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BST-2K Tester User's Manual
Contents:1. Copyright Notice: 2. Disclaimer: 3. Etiquette guidelines: 4. Package contains: 5. Introduction: 6. Specification: 7. Quick Installation Guide: 8. Block Diagram: 9. Technical Description:10. Functional Diagram: 11. Error Code Description:12. Adjustable Parameters & Range:13. Graphic User Interface Description:14. Contact Details: -
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1. Copyright Notice: Products and corporate names appearing in this guide may or may not be registered trademarks or copyrights of their respective companies, and are used only for identification or explanation and to the owner's benefit, without intent to infringe.
2. Disclaimer: Specification and information contained in this guide are furnished for informational use only and subject to change without notice, and should not be responsibility for any errors or omissions that may appear in this guide.
3. Etiquette guidelines:-
Do's Handle with care. See the Quick Installation Guide before Switching ON the Tester.
Don'ts Don't connect the Adapter when diagnosis is in process with vehicle. Don't touch the Graphic LCD Screen Avoid using oily substance while handling Please do not remove any labels on the tester, this may void the warranty of this tester.
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4. Package contains: 1. 2. 3. 4. 5. 6. BST-2K Tester J1962M to DB9F, Cable RS232 Serial Cable. 230 to 12 -Volt DC Adapter Software CD. Manual
5. Introduction: Software Features · · · · · · Display Real Time data Read VIN Adjust ECU Parameters Test Actuator Read Error Codes Erase Error Codes
Hardware Features:1. Handheld & PC based Tester 2. Microcontroller based Unit. 3. Memory 1 Mb 4. Power Supply (12volt) in built 5. Graphic LCD- 128x64 Pixels, Blue Backlight 6. Touch pad 7. J1962M to DB9F, Cable 8. External Communication via K Line. 9. Diagnostic features implementation is based on ISO/DIS 14230.3 10. Uploading the data to PC via serial port (RS-232) 11. External noise protection enabled 12. CRS diagnostics can be incorporated with the existing system.
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6. Specification:Size Weight Body Color PC Sync Version Language Power supply Battery Voltage Product Type 23.7 x 13 x 4 cm. 250 Gram (Approx) Black Available (Serial Port) BST - 2.0.0.1 English Input- 220 volt / 50 Hz Output-12 volt DC, 500 mAmp. 3 volt Compact
7. Quick Installation Guide:Step 1: - Take J1962M to DB9F, Cable. J1962M connector connects to the J1962F that is located at the dashboard. DB9F connector connects to the BST-2K Tester.
Step 2:- After the connection your system is ready to Diagnose. Step 3:- To upload the data to the PC/Laptop, connect the Adapter connector to the socket. Step 4:- To upload the data to the PC/Laptop, connect the RS232 Serial Cable to the PC/Laptop.
Step 5 :- Load the application exe from the CD Step 6:- Run the Application. Warning! Don't connect the Adapter when diagnosis is in process with vehicle.
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8. Block Diagram:J1962 Connector
Power supply unit & Adapter
Interface IC
Real Time Clk
Port Interface Microcontroller Serial EEProm Graphic LCD
Unit
Keyboard
Serial Port Interface
Memory Bank
9. Technical Description:-
J1962 Connector : High quality 6-ft (1.8 m), J1962M to DB9F, with molded connectors and strain relief.
Microcontroller Unit: 80C51 Central Processing Unit, 5 V Operating voltage from 0 MHz to 40 MHz, 64 kB of on-chip Flash user code memory with ISP (In- System Programming) and IAP (In-Application Programming), Supports 12-clock (default) or 6-clock mode selection via software or ISP, SPI (Serial Peripheral Interface) and enhanced UART, PCA (Programmable Counter Array) with PWM and Capture/Compare functions, Four 8-bit I/O ports with three high-current Port 1 pins (16 mA each), Three 16-bit timers/counters, Programmable watchdog timer, Eight interrupt sources with four priority levels, Second DPTR register, Low EMI mode (ALE inhibit), TTL- and CMOS-compatible logic levels, Brown-out detection, Low power modes, Power-down mode with external interrupt wake-up, Idle mode. Pragathi Solutions Page 5 of 30 #438, Udayanagar Main Road, Dooravaninagar, Bangalore 560016 Contact no.- +91-80-32973388, +91-9448030426 PDF Created with deskPDF PDF Writer - Trial :: http://www.docudesk.com
Real Time Clock: Dallas semiconductor Real-time clock (RTC) counts seconds, minutes, hours, date of the month, month, and day of the week, and year with leap-year compensation valid up to 2100, 56-byte, battery-backed, nonvolatile (NV), RAM for data storage, Two-wire serial interface, Programmable square wave output signal, Automatic power-fail detect and switch circuitry, Consumes less than 500nA in battery backup mode with oscillator running, Optional industrial temperature range: -40°C to +85°C. Serial EEProm: The AT24C01A/02/04/08A/16A provides 1024/2048/4096/8192/16384 bits of serial electrically erasable and programmable read-only memory (EEPROM) organized as 128/256/512/1024/2048 words of 8 bits each. The device is optimized for use in many industrial and commercial applications where low-power and low-voltage operation are essential. Serial Port Interface : Serial port interface with the Microcontroller based system. Parallel Port Interface : 8-bit parallel port interface with Microcontroller Graphic LCD: Graphic LCD- 128x64 Pixels, Blue Backlight Keyboard: 4x3 matrix Keyboard, Touch pad type
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Power Supply: SMPS Power Supply
INPUT : Voltage Current Frequency OUTPUT : Voltage Load regulation Ripple Power Efficiency Hold time Protection Temperature Humidity : : : : : : : : : : : : 190 to 270 V 5A 50 Hz 12volt 5% 1% Peak to Peak 350 W 76% 19 ms ShortCkt, Overload 0 to 500C 0 to 90% RH
10. Functional Diagram:Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc Function Read data from vehicle Read data into PC Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function First screen of company options First screen of dealer options First screen of customer options Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Eng. Parameters menu ECU adjustment menu Actuator testing menu Error codes menu Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Eng. Parameters menu Actuator testing menu Error codes menu Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen Function Error codes menu Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function First set menu Second set menu Third set menu Fourth set menu Fifth set menu Sixth set menu Disabled Disabled Disabled Disabled Disabled Previous screen Function Adjusting idle speed Adjusting starting fuel quantity Adjusting multiplicative fuel qty. Writing new service date Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen Function Testing timing solenoid actuator Testing electrical shut off Testing malfunction indicator Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Displays errors recorded Erasing errors recorded Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Current engine load value Current accelerator pedal positn. Current engine speed Current engine idling speed Current vehicle speed Disabled Disabled Scroll to next page of menu Disabled Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Current fuel injection quantity Current starting qty. of fuel Current fuel limitation quantity Digital Setting Governor set point Governor setting voltage Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Current fuel injection angle Injection angle setting Current coolant temperature Turbo- air temperature Disabled Disabled Disabled Next page of available menu Disabled Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Current Fuel temperature Current boost air pressure Current Battery voltage Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen Function Percentage opening of solenoid Status of ELAB switch Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Status of malfunction indicator Status of brake switch Status of clutch switch Current Adjustment of injection angle Current setting of idle speed Current setting of starting fuel quantity Disabled Disabled Disabled Disabled Disabled Previous screen
Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Current adjustment of limiting Fuel quantity Vehicle speed set point Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Read operating hours of ECU Read distance traveled Read vehicle identification no. Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Opens adjustment edit screen Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Disabled Disabled Disabled Disabled Disabled Disabled Increment present value Decrement present value Exit from edit mode Move to next digit of value Move to previous digit of value Previous screen
Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Store new value temporarily Store new value permanently in ECU Store new & previous value in ECU Disabled Disabled Disabled Disabled Disabled Sends new value to ECU Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc Keys F1 F2
Function Opens adjustment edit screen Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen Function Disabled Disabled Disabled Disabled Disabled Disabled Increase displayed value Decrease displayed value Exit edit mode Move along digits of edit mode Move along digits of edit mode Previous screen
Function Store new value temporarily Store new value permanently in ECU F3 Store new & previous value in ECU F4 Disabled F5 Disabled F6 Disabled Up Disabled Down Disabled Enter Sends new value to ECU Right Disabled Left Disabled Esc Previous screen Pragathi Solutions Page 17 of 30 #438, Udayanagar Main Road, Dooravaninagar, Bangalore 560016 Contact no.- +91-80-32973388, +91-9448030426 PDF Created with deskPDF PDF Writer - Trial :: http://www.docudesk.com
Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Opens adjustment edit screen Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Disabled Disabled Disabled Disabled Disabled Disabled Increase displayed value Decrease displayed value Exit edit mode Move along digits of edit mode Move along digits of edit mode Previous screen
Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Store new value temporarily Store new value permanently in ECU Store new & previous value in ECU Disabled Disabled Disabled Disabled Disabled Sends new value to ECU Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Opens current stored date screen Opens writing new date screen Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen Function Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Disabled Disabled Disabled Disabled Disabled Disabled Increase displayed value Decrease displayed value Send new date to ECU Move along digits of edit mode Move along digits of edit mode Previous screen
Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Start the test Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
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Note: Either of the two screen's show below is displayed, if the test can be started or not. If error codes are present in error memory then, the test cannot be started.
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Start the test Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
Note: Either of the two screen's show below is displayed, if the test can be started or not. If error codes are present in error memory then, the test cannot be started.
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Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Start the test Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
Note: Either of the two screen's show below is displayed, if the test can be started or not. If error codes are present in error memory then, the test cannot be started.
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NOTE: Description of error is displayed only if errors are stored
Keys F1 F2 F3 F4 F5 F6 Up Down Enter Right Left Esc
Function Description of error 1 Description of error 2 Description of error 3 Description of error 4 Description of error 5 Disabled Disabled Disabled Disabled Disabled Disabled Previous screen
This screen is displayed only if erase error option is selected using key F2 in the Trouble Codes sub-menu screen.
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11. Error code Description:Serial No. 1 ERRORS Engine Speed sensor Engine over speed detection Dynamic plausibility Static plausibility Brake switch signal Input signal low detected Input signal high detected Vechile speed sensor Input signal high detected Signal frequency too high Fuel temperature sensor Input signal low detected Input signal high detected Plausibility error Boost pressuresensor Input signal low detected Input signal high detected Supply voltage low detected Supply voltage high detected Air temperature sensor Input signal low detected Input signal high detected Accelerator pedal sensor Input signal low detected Input signal high detected Supply voltage low detected Supply voltage high detected Plausibility error with brake Error with redundant accelerator pedal sensor Redundant accelerator pedal sensor Input signal low detected Input signal high detected Commands (hex)
219 728 727
2
572 573
3
501 1108
4
182 183 181
5
237 238 10FA 10FB
6
112 113
7
122 123 124 121 2299 2135
8
222 223
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Supply voltage low detected Supply voltage high detected 9 Water temperature sensor Input signal low detected Input signal high detected operating temperature not reached Dynamic plausibility error Dynamic lamp actuator Short circuit Open circuit Plausibility error Electric shut-off valve ( ELAB ) output circuit defect Plausibility error Needle movement sensor Input signal low detected Input signal high detected Begin of injection timing governing Postive governer detection Negative governer detection Battery voltage Input signal low detected input signal high detected Air teperature sensor at intake manifold Input signal low detected inut signal high detected Fuel actuator governer feedback signal Input signal low detected Input signal high detected Fuel actuator governer feedback signal Start stop position test failed Stop position test failed
224 221
117 118 119 116
10
105B 105D
11
1064 1065
12
106D 106E
13
107F 1080
14
562 563
15
97 98
16
109A 109B
17
10B5 10B6
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12. Adjustable Parameters & Range:Serial No. 1 2 3 4 Adjustment Parameters Engine Idle Speed Fuel limit quantity Start fuel quantity Service Date Commands (Hex) 3B02 3B04 3B03 3B91 RANGE -100 to +100 (RPM) 0.90 to 1.01 (Mg / Stroke) 0 to 5 (Mg / Stroke) DD/MM/YYYY
13. Graphic User Interface Description:Step 1:- Download the Application exe from the CD. Step 2:- Double click BST-2K Tester.exe icon. Step 3:- The BST-2K Tester.exe will open like
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Step 4:- Click the `Read' check box to read the data from tester.
Step 5: - .exe software will read the last stored data from the Tester and it'll display data in the below shown format.
Step 6:- Press the `Clear button' to clear the data.
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14. Contact Details:-
Pragathi Solutions #438, M.G. Complex, Udaynagar Main Road, Doorvaninagar Post, Bangalore 560016 Phone- +91-80-32973388 Cell:- +91-9448030426 Email:- [email protected] www.pragathisolutions.in
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