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ORDER NO.
ARP3107
PLASMA DISPLAY
PDP-503PE
PDP-503PU
Type
WYVI6 KUC
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model PDP-503PE
? -
PDP-503PU
- ? AC220 - 240V AC120V
Power Requirement
Remarks
This Service Manual should be used together with the following manual(s).
Model No.
PDP-503PE PDP-503PU
Order No.
ARP3108
Remarks
SCHEMATIC DIAGRAM and PCB DIAGRAM
This product is component of system.
Component
Plasma Display System Media Receiver Plasma Display PDP-503HDE PDP-R03E PDP-503PE
System
PDP-5030HD PDP-R03U PDP-503PU
Service Manual
PDP-R03E : ARP3110 PDP-R03U : ARP3113 ARP3107 ARP3108
Remaks
This service manual
For details, refer to "Important symbols for good services".
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c PIONEER CORPORATION 2002
T IZE JAN. 2002 Printed in Japan
PDP-503PE, PDP-503PU
SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or be of identical designation.
(slow operating fuse) on PCB indicate that replacement parts must
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou de remplacement doivent avoir la même désignation.
(fusible de type lent) sur CCI indiquent que les pièces
SAFETY PRECAUTIONS
NOTICE :Comply with all cautions and safety related notes located on or inside the cabinet and on the chassis. The following precautions should be observed : 1. When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed. 2. When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistorcapacitor, etc. 3. When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area. 4. Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's. Furthermore where a short circuit has occurred, replace those components that indicate evidence of overheating. 5. Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and service technician. 6. Perform the following precautions against unwanted radiation and rise in internal temperature. · Always return the internal wiring to the original styling. · Attach parts (Gascket, Ferrite Core, Ground, Rear Cover, Shield Case etc.) surely after disassembly. 7. Perform the following precautions for the PDP panel. · When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break). · Make sure that the panel vent does not break. (Check that the cover is attached.) · Handle the FPC connected to the panel carefully. Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel. 8. Pay attention to the following. · When the front case is removed, infrared ray is radiated and may disturb reception of the remote control unit. · Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.
2
PDP-503PE, PDP-503PU
PRODUCT SAFETY NOTICE
Leakage Current Cold Check
With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0.3M and a maximum resistor reading of 5M. Any resistor value below or above this range indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis will indicate an open circuit. Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking on the schematics and on the parts list in this Service with a Manual. The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check). Turn the AC power switch on. Using a "Leakage Current Tester (Simpson Model 229 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 0.5mA.
Device under test
Test all exposed metal surfaces
Leakage current tester
Reading should not be above 0.5 mA
Also test with plug reversed (Using AC adapter plug as required) Earth ground
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.
3
PDP-503PE, PDP-503PU
CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT
7 Charged Section
The places where the commercial AC power is used without passing through the power supply transformer. If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.
7 High Voltage Generating Point
The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of electric shock. 1. SW POWER SUPPLY Module ...................................... (225V) 2. X DRIVE Assy .............................................. (300V to 225V) 3. Y DRIVE Assy ............................................................... (355V) 4. SCAN (A) Assy .............................................................. (355V) 5. SCAN (B) Assy ............................................................... (355V) 6. X CONNECTOR (A) Assy ........................... (300V to 225V) 7. X CONNECTOR (B) Assy ............................ (300V to 225V)
1. AC Power Cord 2. AC Inlet with Filter 3. Power Switch (S1) 4. Fuse (In the SW POWER SUPPLY Module) 5. STB Transformer and Converter Transformer (In the SW POWER SUPPLY Module) 6. Other primary side of the SW POWER SUPPLY Module
Y DRIVE Assy
: Part is Charged Section. : Part is the High Voltage Generating Points other than the Charged Section.
SCAN (A) Assy
Top
SCAN (B) Assy
Front
X CONNECTOR (A) Assy
Remove the IF Earth Metal (No.14 on the page 25) beforehand when inclines the power supply unit as the right figure.
X DRIVE Assy
X CONNECTOR (B) Assy SW POWER SUPPLY Module AC Inlet with Filter Power Switch (S1)
Power Cord
Fig.1 Charged Section and High Voltage Generating Point (Rear View)
4
PDP-503PE, PDP-503PU
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
5
PDP-503PE, PDP-503PU
CONTENTS
1. SPECIFICATIONS ................................................. 7 2. EXPLODED VIEWS AND PARTS LIST ................. 8 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 30 (For SCHEMATIC DIAGRAM, refer to ARP3108) 4. PCB CONNECTION DIAGRAM ... Refer to ARP3108 5. PCB PARTS LIST ................................................ 46 6. ADJUSTMENT ..................................................... 57 7. GENERAL INFORMATION ................................ 77 7.1 DIAGNOSIS .................................................. 77 7.1.1 PCB LOCATION ................................... 77 7.1.2 SHUT DOWN/POWER DOWN DIAGNOSIS BY LED DISPLAY ........... 78 7.1.3 DISASSEMBLY ..................................... 85 7.2 IC INFORMATION ........................................ 89 8. PANEL FACILITIES .......................................... 108
6
PDP-503PE, PDP-503PU
1. SPECIFICATIONS
Item Number of Pixels Audio Amplifier Power Requirement Dimensions Weight Accessories Model: PDP-503PE 1280 × 768 pixels 12 W + 12 W (10% distortion) AC 220240 V, 50/60 Hz, 356 W (0.6 W Standby) AC 120 V, 60 Hz, 370 W (0.6 W Standby) 1218 (W) × 714 (H) × 98 (D) mm [4731/32 (W) × 281/8 (H) × 37/8 (D) inch] 38.9 kg (85.8 lbs) Power Cord, Cleaning Cloth, Three speed clamps, Three bead bands, Warranty card Model: PDP-503PU
· Design and specifications are subject to change without notice.
Accessories
Power cord (ADG1173) (ADG1193) (ADG1178)
(For Europe, except U.K. and Eire) Binder Assy (AEC1908)
(For U.K., and Eire)
(For North America)
Three speed clamps
Three bead bands
Cleaning cloth (AED1197)
Warranty card
7
PDP-503PE, PDP-503PU
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. · The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. · Screws adjacent to mark on the product are used for disassembly. · For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
(1) PACKING PARTS LIST
1
Mark No.
1 2 3 4 5 NSP 6 7 8 9 10 11 12 13 14 15 16 17
Description
Upper Carton Under Carton Pad Mirror Mat Caution Sheet Warranty Card Polyethylene Sheet Front Sheet Cord Case ·····
Part No.
See Contrast table (2) AHD3037 AHA2280 AHG1284 ARM1201 See Contrast table (2) AHG1302 AHB1241 AHC1037
2 PDP-503PU Only PDP-503PE Only 17 16 15 11 11 11 14 13 4 8
3
Vinyl Bag AHG1310 ····· Wiping Cloth AED1197 Binder Assy AEC1908 (Speed Clamp × 3, Bead Band × 3) Power Cord Power Cord Power Cord See Contrast table (2) See Contrast table (2) See Contrast table (2)
7
6
11 3 9
5
2
(2) CONTRAST TABLE
PDP-503PE/WYVI6 and PDP-503PU/KUC are constructed the same except for the following :
Part No. Mark No. Symbol and Description PDP-503PE WYVI6 NSP 1 6 15 16 17 Upper Carton Warranty Card Power Cord Power Cord Power Cord AHD3104 ARY1114 ADG1173 ADG1193 Not used PDP-503PU KUC AHD3103 ARY1112 Not used Not used ADG1178 Remarks
8
PDP-503PE, PDP-503PU
2.2 UNDER LAYER SECTION (1)
11
11
1
2
10 6 7 6
8 9 6
9
8 6
10 Upper side
5
7
6 10
6
7
6
7
7
6
6
10 5 Refer to "2.14 PANEL CHASSIS ASSY (AWU1037)". 4 3
12
11
11
· UNDER LAYER SECTION (1) PARTS LIST
Mark No.
NSP NSP NSP NSP 1 2 3 4 5
Description
Part No.
Mark No.
6 7 8 9 10 11 12
Description
Wire Saddle Circuit Board Spacer Circuit Board Spacer PCB Support Locking Card Spacer Screw V Cushion
Part No.
AEC1904 AEC1872 AEC1873 AEC1253 AEC1736 ABA1301 AED1205
CLAMP A Assy AWZ6650 CLAMP B Assy AWZ6651 CLAMP C Assy AWZ6652 CLAMP D Assy AWZ6653 Panel Chassis (50) Assy AWU1037 [Refer to "2.14 PANEL CHASSIS (50) ASSY".]
NSP
9
PDP-503PE, PDP-503PU
2.3 UNDER LAYER SECTION (2)
11 11
11
11
11
11
11 11
11 11 11 11
1
2 10
3
4
10
5 or 6 9 11
1
5
2
3
6
4 Upper side
4
7
3 9
2
8
1
11
7 or 8
10 4 3 2 1
10
11 11
11
11
11
11
11 11
11 11 11 11
10
PDP-503PE, PDP-503PU
· UNDER LAYER SECTION (2) PARTS LIST
Mark No.
NSP NSP NSP NSP NSP NSP NSP NSP 1 2 3 4 5 6 7 8 9 10 11
Description
ADR CONNECT A Assy ADR CONNECT B Assy ADR CONNECT C Assy ADR CONNECT D Assy BRIDGE A Assy BRIDGE B Assy BRIDGE C Assy BRIDGE D Assy ADR RESONANCE Assy Screw Screw
Part No.
AWZ6626 AWZ6627 AWZ6628 AWZ6629 AWZ6620 AWZ6621 AWZ6622 AWZ6623 AWZ6691 ABA1301 VBB30P100FNI
11
PDP-503PE, PDP-503PU
2.4 UNDER LAYER SECTION (3)
13
2
Upper side 27 1 15 16 17 18 11 22
26
13
26
3
28
12
21
29
20
19
28 12
29
27
28
13 12 12
11
23 25 13 13 3 14 25
9
24
6
7 (Upper Side) 8 (Bottom Side) 11
Upper side 5 10 10 4
12
PDP-503PE, PDP-503PU
· UNDER LAYER SECTION (3) PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description
DIGITAL VIDEO Assy V MID CLAMP Assy X DRIVE Assy X CONNECTOR (A) Assy X CONNECTOR (B) Assy ADR RESONANCE Assy SUB ADDRESS A Assy SUB ADDRESS B Assy Scan Heat Sink Coil Silicone Sheet Circuit Board Spacer Screw Screw Screw J201 Flexible Flat Cable
Part No.
AWV1903 AWV1934 AWV1901 AWZ6618 AWZ6619 AWZ6691 AWZ6689 AWZ6690 ANH1594 AEH1048 AEC1873 ABZ30P060FMC VBB30P100FNI PMB30P060FNI ADD1194
Mark No.
16 17 18 19 20 NSP NSP 21 22 23 24 25 26 27 28 29
Description
J202 Flexible Flat Cable J209 Flexible Flat Cable J204 Flexible Flat Cable J210 Flexible Flat Cable J211 Flexible Flat Cable J212 Flexible Flat Cable Holder Drive Heatsink Assy Silicone Sheet Drive Silicone Sheet Niplocker Insulation Sheet Flat Clamp Metal Fittings
Part No.
ADD1194 ADD1191 ADD1196 ADD1190 ADD1186 ADD1188 ANG2509 ANH1598 AEH1039 AEH1041 BEC1136 AMR3263 AEC1879 ANG2464
NSP NSP
NSP
NSP
13
PDP-503PE, PDP-503PU
2.5 UNDER LAYER SECTION (4)
6 1 16 21
2
22
7
16
8
7
19
20
23
8
6
7
Upper side 18
24 25 18 18 2 25
17
14 15
15
15
Upper side
5
17
3
11
10
13
10
12
4
14
PDP-503PE, PDP-503PU
· UNDER LAYER SECTION (4) PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10
Description
DIGITAL VIDEO Assy Y DRIVE Assy SCAN (A) Assy SCAN (B) Assy THERMAL SENSOR Assy Insulation Sheet Flat Clamp Metal Fittings ····· Coil Silicone Sheet
Part No.
AWV1903 AWZ6645 AWZ6617 AWZ6616 AWZ6660 AMR3263 AEC1879 ANG2464 AEH1048
Mark No.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Description
Scan IC Spring (L) Scan IC Spring (R) Scan Insulation Sheet Rivet Circuit Board Spacer Screw Screw Screw J208 Flexible Flat Cable J207 Flexible Flat Cable J203 Flexible Flat Cable J205 Flexible Flat Cable J206 Flexible Flat Cable Drive Heatsink Assy Drive Silicone Sheet
Part No.
ABK1026 ABK1027 AMR3271 BEC1066 AEC1872 ABZ30P060FMC PMB30P060FNI VBB30P100FNI ADD1191 ADD1190 ADD1184 ADD1189 ADD1187 ANH1598 AEH1041
NSP NSP
NSP
15
PDP-503PE, PDP-503PU
2.6 UNDER LAYER SECTION (5)
1 22 16 8 26 2 10 3 25 5 29 23 9 31 22 4
K3 SA1 SA2
12 24 27
D1 D18 D11 Y1 D7 D6 CN9001 D15 D14 CN9002 X1 X2
28
TE1
17
D8 D9 D16 D10
19
15 14
Y2
20
18 21
13
D12 D13
D2 D3 D17
1
22
6
32 2
30 22 5
22
16
K3
K3
SA2 SA1
11
3
7
22
4
PDP-503PE, PDP-503PU
· UNDER LAYER SECTION (5) PARTS LIST
Mark No.
NSP NSP NSP NSP NSP NSP NSP NSP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Description
ADR CONNECT A Assy ADR CONNECT B Assy ADR CONNECT C Assy ADR CONNECT D Assy ADR RESONANCE Assy BRIDGE A Assy BRIDGE B Assy BRIDGE C Assy BRIDGE D Assy SUB ADDRESS A Assy SUB ADDRESS B Assy SCAN (A) Assy SCAN (B) Assy Y DRIVE Assy DIGITAL VIDEO Assy THERMAL SENSOR Assy X CONNECTOR (A) Assy X CONNECTOR (B) Assy X DRIVE Assy V MID CLAMP Assy
Part No.
AWZ6626 AWZ6627 AWZ6628 AWZ6629 AWZ6691 AWZ6620 AWZ6621 AWZ6622 AWZ6623 AWZ6689 AWZ6690 AWZ6617 AWZ6616 AWZ6645 AWV1903 AWZ6660 AWZ6618 AWZ6619 AWV1901 AWV1934
Mark No.
21 22 23 24 25 26 27 28 29 30 31 32
Description
J121 5P Housing Wire Flat Clamp J120 5P Housing Wire J110 3P Housing Wire J108 8P Housing Wire J101 Wire F J102 Wire E J103 13P Housing Wire J116 4P Housing SP Wire J109 Wire G Binder J117 4P Housing SP Wire
Part No.
ADX2759 AEC1879 ADX2761 ADX2704 ADX2701 ADX2726 ADX2694 ADX2700 ADX2756 ADX2720 AEC-093 ADX2756
NSP NSP
NSP NSP
17
PDP-503PE, PDP-503PU
2.7 MIDDLE LAYER SECTION (1)
16 7 11 16 11 6 6 11 7 17 15 9 13 4 8 9 14 8 5 9 9 13 9 9 11
9
9 9
12
9
9
7 7
9
9 10 8 26 27 19 9 8 10 18 22 29 12
24 3 21 20 2 1 24 25 21 25 30 28 24 23 32
18
PDP-503PE, PDP-503PU
· MIDDLE LAYER SECTION (1) PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description
IR (P) Assy LED Assy FRONT KEY CONN Assy Sub Frame L Sub Frame R FPC Cushion Front Chassis V Screw Screw Screw V Cushion Card Spacer Spacer B Power Sheet Rivet
Part No.
AWZ6658 AWZ6655 AWZ6657 ANG2455 ANG2456 AEB1370 ANA1661 ABA1283 ABA1294 BMZ30P060FMC AED1205 AEC1902 AMR3300 AMR3291 BEC1066
Mark No.
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Description
Card Corner Holder Niplocker J113 Wire J Front Chassis H IR Holder Nyron Rivet J104 3P Housing Wire Switch Holder Screw Screw Ferrite Core (L6) Ferrite Core Holder Power Switch (S1) J106 Wire PC Screw ····· Gascket R
Part No.
BEC1144 BEC1136 ADX2718 ANA1683 ANG2494 AEC1671 ADX2732 ANG2493 BMZ30P040FMC ABZ30P050FZK ATX1037 AEC1818 ASG1082 ADX2723 BMZ30P060FZK ANK1695
NSP NSP NSP
NSP NSP
NSP
NSP
19
PDP-503PE, PDP-503PU
2.8 MIDDLE LAYER SECTION (2)
7 17 1 13
15
6 12 3 24 5
5
16 8 10 9 8 11 10
14
13
11
11
10
8
5
5
20
PDP-503PE, PDP-503PU
· MIDDLE LAYER SECTION (2) PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Description
AUDIO AMP Assy Toroidal Core (L2) Screw Edge Saddle Wire Saddle IF Sheet Nyron Rivet PCB Spacer Audio Base Spacer Screw IF Shield Screw J215 3P Housing Wire Power Switch (S2) Niplocker J214 3P Housing Wire
Part No.
AWZ6687 ATX1042 ABA1294 AEC1571 AEC1745 AMR3298 AEP-211 AEC1570 ANA1687 AEC1360 AMZ30P060FZK ANA1675 PMB30P060FNI ADX2757 ASG1089 BEC1136 ADX2735
21
PDP-503PE, PDP-503PU
2.9 UPPER LAYER SECTION (1)
4 3 2 3 2 3 3
2
6
5
2
7
1
12
J5002
15
16 14
J201
J202
10
8
13
9
Caution in the MR INTERFACE Assy Replacement
Set the slide switches in accordance with applicable model when replacing the MR INTERFACE Assy.
S4001 CBIT_1 PDP-503P PDP-503PE PDP-503PU S4004 CBIT_0
S4001 (CBIT_1) S4004 (CBIT_0)
Note 1 : When there is not S4004, set only S4001. Note 2 : When there are not S4001 and S4004, setting is unnecessary.
22
PDP-503PE, PDP-503PU
· UPPER LAYER SECTION (1) PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Description
MR INTERFACE Assy Screw Screw Terminal Panel P Screw Hexagonal Head Screw J201 Flexible Flat Cable J202 Flexible Flat Cable J104 3P Housing Wire J214 3P Housing Wire ····· J118 Wire P J113 Wire PJ Toroidal Core (L3) Screw J111 14P Housing Wire
Part No.
AWZ6654 AMZ30P060FZK TBZ40P080FZK ANG2472 PMZ26P030FZK BBA1051 ADD1194 ADD1194 ADX2732 ADX2735 ADX2765 ADX2718 ATX1042 ABA1294 ADX2730
23
PDP-503PE, PDP-503PU
2.10 UPPER LAYER SECTION (2)
13 PDP-503PU Only 16 13 17 15 14 18 6
12
4
1 5 J5003
3
8
9
11
10
7
12
P4 P6 P1 P2 P5 P3
100V SW101 200V 2
24
PDP-503PE, PDP-503PU
(1) UPPER LAYER SECTION (2) PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Description
SP TERMINAL Assy SW Power Supply Module Screw AC Inlet with Noise Filter (CN1) Screw Ferrite Core (L1) Fuse (10A) J118 Wire P J101 13P Housing Wire J103 13P Housing Wire J102 Wire E J105 Wire PB Screw IF Earth Metal Screw Silicone Sheet Solder Warning Label J114 Earth Wire
Part No.
AWZ6688 AXY1053 BPZ30P080FZK AKP1223 BMZ30P060FZK ATX1032 See Contrast table (2) ADX2765 ADX2726 ADX2700 ADX2694 ADX2722 AMZ30P060FZK ANA1690 PMB30P060FNI AEH1035 See Contrast table (2) ADX2709
(2) CONTRAST TABLE
PDP-503PE/WYVI6 and PDP-503PU/KUC are constructed the same except for the following :
Part No. Mark No. Symbol and Description PDP-503PE WYVI6 7 17 Fuse (10A) Solder Warning Label AEK1071 Not used PDP-503PU KUC AEK1069 AAX2644 Remarks
25
PDP-503PE, PDP-503PU
2.11 FRONT CASE SECTION
2 PDP-503PU Only 19 18
(1) FRONT CASE SECTION PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 NSP 21 22 23 24 25
Description
FRONT KEY Assy Front Case 50 (P) Rivet ····· ····· Ferrite Core (L5) Lead Cover (P) Pioneer Badge ····· Panel Holder Front Spacer ····· Panel Cushion V Panel Cushion H Protect Panel Assy Screw Screw Energy Star Label HDTV Label PCB Spacer J213 Flexible Flat Cable Flexible Seal (P) Power Button Coil Spring Serial Sheet
Part No.
AWZ6656 AMB2722 AEC1877
ATX1043 AMB2704 AAM1091 ANG2508 AEC1896 AED1199 AED1198 AMR3304 ABZ30P050FZK VMZ30P060FZK See Contrast table (2) See Contrast table (2) AEC1913 ADD1193 AEH1052 AAD4113 ABH1108 AAX2609
24 23
8
12
25 17 3
6 7
NSP
22
Foil Side
20
21 16 10 16 10
1
16
16
10
10
10 11 16 11 14
10
11
11
16
13 13
14
15
(2) CONTRAST TABLE
PDP-503PE/WYVI6 and PDP-503PU/KUC are constructed the same except for the following :
Part No. Mark No. Symbol and Description PDP-503PE WYVI6 18 Energy Star Label 19 HDTV Label Not used Not used PDP-503PU KUC AAX2865 AAX2891 Remarks
26
PDP-503PE, PDP-503PU
2.12 REAR SECTION
4 4 1 3 5 3 4 6 7 3 3
(1) REAR SECTION PARTS LIST
4 4
Mark No.
1 2 3 4 5 NSP 4 6 7 8 9
Description
Rear Case (50P) Gascket A Screw Screw Cleaning Label Name Label (HD) Bolt Caution Label Terminal Display Label P Terminal Display Label L
Part No.
ANE1598 ANK1688 AMZ30P060FZK TBZ40P080FZK AAX2751 See Contrast table (2) AAX2852 AAX2858 See Contrast table (2)
4
4
4
3
3
8
3
3
3 9
3 1
Bottom View 2
(2) CONTRAST TABLE
PDP-503PE/WYVI6 and PDP-503PU/KUC are constructed the same except for the following :
Part No. Mark No. Symbol and Description PDP-503PE WYVI6 NSP 6 Name Label (HD) 9 Terminal Display Label L AAL2358 AAX2860 PDP-503PU KUC AAL2357 AAX2859 Remarks
27
PDP-503PE, PDP-503PU
2.13 PDP SERVICE ASSY 503 (AWU1040)
PDP Service Assy 503 (AWU1040) consists of the following parts.
· PARTS LIST
Mark No.
NSP NSP NSP NSP NSP NSP NSP
Description
Panel Chassis (50) Assy Front Chassis V Front CHassis H (W) Front Chassis H Sub Frame L Sub Frame R Scan IC Spring (L) Scan IC Spring (R) Metal Fitting FPC Cushion 50 PCB Spacer Locking Card Spacer Circuit Board Spacer Circuit Board Spacer Spacer Card Spacer Wire Saddle Panel Cushion H Panel Cushion V V Cushion
Part No.
AWU1037 ANA1661 ANA1679 ANA1683 ANG2499 ANG2500 ABK1026 ABK1027 ANG2464 AEB1370 AEC1211 AEC1736 AEC1872 AEC1873 AEC1896 AEC1902 AEC1904 AED1198 AED1199 AED1205
Mark No.
Description
Insullation Sheet Scan Insullation Sheet Niplocker Card Corner Holder Screw Screw Screw Screw Screw Screw Bolt Corner Pad Corner Pad Upper Carton Under Carton Packing Sheet Fitting Board Washer
Part No.
AMR3263 AMR3271 BEC1136 BEC1144 ABA1283 ABA1294 ABZ30P060FMC BMZ30P060FMC PMB30P060FNI VBB30P100FNI ABA1259 AHA2203 AHA2204 AHD3119 AHD3120 AHG1291 AHK1012 WB80FZB
NSP
2.14 PANEL CHASSIS (50) ASSY (AWU1037)
Panel Chassis (50) Assy (AWU1037) consists of the following parts.
· PARTS LIST
Mark No.
NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP
· LIST OF ASSY
Part No.
AWV1898 AWV1900 AXF1110 ADY1065 ADY1066 ANA1696 ANA1655 ANA1656 ANH1595 ANG2457 ANG2458 AEH1055 AMR3262 AEH1037 AEH1038 AEH1051 AEC1015 AEC1889 AEH1040 AAV1238 VBB30P100FNI
Description
SCAN FUKUGO ASSY ADDRESS FUKUGO ASSY Address Module (IC1 - IC40) FPC (0003) FPC (J0001) Chassis Assy Chassis Base Chassis Scan Heatsink Corner Angle A Corner Angle B Panel Silicone Sheet Tube Cover Silicone Sheet 50 Adhesive Tape 50 Adhesive Tape B (50) Pin Grommet Card Spacer Scan Silicone Sheet Plasma Panel Assy Screw
Mark No.
NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP
Description
Part No.
AWV1898 AWZ6616 AWZ6617 AWZ6618 AWZ6619 AWZ6620 AWZ6621 AWZ6622 AWZ6623 AWZ6650 AWZ6651 AWZ6652 AWZ6653 AWV1900 AWZ6626 AWZ6627 AWZ6628 AWZ6629 AWZ6630
SCAN FUKUGO ASSY SCAN (A) ASSY SCAN (B) ASSY X CONNECTOR (A) ASSY X CONNECTOR (B) ASSY BRIDGE A ASSY BRIDGE B ASSY BRIDGE C ASSY BRIDGE D ASSY CLAMP A ASSY CLAMP B ASSY CLAMP C ASSY CLAMP D ASSY ADDRESS FUKUGO ASSY ADR CONNECT A ASSY ADR CONNECT B ASSY ADR CONNECT C ASSY ADR CONNECT D ASSY ADR RESONANCE ASSY
NSP
28
PDP-503PE, PDP-503PU
Caution in Replacement of Chassis Block
Please order the PDP Service Assy 503 (AWU1040) when replacing the Chassis block. PDP Service Assy 503 is all common use parts of for business, public use and module. Supply it by the state that installed Circuit Board Spacer (AEC1872) and Wire Saddle (AEC1904) as follows. Therefore need to remove it in accordance with model. Confirm character carved a seal near the parts, and remove it. P : Public exclusive use W : Module exclusive use PW : Common use of public use and module In case of this unit, the parts that "W" is marked removes all.
PDP Service Assy 503 (AWU1040)
Circuit Board Spacer Circuit Board Spacer Wire Saddle (AEC1872) (AEC1872) (AEC1904) (There is marking of "P" nearby.)
29
1
2
3
4
PDP-503PE, PDP-503PU
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
3.1.1 OVERALL DIAGRAM
A
Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC
VADR2 CLAMP
ADR CONNECT A ASSY AA1
CLK/LE
IC6501 Buffer IC
VADR2
VADR2
CLAMP
ADR CONNECT B ASSY AB1
CLK/LE
IC6601 Buffer IC
VADR2
CLA1
BGA1
CLAMP A ASSY
BRIDGE A ASSY
Q6706 - Q6711 VADR Gen.
K2
ADR RESONANCE ASSY
K1 SAA3
+60 ADR_CO
SUB ADDRESS A ASSY SAA1
SAA2
D8
D9
D16
D1
+12V V+5V_STB +12V DC/DC Conv. Module +12V V+5V V+3V V+2V
D10
SCAN (B) ASSY (UPPER)
B
IC5 VCC_VH IC6201 ADD PSUS SEL_PULSE IC5 VCC_VH IC6202 ADD SEL_PULSE IC5 VCC_VH IC6203 ADD SEL_PULSE IC5 VCC_VH IC6204 ADD SEL_PULSE IC5 VCC_VH IC6205 ADD SEL_PULSE IC5 VCC_VH IC6206 ADD SEL_PULSE SCAN
THERMAL SENSOR ASSY Y DRIVE ASSY
TE1
D11
V+3V
DIGITAL VIDEO ASSY
KL_U0:2
VC_VF+ VC_VF- V_OFS VCC_VH V_IC5V DC/DC Conv. Block VCP
D7 D18 Y1
IC1703 XY Drive Sequence Pattern Gen. XDRV_SIG ADL_LE_UL ADL_LE_DL
YDRV_SIG SCAN_SIG
Y4
PSUS Y-SUS MASK Block
+5V +15V VSUS IC2206 Pulse Module +15V VSUS Drive Signal
V+2V V+3V V+3V X180 V+3V_IC Clock V+2V_IC V+5V_STB Gen.
D4
D6 Y2
+Reset Block VCC_VH V_IC5V VCP +5V +15V VSUS Y-SUS MASK Block IC2204 Pulse Module Drive Signal
Logic Block
IC1301 (IC31 L) Sub-Field Conv. for Left with Field Memory
D15
Y3
SCAN (A) ASSY (LOWER)
IC5 VCC_VH IC6001 ADD SCAN SEL_PULSE IC5 VCC_VH IC6002 ADD SEL_PULSE IC5 VCC_VH IC6003 ADD SEL_PULSE IC5 VCC_VH IC6004 ADD SEL_PULSE IC5 VCC_VH IC6005 ADD SEL_PULSE IC5 VCC_VH IC6006 ADD SEL_PULSE PSUS VCC_VH V_IC5V
V+3V_I V+2V_I +15V Soft-D Block IC1401 (IC31 R) Sub-Field Conv. for Right with Field Memory
D14
Y5
VC_VF+ VC_VF- V_OFS
D2
ADCLK_DR V+3V Scan Signal Offset Block V+5V_STB IC119 Flash ROM V+3V IC120 Module UCOM TXD/RX IC1101 Panel UCOM RA2:9 RB2:9 TXD0/RX0 RE LED_SIG I2 BA2:9 BB2:9 GA2:9 GB2:9
C
PSUS V_IC5V Photo Coupler Block
Y6
D17 D12 D13
D3
FRONT KEY ASSY FRONT KEY CONN ASSY
SW21
KL21
KL22
IR (P) ASSY
RE1
SUB ADDRESS B SAB1 ASSY
+60
SAB2
ADR_CO
D
CLAMP C ASSY
CLC1
CLAMP VADR2
BRIDGE C ASSY
BGC1 AD1
CLAMP CLK/LE IC6901 Buffer IC
ADR RESONANCE ASSY
K2
SAB3 K1
Q6706 - Q6711 VADR Gen.
ADR CONNECT D ASSY
VADR2
VADR2
ADR CONNECT C ASSY
AC1
CLK/LE IC6801 Buffer IC VADR2
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
30
1 2 3 4
5
6
7
8
PDP-503PE, PDP-503PU
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC
A
VADR2
ADR CONNECT C ASSY AC1
CLK/LE
IC6801 Buffer IC
VADR2
VADR2
CLAMP
ADR CONNECT D ASSY AD1
CLK/LE
IC6901 Buffer IC
VADR2 CLAMP
BGB1
CLB1
K3
BRIDGE B ASSY
CLAMP B ASSY
SW POWER SUPPLY MODULE
+13.5V -9V T101 +6.5V +15V +12V T102 Switching Q117 T103 Switching Q115 Switching Q119 RC101
VM2
M111 Switching Q112 LIVE NEUTRAL RL101 T105 V MID CLAMP L V MID CLAMP U
V MID CLAMP ASSY
T104
T105
PRIMARY SECONDARY VM1
VSUS_CONT M114 POWER (RELAY)
B
LIVE NEUTRAL
+6.5V
-9V
-9V
AC IN X DRIVE ASSY
X1
+5V DC/DC Conv. Block VSUS +15V VCP
P1
P2
P5
P6
P3
P4
X3
AUDIO AMP ASSY
R21 R2 R26
IC4203 EEPROM (HDCP KEY) IC4201 EEPROM (EDID)
Drive Signal
IC3200 Pulse Module
X_SUS MASK
P_SUS
R23
+5V L R L R IC5202 Volume & Tone & Balance Logic Block +12V IC5201 FOCUS SRS SRS & Focus
L, R
MR INTERFACE ASSY
V_RN +15V
+12V
· Scalling · Gamma
I2C Interface Copy Guard Release
+Reset Pulse Block
R3
IC4204 (Sil861) TMDS Receiver
TMDS Receiver
A24 R27
L, R
X2
+15V
+5V VSUS +15V VCP
IC5002 I2C_BUS (SCL/SDA) V+5V_DIG KEY1 KEY2 LED_SIG TXD/RXD SR_UP IC4011 I/O Expander Power Amp. Drive Signal IC3201 Pulse Module X_SUS MASK P_SUS
X CONNECTOR (A) ASSY
P7
STB5V STB5V +13.5V STB5V VADR +13.5V VSUS VSUS +12V +15V +15V
C
X CONNECTOR (B) ASSY
R24
A21
+13.5V
L, R
+12V IC5001 Reg.
X4
A22
TMDS with HDCP AUDIO_SIG (L/R)
R11
L1
SR_DW
V+5V_ST V+5V_ST
LED ASSY TRAP SW
L, R
R22
System Cable Connector
SP TERMINAL ASSY
SP21
SP OUT
K3
BRIDGE D ASSY
BGD1 AB1
CLAMP CLK/LE IC6601 Buffer IC
CLAMP D ASSY
CLD1 AA1
CLAMP CLK/LE IC6501 Buffer IC VADR2
D
VADR2
ADR CONNECT B ASSY
VADR2
VADR2
ADR CONNECT A ASSY
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
31
5 6 7 8
1
2
3
4
PDP-503PE, PDP-503PU
3.1.2 MR INTERFACE ASSY
A
CN4003 (DVI)
IC4204 TMDS_RXCORE CONTENT_PROTECTION SCALING 8bit_DIGITAL × RGB
TMDS
IC4203 (CONF_ROM) Q4201, Q4202 (5V 3.3V I2C_LEVEL_SHIFT) IC4201 (DDC_ROM) Q4005, Q4006 (5V 3.3V I2C_LEVEL_SHIFT) IC4012 (IC2_SW) DDC_SCL DDC_SDA
6 DDC_SCL 7 DDC_SDA 14 DDC5V
IC4013 (STB_DET) Q4014 (REM_CUT) PMST
B
Q4018 (INV) C4043 (HPF)
IC4010 (NON_SYSTEM_DET) Q4001, Q4002 (I2C_SW) IC4011 (I/O_EXPANDER)
IC4006 (REM_SLICER)
15 SR_UP
V+5V_DIG
Q4008 (2.5V_REG)
IC4005 (I/O_EXPANDER)
A_SCL A_SDA
IC4006 (TTL CMOS CONVERT)
S4001, S4004, etc (MODEL_INFO) RXD0
11 M_TXD
IC4006 (BUFF)
1 M_RXD
TXD0
Q4012 (INV)
REM
14 SR_DOWN
IC4008, IC4009 (REM_SW) Q4007 (BUFF)
C
5 SM_POW
IC4010 (BUFF)
SM_POW
7 CCKM
R4093 R4098 (BIAS)
CCKM
8 CSEN2
IC4007 (COMPR) + SW_TRG
F_KEY1 F_KEY2 Q4011 (DRIVER) LED_G LED_R
I2C Q4401 (BUFF)
10 20 SPL
L_CH
Q4402 (BUFF)
4 13 SPR
R_CH
D
LED_G LED_R KEY1 KEY2 REM
CN4401
CN4007
CN4009
32
1 2 3 4
CN4004, CN4005
CN4002 (MDR)
PDP-503PE, PDP-503PU
Voltages
CN4002 (MDR Connector) ( Media Receiver)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Name M_RXD GND SENCE SPR SMPOW GND CCKM CSEN2 CSEN1 SPL M_TXD GND SPR SR_DW SR_UP Description 232C bus (PDP MR) Connecting detection for MR Audio signal R ch MR relay control System activation detection System activation signal Not used Audio signal L ch 232C bus (MR PDP) Voltage at INPUT4 NTSC Input 0-5V swing square wave 0.0V DC Analog audio signal wave 3.5V DC 1.9V DC 5.0V DC Analog audio signal wave 0-3.3V swing square wave
CN4003 (DVI Connector) ( Media Receiver)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Name RX2RX2+ GND NC NC DDC_SCL DDC_SDA NC RX1RX1+ GND NC NC DDC_+5V GND HPD RX0RX0+ GND NC NC GND RXC+ RXCDVI signal DVI signal Description Voltage at INPUT4 NTSC Input DVI signal DVI signal
I2C for DDC I2C for DDC DVI signal DVI signal
0-5V swing square wave 0-5V swing square wave DVI signal DVI signal
Audio signal R ch Analog audio signal wave Remote control signal 5.0V DC MDR connecting detection signal 3.75V DC multiplex remote control signal
I2C power supply for DDC HOT_PLUG detection DVI signal DVI signal
5.0V DC 5.0V DC DVI signal DVI signal
GND FRASH_W Not used SRST Not used GND SPL Audio signal L ch
Analog audio signal wave
DVI signal DVI signal
DVI signal DVI signal
CN4004 (50P_FFC Connector) ( DIGITAL VIDEO Assy)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Name GND GND NC NC NC NC BB0 BA0 BB1 BA1 BB2 BA2 BB3 BA3 BB4 BA4 BB5 BA5 BB6 BA6 BB7 BA7 GND GND NC NC NC NC GB0 GA0 GB1 GA1 GB2 GA2 GB3 GA3 GB4 GA4 GB5 GA5 GB6 GA6 GB7 GA7 GND GND NC NC GND GND Description Voltage at INPUT4 NTSC Input
CN4005 (50P_FFC Connector) ( DIGITAL VIDEO Assy)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Name NC NC NC NC RB0 RA0 RB1 RA1 RB2 RA2 RB3 RA3 RB4 RA4 RB5 RA5 RB6 RA6 RB7 RA7 GND CLK GND DE GND HD GND VD GND A_SCL F_KEY1 PMST SMPOW A_MUTE CCKM M_STATE SW_STC A_NG SW_TRG F_KEY2 A_SDA *LED_G TXD0 *LED_R RXD0 DDC_SCL REM DDC_SDA GND GND Description Voltage at INPUT4 NTSC Input
8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal
0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave
8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal Clock Data enable Horizontal sync. signal Vertical sync. signal I2C bus Front key signal 1 MDR connecttion Detect signal MR relay control Audio mute System activation detect SiI861 I2C bus master infomation Not used Not used System activation signal Front key signal 2 I2C bus Green LED control signal 232C bus Red LED control signal 232C bus I2C for DDC Remote control signal I2C for DDC
0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave (40MHz) 0-3.3V swing square wave (+ polarity) 0-3.3V swing square wave (- polarity 48.4kHz) 0-3.3V swing square wave (- polarity 60.0Hz) 0-5V swing square wave 5.0V DC 3.75V DC 5.0V DC 0.0V DC 1.9V DC 0.0V DC
8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal 8 bit video signal
0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave 0-3.3V swing square wave
5.0V DC 5.0V DC 0-5V swing square wave 0.0V DC 0-5V swing square wave 5.0V DC 0-5V swing square wave 0-5V swing square wave 5.0V DC 0-5V swing square wave
33
1
2
3
4
PDP-503PE, PDP-503PU
3.1.3 DIGITAL VIDEO ASSY
A
MR INTERFACE ASSY
RGB 2 phase 8 bit
DIGITAL VIDEO ASSY
3.3V
3.3V 2.5V
IC1301 (IC31 L) (PD6358) DRAM Line Buffer
Address Data
ADR CONNECT A - D Assy (Left section)
IC4204 SiI861
VD HD DE CLK Address BUS Data BUS 3.3V Control Signal Reflesh-rate Det.
IC1401 (IC31 R) (PD6358) DRAM
3.3V
Address Data
ADR CONNECT A - D Assy (Right section) Y DRIVE Assy
Sustain Control
VD 31
APLR
IC1191 Flash ROM
3.3V HD VD
IC1703 (IC23) (PE5064)
STOPB
B
AND
RESET
IC1101 (HD64F2328VF) Panel Microcomputer
RXD BUSY REQ_PU
APD MUTE
Address Resonance Control PC_VIDEO
X DRIVE Assy ADR RESONANCE Assy OR
ADR K PD U ADR K PD D
ADR_K_EMG 5V
Reset IC CN1201
EXT_RXD EXT_TXD
DEW DET
RST PU
5.0V 3.3V
EXD RXD EXD TXD
3.3V 5.0V
RST2
AND
ADR PD
Panel W/B ADJ. Hour/Pulse meter pn 5V 3.3V 2.5V STB5V
STB5V
STB5V
To MR IC4005 Expander IC4011 Expander To AUDIO Assy
RXDO TXDO A_SCL, A_SDA RXDO TXDO WE_PN
RELAY
IIC BUS
EEP ROM
DCC_PD 5V
IC1207 (M30624FGAFP) Module Microcomputer OR
DC/DC Converter Block
RESET
TEMP1
THERMAL SENSOR Assy SW POWER SUPPLY Module
D
34
1 2 3 4
STB5V
C
DIG. ADR. PD
Reset IC
AC_OFF PD_TRIGGER
12V
K3105 SUSOUT A 37-40
Q3103, Q3107 Q3104, Q3109 Q3105, Q3124 Q3106, Q3125
29,30 14 16
1
IC3200 STK795-460 Pulse Module IC3103,IC3104 TND301S
K3107 PSUS
3.1.4 X DRIVE ASSY
From DIGITAL VIDEO ASSY
1
18 20
IC3008 TC74ACT541FT XNR_U
37-40 20 23 2 3 17 14 16 18 20 16 15 13 12 14 11 4 5 7 8 6 9 18 29,30 22 21 19 17 16 18 15 K3106 SUSOUT B
CN3001 X2 Q3110, Q3114 Q3111, Q3115 Q3112, Q3126
9
PN_MUTE 23
6
14
1
Q3113, Q3127
XNR-U 21
5
15
5
XSUS-B 5
2
18
2
XSUS-U 7 IC3201 STK795-460 Pulse Module IC3106,IC3107 TND301S
3
17
3
XSUS-D 9
4
16
4
XSUS-G 11
2
18
6
PLD
To X CONNECTOR ASSY
XSUS-MSK 13
4
16
8
2
IC3001 TC74ACT541FT
XCP-MSK
2
XCP-MSK 15
5
15
9
XNR-D1 17
3
17
7
XNR-D2 19 charge pump circuit
VCP
6
14
10
IC3004 TC74ACT540FT
IC3008 PE1012A
IC3102 HCPL-M611 IC3101 TC74ACT541FT
2-9 11-18 XSUS-MSK
Photo coupler
Q3116 Q3120 SUSGND XNR_U
XNR-D1
3
IC3110 TND301S
XNR-D2
3
Q3122 XNR P.D. DET. Q3128
CN3101 X1
P.D. DET. IC3113 TND301S
+15V
1
DGND
VRN UVP
2
XDRIVE P.D VRN-300V
XDRIVE_PD
VRN OVP
3
XDC_DC_PD
4
VSUS
8
VSUS 225V
T3701 VRN D-D CONV.
SUSGND 11
4
PDP-503PE, PDP-503PU
4
SUSGND
35
C B A
D
1
2
3
4
PDP-503PE, PDP-503PU
3.1.5 Y DRIVE ASSY
A
CLR CLK OC1 OC2-1 LE AB SI1 SI2
27 25 30 31 40 42 43 45
Photo Coupler Photo Coupler Photo Coupler Photo Coupler Photo Coupler Photo Coupler Photo Coupler Photo Coupler
Y5 IC5V
IC2504 TC74ACT540FT
CN2501 CN2502
To SCAN ASSY (Lower)
VH
IC2001 TC74ACT541FT
IC2501,IC2502, IC2505,IC2510, IC2512,IC2513, IC2514,IC2525, HCPL-M611 IC2506 TC74ACT540FT
To SCAN ASSY (Upper)
OC2-2
Photo Coupler
VH
IC2516 HCPL-M611
B
Y3
IC2503 TC74ACT540FT
14
+13.5V
16 18 20
SUS muteDET. circuit
IC2005 TC74ACT541FT
Pulse Module (STK795-460) IC2206
-9V
C
OC2-2 PN_MUTE YPR-U1 YPR-U2 YSUS-B YSUS-U YSUS-D YOFS YSUS-G YCP-MSK YSUS-MSK YSOFT-D DEW_DET
33 24 19 21 9 10 12 18 13 16 15 22 46
IC2004 TC74ACT541FT
YPR-U1
14 16 18 20
Pulse Module (STK795-460) IC2214
YCP-MSK IC2007 TC74ACT540FT
YPR-U2
charge pump circuit
Y2
IC2006 PE1013
YSUS-MSK
Photo Coupler
Q2102
Dew DET. circuit
IC2005 TC74ACT541FT
YSOFT-D
IC2202 HCPL-M611
Vsus P.D. DET. YOFS
Photo Coupler
D
+15V D. GND +13.5V -9V YDRIVE_PD YDC_DC_PD VOFS_ADJ VSUS VSUS SUSGND SUSGND
1 2 3 4 5 6 7 10 11 13 14
IC2208 HCPL-M611 IC5V
IC5V UVP
IC5V, VF D-D CONV.
VF+ VF-
D. GND VOFS UVP VOFS OVP
VOFS
VOFS D-D CONV.
VH
SUSGND
VH UVP VH OVP
VH D-D CONV.
36
1 2
3
4
5
6
7
8
PDP-503PE, PDP-503PU
A
VSUS Q2204 YPR-U1 YPR-U2 IC2203 TND301S Q2205
K2203
37-40 SUSOUT A 29,30
B
IC2212 TND301S Q2219 Q2218 Q2215 Q2216 K2220 PSUS
5V 15V Vsus SUSOUT B
37-40 29,30
IC2213 TND301S Q2221 K2212 IC2216 TND301S Q2217 Q2226 Q2227 Q2228 Q2220
TO Y CONNECTOR ASS'Y
5V 15V Vsus
IC2217 TND301S Q2233 Q2232 VCP
C
IC2201 TC74ACT541FT
2-9
11-18
PSUS Q2210
IC2204 TND301S
SUSGND Q2211
IC2210 TND301S
Q2212
D
37
5 6 7 8
1
2
3
4
PDP-503PE, PDP-503PU
3.1.6 SUB ADDRESS A and B ASSYS
A
+60V ADRGND
CN8801 H : V MID CLAMP OFF L : V MID CLAMP ON
Current - Voltage Convert Block
R8801 - R8805
Over Current DET. Block
Q8801
P.D. Output Block V MID SW ADRK EMG1 +12V DGND ADR-B ADR-U ADR-D ADRK. PD
CN8802 IC8801 (DC+AC) (-AC) Q8803, Q8831
ADR Output Resistance Load Block
Q8805, Q8806
ADR EMG 1 Block
12V
B
BUFF Block
Inversion Block
IC8801
+5V REG
D8804 5V
SW ADR-D ADR-U ADR-B +12V DGND VADR ADRGND ADROUT
Additional Block
IC8802
(DC)
Conparator (EMG : ON)
CLK
Flip / Flop
IC8802
IC8803
Conparator (EMG : OFF)
CLR
C
CN8803 H : EMG1 OFF L : EMG1 ON IC8804
D
38
1 2 3 4
1
2
3
4
PDP-503PE, PDP-503PU
3.1.7 ADR RESONANCE ASSY
A
+60V +60V +60V +60V
CN6702 12V
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. ICP-S1.0 MFD BY ROHM CO., LTD. FOR IC6704.
ICP-S1, 0
IC6704 C6703 - C6708
Address Resonance Output Block ADROUT ADRGND VADR DGND +12V ADR-B ADR-U ADR-D SW
CN6701
ADR-B Pre-Drive
IC6701
ADR-B Drive
Q6701, Q6704
ADR B C6720 ADR U C6721 Q6708 Q6709 Q6706 Q6707
B
ADR-U Pre-Drive
ADR-U Drive
L6704
ADR OUT
IC6702
Q6702, Q6705
VADR V MID ADRGND DGND SW
CN6703 DGND
ADR D C6722 Q6710 Q6711
ADR-D Pre-Drive
IC6703
ADR-D Drive
Q6703, Q6712
V MID C6716 C6718
C
ADRGND
D
39
1 2 3 4
1
2
3
4
PDP-503PE, PDP-503PU
3.1.8 ADR CONNECT A, B, C and D ASSYS
A
Address Module (TCP) Address Module (TCP) Address Module (TCP) Address Module (TCP) Address Module (TCP)
ADR OUT ADR PD
BRIDGE ASSY OPEN PD
HZ LBLK HBLK LE CLK DATA_R DATA_G DATA_B DATA_R DATA_G DATA_B DATA_R DATA_G DATA_B DATA_R DATA_G DATA_B DATA_R DATA_G DATA_B DATA_R DATA_G DATA_B DATA_R DATA_G DATA_B DATA_R DATA_G DATA_B DATA_R DATA_G DATA_B DATA_R DATA_G DATA_B
Q6502, Q6503
HZ LBLK HBLK LE CLK
Buffer
IC6501
B
CN6501
3.1.9 V MID CLAMP ASSY
V MID CLAMP U Output Block
D9010
C
VADR. U V MID. U ADRGND. U NC (DGND. U) NC (SW. U)
CN9002
Q9006
V MID CLAMP ON/OFF Switch
Q9002, Q9004
V MID CLAMP Reference Voltage Block
R9012 R9014
H : V MID CLAMP OFF L : V MID CLAMP ON
V MID CLAMP L Output Block
D9019
VADR. L V MID. L ADRGND. L DGND. L SW. L
CN9001
Q9005
V MID CLAMP ON/OFF Switch
Q9001, Q9003
V MID CLAMP Reference Voltage Block
R9011 R9013
D
40
1 2 3 4
1
2
3
4
PDP-503PE, PDP-503PU
3.1.10 AUDIO AMP and SP TERMINAL ASSYS
A
AUDIO AMP ASSY
IC5202 (CXA2021S)
No. Voltage (V) No. Voltage (V) 1 2 3 4 5 6 7 8 9 10 11 5.9 0 5.95 5.94 5.98 6.02 6.02 7.38 5.95 1.55 5.24 12 13 14 15 16 17 18 19 20 21 22 5.25 1.73 5.95 5.92 5.91 5.93 5.92 5.94 5.95 11.91 5.9
IC5201 (NJM2193L)
No. Voltage (V) No. Voltage (V) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5.95 5.94 5.84 5.98 5.98 5.97 5.98 5.98 5.98 5.97 5.97 5.98 5.96 5.98 0 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 11.91 0 0 5.98 5.91 5.97 5.98 5.98 5.98 5.97 5.98 5.98 5.84 5.94 5.95
IC5002 (LA4628)
No. Voltage (V) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1.6 7.5 0 3.37 2.29 1.6 1.97 7.3 7.3 0 7.3 0 7.3 15
B
A22 A24
J5003
8 22
IC5202 14 (CXA2021S) 1 Audio Pre-Amp. 9 L R R+ R L+ L
CN5001
4 6
L R
2 3 5 6
30
IC5201 19 (NJM2193L) Focus & SRS 1 Audio Processor 12
L R
1 6
IC5002 (LA4628) Audio Power Amp.
9 11 13
11 7 8 11 12 13 14
STB SW A_MUTE SCL SDA FOCUS SRS
12
17
18
4
5
C
SP TERMINAL ASSY
SP21
CN5302
2 3 5 6
R+ R L+ L
L5301 ATF1206
CN5301
4 3 1 2
SPEAKER TERMINAL
L5352 ATF1206
D
41
1 2 3 4
PDP-503PE, PDP-503PU
3.2 WAVEFORMS
DIGITAL VIDEO ASSY
1
K1327 (VDI) K1328 (HDI) V: 2V/div. H: 4msec/div.
4
K1326 (DEI) K1333 (VCLKL) V: 2V/div. H: 4µsec/div.
8
K1308 (VDRB) IC1501 - pin 15 (LBLK) V: 2V/div. H: 2msec/div.
1
K1327 (VDI) K1328 (HDI) V: 2V/div. H: 10µsec/div.
4
K1326 (DEI) K1333 (VCLKL) V: 2V/div. H: 10nsec/div.
9
K1308 (VDRB) IC1501 - pin 13 (LE) V: 2V/div. H: 2msec/div.
2
K1327 (VDI) CN1004 pin 49 (R DIGITAL VIDEO) V: 2V/div. H: 4msec/div.
5
K1308 (VDRB) R1713 - pin 7 (XSUS_B) V: 2V/div. H: 2msec/div.
10
IC1501 - pin 13 (LE) IC1501 - pin 11 (ADRCLK) V: 2V/div. H: 200nsec/div.
3
K1328 (HDI) K1326 (DEI) V: 2V/div. H: 4µsec/div.
6
K1308 (VDRB) R1703 - pin 8 (YSUS_B) V: 2V/div. H: 2msec/div.
10
IC1501 - pin 13 (LE) IC1501 - pin 11 (ADRCLK) V: 2V/div. H: 20nsec/div.
7
K1308 (VDRB) R1343 - pin 8 (RDAT_DL0) V: 2V/div. H: 4msec/div.
42
PDP-503PE, PDP-503PU
ADR RESONANCE ASSY
1
CH1 : IC6702 - pin 2 CH2 : IC6701 - pin 2 CH3 : IC6703 - pin 2 V: 1V/div. (Input : VIDEO, Signal : Color bar)
CH1 GND H: 2msec/div CH2 GND CH3 GND CH1 GND H: 500nsec/div CH2 GND CH3 GND
ADR CONNECT A - D ASSY
1
CH1 : IC6501 - pin 8 (CLK) CH2 : IC6501 - pin 6 (LE) CH3 : IC6501 - (DATA) V: 1V/div. (Input : VIDEO, Signal : Color bar)
CH1 GND H: 2msec/div CH2 GND CH3 GND CH1 GND H: 500nsec/div CH2 GND CH3 GND
SUB ADDRESS A, B ASSY
1
CH1 : IC8801 - pin 3 CH2 : IC8801 - pin 7 CH3 : IC8802 - pin 1 V: 2V/div. H: 2msec/div. (Input : VIDEO, Signal : Color bar)
CH1 GND CH2
GND CH3 GND
2
CH1 : D6706 Cathode CH2 : D6703 Cathode CH3 : D6708 Cathode V: 2V/div. (Input : VIDEO, Signal : Color bar)
CH1 GND CH2 GND CH3 GND CH1 GND
2
CH1 : IC6501 - pin 5 (HBLK) CH2 : IC6501 - pin 3 (LBLK) CH3 : IC6501 - pin 2 (HZ) V: 1V/div. (Input : VIDEO, Signal : Color bar)
CH1 GND CH2 GND CH3 GND CH1 CH2 GND CH3 GND GND
2
CH1 : IC8801 - pin 3 CH2 : IC8801 - pin 7 CH3 : IC8802 - pin 1 V: 2V/div. H: 2msec/div. (Input : VIDEO, Signal : Color bar)
H: 2msec/div
H: 2msec/div
CH1 GND CH2 GND CH3 GND
H: 500nsec/div
CH2 GND CH3 GND
H: 500nsec/div
3
CH1 : Q6706 Drain CH2 : Q6710 Soruse V: 10V/div. (Input : VIDEO, Signal : Color bar)
V MID CLAMP ASSY
1
CH1
GND
H: 2msec/div
CH2
GND
CH1 : Q9006 Base (CLAMP REF V) CH2 : D9010 Anode (MID) CH3 : Q9006 Collector V: 10V/div. H: 2msec/div. (Input : VIDEO, Signal : Color bar)
CH1
CH1
H: 500nsec/div GND
GND CH2
CH2
GND
4
CH1 : Q6706 Drain CH2 : Q6710 Soruse V: 10V/div. (Input : PC, Signal : Color bar)
GND
CH3 GND
2
H: 2msec/div
CH1
GND
CH2
GND
CH1 : Q9006 Base (CLAMP REF V) CH2 : D9010 Anode (MID) CH3 : Q9006 Collector V: 10V/div. H: 2msec/div. (Input : PC, Signal : Color bar)
CH1 GND CH2
CH1
H: 500nsec/div GND
CH2
GND GND CH3 GND
5
CH1 : Q6708 Drain CH2 : Q6710 Drain V: 10V/div. (Input : VIDEO, Signal : Color bar)
CH1
H: 2msec/div GND
CH2
GND
CH1
H: 500nsec/div GND
CH2
GND
43
PDP-503PE, PDP-503PU
AUDIO SECTION
Measurement condition
Video Input Signal Audio Input Signal Volume AV Selection SRS FOCUS : FULL FIELD COLOR-BAR : 1kHz Sine Carve 0.2Vrms : 60 (MAX) : STANDARD : OFF : OFF
Caution in the measurement
Audio Power Amp. (IC5002: LA4628) on the AUDIO AMP Assy is BTL system, and, as for the power amplifier and the speaker output, ± poles becomes hot for the ground. Therefore be careful not to connect the measuring instrument as the following figures. (Power amplifier may be damaged.)
Oscilloscope
CH1
CH2
GND and the speaker output (- side) becomes a short state on the oscilloscope.
1 etc. Measurement Point
7
10 Speaker
AUDIO AMP ASSY
SP TERMINAL ASSY
Wrong connection example
AUDIO AMP ASSY
1
CN5001 - pin 4 (L) GND V: 0.1V/div. H: 0.2msec/div.
SP TERMINAL ASSY
4
IC5002 - pin 1 (IN1) GND V: 0.1V/div. H: 0.2msec/div.
7
J5003 - pin 5 (L+) pin 6 (L) V: 2V/div. H: 0.2msec/div.
8
CN5301 - pin 1 (L+) GND V: 1V/div. H: 0.2msec/div.
4.4V
1.6V
0V
7.3V
2
IC5202 - pin 14 (LOUT) GND V: 0.1V/div. H: 0.2msec/div.
5
J5003 - pin 5 (L+) GND V: 1V/div. H: 0.2msec/div.
9
CN5301 - pin 2 (L) GND V: 1V/div. H: 0.2msec/div.
5.8V
7.3V
7.3V
3
IC5201 - pin 19 (FOCUSOUTL) GND V: 0.1V/div. H: 0.2msec/div.
6
J5003 - pin 6 (L) GND V: 1V/div. H: 0.2msec/div.
10
CN5301 - pin 1 (L+) pin 2 (L) V: 2V/div. H: 0.2msec/div.
5.9V
7.3V
0V
44
PDP-503PE, PDP-503PU
Sustain Waveforms
Sustain Waveform (1 field)
ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 100V/div. H: 2msec/div. ch 2 : K2220 (Y.PSUS) - K2219 (SUSGND) V: 100V/div. H: 2msec/div.
Drive Pulse Waveforms
Sustain Waveform (1 sub-field)
ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 100V/div. H: 500µsec/div. ch 2 : K2220 (Y.PSUS) - K2219 (SUSGND) V: 100V/div. H: 500µsec/div.
Y Drive Pulse Control Waveform (1 field)
ch 1 : K2220 (Y.PSUS) - K2219 (SUSGND) V: 100V/div. H: 2msec/div. ch 2 : K2039 (YCP_MSK) - K2024 (DGND) V: 10V/div. H: 2msec/div. ch 3 : K2040 (YSUS_MSK) - K2024 (DGND) V: 10V/div. H: 2msec/div. ch 4 : K2041 (OFS) - K2024 (DGND) V: 10V/div. H: 2msec/div. ch 5 : K2053 (SOFT_D) - K2024 (DGND) V: 10V/div. H: 2msec/div.
Sustain Waveform
ch 1 : K2220 (Y.PSUS) - K2219 (SUSGND) V: 100V/div. H: 500nsec/div. ch 2 : K2028 (YSUS_U) - K2024 (DGND) V: 10V/div. H: 500nsec/div. ch 3 : K2027 (YSUS_B) - K2024 (DGND) V: 10V/div. H: 500nsec/div. ch 4 : K2029 (YSUS_D) - K2024 (DGND) V: 10V/div. H: 500nsec/div. ch 5 : K2037 (YSUS_G) - K2024 (DGND) V: 10V/div. H: 500nsec/div.
Sustain Waveform (sustain)
ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 50V/div. H: 5µsec/div. ch 2 : K2220 (Y.PSUS) - K2219 (SUSGND) V: 50V/div. H: 5µsec/div.
Y Drive Pulse Control Waveform (1 sub-field)
ch 1 : K2220 (Y.PSUS) - K2219 (SUSGND) V: 100V/div. H: 50µsec/div. ch 2 : K2039 (YCP_MSK) - K2024 (DGND) V: 10V/div. H: 50µsec/div. ch 3 : K2040 (YSUS_MSK) - K2024 (DGND) V: 10V/div. H: 50µsec/div. ch 4 : K2041 (OFS) - K2024 (DGND) V: 10V/div. H: 50µsec/div. ch 5 : K2053 (SOFT_D) - K2024 (DGND) V: 10V/div. H: 50µsec/div.
Sustain Waveform (sustain)
ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 50V/div. H: 2µsec/div. ch 2 : K2220 (Y.PSUS) - K2219 (SUSGND) V: 50V/div. H: 2µsec/div.
X Drive Pulse Control Waveform (1 field)
ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 100V/div. H: 2msec/div. ch 2 : K3017 (XCP_MSK) - K3005 (DGND) V: 10V/div. H: 2msec/div. ch 3 : K3015 (XSUS_MSK) - K3005 (DGND) V: 5V/div. H: 2msec/div.
Sustain Waveform (1 field)
ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 50V/div. H: 1µsec/div. ch 2 : K2220 (Y.PSUS) - K2219 (SUSGND) V: 50V/div. H: 1µsec/div.
Sustain Waveform (reset pulse)
ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 100V/div. H: 5µsec/div. ch 2 : K2220 (Y.PSUS) - K2219 (SUSGND) V: 100V/div. H: 5µsec/div.
45
PDP-503PE, PDP-503PU
Mark No. Description Part No. Mark No. Description Part No.
5. PCB PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. · The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. · When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 ........................................................ RD1/4PU 5 6 1 J 560 56 × 101 473 ........................................................ RD1/4PU 4 7 3 J 47k 47 × 103 0.5 R50 ..................................................................................... RN2H R 5 0 K 1 1R0 ..................................................................................... RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5621 ...................................................... RN1/4PC 5 6 2 1 F 5.62k 562 × 101 Description Part No. Mark No. Description Part No.
Mark No.
LIST OF ASSEMBLIES
NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP SCAN FUKUGO ASSY SCAN (A) ASSY SCAN (B) ASSY X CONNECTOR (A) ASSY X CONNECTOR (B) ASSY BRIDGE A ASSY BRIDGE B ASSY BRIDGE C ASSY BRIDGE D ASSY CLAMP A ASSY CLAMP B ASSY CLAMP C ASSY CLAMP D ASSY ADDRESS FUKUGO ASSY ADR CONNECT A ASSY ADR CONNECT B ASSY ADR CONNECT C ASSY ADR CONNECT D ASSY ADR RESONANCE ASSY X DRIVE ASSY HD Y DRIVE ASSY Y DRIVE ASSY SUB ADDRESS A ASSY SUB ADDRESS B ASSY DIGITAL VIDEO ASSY NSP HD FUKUGO ASSY MR INTERFACE ASSY LED ASSY FRONT KEY ASSY FRONT KEY CONN ASSY IR (P) ASSY THERMAL SENSOR ASSY HD AUDIO ASSY AUDIO AMP ASSY SP TERMINAL ASSY V MID CLAMP ASSY AWV1898 AWZ6617 AWZ6616 AWZ6618 AWZ6619 AWZ6620 AWZ6621 AWZ6622 AWZ6623 AWZ6650 AWZ6651 AWZ6652 AWZ6653 AWV1900 AWZ6626 AWZ6627 AWZ6628 AWZ6629 AWZ6691 AWV1901 AWV1925 AWZ6645 AWZ6689 AWZ6690 AWV1903 AWV1923 AWZ6654 AWZ6655 AWZ6656 AWZ6657 AWZ6658 AWZ6660 AWV1935 AWZ6687 AWZ6688 AWV1934
SCAN (A) ASSY
SEMICONDUCTORS
IC6001-IC6006 SN755860PJ
CAPACITORS
C6001,C6002,C6011,C6012 (0.1µF/250V) C6021,C6022,C6031,C6032 (0.1µF/250V) C6041,C6042,C6051,C6052 (0.1µF/250V) C6004,C6005,C6009,C6013,C6015 C6026,C6027,C6038,C6040,C6044 C6048,C6054,C6058,C6059 C6007,C6008,C6014,C6019,C6025 C6028,C6035,C6039,C6046,C6047 C6056,C6057 C6003,C6006,C6017,C6018,C6020 C6023,C6024,C6029,C6033,C6034 C6037,C6043,C6045,C6049,C6053 C6055,C6060,C6062-C6066 C6010,C6016,C6030,C6036,C6050 C6061 ACG1088 ACG1088 ACG1088 CCSRCH151J50 CCSRCH151J50 CCSRCH151J50 CCSRCH181J50 CCSRCH181J50 CCSRCH181J50 CCSRCH390J50 CCSRCH390J50 CCSRCH390J50 CCSRCH390J50 CKSRYF104Z16 CKSRYF104Z16
RESISTORS
R6007,R6012,R6021,R6028,R6032 R6040 Other Resistors RAB4C221J RAB4C221J RS1/16S J
OTHERS
CN6001 15P CONNECTOR K6001,K6012,K6018,K6025,K6031 TEST PIN K6038,K6044 TEST PIN AKP1218 AKX9002 AKX9002
NSP
SCAN (B) ASSY
SEMICONDUCTORS
IC6201-IC6206 SN755860PJ
CAPACITORS
C6201,C6202,C6212,C6213 (0.1µF/250V) C6222,C6223,C6232,C6233 (0.1µF/250V) C6242,C6243,C6252,C6253 (0.1µF/250V) ACG1088 ACG1088 ACG1088
46
PDP-503PE, PDP-503PU
Mark No. Description Part No.
CCSRCH151J50 CCSRCH151J50 CCSRCH151J50 CCSRCH181J50 CCSRCH181J50 CCSRCH181J50 CCSRCH390J50 CCSRCH390J50 CCSRCH390J50 CCSRCH390J50 CKSRYF104Z16 CKSRYF104Z16
Mark No.
Description
Part No.
C6203,C6206,C6210,C6215,C6219 C6227,C6229,C6236,C6240,C6244 C6246,C6255,C6259,C6260 C6208,C6209,C6217,C6218,C6226 C6230,C6238,C6239,C6245,C6250 C6257,C6258 C6204,C6205,C6207,C6214,C6216 C6220,C6224,C6225,C6231 C6234,C6235,C6237,C6248,C6249 C6251,C6254,C6256,C6262-C6266 C6211,C6221,C6228,C6241,C6247 C6261
BRIDGE C ASSY
SEMICONDUCTORS
D6441,D6442 D1FL20U(S)
CAPACITORS
C6441,C6442 (0.1µF/100V) ACG1098
OTHERS
CN6441 PH CONNECTOR B4B-PH-SM3
RESISTORS
R6207,R6209,R6222,R6228,R6232 R6239 Other Resistors RAB4C221J RAB4C221J RS1/16S J
BRIDGE D ASSY
SEMICONDUCTORS
D6451,D6452 D1FL20U(S)
OTHERS
CN6201 15P CONNECTOR K6202,K6212,K6219,K6225,K6231 TEST PIN K6239,K6244 TEST PIN AKP1218 AKX9002 AKX9002
CAPACITORS
C6451,C6452 (0.1µF/100V) ACG1098
OTHERS
CN6451 PH CONNECTOR B4B-PH-SM3
X CONNECTOR (A) ASSY
RESISTORS
All Resistors RS1/16S J
CLAMP A ASSY
SEMICONDUCTORS
D6461,D6462 D1FL20U(S)
X CONNECTOR (B) ASSY
RESISTORS
All Resistors RS1/16S J
CAPACITORS
C6461,C6462 (0.1µF/100V) ACG1098
OTHERS
CN6461 PH CONNECTOR B4B-PH-SM3
BRIDGE A ASSY
SEMICONDUCTORS
D6421,D6422 D1FL20U(S)
CLAMP B ASSY
SEMICONDUCTORS
D6471,D6472 D1FL20U(S)
CAPACITORS
C6421,C6422 (0.1µF/100V) ACG1098
CAPACITORS
C6471,C6472 (0.1µF/100V) ACG1098
OTHERS
CN6421 PH CONNECTOR B4B-PH-SM3
OTHERS
CN6471 PH CONNECTOR B4B-PH-SM3
BRIDGE B ASSY
SEMICONDUCTORS
D6431,D6432 D1FL20U(S)
CLAMP C ASSY
SEMICONDUCTORS
D6481,D6482 D1FL20U(S)
CAPACITORS
C6431,C6432 (0.1µF/100V) ACG1098
CAPACITORS
C6481,C6482 (0.1µF/100V) ACG1098
OTHERS
CN6431 PH CONNECTOR B4B-PH-SM3
OTHERS
CN6481 PH CONNECTOR B4B-PH-SM3
47
PDP-503PE, PDP-503PU
Mark No. Description Part No. Mark No. Description
55P CONNECTOR
Part No.
AKM1202
CLAMP D ASSY
SEMICONDUCTORS
D6491,D6492 D1FL20U(S)
OTHERS
CN6601
CAPACITORS
C6491,C6492 (0.1µF/100V) ACG1098
ADR CONNECT C ASSY
SEMICONDUCTORS
IC6801 Q6802 Q6803 D6801 TC74VHC541FT 2SC2712 2SK209 DA227
OTHERS
CN6491 PH CONNECTOR B4B-PH-SM3
ADR CONNECT A ASSY
SEMICONDUCTORS
IC6501 Q6502 Q6503 D6501 TC74VHC541FT 2SC2712 2SK209 DA227
COILS
L6801,L6802 (22µH/0.11A) ATH1081
CAPACITORS
C6811-C6820 (330pF/100V) C6831,C6833,C6834 (47µF/6.3V) C6836-C6838 C6806-C6810,C6821-C6825,C6832 C6835 ACG1094 ACH1341 CCSRCH121J50 CKSRYF104Z16 CKSRYF104Z16
COILS
L6501,L6502 (22µH/0.11A) ATH1081
RESISTORS
R6818-R6822,R6824,R6826,R6828 R6830,R6831,R6833-R6837,R6839 R6841,R6843,R6845,R6847 R6816 Other Resistors RAB4C100J RAB4C100J RAB4C100J RAB4C473J RS1/16S
CAPACITORS
C6511-C6520 (330pF/100V) C6531,C6533,C6534 (47µF/6.3V) C6536-C6538 C6506-C6510,C6521-C6525,C6532 C6535 ACG1094 ACH1341 CCSRCH121J50 CKSRYF104Z16 CKSRYF104Z16
J
OTHERS
CN6801 55P CONNECTOR AKM1202
RESISTORS
R6518-R6522,R6524,R6526,R6528 R6530,R6531,R6533-R6537,R6539 R6541,R6543,R6545,R6547 R6516 Other Resistors RAB4C100J RAB4C100J RAB4C100J RAB4C473J RS1/16S
ADR CONNECT D ASSY
J
SEMICONDUCTORS
IC6901 Q6902 Q6903 D6901 TC74VHC541FT 2SC2712 2SK209 DA227
OTHERS
CN6501 55P CONNECTOR AKM1202
ADR CONNECT B ASSY
SEMICONDUCTORS
IC6601 Q6602 Q6603 D6601 TC74VHC541FT 2SC2712 2SK209 DA227
COILS
L6901,L6902 (22µH/0.11A) ATH1081
CAPACITORS
C6911-C6920 (330pF/100V) C6931,C6933,C6934 (47µF/6.3V) C6936-C6938 C6906-C6910,C6921-C6925,C6932 C6935 ACG1094 ACH1341 CCSRCH121J50 CKSRYF104Z16 CKSRYF104Z16
COILS
L6601,L6602 (22µH/0.11A) ATH1081
RESISTORS
R6918-R6922,R6924,R6926,R6928 R6930,R6931,R6933-R6937,R6939 R6941,R6943,R6945,R6947 R6916 Other Resistors RAB4C100J RAB4C100J RAB4C100J RAB4C473J RS1/16S
CAPACITORS
C6611-C6620 (330pF/100V) C6631,C6633,C6634 (47µF/6.3V) C6636-C6638 C6606-C6610,C6621-C6625,C6632 C6635 ACG1094 ACH1341 CCSRCH121J50 CKSRYF104Z16 CKSRYF104Z16
J
OTHERS
CN6901 55P CONNECTOR AKM1202
RESISTORS
R6618-R6622,R6624,R6626,R6628 R6630,R6631,R6633-R6637,R6639 R6641,R6643,R6645,R6647 R6616 Other Resistors RAB4C100J RAB4C100J RAB4C100J RAB4C473J RS1/16S
J
48
PDP-503PE, PDP-503PU
Mark No. Description Part No. Mark No. Description Part No.
ADR RESONANCE ASSY
SEMICONDUCTORS
IC6704 (1A/50V) IC6701-IC6703 Q6704,Q6705,Q6712 Q6701-Q6703 Q6710,Q6711 Q6706-Q6709 D6701,D6703,D6704,D6706 D6709,D6710,D6717,D6718 D6711-D6714 D6702,D6705,D6716 ICP-S1.0 TND301S 2SB1132 2SD1664 FS30ASJ-2 FX20ASJ-2 1SS355 D1FL20U(S) SPX-62S UDZ15B
[X SUS BLOCK] SEMICONDUCTORS
IC3102 IC3200,IC3201 IC3101 IC3103,IC3104,IC3106,IC3107 IC3110,IC3113 IC3109 Q3117 Q3116,Q3119,Q3120 Q3101 Q3103-Q3107,Q3109-Q3115 Q3124-Q3127 Q3123 Q3122,Q3128 Q3102,Q3118 D3119 D3108,D3124,D3125,D3130,D3133 D3101,D3102,D3117,D3126,D3131 D3200,D3202,D3203,D3205 D3207,D3208,D3210-D3215 D3120,D3127-D3129,D3135,D3136 HCPL-M611 STK795-460 TC74ACT541FT TND301S TND301S UPC78L05T 2SJ181L 2SJ522 2SK2503 FS16VS-9 FS16VS-9 FS2AS-14A FS7VS-14A HN1B04FU 1SS184 1SS355 D1FL40 D1FL40 D1FL40 UDZ15B
COIL
L6704 CHOKE COIL ATH1111
CAPACITORS
C6716,C6718 (1.00F) C6720,C6721 (0.01µF/100V) C6722 (0.0068F/100V) C6703-C6708 (56µF/80V) C6702,C6709 C6701 C6710,C6711,C6713 ACE1159 ACG1101 ACG1102 ACH1347 CEHV101M16 CEHV470M16 CKSRYF104Z16
COILS
L3206,L3207 ATH1112 RADIAL LEAD INDUCTOR L3201,L3204 CHOKE COIL ATH1117 L3202,L3205,L3210,L3211 ATH1118 CHOKE COIL L3101 L3107,L3108 L3103 LFEA100J LFEA101J LFEA470J
RESISTORS
All Resistors RS1/16S J
OTHERS
CN6701 CN6702 CN6703 23P CONNECTOR PH CONNECTOR PH CONNECTOR AKP1221 B4B-PH-SM3 B5B-PH-SM3
CAPACITORS
X DRIVE ASSY
[X LOGIC BLOCK] SEMICONDUCTORS
IC3003 IC3004 IC3001,IC3008 PE1012A TC74ACT540FT TC74ACT541FT
C3205,C3206,C3212,C3213 (1.5µF) C3225,C3226 (1.5µF) C3131,C3139,C3143 (0.1µF/630V) C3223,C3224 (100pF/500V) C3132 (47µF/350V) C3200-C3202,C3207-C3209 (330µF/315V) C3214-C3221 C3112,C3133,C3203,C3210 C3102,C3107,C3115,C3204,C3211 C3101 C3104,C3106,C3134,C3141 C3135 C3103,C3105,C3108,C3109,C3111 C3113,C3114,C3117,C3130,C3140 C3147 RAB4C0R0J RAB4C470J RAB4C472J RS1/16S
ACE1160 ACE1160 ACG1092 ACG1100 ACH1346 ACH1348 CCSRCH331J50 CEHAT101M16 CEHAT101M25 CEHAT221M25 CEHAT470M16 CEHAT470M25 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50
COIL
L3001 LFEA100J
CAPACITORS
C3005 C3001,C3003,C3004,C3006 CEHAT470M16 CKSRYF104Z50
RESISTORS
R3009-R3012 R3001,R3003,R3026,R3029 R3002,R3005,R3030,R3033 Other Resistors
RESISTORS
J R3183,R3184,R3187 (15) R3113,R3114,R3121,R3122,R3126 R3132,R3140,R3141 R3212,R3217,R3230,R3234,R3237 R3240,R3242,R3245 R3250-R3253 R3134,R3163 R3103 R3109 R3102 ACN1156 RAB4C100J RAB4C100J RS1/10S184J RS1/10S184J RS1/16S3300F RS1/2S100J RS1/2S102J RS1/2S2R2J RS1/2S561J
OTHERS
K3001,K3003,K3004,K3008,K3010 TEST PIN K3012-K3015,K3017,K3018 TEST PIN CN3001 30P CONNECTOR AKX9002 AKX9002 KF050HA30L
49
PDP-503PE, PDP-503PU
Mark No. Description Part No.
RS1MMF101J RS1MMF102J RS1MMF563J RS2MMF121J ACP1089 RS1/16S J
Mark No.
Description
Part No.
R3215,R3216 R3228,R3229 R3202,R3203 R3178,R3179 VR3200-VR3203 (1k) Other Resistors
Y DRIVE ASSY
[Y DRIVE LOGIC BLOCK] SEMICONDUCTORS
IC2006 IC2007 IC2001,IC2003-IC2005 Q2121 Q2101,Q2102 D2101 PE1013B TC74ACT540FT TC74ACT541FT 2SK2201 HN1C01FU 1SS355
OTHERS
SPACER K3102-K3104 TEST PIN KN3105-KN3114 GROUND PLATE CN3101 13P PLUG CN3102 3P PLUG AEH1049 AKX9002 ANK-142 KM250MA13 KM250MA3
COIL
L2001 LFEA100J
[X DD CON BLOCK] SEMICONDUCTORS
IC3712 IC3701 IC3702-IC3704 Q3701 Q3800 D3710,D3711 D3705,D3706 D3702 D3708,D3709,D3713 D3703 D3707 AN1431M MIP161 TLP181(GR) 2SC2712 HN1A01FU 1SS355 D1FL20U(S) EC8FS6 RD110P UDZ18B UDZS5.6B
CAPACITORS
C2101 C2103 C2003 C2001,C2004,C2005,C2007,C2008 C2010,C2102,C2104,C2121 CEHAT100M50 CEHAT1R0M50 CEHAT470M16 CKSRYF104Z50 CKSRYF104Z50
RESISTORS
R2015-R2018 R2001,R2002,R2005,R2011 R2037,R2038 R2035,R2036,R2039,R2040 Other Resistors RAB4C0R0J RAB4C470J RAB4C470J RAB4C472J RS1/16S
J
OTHERS
CN2001 50P CONNECTOR K2001-K2005,K2009,K2010,K2013 TEST PIN K2021,K2027-K2029,K2037 TEST PIN K2039-K2041,K2053 TEST PIN 2101 SENSOR SCREW NUT AKM1201 AKX9002 AKX9002 AKX9002 AXX1057 BMZ20P040FMC NB20FMC
COIL
L3701
RADIAL LEAD INDUCTOR
ATH1110
TRANSFORMER
T3701 ATK1153
CAPACITORS
C3701 (22µF/315V) C3717 (47µF/350V) C3704 C3706,C3711,C3714 C3712 C3705 C3703,C3707,C3708,C3710 C3715,C3716 ACH1345 ACH1346 CEHAT101M16 CEHAT101M25 CEHAT331M16 CKSQYF104Z50 CKSRYB104K16 CKSRYB104K16
[Y DRIVE SUS BLOCK] SEMICONDUCTORS
IC2202,IC2208 IC2206,IC2214 IC2201 IC2203,IC2204,IC2210,IC2212 IC2213,IC2216,IC2217 IC2205,IC2209 Q2203-Q2205 Q2201 Q2215-Q2221,Q2226-Q2228 Q2232,Q2233 Q2210-Q2212 Q2209 D2225 D2202,D2204 D2211 D2201,D2203,D2205,D2208,D2210 D2212,D2214-D2216,D2221-D2223 D2226-D2228,D2239,D2243 D2209 D2206,D2207 HCPL-M611 STK795-460 TC74ACT541FT TND301S TND301S UPC78L05T 2SJ522 2SK2503 FQB34N20 FQB34N20 FS16VS-9 HN1B04FU 1SS184 1SS226 1SS355 D1FL40 D1FL40 D1FL40 D