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LICENSE AGREEMENT Static Control Components, Inc. (Static Control) grants this limited license to the person, firm or corporation (hereinafter "User") downloading electronically or by printing this file to use Static Control's copyrighted documents in accordance with the terms of this agreement. If you agree with the terms of the license then you may download this information. If you do not agree with the terms of the license, then you are not authorized to use this information, and any use of it may be in violation of Static Control's copyrights or trademarks. TRADEMARKS The Static Control material herein may make reference to its own trademarks, or trademarks of others. Static Control grants a limited license to the User to use Static Control's trademarks in its internal documents and for its internal purposes on the following terms and conditions. Any use of Static Control's trademark must be used in a context which makes it clear that the product reference is a Static Control Components, Inc. product, and not a product from any source. The materials provided to the User may include reference to trademarks of others. Any use the User makes of these marks should reference the owner of those marks. Nothing in this agreement constitutes any authorization by Static Control to use any of these trademarks in any context. COPYRIGHTS Static Control grants a limited license to the User to use the attached copyrighted documents. The permitted use of these documents is limited to internal purposes and needs of the company. The company is prohibited from using these copyrighted documents, or any part of them, including graphic elements, in any materials that are used outside the physical business location of the User. The User is prohibited from using any materials in any documents whether printed or electronic, which are distributed to any third party. The use of these copyrighted documents, or parts of them, including graphic elements, from these documents in marketing material, either print, electronic or web is prohibited. The sale, transfer, copying of these documents or any parts of these documents to any other party is prohibited. Static Control Components, Inc. retains all rights to its copyrighted documents, and any use of these documents by User should reference Static Control's copyrights, with the notice "copyright Static Control Components, Inc." Static Control reserves the right to cancel this license on 30-days written notice. All of the User's material incorporating Static Control's copyrighted documents shall be destroyed upon receipt of its notice of termination. The User may not distribute, share, and otherwise convey the copyrighted documents to any other persons, corporations or individuals. The User, by use of these documents, acknowledges Static Control's copyright in these materials. STATIC CONTROL DOES NOT GUARANTEE OR WARRANT DOWNLOADED INFORMATION The information User is downloading is published by Static Control in "as is" condition "with all faults". Static Control makes no representations or warranties of any kind concerning the quality, safety, or suitability of the downloadable materials, either express or implied, including without limitation any implied warranties of merchantability, fitness for a particular purpose, or non-infringement. Further, Static Control makes no representations or warranties as to the truth, accuracy or completeness of any statements, information or materials concerning items available for download. In no event will Static Control be liable for any indirect, punitive, special, incidental, or consequential damages however they may arise even if Static Control has been previously advised of the possibility of such damages.

Cartridge Reference
System Support SeriesTM 301

XeroxŽ XE/P8 (Sharp AL-800)

Remanufacturing Instructions
For Toner and Drum Units
These units feature a two-piece consumable design, and utilize a monocomponent toner with an 80g OEM toner weight. The consumables are designed for 100% toner transfer, leaving no waste toner. New Xerox machines come with a starter toner cartridge that has a yield of 1,500 pages, while replacement OEM toner cartridges have a rated page yield of 3,000 pages. The OEM drum cartridge has a rated yield of 20,000 pages, and is compatible with both the XE and P8 toner units. Although the toner cartridges may use the same internal components, it is important to note that external designs vary between the cartridges, which affects compatibility between machine models. The Xerox P8 and XE toner cartridges have different tab configurations on the top of the cartridge, preventing them from being interchangeable. Also, the XE has a solid black sensor which differs from the clear sensor on the P8 toner cartridge.

Table of Contents

About the Cartridge
In May 1998 XeroxŽ released the DocuPrintŽ P8 digital printer, which used the eight page-perminute SharpŽ AL-800 engine. The Xerox Document WorkCentre XE 60/62/80/82 digital multifunctional line followed in October 1998 using the same Sharp engine. In 1999, Sharp again used the engine in the AL-800 digital copier series released in January, and in the FO-3800 laser multifunctional in November. Xerox was very aggressive in pushing these machines into all channels of distribution, including superstores, catalogers, dealers and open wholesale distribution, and placements for the Xerox WorkCentre machines have been continually on the rise.

About the Cartridge . . . . . . . . . .1,3 Drum Unit - Reassembly of . .14-15 Drum Unit - Disassembly of .11-13 Drum Unit - Illustrations . . . . . . .2 Toner Unit - Reassembly of . . .8-10 Toner Unit - Disassembly of . . .3-7 Toner Unit - Illustrations . . . . . . .2 Tools & Supplies You Will Need . .3 Use of Compressed Air . . . . . . . . .3 Use of Isopropyl Alcohol . . . . . . . .3

WWW.SCC-INC.COM

continued, page 3

Get the latest information on the web at Static Control's XeroxŽ XE/P8 Online Engine Center at www.scc-inc.com

SharpŽ AL-800 Engine Information
Printer Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XeroxŽ DocuPrintŽ 2 Laser Printer Date of Printer Introduction (Current/Discontinued) . . . . . . . . . . . . . . . . . . . . . . . . . . . May 1998 (Current) Print Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8ppm

Cartridge Information
Toner Cartridge OEM Part Number (Code) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XE: 6R916 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P8: 106R364 Toner Cartridge List/Wholesale Price*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XE: $180/$100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P8: $120/$80 OEM Rated Page Yield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,000 pages @ 5% coverage Toner Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 grams Toner Class. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non-magnetic, mono-component Drum Cartridge OEM Part Number (Code) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13R553 (XeroxŽ) Drum Cartridge List/Wholesale Price* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $165/$136 OEM Rated Page Yield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20,000 pages @ 5% coverage Belt Unit OEM Part Number (Code) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1710193-001 Unit List/Wholesale Price* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $269/$285 OEM Rated Page Yield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12,500 pages
*Prices as of April 2000

System Support SeriesTM documents are available on o Web site in AdobeŽ AcrobatŽ format.

If you need additional information or technical assistance, please contact yo Regional Support Team.

800 488 2426 (USA) 919.774.3808 (Int'l) +44 (0) 118.923.8800 (UK) [email protected] (US Email) [email protected] (UK Email www.scc-inc.com

Model Compatibility
XeroxŽ WorkCentre XE 60/62/80/82/84/90fx, XeroxŽ DocuPrintŽ P8, SharpŽ AL-800/840/841 copier/printer, SharpŽ FO-2600/2800/3800 fax, SamsungŽ MSYS 5150 printer
*External variations between cartridges may affect compatibility.

Version 1 - May 2000

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

Toner Unit
Toner Agitator Toner Adder Roller (Brush Type)

Sealing Blade

Developer Roller Protector

Doctor Bar Stamping

Doctor Blade

Developer Roller (Hard Rubber)

Drum Unit
PCR (Brush Roller) Upper Sealing Blade OPC Drum

Lower Sealing Blade

page 2 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

About the Cartridge, continued
Key Points There are several small loose parts that tend to fall out of both the toner and drum units during remanufacturing. All of these components are critical to the operation of the cartridge. The toner adder roller is sponge-type design The developer roller is made of hard rubber Drum units are compatible with both P8 and XE machines

Tools and Supplies You Will Need
For Basic Remanufacturing:
ˇ Hooked End Metal Tool . . . . . . . . . . . . . . . . . . . . . . . . .HTOOL ˇ XeroxŽ XE / XeroxŽ P8 toner, 80g bottle . . . . . . . . . . . . . XE80B ˇ Wooden Handled Cleaning Swab . . . . . . . . . . . . . . . . . . .QTIP ˇ 91-99% Isopropyl Alcohol . . . . . . . . . . . . . . . . . . . . . .See below ˇ Compressed Air for Cleaning . . . . . . . . . . . . . . . . . . . .See left ˇ Needlenose Pliers ˇ Phillips Screwdriver #2 ˇ Standard Flat-Blade Screwdriver

Use of Compressed Air
As of April 28, 1971, the Occupational Safety & Health Administration (OSHA) Standard, 29 CFR 1910.242 paragraphs a & b for general industry requires effective chip guarding and personal protective equipment (PPE) when using compressed air. When cleaning residual toner particles from cartridges using a compressed air system, you must use air nozzles meeting OSHA requirements. Air nozzles that regulate air pressure to a maximum of 30 psi comply with this standard. Refer to the OSHA publication for any updates or changes that have occurred since the date noted above.

Additional Items to Consider
ˇ XE Shipping Protector . . . . . . . . . . . . . . . . . . . . . . . . .XESHPRT

Use of Isopropyl Alcohol
For best results, we recommend using ONLY 91-99% for cleaning as directed in these instructions. 91% Isopropyl alcohol is available at most major drug stores; 99% Isopropyl alcohol is available through distributors of chemical products. Follow the alcohol manufacturer's safety instructions.

Disassembly of the Toner Unit
NOTE
Both the XE and P8 toner cartridges have several small components that can fall out of the unit during disassembly. Be sure to read each step thoroughly before beginning the process.

1. Remove the developer roller protector

Place your finger under the tab on the developer roller protector (hopper cap end). Lift the locating peg free from the hole in the cartridge, and move the protector up and away from the cartridge (FIG 1).

NOTE There is a small tension spring on the drive gear end that can pop off during removal of the developer roller protector. To avoid loss of this spring, remove the protector by the hopper cap end first.
With the hopper cap end up, and the developer roller protector in the closed position, grasp the cartridge around the protector. Take care not to touch the developer roller with your bare skin.

Tab on protector

FIG 1

page 3 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

While still holding the protector against the cartridge, turn the unit around so that you are looking at the drive gear end cap (FIG 2). Carefully lift the cover to free the locating peg from the cartridge, remove the spring, and set them aside.

NOTE The handle latch sits on a tiny spring. When removing the endplate, be sure to it slowly so that the spring and latch do not fall off and become lost.

Locating Peg

While holding the cartridge vertical, with the end cap up, carefully remove the endplate by lifting it straight up (FIG 4).

Spring FIG 2 Lift end cap straight up Handle latch with spring beneath

2. Remove the drive gear end cap and related components
Using a Phillips screwdriver, remove the three screws that secure the end cap (FIG 3). DO NOT REMOVE the end cap until after reading further. Remove these three screws

FIG 4

NOTE

An electrical contact, held in place by the end cap, may fall off once the end cap is removed. Take care not to lose this contact, as your cartridge will not function without it.

FIG 3

Carefully remove the handle latch and spring (FIG 5). Lift the latch straight up to avoid knocking the spring out of place. Handle Latch This electrical contact may fall off once the endcap has been removed

NOTE

There are several small, loose parts located beneath the end cap. Loss of any one of these will prevent your cartridge from functioning properly. Please read and follow all steps carefully.

Latch Spring

FIG 5

page 4 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

Remove the developer roller drive gear and set it aside (FIG 6). You may need to use a small flat blade screwdriver to loosen the gear. Developer Roller Drive Gear

Using needlenose pliers, remove the cartridge handle tension spring (FIG 8). Tension Spring

Electrical Contact

FIG 8 FIG 6

Remove the electrical contact and set it aside (FIG 9). You may need to use a small flat blade screwdriver to loosen the contact.

NOTE

There is a small silver colored pin inserted into the developer roller axle that insures correct placement of the developer roller drive gear. This pin may fall out when the gear is removed. Take care not to misplace this pin, as your cartridge will not work properly without it.

Electrical Contact

FIG 9

Using needlenose pliers, remove the small pin from the developer roller axle (FIG 7). This small pin is necessary for your cartridge to function properly

Remove the remaining drive gears in the order shown (FIG 10). You may want to place them on your work surface in the same sequence in which you removed them to make it easier to reinstall them correctly. Remove gears in the order shown 1 2 3 4

FIG 7

FIG 10

page 5 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

NOTE

The cartridge handle has been removed for photographs. It is not necessary to remove the handle for remanufacturing purposes.

Rotate the clip upward and forward (toward you), then slide it off of the developer roller shaft (FIG 13). If needed, use a small flat blade screwdriver to pry the clip up. Rotate clip upward

3. Remove the developer roller
Using a Phillips screwdriver, remove the brass-colored flat Phillips screw from the developer roller clip on the drive gear end of the cartridge (FIG 11). Slide clip off FIG 13

Remove the flat Phillips screw FIG 11

Touching only the drive gear end of the axle, carefully slide the developer roller out of the housing, grasp the axle by the hopper cap end, and lift the roller up and out of the housing (FIG 14). Take care not to lose the plastic washer from each end. Place the developer roller on a clean lint-free cloth or other clean, soft surface.

Using a Phillips screwdriver, remove the screw that secures the developer roller clip on the top of the cartridge (FIG 12). Remove this screw

Take care not to misplace the clear washers located on each end of the axle

FIG 14

FIG 12

NOTE NOTE Do not touch the developer roller with your bare fingers. Use gloves or other protective material while working near the developer roller.
page 6 .SSSTM301

There is a sealing foam attached to both the cartridge housing and the doctor bar stamping, which prevents removal of the doctor bar assembly. The doctor bar is left in place when cleaning the residual toner from the hopper.

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

4. Clean the hopper
Using a small flat blade screwdriver, gently pry up the rim of the hopper cap enough to grasp it and remove the cap from the hopper (FIG 15). If you use needlenose pliers, be careful not to distort the edges, which may result in toner leakage.

5. Clean the doctor bar

Using the wooden end of a Wooden Handled Cleaning Swab (QTIP), carefully remove any toner build-up from the edge of the doctor bar. Be careful not to scratch or bend the thin metal bar (FIG 17). Doctor Bar Edge

Hopper Cap FIG 15

End of Cleaning Swab

FIG 17

Dump any remaining toner from the hopper, then clean it thoroughly using dry, filtered, compressed air. Be sure to clean around the doctor bar, stamping, toner adder roller, sealing blade and toner agitator (FIG 16). Doctor Bar Doctor Bar Stamping

Using the opposite end of the cleaning swab, gently wipe any toner from the surface and underside of the doctor bar and stamping (FIG 18). Using dry, filtered, compressed air, remove any toner that may have fallen into the hopper.

Sealing Blade Toner Adder Roller Toner Agitator (located beneath Doctor Bar)

Doctor Bar Stamping FIG 18

FIG 16

NOTE Build-up on the edge of the doctor bar will result in print defects. Static Control recommends thoroughly cleaning the doctor bar and the area under the stamping each time you remanufacture the cartridge.
page 7 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

Reassembly of the Toner Unit
1. Clean and reinstall the developer roller
Without touching the rubber surface of the roller with your bare fingers, clean all residual toner from the developer roller using dry, filtered, compressed air. Do not use water, alcohol or other cleaning agents.

2. Replace the gears and related components
Install the gears - all but the developer roller drive gear, in the order shown (FIG 21). Replace gears in order shown 4

Make sure the washers are on each end of the developer roller axle before seating the roller. 1

3 2

FIG 21 Touching only the axle ends, carefully place the developer roller into the housing. The end with the small hole should be at the drive gear end of the cartridge (FIG 19). Drive Gear End

Replace the electrical contact, making sure it is seated over the placement peg (FIG 22).

Placement Peg Hole in Axle

FIG 19 FIG 22

Replace developer roller clip, rotate it down, and replace both Phillips screws (FIG 20a and 20b).

While holding the cartridge vertical (drive gear-end up), replace the small developer roller drive gear pin (FIG 23). You may want to use needlenose pliers to hold and guide the pin into place. Drive Gear Pin

Replace both screws

FIG 20a

FIG 20b

FIG 23

page 8 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

The drive gear is keyed to fit over the drive gear pin. Small indentations in the top of the gear are perpendicular to the keyed area on the gear's underside to help with proper placement (FIG 24). Press the gear into place. Keyed areas fit over drive gear pin

Again, while holding the latch in place, move the handle to the full open position. Using a hook tool, pull the end of the spring around the peg on the handle, locking the spring into place (FIG 27).

Pull spring end around peg on handle

FIG 24 Keeping the unit vertical, place the handle latch spring into position, then slip the latch over the spring (FIG 25). Make sure the placement peg is seated in the corresponding hole in the housing. Placement Peg Make sure the alignment peg fits in this hole Handle Latch Spring Handle Latch

FIG 27 Slip the end cap over the handle latch and into place and secure with three Phillips screws (FIG 28). Align the end cap carefully so the latch is not dislodged when seated

Latch

FIG 28 FIG 25 While holding the latch in place, fold the handle down to the point where it holds the latch in place. Seat the brown colored spring over the peg, making sure the straight end is inserted into the correct hole in the housing (FIG 26). Straight end of spring inserted into housing Check to make sure that the handle and latch work properly.

5. Replace the developer roller protector
Place the spring over the raised hub in the end cap. Make sure the straight end of the spring is seated in the small rectangular opening in the end cap (FIG 29). Straight end of spring

Rectangular opening in end cap Hub for spring and developer roller protector axle peg

FIG 26

FIG 29

page 9 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

Hold the cartridge with the hopper cap end down, to allow gravity to help keep the spring in place. Slip the developer roller protector over the hooked end of the spring, making sure the spring is secure in the rectangular hole in the protector (FIG 30). Make sure the spring is hooked into the protector

While holding the protector in place with one hand, turn the cartridge over and place the axle peg into the hole in the cartridge housing on the hopper cap end of the cartridge (FIG 32).

Developer Roller Protector Axle Peg Hole in cartridge housing FIG 30 FIG 32

Check to make sure that the developer roller works properly. It should slide easily away from the roller and spring back into place when released.

Slowly ease the axle peg into the corresponding hole in the developer roller protector (FIG 31). Moving too fast at this point may cause the spring to pop off.

Fill the hopper with toner and replace the hopper cap. Axle peg inserted into end cap hub FIG 31 Static Control recommends the use of a shipping protector to guard against excessive toner leakage during storage and shipping of your XE/P8 toner cartridge. See System Support SeriesTM #302, "How to Install your XeroxŽ XE/P8 Shipping Protector" for more information.

page 10 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

Disassembly of the Drum Unit
NOTE
There is an electrical contact inside the drum, on the drive gear end that will break off if the drum axle is not removed and replaced correctly. Read all instructions thoroughly before proceeding.

NOTE

The drum axle is firmly seated in the grey end cap and will remain attached when the end cap is removed, once the drive gear end locking tab has been released.

Using a small flat blade screwdriver, press the drum axle locking tab to release the drum axle (FIG 35).

1. Remove the OPC drum

NOTE

If you plan to reuse the drum, avoid handling it with your bare hands. Be sure to store it so that it is protected from light and impact damage.

Drum Axle Locking Tab

Using a Phillips screwdriver, remove the single screw from the grey end cap (FIG 33).

Remove Screw

FIG 35 With the axle attached, slide the grey end cap off of the cartridge and out of the drum (FIG 36).

FIG 33 The end cap is keyed to lock into place on the cartridge housing. If you look into the two square holes in the end cap, you will be able to see when the key is lined up for removal of the cap. Note the differences in the alignment in FIG 33 above, and FIG 34 below. Rotate the end cap until the key is lined up. Using a small flat blade screwdriver, gently pry the end cap up (FIG 34). Do not pull the end cap off at this point. Key aligned for end cap removal

Slide the cartridge axle out of the drum

FIG 36 Lift the drum up and slide it off the molded axle hub on the drive gear end cap (FIG 37). Molded Axle Hub

Rotate end cap down

FIG 34

FIG 37

page 11 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

2. Remove the PCR
The drive gear end cap is also keyed to lock into place on the cartridge housing. If you look into the two square holes in the end cap, you will see when the key is lined up for removal of the cap. Using a Phillips screwdriver, remove the single screw from the drive gear end cap (FIG 38). Remove

3. Remove the gears
Remove the gears in the order shown (FIG 41). You may want to place them on your work surface in the same sequence in which you removed them, to make it easier to re-install them correctly.

2 3 FIG 38 1 FIG 41

NOTE There are several small gears that may fall out of the housing when the end cap is removed.
While gently pulling up on the end cap, rotate the end cap until the key is lined up (FIG 39). Remove the end cap and set it aside. Key aligned for end cap removal Rotate end cap up

Carefully lift the tab with the PCR felt attached, and fold it back out of the way of the locking mechanism over the PCR shaft (FIG 42).

Locking mechanism over PCR shaft

Tab folded back

FIG 42

FIG 39 Lift the PCR assembly out of the drum unit housing (FIG 40). PCR Assembly

Release the locking tab on the bottom of the PCR assembly and push up to free the PCR (FIG 43). Brush-type PCR

Drum Unit Housing Push locking tab over and up

FIG 40

FIG 43

page 12 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

NOTE

Do not stack PCRs, lay anything on top of them, wrap them with rubber bands, or touch the surface of the PCR with your bare fingers.

4. Clean the PCR
To clean the PCR, use dry, filtered, compressed air. (FIG 46).

NOTE

There are several small components on the end of the PCR shaft that could be easily lost when the PCR is removed from the assembly.

FIG 46

Lift the PCR out of the assembly by the drive gear (FIG 44).

5. Clean the wiper blade assembly
Do not remove the wiper blade from the assembly. Using dry, filtered, compressed air, gently clean the assembly, paying particular attention to the areas around the wiper blade and end foams (FIG 47).

Brush-type PCR

PCR Assembly

Wiper Blade FIG 44

FIG 47

6. Clean the drum cartridge housing
Remove the drive gear, washers and locking mechanism assembly (FIG 45). Locking Mechanism Washers Drive Gear Sealing Blade Using dry, filtered, compressed air, clean the housing, paying special attention to the areas around the sealing blade (FIG 48).

FIG 45

FIG 48

page 13 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

Reassembly of the Drum Unit
1. Replace the PCR
Since the XE uses a brush-type PCR there is no need to pad the drum with lubricating powder. Replace the locking mechanism, washers and drive gear on the PCR shaft. Position the locking mechanism so that it will fit through the assembly, press and lock into place (FIG 49). Locking mechanism in place

4. Install the OPC axle, drum and end caps
Align the drive gear end cap key, rotate and seat the end cap. Secure with one Phillips screw (FIG 52). Rotate end cap down and into place

FIG 52

FIG 49

2. Replace the gears
Install the gears in the order shown (FIG 50). Install in the order shown Carefully remove the drum axle from the grey end cap by twisting the axle and pulling it out of the end cap hub (FIG 53).

1 3

2 FIG 50

3. Install the PCR Assembly
Place the PCR assembly into the cartridge housing. Be sure not to distort the sealing blade as you seat the assembly (FIG 51). PCR Assembly FIG 53

NOTE
Housing FIG 51

Avoid handling the drum with your bare hands. Hold it by the plastic areas on the ends of the drum.

page 14 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

NOTE

To avoid breaking the contact inside the drum the axle must be installed from the drive gear end only.

Position the hub on the grey end cap over the drum axle and press it into place. Align the grey end cap key, rotate and seat the end cap. Secure with one Phillips screw (FIG 56). Key properly aligned

Rotate end cap up

Place the axle into the drive gear end of the drum and carefully slide it into place (FIG 54). Make sure the flat end is on the opposite end of the drum. Slide the axle into the drum from the drive gear end only FIG 56

Flat end of axle Notch for locking tab

FIG 54

Be sure to store the drum unit where it will be protected from light and impact damage.

Insert the axle into the drive gear end cap, making sure the locking tab is activated (FIG 55). Seat the drum into position in the assembly. Locking Tab

End of drum axle

FIG 55

page 15 .SSSTM301

XeroxŽ WorkCentre XE / P8, Remanufacturing Instructions

Imaging System Technology You Can Count On!
The development of cartridge imaging systems, such as the XeroxŽ XE/P8 System, is the primary mission of our technology laboratories. Through extensive testing and research, we develop the optimum combination of matched components for each cartridge system. Our engineering and manufacturing expertise provides us with total control in design, quality and development to produce products from the ground up. The result is a system of components that seamlessly work together in each cartridge application. This dedication and commitment results in integrated cartridge systems that Static Control fully supports, allowing you to quickly attack new market opportunities with complete confidence in the reliability and performance of your cartridges.

STATIC CONTROL
Static Control Components, Inc.
3010 Lee Avenue ˇ PO Box 152 ˇ Sanford, NC 27331 US/Can 800.488.2426 ˇ US/Can Fax 800.488.2452 Int'l 919.774.3808 ˇ Int'l Fax 919.774.1287 www.scc-inc.com

Static Control Components (Europe) Limited
Unit 30, Worton Drive Reading ˇ Berkshire RG2 0TG ˇ United Kingdom Tel +44 (0) 118 923 8800 ˇ Fax +44 (0) 118 923 8811 www.scc-inc.com

#1111 Š2000 Static Control Components, Inc. All rights reserved worldwide. The stylized S is a registered trademark, and Static Control, SSS and System Support Series are trademarks of Static Control Components Inc. All other brand and product names are trademarks or registered trademarks of their respective companies. Adobe, Acrobat and the Acrobat logo are registered trademarks of Adobe Systems Incorporated.