw. Unless otherwise specified, tighten a screw with the torque of 0.039 N·m (0.4 kgf·cm). 2. Be sure to disconnect the set from the power supply before fastening and soldering parts. 3. When disconnecting/connecting wires, be careful not to get them and their connectors damaged. (Refer to the Section 1.) 4. When replacing parts, be very careful neither to damage other parts nor to fit wrong parts by mistake. 2.1.2 Notes on procedure for disassemby/assembly The disassembling procedure table (Table 2-4-1 on page 2-6, a part of the table is shown below for reference)shows the procedure to disassemble/reassemble mechanism parts. Carefully read the following explanation before starting actual disassembling/reassembling work. The item numbers (circled numbers)in the following explanation correspond to those appearing under respective columns of the table. (1) Circled numbers appearing in this column indicate the order to remove parts. When reassembling, follow these numbers in the reverse order. Circled numbers in this column correspond to those appearing in drawings of this section. (2) This column shows part names corresponding to circled numbers in the left column. (3) The symbol (T or B)appearing in this column shows the side which the objective part is mounted on. T =the upper side, B =the lower side (4) Symbols appearing in this column indicate drawing numbers. Step Part Name Fig. Point Note Remarks (5) This column indicates parts and points such as screws, washers, springs, and others to be removed/fitted for disassembling/reassembling the mechanism. Besides such the parts, this column occasionally indicates working points. P W S = = = = Spring Washer Screw Lock (L),soldering (SD),shield,connector (CN), etc. · Remove (W1)=Washer W1. · Remove the solder at (SD1)=Point SD 1. · Disconnect Å =Connector Å .
Example
(6) Numbers in this column represent the numbers of notes in the text. For example, "1" means "Note 1". (For parts that need phase adjustment after reassembling, refer to "2.6 MECHANISM ADJUSTMENTS".) (7) This column indicates required after disassembling/reassembling work such as phase adjustment or mechanism adjustment.
NO. A
PART NAME T T T T T T T T T T T T T T
FIG. Fig. 2-4-5 Fig. 2-4-6 Fig. 2-4-6 Fig. 2-4-6 Fig. 2-4-7 Fig. 2-4-7 Fig. 2-4-7 Fig. 2-4-7 Fig. 2-4-7 Fig. 2-4-8 Fig. 2-4-8 Fig. 2-4-8 Fig. 2-4-9 Fig. 2-4-9
POINT 3(S1),(L1a)-(L1d) (W2) (W2) (S2b),2(S2a),(W2) (W3a) (W3b) (W3a) (L4a) (W4),(L4b),(P4a),(P4b) 3(S4) (P5) 3(W5a), (W5b)
NOTE 1a, 1b, 1c, 1d 2a, 2b 2a, 2b 2d 3b 3a 3a 4a 4b 5a 5b, 5c
REMARKS Adjustment
Cassette housing assembly 2a 2b 2c 3a 3b 3c 3d 3e 4a 4b 4c 5a 5b Reel disk (SUP) assembly Reel disk (TU) assembly Reel cover assembly Tension arm assembly Release guide assembly Idler arm assembly Guide arm assembly Pinch roller arm assembly Cleaner arm assembly Slant pole arm assembly Drum assembly Guide roller (S) assembly Rail assembly
(1)
(2)
(3)
(4)
(5)
(6)
(7)
2-1
2.2 JIGS AND TOOLS REQUIRED FOR DISASSEMBLY, ASSEMBLY AND ADJUSTMENT 2.2.1 Tools required for adjustments
1 Torque driver YTU94088 2 Bit YTU94088-003
1. Torque driver Be sure to use to fastening the mechanism and exterior parts because those parts must strictly be controlled for tightening torque. 2. Bit This bit is slightly longer than those set in conventional torque drivers.
3
Tweezers P-895
4
Chip IC replacement jig PTS40844-2
3. Tweezers To be used for removing and installing parts and wires. 4. Chip IC replacement jig To be used for adjustment of the camera system. 5. Guide driver To be used to turn the guide roller to adjustment of the linarity of playback envelope.
5
Guide driver YTU94148A
6
Adjustment driver YTU94028
6. Adjustment driver To be used for adjustment. 7. Slit washer installation jig To be used to install slit washers. 8. Jig connector cable Connected to CN105 of the main board and used for electrical adjustment, etc. 9. Communication cable Connect the Communication cable between the PC cable and Jig connector cable when performing a PC adjustment. 10. PC cable To be used to connect the VideoMovie and a personal computer with each other when a personal computer is used for adjustment. 11. Service support system To be used for adjustment with a personal computer. 12. Alignment tape To be used for check and adjustment of interchangeability of the mechanism.
7
Slit washer installation jig YTU94121A
8
Jig connector cable YTU93082C
9
Communication cable YTU93107A
10
PC cable QAM0099-002
11
Service support system YTU94057-57
12
Alignment tape MC-2
13. Cleaning cloth Recommended cleaning cloth to wipe down the video heads, mechanism (tape transport system), optical lens surface.
13
Cleaning cloth KSMM-01
Table 2-2-1
2-2
2.3 DISASSEMBLY/ASSEMBLY OF MECHANISM ASSEMBLY 2.3.1 General statement The mechanism should generally be disassembled/assembled in the EJECT mode (ASSEMBLY mode). (Refer to Fig. 2-3-1.) However, when the mechanism is removed from the main body, it is set in the STOP mode. Therefore, after the mechanism is removed from the main body, supply 3 V DC to the electrode on the top of the loading motor to enter the mechanism mode into the EJECT mode compulsory.
DC3V
TOP VIEW
BOTTOM VIEW
Fig. 2-3-2
Fig. 2-3-3
Motor
Fig. 2-3-4
Fig. 2-3-5
Fig. 2-3-6
EJECT mode Back side of deck
Fig. 2-3-1 2.3.2 Explanation of mechanism mode The mechanism mode of this model is classified into six modes as shown in Table 2-3-1. Each mechanism mode can be distinguished from others by the relative position of " " mark on the sub cam gear to the inner or outer protrusion on the main deck. Refer to Fig. 2-3-2 to 2-3-8 below. The EJECT mode, C IN mode and SHORT FF mode should be recognized by the relative position of the " " mark to the inner protrusion, while the STOP mode, REV mode and PLAY mode should be recognized by that to the outer protrusion. 2-3
Fig. 2-3-7
Fig. 2-3-8
2.3.3 Mechanism timing chart
PARTS MODE EJECT 0 0 0 C IN 31.7 45.6 49.5 30 43.1 46.8 33 47.4 51.5 SHORT FF 74.04 70 77 STOP 129.5 156.6 169.2 122.5 148.1 160 134.7 162.9 176 REV 211.5 200 220 PLAY 280.3 265 291.5
MAIN CAM (ø10.4) SUB CAM (ø11) ENCODER (ø10) 1
ROTARY ENCODER
2
3
C
CAM SW
B
A SLIDE END SLIDE START
SLIDE
POLE BASE
EJECT LEVER
SUP LOADING BRAKE
RELEASE GUIDE
SUB BRAKE (T)
PINCH ROLLER
TENSION
PAD ARM MAIN CAM (ø10.4) SUB CAM (ø11) ENCODER (ø10) 47.2 52.0 44.6 49.2 49.1 54.1 155.5 147.0 161.7 265.0 250.5 275.6
Table 2-3-1
2-4
2.4 DISASSEMBLY/ASSEMBLY OF MECHANISM ASSEMBLY 2.4.1 Follow chart
1. Configuration
Mechanism assembly
A
Cassette housing assembly
B
Slide deck assembly
C
Main deck assembly
Fig. 2-4-1
2. Procedures for disassembly
Mechanism assembly
A
Cassette housing assembly
2a
5b
B
Slide deck assembly
7a 7h
C
Main deck assembly
8a 11e
Fig. 2-4-2
2-5
3. Disassembling procedure table NO. PART NAME T T T T T T T T T T T T T T FIG. Fig. 2-4-5 Fig. 2-4-6 Fig. 2-4-6 Fig. 2-4-6 Fig. 2-4-7 Fig. 2-4-7 Fig. 2-4-7 Fig. 2-4-7 Fig. 2-4-7 Fig. 2-4-8 Fig. 2-4-8 Fig. 2-4-8 Fig. 2-4-9 Fig. 2-4-9 Fig. 2-4-10 Fig. 2-4-11 Fig. 2-4-11 Fig. 2-4-11 Fig. 2-4-11 Fig. 2-4-11 Fig. 2-4-11 Fig. 2-4-11 Fig. 2-4-11 Fig. 2-4-12 Fig. 2-4-12 Fig. 2-4-12 Fig. 2-4-13 Fig. 2-4-13 Fig. 2-4-13 Fig. 2-4-13 Fig. 2-4-13 Fig. 2-4-13 Fig. 2-4-14 Fig. 2-4-14 Fig. 2-4-14 Fig. 2-4-14 Fig. 2-4-14 Fig. 2-4-15 Fig. 2-4-15 Fig. 2-4-15 Fig. 2-4-15 POINT 3(S1),(L1a)-(L1d) (W2) (W2) (S2b),2(S2a),(W2) (W3a) (W3b) (W3a) (L4a) (W4),(L4b),(P4a),(P4b) 3(S4) (P5) 3(W5a), (W5b) (W6),(L6a)-(L6d) (W7),(L7a),(P7a) (S7a) (W7),(L7b),(P7b) (S7b) (W7),(L7c),(P7c) 2(W7),(L7d),(P7d) (S9) 2(S9) (W9) (S9) (S10) (L10) (S10),(W10a) (W10a) (W10b) 2(S11) 2(S11) (W11) (S11) 2(S11) NOTE 1a, 1b, 1c, 1d 2a, 2b 2a, 2b 2d 3b 3a 3a 4a 4b 5a 5b, 5c 6a, 6b 7e 7d 7c 7a 7a 7b 7b 8c 8b 8a 9b 9a 10b 10b 10a 11 Phase adjustment Phase adjustment Phase adjustment Phase adjustment (Phase adjustment) (Phase adjustment) Adjustment (Adjustment) Adjustment REMARKS Adjustment
A Cassette housing assembly 2a 2b 2c 3a 3b 3c 3d 3e 4a 4b 4c 5a 5b B 7a 7b 7c 7d 7e 7f 7g 7h 8a 8b 8c 9a 9b 9c 9d 9e 9f 10a 10b 10c 10d 10e 11a 11b 11c 11d 11e Reel disk (SUP) assembly Reel disk (TU) assembly Reel cover assembly Tension arm assembly Release guide assembly Idler arm assembly Guide arm assembly Pinch roller arm assembly Cleaner arm assembly Slant pole arm assembly Drum assembly Guide roller (S) assembly Rail assembly Slide deck assembly Loading brake assembly Guide pin (S) Pad arm assembly Slide guide plate assembly Collar Collar Sub brake assembly Control plate assembly Tension lever assembly Slide lever assembly Brake control lever assembly Loading guide Timing belt Center gear assembly Motor bracket assembly Worm wheel Gear holder Main cam gear Brake control plate Rotary encoder Connect gear Reel drive pulley assembly Catcher (T) assembly Capstan motor Charge arm assembly Sub cam gear PWB holder
B Slide deck assembly / C Main deck assembly T T T T T T T T T T T T T T T T T T T T T T T T T T T
C Main deck assembly
B Fig. 2-4-15 Table 2-4-1
2-6
< TOP VIEW >
9d
5a
4c
4a
4b 11b 11a CMain deck
assembly
5b 9e 10c 8a 9f 10d 3a 7c 2a BSlide deck
assembly
10e 3d 9a 2c 3e 9b 8c 7f 7g
7b 7a 7d 7e 9c 3c 3b 7h 2b
Fig. 2-4-3
< BOTTOM VIEW >
CMain deck
assembly
11e
11d 11c BSlide deck
assembly
10a 10b 8b
Fig. 2-4-4 2-7
2.4.2 Disassembly/assembly 1. A Cassette housing assembly
Note 1a: Shift the mechanism mode from the STOP mode to the EJECT mode. Note 1b: Reassemble the cassette housing assembly to the mechanism as the cancel lever is moved in the direction of the arrow.
A
(L1b) 1 (S1)
Cassette housing assembly
(L1a) 2 (S1) Note 1b 3 (S1)
Note 1c: When reassembling the cassette housing to the mechanism, make sure that there is no deformation in the frame or no damage to the switches, etc. Note 1d: After reassembling the component parts, check the mechanism operation in the PLAY mode. For details of checking method, refer to "2.6.1 assembling slide deck assembly and main deck assembly".
(L1b)
(L1d)
(L1a) (L1c)
Slide deck assembly /Main deck assembly Note 1c
Fig. 2-4-5
2. 2a Reel disk (SUP) assembly 2b Reel disk (TU) assembly 2c Reel cover assembly
(W2) Note 2b (W2)
2b 2a
4 (S2a) 6 (S2b) 5 (S2a) (W2) Note 2b
Note 2a: When removing the reel disk assembly, be careful not to break the brake pad which applies lateral pressure to the reel disk. Note 2b: Be careful not to make a mistake in installing the reel disk. The SUP reel disk and TU reel disk can be distinguished from each other by the appearance as shown below.
(SUP) (TU)
2c
Note 2c
Note 2a Note 2c Slide deck assembly /Main deck assembly Note 2a
Note 2c: When reassembling the cassette housing to the mechanism, make sure that there is no deformation in the frame or no damage to the switches, etc. Note 2d: When fitting the reel cover assembly to the set, carefully tighten the screw with the specified tightening torque of 0.069N · m (0.7kgf · cm).
Fig. 2-4-6 2-8
3. 3a Tension arm assembly/ 3b Release guide assembly 3c Idler arm assembly/ 3d Guide arm assembly 3e Pinch roller arm assembly Note 3a: When removing the reel cover assembly, pay heed to release guide assembly and guide arm assembly. For the guide arm assembly is just inserted into the slide deck assembly from the upside and it is apt to come off after the reel cover assembly is removed. Note 3b: Reassemble the tension arm assembly to the mechanism as the pad arm assembly is moved to the extent in the direction of the arrow.
(W3a)
3d 3a 3b
Note 3a (W3b) Note 3a
3c
(W3a)
3e
Note 3b
Fig. 2-4-7 4. 4a Cleaner arm assembly/ 4b Slant pole arm assembly 4c Drum assembly Note 4a: When removing the cleaner arm assembly, it is recommended to remove the slant pole arm assembly together with it except the case of a single unit replacement, because the hook (L4a) is hard to disengage. Note 4b: How to set the coil spring (P4b).
7 (S4) 9 (S4)
8 (S4)
4c
4a
(L4a) Note 4a Note 4b (P4b) (P4a) (W4)
(P4b)
4a
4b
4b (P4b)
(L4b)
Fig. 2-4-8 2-9
5. 5a Guide roller (S) assembly/ 5b Rail assembly Note 5a: When reassembling, insert the tip of the guide roller with the coil spring put on it into the hole on the main deck. Tighten the guide roller by about 6 turns so that the height of the guide roller assembly is 19 mm or so as shown in the figure.
Guide roller (s) assembly
5a
Note 5a (P5) Note 5b
(W5a) (W5b) (W5a) Note 5c 5b (W5a)
19mm
Note 5d
Note 5b: Pay careful attention to the spring not to lose it. Note 5c: Pay careful attention to the engagement of the rail assembly's arm ends because they easily come off the engagement. Moreover, make sure that there is neither deformation nor damage observed in them. Note 5d: When removing the rail assembly, check to see if the collar is securely set in the arm groove.
Fig. 2-4-9 6. B Slide deck assembly/ C Main deck assembly Note 6a: When removing the slide deck assembly, pay heed to the three components of the following because they are apt to come off after the slide deck assembly is removed. 8a Tension lever assembly/ 8b Slide lever assembly 8c Brake control lever assembly For reassembling those components, refer to Fig. 2-4-12. Note 6b: When reassembling the slide deck assembly to the main deck assembly, combine them with each other by the side grooves and then slide the slide deck assembly by 1 mm or so.
(L6a)
(W6)
BSlide deck assembly
Note 6b
(L6b)
Note 6a (L6c) (L6d)
CMain deck assembly
1mm
Fig. 2-4-10
2-10
7. 7a 7c 7e 7h
Loading brake assembly/ 7b Guide pin (S) Pad arm assembly/ 7d Slide guide plate assembly Collar/ 7f Collar/ 7g Sub brake assembly Control plate assembly
Note 7a: Don't remove these parts unreasonably. If they are removed for some reason, be very careful not to lose them. Note 7b: When reinstalling the sub brake assembly, set the control part of the plate assembly so that its hook is set in the sub brake assembly.
(W7) (P7b) 10 (S7a)
Note 7d
7c
11 (S7b) Note 7c
Note 7b
7d
7b
(P7a) (W7)
(W7)
7g 7e 7f
Note 7a (W7) (P7c) Note 7b
Note 7c: Since the slide guide plate assembly controls the slide deck assembly so that it exactly slides the main deck assembly, it must exactly be assembled in the PLAY mode. Therefore, temporarily fix the slide guide plate assembly in this stage. For details of reassembling procedure, refer to "2.6.1 Assembling slide deck assembly and main deck assembly" . Note 7d: The pad arm assembly controls the tension level of the tension arm assembly. For adjustment of the tension arm assembly, refer to "2.6.2 Locating tension pole". Note 7e: When reinstalling the load brake assembly, slightly lift the slide deck assembly upwards because the lower part of the load brake assembly sticks out of the slide deck assembly.
7a
Note 7e (P7d) (L7b) (L7a) (L7d) (W7)
7h
(L7c)
Fig. 2-4-11
8. 8a Tension lever assembly/ 8b Slide lever assembly 8c Brake control lever assembly Note 8a, 8b, 8c: For refitting the respective parts, refer to the following figures
8a 8b
Note 8b
Note 8c
8c
Note 8a
8a Tension lever assembly
8b Slide lever assembly
8c Brake control lever assembly
Fig. 2-4-12 2-11
9. 9a Loading guide/ 9b Timing belt 9c Center gear assembly/ 9d Motor bracket assembly 9e Worm wheel/ 9f Gear holder
9b
Note 9b
Note 9a
9d 9c
15 (S9) 14 (S9) 13 (S9)
Note 9a: Carefully handle the DEW sensor. (Don't touch the sensor surface in particular.) Note 9b: When engaging the timing belt, make sure that it securely engages with the gears of both the center gear assembly and reel drive pulley assembly.
(W9)
9e 9f
12 (S9)
9a
Fig. 2-4-13 10. 10a Main cam gear/ 10b Brake control plate 10c Rotary encoder/ 10d Connect gear 10e Reel drive pulley assembly
17 (S10) (W10a)
10c
(W10a) 10d
Note 10a: When removing/refitting parts, pay careful attention to the flexible board and so on not to damage them. Note 10b: When reinstalling the main cam gear and the brake control plate, first fit them together so that the protrusion on the brake control plate is set in the slot on the main cam gear as shown below, next install the two together to the main deck assembly.
16 (S10)
10a
(W10b)
10e
10b
Note 10b (L10) Note 10a
10a
10b
Note 10b
Fig. 2-4-14 2-12
11. 11a Catcher (T) assembly/ 11b Capstan motor 11c Charge arm assembly/ 11d Sub cam gear 11e PWB holder Note 11: The following figure shows how to put the charge arm assembly and sub cam gear assembly together.
(W11) Note 11
11c
22 (S11)
18 (S11) 19 (S11) 21 (S11)
11a
11d
11c
20 (S11)
11d 11b
11e
24 (S11)
23 (S11)
Fig. 2-4-15
2-13
2.4.3 List of procedures for disassembly
5a A Cassette housing assembly (L1b) 1 (S1) (W5a) (W3b) 3c 5b (W5a) (W10b) (P5) (W5b) (W5a) 9d 8 7 (S4) (S4) 9 (S4) 18 (S11) 4c 14 (S9) 13 (S9)
(L1d) 3 (S1) (L1c) 16 (S10) 10a AA 15 (S9) (W10a)
(L1a) 9c 7 (S10)
9b 10e 19 (S11) 21 (S11)
2 (S1) 8b
(W10a)
10c AA 9f 8a 9e (W9)
AA 10b
10d
20 (S11)
11a 11b 4a (W4) (P4b) (P4a) 4b
(W7) 10 (P7b) (S7a) 7c 7b AA BB (W3a) 3a
BB
12 (S9)
9a AA 7e BB 7f 3b AA AA BB CMain deck assembly 3d AA BSlide deck assembly (W7) 7g (P7c) 11d 8c 3e
(W3a)
11 (W6)(S7b)
(W7) (P7a) (W7) (W2) (P7d) 2a
7a 7d 4 (S2a)
(W7)
22 (W11) 11c (S11)
7h (W2) 2b (W2)
5 6 (S2a) (S2b)
AA
11e 2c
Note) Classification Part No. Symbol in drawing Grease KYODO-SH-JB AA Oil YTU94027 BB Fig. 2-4-16
24 (S11)
23 (S11)
2-14
2.5 CHECKUP AND ADJUSTMENT OF MECHANISM PHASE
Set the "I" of the rotary part at the tapped hole as shown in the figure.
(Note 2) Set the connect gear so that its locating hole meets the hole on the main deck assembly.
(Note 2) Set the worm wheel so that its locating hole meets the hole on the main deck assembly.
Note 1 After fitting the main cam gear and brake control plate together,set them together so that their locating holes meet the hole on the main deck assembly.
(Note 2) Set the connect gear 2 so that its locating hole meets the hole on the main deck assembly.
Set the sub cam gear so that its locating hole meets the hole on the main deck assembly. This state represents that the mechanism is in the EJECT mode, which is the "mechanism assembly mode".
Note 1: Since the connect gear 2 is tightly fixed to the main deck by caulking, adjust its phase with the connect gear and sub cam gear.
Note 2: The part that needs phase adjustment by the hole on the main deck assembly must exactly be set as the specified phase. There is a fear that some part is installed in a wrong phase because assembling of the mechanism is automated. If so, set every part in the correct phase whenever the mechanism is reassembled.
Fig. 2-5-1
2-15
2.6 MECHANISM ADJUSTMENTS 2.6.1 Assembling slide deck assembly and main deck assembly
C
oe 2 OE 3 3
C
1 3
D
3
3
A
B
B
Fig. 2-6-1 Assembling procedure 1. Loosen the screw A. 2. Set the mechanism in the PLAY mode. (Refer to "2.3.2 Explanation of mechanism mode".) 3. Press the end face B of the slide deck assembly (reel disk side) and the end face C of the main deck assembly (drum assembly side) with uniform force so that the two assemblies are tightly pressed to each other. Furthermore, press the part D and tighten the screw A. Note : Tightening torque for screw A : 0.069 N·m (0.7 kgf·cm)
2-16
2.6.2 Locating tension pole
b
a
c
Fig. 2-6-2
Locating procedure 1. Enter the mechanism assembly into the PLAY mode. (Refer to "2.3.2 Explanation of mechanism mode".) 2. When the " " part is positioned down, make sure that the part "a" of the tension arm assembly is located within the range of "b". 3. If the part "a" is out of the range, turn the pin "c" to adjust the position.
2-17
2.7 SERVICE NOTE Use the following chart to manage mechanism parts that are removed for disassembling the mechanism.
1
A
Cassette housing assembly
S1×3 2 2a Reel disk (SUP) assembly 2c Reel cover assembly
W2×1 2b Reel disk (TU) assembly
W2×1 3a 3 Tension arm assembly 3b Release guide assembly
S2a×2 3c
S2b×1 Idler arm assembly
W2×1 3d Guide arm assembly 3e Pinch roller arm assembly
W3a×1 4a 4 Cleaner arm assembly 4b
W3b×1 Slant pole arm assembly 4c
W3a×1 Drum assembly
W4×1 P4a×1 P4b×1 5a 5 Guide roller (S) assembly 5b Rail assembly
S4×3
P5×1
W5a×3
W5b×1
Table 2-7-1a 2-18
6
B
Slide deck assembly
7
7a
Loading brake assembly
7b Guide pin (S)
7c
Pad arm assembly
7d
Slide guide plate assembly
W7×1
P7a×1
S7a×1 7f Collar
W7×1 P7b×1 7g Sub brake assembly
S7b×1 7h Control plate assembly
7e Collar
W6×1 8 C Main deck assembly 8a Tension lever assembly
W7×1 8b Slide lever assembly
P7c×1 8c
W7×2
P7d×1
Brake control lever assembly
9
9a Loading guide
9b Timing belt
9c Center gear assembly
9d Motor bracket assembly
9e
Worm wheel
9f
Gear holder
S9×1 10 10a Main cam gear 10b Brake control plate
S9×2 10c Rotary encoder
W9×1 10d Connect gear
S9×1 10e Reel drive pulley assembly
S10×1 11 11a Catcher (T) assembly 11b Capstan motor
S10×1
W10a×1
W10a×1 11d Sub cam gear
W10b×1 11e PWB holder
11c Charge arm assembly
S11×2
S11×2
W11×1 Table 2-7-1b
S11×1
S11×2
2-19
2.8 COMPATIBILITY ADJUSTMENT 2.8.1 Jig connector cable connection Remove one screw (1) first and the cover (JIG) next.
Jig connector cable (YTU93082C) Jig board CN105
1 Cover(JIG)
Fig. 2-8-1 Jig connector cable connection
MAIN CN105
VPPC 1 REG_3V 16 SRV_TX 2 CJIG_RST 17 IF_TX 3 I_MTR 18 FS_PLL 4 19 ATFI MAIN VCO 5 ENV_OUT 20 PB_CLK 6 21 HID1 GND 7 JLIP_TX 22 JLIP_RX 8 23 MON_G CVF_G 9 SRV_RX 24 VPPD 10 25 Al_3VSYS DRST 11 26 DISCRI NC 12 27 SRV_GND NC 13 28 TRST TCMK 14 29 TMS TDO 15 30 TDA
JIG BOARD
CN1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CN2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NC SRV_TX CJIG_RST IF_TX I_MTR FS_PLL ATFI MAIN VCO ENV_OUT PB_CLK HID1 GND JLIP_TX VPPD
JLIP_RX MON_G CVF_G SRV_RX Al_3VSYS DRST DISCRI NC SRV_GND NC TRST TCMK TMS TDO TDA
Fig. 2-8-2 Jig connector cable schematic diagram 2-20
2.8.2 Tape pattern check (1) Play back the compatibility adjustment tape. (2) While triggering the MAIN CN105-21PIN (HID1), observe the waveform of CN105-20PIN (ENV_OUT). (3) Confirm that the waveform is free from remarkable level-down, and entirely parallel and straight. Moreover, perform the following adjustment as required. (4) In case any level-down is observed on the left hand side, straighten the level by turning the guide roller of the pole base assembly (supply). In case any level-down is observed on the right hand side, however, straighten the level by turning the guide roller of the pole base assembly (Take-up). (5) After adjustment, try the unloading motion once, and confirm that the waveform is flat (straight) when the tape has been played back again. Moreover, perform readjustment as required. (6) When the recording has been played back again, play back the self-recording to confirm that the waveform is flat. Note: When an adjustment is performed with the lower case cover attached, first slide the plate open and then perform the compatibility adjustment. Be sure not to damage the cover plate when sliding it open to make an adjustment because it must be re-positioned after completing the adjustment.
CN105 (ENV_OUT)
CN105 (HID1)
Fig. 2-8-3
Flatten the waveform. Misalignment of guide roller height on the supply side Misalignment of guide roller height on the take-up side
Fig. 2-8-4
GUIDE ROLLER (SUP) ASSY NOTE: The plate serves as a cover for the service adjustment access hole. PLATE (Adjust)
GUIDE ROLLER (TU) ASSY
JIG CONNECTOR CABLE Refer to page 2-20. MAIN CN105 20PIN (ENV_OUT) 21PIN (HID1) JIG BOARD CN1-9PIN (ENV_OUT) CN1-11PIN (HID1)
Fig. 2-8-5 2-21
SECTION 3 ELECTRICAL ADJUSTMENT
3.1 PRECAUTION 1. Precaution Both the camera and deck sections of this model needs a personal computer for adjustment except simple adjustment with potentiometers. If some of the following parts is replaced for repair or other reason, the repaired set must be adjusted with a personal computer. · OP block · E2PROM (IC1003 of MAIN board) · MONITOR · E2PROM (IC7603 of MONITOR board) In the event of malfunction with electrical circuits, troubleshooting with the aid of proper test instruments most be done first, and then commence necessary repair, replacement and adjustment, etc. 1. In case of wiring to chip test points for measurement, use IC clips, etc. to avoid any stress. 2. Since connectors are fragile, carefully handle them in disconnecting and connecting. 3. Shortcircuit between operation and DECK chassis.
7
PC cable QAM0099-002
3. Tools required for adjustments
1
Torque driver YTU94088
2
Bit YTU94088-003
3
Tweezers P-895
4
Chip IC replacement jig PTS40844-2
5
Jig connector cable YTU93082C
6
Communication cable
YTU93107A
2. Required test equipment 1. Color TV monitor. 2. AC adapter 3. Oscilloscope (dual-trace type, observable 100 MHz or higher frequency) Note : It is recommended to use one observable 300 MHz or higher frequency. 4. Digital voltmeter 5. Frequency counter (with threshold level adjuster) 6. Personal computer
8
Service support system YTU94057-57
9
Alignment tape MC-2
10
INF adjustment lens YTU92001B
11 INF adjustment lens holder YTU94087
12
Camera stand YTU93079
13
Light box assembly YTU93096A
14
Gray scale chart YTU94133A
15
Color bar chart YTU94133C
Table 3-1-1 3-1
1.
Torque driver Be sure to use to fastening the mechanism and exterior parts because those parts must strictly be controlled for tightening torque. Bit This bit is slightly longer than those set in conventional torque drivers. Tweezers To be used for removing and installing parts and wires. Chip IC replacement jig To be used for adjustment of the camera system. Jig connector cable Connected to CN105 of the main board and used for electrical adjustment, etc. Communication cable Connect the Communication cable between the PC cable and Jig connector cable when performing a PC adjustment. PC cable To be used to connect the VideoMovie and a personal computer with each other when a personal computer is used for adjustment. Service support system To be used for adjustment with a personal computer.
9.
Alignment tape To be used for check and adjustment of interchangeability of the mechanism.
2.
10. INF adjustment lens To be used for adjustment of the camera system. 11. INF adjustment lens holder To be used together with the camera stand for operating the VideoMovie in the stripped-down condition such as the status without the exterior parts or for using commodities that are not yet conformable to the interchangeable ring. 12. Camera stand To be used together with the INF adjustment lens holder. 13. Light box assembly To be used for adjustment of the camera system. 14. Gray scale chart (for Light box assembly) To be used for adjustment of the camera system. 15. Color bar chart (for Light box assembly) To be used for adjustment of the camera system.
3. 4. 5.
6.
7.
8.
3.2 SETUP 1. Setup for electrical adjustment with personal computer. NOTE: Remove one screw (1) first and the cover (JIG) next.
COMMUNICATION CABLE
RED WHITE BLACK
JIG CONNECTOR
to CN105-8 pin (CN2-1 pin) ( JLIP_RX ) to CN105-22 pin (CN1-13 pin) ( JLIP_TX ) to CN105-7 pin (CN1-12 pin) ( GND )
Service Support System
Jig connector cable
CN105 1 Cover(JIG)
RS232C COM Port MENU
PC CABLE
COMMUNICATION CABLE
Personal Computer
Fig. 3-2-1 Connection for Service support system
3-2