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Vacuum cleaner FC9019
Philips Domestic Appliances and Personal Care
Service Manual
PRODUCT INFORMATION - This product meets the requirements regarding interference suppression on radio and TV. - After the product has been repaired, it should function properly and has to meet the safety requirements as officially laid down at this moment. TECHNICAL INFORMATION - Colour : - Maximum air displacement : - Maximum vacuum water column : - Power consumption (IEC) 230 V : - Duststorage capacity : - Type number dustbag : - Cord length (depends on version) : - Filter system : : : - Dimensions of cleaner : - Dimensions of packaging : - Net weight : - Gross weight : OPTIONAL (accessories) FC8021 FC8030 FC8031 FC8034 FC8042 FC8043 S-bags AFS-filter HEPA Air Filter Upgrate kit Active Carbon Filter Polishing nozzle Turbo brush nozzle DISASSEMBLY- AND RE-ASSEMBLY ADVISE - Open the appliance, first remove the exhaust filter grille (item 20), and then remove the 2 screws - C of the switch control panel (item 15).
C 2x C 9x 14a + b
Red persimmon 37 l/sec. 310 cm 1500 W 3L FC8021 7 metres Paper dustbag Exhaust AFS air filter Motor inlet filter 460 x 315 x 270 mm 595 x 395 x 295 mm 5.88 kg 9.135 kg
- To remove the the panel, pos 14a + b must be removed by using a screwdriver to separate the two covers from the panel as shown in the picture. - Undo and remove the 9 screws (T15) - C in the upper housing (item 8). You will require a screwdriver with a 14.5 cm-long shank for this. Srewdriver 4322 009 08490 can be used. - The component configuration shown in the exploded view may differ in case of specific versions. The components are distinguished by means of code numbers. - When the repair is finished, check whether all functions of the appliance work properly. - To disassemble the cord winder, use TORX screwdriver no. T10, which is one of a set consisting of T20; T15; T10; T9; T8; T7 and T6 (code number 4822 395 50145).
Published by Philips Domestic Appliances and Personal Care
Printed in the Netherlands
© Copyright reserved
Subject to modification
03/03
FC9019
REPAIR INSTRUCTION - Item 4, cotton dustbag, is used in countries in which paper dustbags are not available. - If the reel half spring unit is replaced, shaft A must be lubricated with silicone grease. Do not apply any silicone grease to or spill any grease on terminals (43) or conductors (42). - Item 40 is provided with a long cord-winder spring, but both long and short cords can be used in combination with this spring. (L = 9.3 m) - Depending on the original cord, the spare cord must be shortened to the length of the original cord. - The cord winder spring must be tensioned to the maximum level and then be rewound approx. 1.5 turn - Item 13, air valve, opens to cool the motor if the air displacement is too low or if the airflow is blocked. - If the function of the electronic control unit (item 12) is not required, the Triac must be short-circuited in the manner shown in the circuit diagram. - When the vacuum cleaner is used to suck up fine dust the pores of the dustbag may become clogged, causing the passage of air through the dustbag to become obstructed. As a result, the dustbag-full indicator will indicate that the dustbag needs to be replaced, eventhough the dustbag is not full at all. - Due to introduction of a new switch (item 11) 0320 onwards, which is not interchangable with the old switch soldered on the PCB (item 12). - The switch lever assy (item 11a) is also modified. To recognize the switches: Old 13 mm New 10 mm
New spares are: Switch soldered version Switch lever assy - 4322 006 50600 - 4322 009 08980
= changed
ELECTRICAL DIAGRAM
Black Black
M
Triac
MOTOR POWER MODULE CORD WINDER Blue Brown
Short-circuit
2-7
PARTS LIST
FC9019
Description Dust cover Red persimmon Dust cover lock c.grey Dustbag holder s.grey S-paper dustbags FC8021 Cotton dustbag Cordwinder lever Sealing rim Dustbag detector Upper housing c.grey Clamp upper/lower housing Triple filter Grill + triple filter Switch soldered version Switch sold. vers. 0320 onwards Switch lever assy Switch lever assy 0320 onwards PCB slide turn 230V Dustbag full indicator Air valve Cover R c.grey Cover L c.grey Panel assy turn Red persimmon Lower housing c.grey Silencer 4 wall Caster assy m.grey Exhaust grille c.grey Exhaust diffusor (opt.) Electr.static filter FC8030 Filter sealing S-class sealing Silencer 1 wall Silencer 2 bottom Cord outlet c.grey Rear wheel lock red Receipt. housing A.C. Rear wheel c.grey Motor buffer back Inlet sealing Motor cap top ANS disc Pos 35 36 37 38 40 41 42 43 44 45 46 47 48 49 50 51 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 A B C Service code 4322 001 73290 4322 009 06430 4322 000 37440 4322 003 18030 4322 009 07940 4322 001 72360 4322 009 07950 4322 009 07970 4322 006 01440 4322 006 01760 4322 006 01680 4322 006 01720 4322 006 01410 4322 006 01670 4322 006 01460 4322 003 18850 4322 005 13510 4322 007 16000 4322 004 22570 4322 003 18870 4322 005 13410 4322 004 41140 4322 004 22510 4322 001 99120 4322 007 45550 4322 004 22560 4322 004 22490 4322 004 22970 4322 005 11040 8838 041 01010 9965 000 03349 4822 358 10205 4822 479 20201 4322 004 22590 5322 390 20011 4322 002 82550 2522 200 02018 Description Motor bufferring front Motor A 1441 230V Silencer 3 ans Motor cap bottom Reel half spring unit (L = 9m) Brake tyre Reel half contact unit Contact ring plate Argentina L = 9.3 m Australia L = 9.3 m Taiwan L = 6.3 m U.K. / H.K. L = 9.3 m Euro 4.8 mm pins L = 9.3 m Swiss L = 9.3 m Italy L = 9.3 m C-bend B1 C-bend B1 hose assy Leaf spring assy Plumeau assy (opt.) Crevice nozzle Acc. bridge assy Metal tube (opt.) Telesc. tube Tube bush Tube spring Small nozzle R&C nozzle standard l.grey Polishing nozzle (opt.) Polishing disc (opt.) Polishing brushes (opt.) Coupl. piece (standard) (opt.) Drive belt (opt.) Brush assy (opt.) Turbo nozzle (opt.) Silicon grease for shaft Screw 3.5 x 12 T10 Screw 3.5 x 19 T15
Pos 1 2 3 4
Service code
4322 005 14510 4322 003 21620 4322 003 21730 4822 480 10113 4322 004 93290 5 4322 003 18300 6 4322 001 73310 7 4322 005 12550 8 4322 003 21610 8a 4322 003 21740 9 4322 000 37300 10 4322 009 07040 11 4322 006 21480 4322 006 50600 11a 4322 009 08420 4322 009 08980 12 4322 006 22560 13a 4322 005 12200 13b 4322 005 12210 14a 4322 003 21710 14b 4322 003 21700 15 4322 009 08620 16 4322 003 21600 18 4322 000 37450 19 4322 005 12190 20 4322 009 08590 21 4322 000 37460 22 4322 004 92910 23 4322 001 73280 24 4322 003 18000 25 4322 000 37420 26 4322 000 37430 27 4322 003 21660 28 4322 003 18910 29 4322 003 20390 30 4322 003 21690 31 4322 001 73300 32 4322 003 18040 33 4322 003 18010 34 4322 003 18020 = changed
3-7
EXPLODED VIEW
FC9019
14a 1 2 14b 15
3 9 10 11a
4
11 12 20
5 8a 6
ZY
13a 13b 21 22
7 C
23
8
18
4-7
EXPLODED VIEW
FC9019
B 40 42 41 A 44÷49
B 43
blue brown
Z 24 32
25 33 26 34
27 16 28
black
35
36 Y 29 37 31 30
38
19
5-7
EXPLODED VIEW
FC9019
Argentina Australia
44
Europe Ø 4.8mm
47
Taiwan
45
Swiss
48
U.K. / H.K. 51 50
46
Italy
49
55
57
54
56
62 58 59
63
64
65 60 66 61 61
6-7
60
EXPLODED VIEW
FC9019
7-7