Text preview for : KV-32HS510.pdf part of Sony KV-32HS510 376 page service manual (Mar-2003) for Sony 32, 34, 36 and 38 inch Trinitron color TV (NTSC) model #'s KV-32HS510, KV-34HS510, KV-34DRC510, KV-36HS510 & KV-36DRC510 with DA-4 chassis.
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION
DA-4
CHASSIS NO.
CHASSIS
KV-32HS510 KV-32HS510 KV-34DRC510 KV-34DRC510 KV-34HS510 KV-34HS510 KV-36HS510 KV-36HS510 KV-36HS510 KV-38DRC510 KV-38DRC510
RM-Y190 RM-Y190 RM-Y190 RM-Y190 RM-Y191 RM-Y191 RM-Y190 RM-Y190 RM-Y190 RM-Y190 RM-Y190
US CANADA LATIN NORTH LATIN SOUTH US CANADA US CANADA HAWAII LATIN NORTH LATIN SOUTH
SCC-S66G-A SCC-S70F-A SCC-S71F-A SCC-S71G-A SCC-S66H-A SCC-S70G-A SCC-S66J-A SCC-S70H-A SCC-S69D-A SCC-S71H-A SCC-S71J-A
ORIGINAL MANUAL ISSUE DATE: 3/2003
:UPDATED ITEM
REVISION DATE 3/2003 6/2003 12/2004
REVISION TYPE
SUBJECT
No revisions or updates are applicable at this time. Correction - 1 Replaced P. 220 - J9001 added to CX Board Parts List. Corrected D Board Schematic Page 2. Replaced page 129 with page 129. Corrected ID Map Table. Replaced page 123 with page 123.
TRINITRON® COLOR TELEVISION
9-965-937-03
Self Diagnosis
Supported model
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION
DA-4
CHASSIS NO.
CHASSIS
KV-32HS510 KV-32HS510 KV-34DRC510 KV-34DRC510 KV-34HS510 KV-34HS510 KV-36HS510 KV-36HS510 KV-36HS510 KV-38DRC510 KV-38DRC510
RM-Y190 RM-Y190 RM-Y190 RM-Y190 RM-Y191 RM-Y191 RM-Y190 RM-Y190 RM-Y190 RM-Y190 RM-Y190
US CANADA LATIN NORTH LATIN SOUTH US CANADA US CANADA HAWAII LATIN NORTH LATIN SOUTH
SCC-S66G-A SCC-S70F-A SCC-S71F-A SCC-S71G-A SCC-S66H-A SCC-S70G-A SCC-S66J-A SCC-S70H-A SCC-S69D-A SCC-S71H-A SCC-S71J-A
KV-32HS510
RM-Y190
TRINITRON® COLOR TELEVISION
9-965-937-03
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
TABLE OF CONTENTS
SECTION TITLE PAGE Specifications ................................................................................. 4 Warnings and Cautions .................................................................. 6 Safety Check-Out ........................................................................... 7 Self-Diagnostic Function................................................................. 8 SECTION 1: DISASSEMBLY................................................................11 1-1. Rear Cover Removal.............................................................11 1-2. Chassis Assembly Removal..................................................11 1-3. Service Position ....................................................................11 1-4. Picture Tube Removal.......................................................... 12 Anode Cap Removal Procedure........................................... 12 SECTION 2: SET-UP ADJUSTMENTS................................................ 13 2-1. Beam Landing ...................................................................... 13 2-2. V-PIN and V-CEN Adjustment .............................................. 14 2-3. Convergence........................................................................ 14 2-3.1. Vertical and Horizontal Static Convergence ............ 14 2-3.2. Operation of BMC (Hexapole) Magnet .................... 14 2-3.3. TLH Plate Adjustment .............................................. 14 2-3.4. Screen-Corner Convergence................................... 15 2-3.5. Dynamic Convergence Adjustments........................ 15 2-4. Focus Adjustment................................................................. 16 2-4.1. Dynamic Focus/Dynamic Quadra-Pole Data ........... 16 2-5. Screen (G2).......................................................................... 17 2-6. Picture Quality Adjustments ................................................. 17 2-6.1. Video Input - Sub Contrast Adjustment.................... 17 2-6.2. Video Input - Sub Hue/Sub Color Adjustment.......... 17 2-6.3. RF Input - Two Picture Sub Contrast Adjustment .... 18 2-6.4. RF Input - Sub Hue/Sub Color Adjustment .............. 18 2-7. White Balance (CRT) and Sub Bright Adjustment................ 19 2-7.1. Color Offset Adjustment Procedure ......................... 19 2-8. H Raster Center Adjustment ................................................ 19 2-9. Picture Distortion Adjustments ............................................. 20 2-9.1. NTSC (DRC) Full Mode Adjustment ........................ 20 2-9.2. 1080i HD Mode Adjustment ..................................... 21 2-9.3. Vertical Compressed Mode Check and Confirmation (For 4x3 CRT Only) ............................ 21 2-9.4. Twin Mode/Favorite/Index/Normal Mode Geometry Confirmation............................................ 21 SECTION 3: SAFETY RELATED ADJUSTMENTS............................. 22 3-1. Preparation Before Confirmation.......................................... 22 3-1.1 Hold-Down Operation Confirmation......................... 22 3-2. B+ Max Confirmation ........................................................... 22 3-3. HV Service Flowchart........................................................... 23 SECTION 4: CIRCUIT ADJUSTMENTS.............................................. 24 4-1. Setting Service Adjustment Mode ........................................ 24 4-1.1. Service Adjustment Mode In .................................... 24 4-1.2. Service Adjustment Mode Memory .......................... 24 4-1.3. Reading the Memory ............................................... 24 4-1.4. Adjusting the Picture................................................ 24 4-1.5. Resetting the Data ................................................... 24 4-1.6. Resetting the MID NVM Data .................................. 24 4-1.7. Resetting the System NVM Data ............................. 24 4-1.8. Copy Function.......................................................... 24 SECTION TITLE PAGE 4-2. Memory Write Confirmation Method .................................... 25 4-3. Remote Adjustment Buttons and Indicators ......................... 25 4-4. Service Data Lists ................................................................ 26 4-4.1. KV-32HS510/34DRC510 Service Data Lists ........... 26 4-4.2. KV-34HS510 Service Data Lists .............................. 58 4-4.3. KV-36HS510\38DRC510 Service Data Lists ........... 90 4-5. ID Map Tables .................................................................... 123 SECTION 5: DIAGRAMS................................................................... 124 5-1. Circuit Boards Location ...................................................... 124 5-2. Printed Wiring Boards and Schematic Diagrams Information ....................................... 124 5-3. Block Diagrams ................................................................... 125 5-4. Schematics and Supporting Information ............................ 128 D Board Schematic Diagram (1 of 2) ................................. 128 D Board Schematic Diagram (2 of 2) ................................. 129 M Board Schematic Diagram (1 of 4)................................. 132 M Board Schematic Diagram (2 of 4)................................. 133 M Board Schematic Diagram (3 of 4)................................. 134 M Board Schematic Diagram (4 of 4)................................. 135 U Board Schematic Diagram.............................................. 137 BM1C Board Schematic Diagram (1 of 2).......................... 139 BM1C Board Schematic Diagram (2 of 2).......................... 140 HM Board Schematic Diagram........................................... 142 UD Board Schematic Diagram ........................................... 144 A Board Schematic Diagram (1 of 2).................................. 146 A Board Schematic Diagram (2 of 2).................................. 147 B Board Schematic Diagram (1 of 5) ................................. 150 B Board Schematic Diagram (2 of 5) ................................. 151 B Board Schematic Diagram (3 of 5) ................................. 152 B Board Schematic Diagram (4 of 5) ................................. 153 B Board Schematic Diagram (5 of 5) ................................. 154 HB Board Schematic Diagram ........................................... 157 HA Board Schematic Diagram (All Except KV-34HS510) .. 159 HC Board Schematic Diagram (KV-34HS510 Only) ......... 160 CX Board Schematic Diagram ........................................... 162 W Board Schematic Diagram............................................. 164 5-5. Semiconductors (1 of 2) ..................................................... 166 Semiconductors (2 of 2) ..................................................... 167 SECTION 6: EXPLODED VIEWS...................................................... 168 6-1. Chassis (KV-32HS510/34DRC510) ................................... 168 6-2. Picture Tube (KV-32HS510/34DRC510) ............................ 169 6-3. Chassis (KV-34HS510) ...................................................... 170 6-4. Picture Tube (KV-34HS510)............................................... 171 6-5. Beznet (KV-34HS510)........................................................ 172 6-6. Chassis (KV-36HS510/38DRC510) ................................... 173 6-7. Picture Tube (KV-36HS510/38DRC510) ............................ 174 SECTION 7: ELECTRICAL PARTS LIST......................................... 175
--3--
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
SPECIFICATIONS
1) 1 Vp-p 75 ohms unbalanced, sync negative 2) Y: 1 Vp-p 75 ohms unbalanced, sync negative C: 0.286 Vp-p (Burst signal), 75 ohms 3) Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative; PB: 0.7 Vp-p, 75 ohms PR: 0.7 Vp-p, 75 ohms 4) 500 mVrms (100% modulation), Impedance: 47 kilohms 5) More than 408 mVrms at the maximum volume setting (variable) More than 408 mVrms (fix); Impedance (output): 2 kilohms 6) 3.3V T.M.D.S., 50 ohms The DVI-HDTV input terminal is complieant with the EIA-861 standard and is not intended for use with personal computers.
TruSurround
by
TM
SRS
SRS (SOUND RETRIEVAL SYSTEM)
The SRS (SOUND RETRIEVAL SYSTEM) is manufactured by Sony Corporation under license from SRS Labs, Inc. It is covered by U.S. Patent No. 4,748,669. Other U.S. and foreign patents pending.
®
TruSurround is a trademark of SRS Labs, Inc. SRS and the SRS symbol are registered trademarks of SRS Labs, Inc. in the United States and in select foreign countries. SRS and TruSurround are incorporated under license from SRS Labs, Inc. and are protected under United States Patent Nos. 4,748,669 and 4,841,572 with numerous additional issued and pending foreign patents. Purchase of this product does not convey the right to sell recordings made with the TruSurround technology.
The word `SRS' and the SRS symbol are registered trademarks of SRS Labs, Inc. BBE and BBE symbol are trademarks of BBE Sound, Inc. and are licensed by BBE Sound, Inc. under U.S. Patent No. 4,638,258 and 4,482,866.
Design and specifications are subject to change without notice.
--4--
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
Television system
American TV standard, NTSC
Channel coverage Picture tube
VHF: 2-13/ UHF: 14-69/ CATV: 1-125
FD Trinitron tube
®
Visible screen size
32-inch picture measured diagonally (KV-32HS510//34DRC510 Only) 34-inch picture measured diagonally (KV-34HS510 Only) 36-inch picture measured diagonally (KV-36HS510/38DRC510 Only)
Actual screen size
34-inch measured diagonally (KV-32HS510//34DRC510 Only) 36-inch measured diagonally (KV-34HS510 Only) 38-inch measured diagonally (KV-36HS510/38DRC510 Only)
Antenna
75 ohm external terminal for VHF/UHF
Supplied Accessories
Remote Commander RM-RM-Y190 (All Except KV-34HS510) Remote Commander RM-RM-Y191 (KV-34HS510 Only) Two Size AA (R6) Batteries
Optional Accessories
AV Cable: VMC-810/820/830 HG Audio Cable: RKC-515HG Component Video Cable: VMC-10/30 HG TV Stand: SU-32HS1 (KV-32HS510/34DRC510 Only) TV Stand: SU-34HD1 (KV-34HS510 Only) TV Stand: SU-36HS1 (KV-36HS510/38DRC510 Only) Memory Stick Media: 8MB (MSA-8A); 16MB (MSA-16A); 32MB (MSA-32A); 64MB (MSA-64A); 128MB (MSA-128A)
--5--
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
WARNINGS AND CAUTIONS
CAUTION
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT, after removing the anode.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.
ATTENTION!!
Apres avoir deconnecte le cap de l'anode, court-circuiter l'anode du tube cathodique et celui de l'anode du cap au chassis metallique de l'appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique. Afin d'eviter tout risque d'electrocution provenant d'un chássis sous tension, un transformateur d'isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l'alimentation du secteur.
! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifies par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d'une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l'importance est critique pour la securite du fonctionnement sont identifies dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu'un mauvais fonctionnement suspecte.
--6--
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2. Check the interboard wiring to ensure that no wires are "pinched" or touching high-wattage resistors. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the B+ and HV to see if they are specified values. Make sure your instruments are accurate; be suspicious of your HV meter if sets always have low HV. 8. Check the antenna terminals, metal trim, "metallized" knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers' instructions to use these instructions. 2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The "limit" indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson's 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not accessible, connect a 60- to 100-watt troublelight (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
To Exposed Metal Parts on Set
Trouble Light AC Outlet Box
AC Voltmeter (0.75 V)
Ohmmeter
0.15 µF
1.5 k
Cold-water Pipe
Earth Ground
Figure A. Using an AC voltmeter to check AC leakage.
Figure B. Checking for earth ground.
--7--
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
SELF-DIAGNOSTIC FUNCTION
Self Diagnosis
Supported model
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER LED flash indicators is listed in the instruction manual for the user's knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur. Diagnostic Test Indicators When an error occurs, the STANDBY/TIMER LED will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the first of the problem areas. Results for all of the following diagnostic items are displayed on screen. If the screen displays a "0", an error has occurred.
Display of Standby/Timer LED Flash Count
Diagnostic items +B Overcurrent Low +B Overvoltage Vert. Deflection Stopped White Balance Failure Low +B OCP/OVP Horiz. Deflection Stopped Flash count 2 times 3 times 4 times 5 times 6 times 7 times Lamp OFF 3 sec.
Standby/Timer LED * One flash count is not used for self-diagnostic.
Lamp ON 0.3 sec. Lamp OFF 0.3 sec.
Stopping the Standby/Timer LED Flash Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from flashing.
--8--
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
Self-Diagnostic Screen Display For errors with symptoms such as "power sometimes shuts off" or "screen sometimes goes out" that cannot be confirmed, it is possible to bring up past occurrences of failure on the screen for confirmation. To Bring Up Screen Test In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below: DISPLAY Channel 5 Sound volume Power ON. SELF DIAGNOSIS 2: +B OCP 0 3: +B OVP 0 4: VSTOP 0 5: AKB 6: LOWB
1 0
Numeral "0" means that no fault was detected. Numeral "1" means a fault was detected one time only.
Handling of Self-Diagnostic Screen Display Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to "0". Unless the result display is cleared to "0", the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs. Clearing the Result Display To clear the result display to "0", press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below: Channel 8 ENTER
Quitting the Self-Diagnostic Screen To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit. Self-Diagnostic Circuit
M
IC2300 STBY-LED 48 44 45 43 MAIN MICRO STR CLKO DATO 29 30 26 25 SCL SDA
IC2801 Y/C JUNGLE AKB VPROT HPROT 58 35 34
M
CRT VDY-
STBY-LED OCP OVP LOW B ERR
R5104
R5105
B D
IC6505
2
R5125
5V
AC RLY
69 1 4
RY6501
P_SW(-) 2 3
Q5018
2 IC5007 14
Q6530
Q6527
Q6532
D6537
1K-PROT2 +B OVP UNREG 11V
D
4 3
Q6522
PH6501
1
+B
1 3
A
IC504 5V O O I UNREG 7V
2
D6505
R5013
HV PROT
D5007
+B
+B
D
Q5004 D5005
+B OCP
--9--
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
+B overcurrent (OCP) Occurs when excessive current flows through R5013. The increase in voltage across R5013 causes the output of Q5004 to go high, and this high signal goes to the micro. +B overvoltage (OVP) IC6505 detects +B OVP condition and turns on Q6522. This sends a high signal to the micro and also shuts down the AC relay. V-STOP Occurs when an absence of the vertical deflection pulse is detected by pin 24 of IC2801 (B Board). Power supply will shut down when waveform interval exceeds 2 seconds. White Balance Failure If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC2801. TV will stay on, but there will be no picture. *(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K). Low B OCP/OVP Occurs when set 5V is out. Horizontal Deflection Stopped Occurs when either: 1) a +B overcurrent is detected (IC5007), or 2) overheating is detected (Thermistor TH5002).
-- 10 --
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
SECTION 1: DISASSEMBLY
1-1. REAR COVER REMOVAL
4 Screws +BVTP 4 x 16
Rear Cover
4 Screws +BVTP 4 x 16
6 Screws +BVTP 4 x 16
1-2. CHASSIS ASSEMBLY REMOVAL
1-3. SERVICE POSITION
1
Lift lever up on the right and left sides of the chassis bracket and gently pull the chassis assembly away from the bezel. Pull up and rotate both the A and D Boards in order to service the unit.
1 2 3
CAUTION! - Heat sink on IC5004 is -15V. Care must be taken not to allow heat sink to touch any other components. Lift lever up on the right and left sides of the chassis bracket and gently pull the chassis assembly away from the bezel. Pull up and rotate both the A and D Boards in order to service the unit. When plugging in connector from HM Board to B Board at CN3603 insure two brown wires are facing upward towards neck assembly.
2
4
-- 11 --
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
1-4. PICTURE TUBE REMOVAL
WARNING: BEFORE REMOVING THE ANODE CAP High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap. 1 8 11 9 7 6
Coated Earth Ground Strap
3 4
2
10
5
1. Discharge the anode of the CRT and remove the anode cap. 2. Unplug all interconnecting leads from the deflection yoke, neck assembly, degaussing coils and CRT grounding strap. 3. Remove the Sub-Woofer Assemblies. 4. Remove the CX Board from the CRT. 5. Remove the chassis assembly. 6. Loosen the neck assembly fixing screw and remove. 7. Loosen the deflection yoke fixing screw and remove. 8. Place the set with the CRT face down on a cushion and remove the degaussing coil holders. 9. Remove the degaussing coils. 10. Remove the CRT grounding strap and spring tension devices. 11. Unscrew the four CRT fixing screws [located on each CRT corner] and remove the CRT [Take care not to handle the CRT by the neck].
ANODE CAP REMOVAL PROCEDURE
WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. After removing the anode cap, short circuit to either the metal chassis, CRT shield, or carbon painted on the CRT. NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield or carbon painted on the CRT.
REMOVAL PROCEDURES
c
a
b
Anode Button
Turn up one side of the rubber cap in the direction indicated by arrow a .
Use your thumb to pull the rubber cap firmly in the direction indicated by arrow b .
HOW TO HANDLE AN ANODE CAP
1. Do not use sharp objects which may cause damage to the surface of the anode cap. 2. To avoid damaging the anode cap, do not squeeze the rubber covering too hard. A material fitting called a shatter-hook terminal is built into the rubber. 3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook terminal to protrude and damage the rubber.
When one side of the rubber cap separates from the anode button, the anode cap can be removed by turning the rubber cap and pulling it in the direction of arrow c .
-- 12 --
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
SECTION 2: SET-UP ADJUSTMENTS
The following adjustments should be made when a complete realignment is required or a new picture tube is installed. These adjustments should be performed with rated power supply voltage unless otherwise noted. The controls and switch should be set as follows unless otherwise noted: VIDEO MODE: STANDARD (RESET) Perform the adjustments in order as follows: 1. Beam Landing 2. Convergence 3. Focus 4. Screen (G2) 5. White Balance Test Equipment Required: 1. Color Bar Pattern Generator 2. Degausser 3. DC Power Supply 4. Digital Multimeter 5. Move the deflection yoke forward, and adjust so that the entire screen becomes green.
2-1. BEAM LANDING
Preparation: · Use cross hatch signal to rough adjust focus, G2 and then input a white pattern signal. · Face the picture tube in an East or West direction to reduce the influence of geomagnetism. · Confirm data in service mode to match with CRT screen size. · CXA2170D-4 · CXA8070 (Should be set to default) · VCEN, VPIN, HTPZ, PPHA, VANG, LANG, VBOW, LBOW (Should be set to default value). NOTE: Do not use the hand degausser; it magnetizes the CRT . 1. Input white pattern from pattern generator. Set the PICTURE control to maximum, and the BRIGHTNESS control to standard. 2. Loosen the deflection yoke mounting screw, and set the purity control to the center as shown below:
Purity Control
Figure 1 6. Switch over the raster signal to red and blue and confirm the condition. 7. When the position of the deflection yoke is determined, tighten it with the deflection yoke mounting screw. 8. If landing at the corner is not right, adjust it by using the disk magnets.
Purity control corrects this area Disk magnets or rotatable disk magnets correct these areas (a-d) a c b d
Deflection yoke positioning corrects these areas
3. Input a green pattern from the pattern generator. 4. Move the deflection yoke backwards, (See Figure 1) and adjust with the purity control so that green is in the center and red and blue are even on both sides.
b d a
c
Blue
Red
Green
-- 13 --
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
2-2. V-PIN AND V-CEN ADJUSTMENT
Preparation: · Input a cross hatch pattern signal. · Set Video Mode to: Standard (Reset) · For all 4X3 CRT, VPIN data has separate register for full and Vcompress. Adjust both modes if needed. 1. Adjust service mode CXA2170D-1 05 V-CEN so that the top pin and bottom pin are symmetrical from top to bottom. 2. Adjust service mode CXA2170D-1 06 V-PIN so that the top pin and bottom pin are symmetrical from top to bottom. 3. Horizontal lines should be straight from left to right. Check landing for side effect.
2-3.2. OPERATION OF BMC (HEXAPOLE) MAGNET
The respective dot positions result from moving each magnet interact. Perform the following adjustments while tracking. 1. Use the BMC tabs to adjust the red, green and blue dots so that they line up at the center of the screen (move the dots in a horizontal direction).
HMC Correction
A
HMC Correction A>B GB R
A B
R G B A=B A
VMC Correction
R G B A=B A
VMC Correction
2-3. CONVERGENCE
Preparation: · Set the CONTRAST and BRIGHTNESS control to standard (reset). · Input a cross hatch pattern signal.
B
B
2-3.1. VERTICAL AND HORIZONTAL STATIC CONVERGENCE
1. Disconnect the dynamic convergence before adjusting static convergence (CN903), except for minor touch-up. 2. Adjust H.STAT convergence, RV9001, to converge red, green, and blue dots in the center of the screen. 3. Connect dynamic convergence back. 4. Adjust V. STAT magnet to converge red, green and blue dots in the center of the screen.
C C=D R G
C G D B CC=D R G B
B
B
2-3.3. TLH PLATE ADJUSTMENT
Preparation: · Input a cross hatch pattern signal. · Adjust unbalanced horizontal convergence of red and blue dots by adjusting the TLH Plate on the deflection yoke.
TLV
C Board TLH Plate
RV9001
5. Tilt the V.STAT magnet and adjust static convergence to open or close the V.STAT magnet.
W Board
XCV
1
B G R
B G R
BR (R)(B)
RB (B)(R)
TLH+ TLH-
1. Adjust XCV core to balance X axis. 2. Adjust the vertical red and blue convergence with V.TILT (TLV VR). Note: Perform adjustments while tracking Item 1.
-- 14 --
KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
2-3.4. SCREEN-CORNER CONVERGENCE
Preparation: · Input a cross hatch pattern signal. 1. Affix a permalloy assembly corresponding to the misconverged areas.
2. RSAP (Right H AMP)
RB
3. RUBW (Right Upper BOW)
BR
4. RUMB (Right Upper Middle BOW)
BR
2-3.5. DYNAMIC CONVERGENCE ADJUSTMENTS
· Set dynamic convergence using the following service mode adjustment data. · Only H-component can be corrected, for vertical component use permalloy to compensate. · After adjusting the following parameter, write data into NVM MUTING + ENTER then copy for 1080i CPY2 (D Conv Item 13 - Change data to 1 then write.)
5. RLBW (Right Lower BOW)
R B
6. RLMB (Right Lower Middle BOW)
BR
7. LSAP (Left H AMP)
BR
8. LUBW (Left Upper BOW)
B R
0. YBWU (Upper Y-BOW)
B R B R
9. LUMB (Left Upper Middle BOW)
BR
1. YBWL (Lower Y BOW)
10. LLBW (Left Lower BOW)
B R B R
BR
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KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
11. LLMB (Left Lower Middle BOW)
2-4.1. DYNAMIC FOCUS/DYNAMIC QUADRAPOLE DATA
Normally, no adjustments are necessary for these systems. If for some reason the data is lost, use the following data:
BR
12. CADJ Fix 29
2-4. FOCUS ADJUSTMENT
Confirm neck assembly Z axis position. (See Figure 1) 1. Input a dot signal. 2. Set Video Mode to STANDARD. 3. Adjust focus VR clockwise (DE-Focus) to confirm that the dot's shape is centered. (Figure 2 & 3) Confirm neck assembly rotation by W Board position. W Board should be level ±1º. Adjust as necessary to balance dot shape along center horizontal line, then refocus. 4. Input a HD monoscope signal. 5. Confirm center focus with focus VR.
Write the data from any non-vertically compressed mode, then use the CPY1 function (CXA2170D-4 Item 6) to copy the data to the vertical compressed modes. V-compressed data is identical to non-v-compressed data. Service personnel with a trained eye can adjust the DF or DQP registers to adjust DF phase (Item 7) or DQP phase (Item 8), respectively, to balance left and right focus. Refrain from adjusting more than 5 steps from table data below. Further adjustment indicates a circuit problem -- troubleshoot to cause. Be sure that Neck Assembly is in the proper location (See Section 2-4 Figure 1 - before changing DF/DQP data or troubleshooting circuit when DF/DQP is suspect.)
Figure 1
FOCUS
Screen (G2)
Figure 2
DOT SHAPE:
Figure 3 NOTE: Changing neck assembly position will affect corner convergence.
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2-5. SCREEN (G2)
1. Input composite white field into Video 1. 2. Set to service mode and adjust as follows:
2-6. PICTURE QUALITY ADJUSTMENTS
Preparation: · Set PRO MODE (Reset). 1. Input signal (480i Composite): · Color Bar Video 75 IRE (White) 75% modulation 7.5% Set-up. · Color Bar RF 75 IRE (White) 75% modulation 7.5% Set-up.
VR (32HS/34DRC) = 1.92 ± 0.05 Vpp (34HS) = 1.67 ± 0.05 Vpp (36HS/38DRC) = 2.00 ± 0.05 Vpp 4. Write data from Step 3 above, into memory.
2-6.1. VIDEO INPUT - SUB CONTRAST ADJUSTMENT
Preparation: · Input a Color Bar signal to VIDEO 1 (75 IRE 75%). · Set 2150P-4 picture mode: Single (PRO MODE Reset). · Picture: Max NO. Name Control Function Avg. Data 00 UPIC PICTURE 1. Set to Service Mode and adjust as follows: 02 UCOL COLOR 2150P-2 NO. Name 01 RGBS Control Function R ON Avg. Data 4 63 0
2-6.2. VIDEO INPUT - SUB HUE/SUB COLOR ADJUSTMENT
Preparation: 2150P-4 · Input a Color Bar signal to VIDEO 1 (75 IRE 75%). NO. mode: Control Function Avg. Data · Set pictureName Single (PRO MODE Reset). 00 Max UPIC PICTURE 63 · Picture: 02 UCOL and adjust as follows: COLOR 31 1. Set to Service Mode 2150P-2 NO. Name 01 RGBS Control Function R ON Avg. Data 7
2. Connect oscilloscope to Pin 1 of CN9001 (R.DRV) on the C Board. 3. Adjust contrast according to the service mode item: SPIO. 2103-2 NO. Name 02 SCON Control Function SUB-CONT
2. Connect an oscilloscope to Pin 5 of CN9001 (B. DRV) on the C Board. 3. Adjust color according to Service Mode for SCLO.
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KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
4. Adjust color according to Service Mode for SHUO. 2103-1 NO. Name 03 SCOL 04 SHUE Control Function SUB-COL SUB-HUE
4. Adjust SUB (right) side contrast according to Service Mode for SCON. 2103-2 NO. Name 02 SCON Control Function SUB-CONT
COLOR: VB1 < VB4 (=20 ± 40 mV) HUE: VB2 < VB3 (=20 ± 40 mV) 7. Write data into memory.
VR (32HS/34DRC) = 1.92 ± 0.05 Vpp (34HS) = 1.67 ± 0.05 Vpp (36HS/38DRC) = 2.00 ± 0.05 Vpp 5. Write data from Steps 3 - 4 above, into memory. 6. Set Service Mode 2170P-4 NO. Name 28 SPOF Control Function Avg. Data SMALL PICTURE OFFSET 13
2-6.3. RF INPUT - TWO PICTURE SUB CONTRAST ADJUSTMENT
Preparation: · Input a Color Bar signal to RF (75 IRE 75%). · Set picture mode: P&P (PRO MODE). · Picture: Max 1. Set to Service Mode and adjust as follows: 2170P-4 NO. Name 28 SPOF 2170P-2 NO. Name 01 RGBS Control Function R ON Avg. Data 4 Control Function Avg. Data SMALL PICTURE OFFSET 0
2-6.4. RF INPUT - SUB HUE/SUB COLOR ADJUSTMENT
Preparation: · Input a Color Bar signal to RF (75 IRE 75%). · Set picture mode: P&P (PRO MODE Reset). 2150P-4 · Picture: Max NO. Name Control Function 00 UPIC PICTURE 02 UCOL COLOR 1. Set to Service Mode and adjust as follows: 2150P-4 NO. Name 01 RGBS Control Function R ON Avg. Data 7
Avg. Data 63 31
2. Connect an oscilloscope to Pin 1 of CN9001 (R. DRV) on the C Board. 3. Adjust MAIN (left) side contrast according to service mode for SCON. 2103-1 NO. Name 02 SCON Control Function SUB-CONT
2. Connect an oscilloscope to pin 5 of CN9001 (B. DRV) on the C Board. 3. Adjust MAIN (left) side color according to Service Mode for SCOL. 4. Adjust MAIN (left) side color according to Service Mode for SHUE. 2103-1 NO. Name 03 SCOL 04 SHUE Control Function SUB COLOR SUB HUE
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KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
5. Adjust SUB (right) side color according to Service Mode for SCOL. 6. Adjust SUB (right) side color according to Service Mode for SHUE. 2103-2 NO. Name 03 SCOL 04 SHUE Control Function SUB COLOR SUB HUE
2-7.1. COLOR OFFSET ADJUSTMENT PROCEDURE
Preparation: · Input an all white (30 IRE) signal to the specified input. · Adjust the white balance using the specified registers.
COLOR: VB1 < VB4 (=20 ± 40 mV) HUE: VB2 < VB3 (=20 ± 40 mV) 7. Write data into memory.
2-7. WHITE BALANCE (CRT) AND SUB BRIGHT ADJUSTMENT
Preparation · Input an all white 480I (15.734 KHz) signal into the VIDEO 1 input terminal to perform the White Balance (highlight, cut-off) adjustments. The parameters to adjust are in the CXA2170P in Service Mode.
2-8. H RASTER CENTER ADJUSTMENT
Preparation: · Input a monoscope signal. · Set to NTSC (DRC) mode. 1. Set to Service Mode and adjust as follows:
CXA2150P-2 NO. Name 06 AGNG CXA2150D-2
NO. Name 02 HSIZ Control Function Horiz Size Avg. Data 45
Control Function AGING 1, AGING 2
Avg. Data 2
CXA2150D-3
NO. Name 00 HBLK Control Function Blanking Enable Avg. Data 0
2. Reduce HSIZ to see sides of raster. 3. Adjust H-Center with CXA2170D-2. 4. Adjust to the best screen position with H-CENT and write data.
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KV-32HS510/34DRC510/34HS510/36HS510/38DRC510
5. Restore aging, HSIZ and HBLK to original condition. Raster Edge Equal: RASTER EDGES RASTER
CXA2170D-2
Item 1. HPOS (H-POSITION)
Item 2. HSIZ (H-SIZE)
2-9. PICTURE DISTORTION ADJUSTMENTS 2-9.1. NTSC (DRC) FULL MODE ADJUSTMENT
1. Face the picture tube in an east-west direction. (For best condition.) 2. Complete V-PIN and V-CEN adjustments first (A2170-D1 06 V-PIN, A2170-D1 05 V-CEN). 3. Input a monoscope and crosshatch signal. Adjust the picture distortion with the following service parameters to balance the best condition for these two signals. NOTE: Make sure that the picture size is within specs. Vertical size is 11.8 ± 0.1 sq. and horizontal size is 15.8 ± 0.1 sq. 4. Write data into memory before changing modes.
Item 5. PIN (PIN AMP)
Item 7. UCP (UP COR PIN COR)
Item 8. LCP (LOW CO PIN COR)
Item 14. PPHA (PIN PHASE)
CXA2170D-1
Item 0. VPOS (V-POSITION)
Item 15. VANG (AFC-ANGLE)
Item 16. LANG (L-ANGLE) Item 1. VSIZ (V-SIZE) Item 17. VBOW (AFC-BOW) Item 3. VLIN (V-LINE) Item 18. LBOW (L-BOW) Item 4. VSCO (VS-COR)
Item 9. HTPZ (H-TRAPEZOID)
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2-9.2. 1080I HD MODE ADJUSTMENT
1. Input a 1080i cross-hatch signal and an HD monoscope signal that contains overscan markers. 2. Adjust the raster position per Section 2-8., only if this procedure was not performed for full mode. 3. Adjust the geometry similar to Full DRC mode. Vertical size is 11.7 ± 0.1 sq. and horizontal size is 15.6 ± 0.1 sq., if monoscope signal is available. Otherwise, set the Vertical size to 91.0 ± 0.6% scan and Horizontal size as 91.0 ± 0.6% scan. 4. Use the following register to adjust the horizontal parameter: A2150-D2 01 HPOS
NOTE: If necessary, touch up the geometry using the data register listed above for Full mode. Check NTSC full mode for side effect and balance. 5. Write the data into memory before changing modes.
2-9.3. VERTICAL COMPRESSED MODE CHECK AND CONFIRMATION (FOR 4X3 CRT ONLY)
1. Input a monoscope and crosshatch signal. 2. Check vertical compressed mode. 3. Adjust VPIN if needed.
2-9.4. TWIN MODE/FAVORITE/INDEX/ NORMAL MODE GEOMETRY CONFIRMATION
TWIN mode and FAVORITE mode use the FULL mode adjustment data. The key point for TWIN mode adjustment is the blue border appearance. The left border on the left picture should not be visible when the left picture is selected. Similarly, the right border on the right picture should not be visible when the right picture is selected. Balance the HPOS or HSIZ data for FULL and TWIN mode. For INDEX mode, however, no clipping of the picture edge should be visible for the small sampled pictures on the right side. Adjust HSIZ/ HPOS to balance FULL and INDEX mode for this. Avoid displaying the edge of the raster in FULL or FAVORITE mode.
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SECTION 3: SAFETY RELATED ADJUSTMENTS 3-1. PREPARATION BEFORE CONFIRMATION
Standard............................................................................. 135.3 ± 1 VAC Check Condition: AC input voltage: 120 (± 2) VAC Note: If using a stabilized power supply, make sure that the distortion factor is 3% or less. Setting Mode: ............................................................................ Full mode Signal Input: ............................................................Cross-hatch of NTSC Initial Setting:.....................................................Standard Reset condition Confirm Point:............................ Across CN5509 PIN 9 for B+ of D Board
3-2. B+ MAX CONFIRMATION
Standard 135.3 ± 1 VAC Check Condition: AC input voltage: 120 (± 2) VAC Note: If using a stabilized power supply, make sure that the distortion factor is 3% or less. Setting Mode: ............................................................................ Full mode Signal Input: ............................................................Cross-hatch of NTSC Initial Setting:.....................................................Standard Reset condition Confirm Point:............................ Across CN5509 PIN 9 for B+ of D Board
3-1.1 HOLD-DOWN OPERATION CONFIRMATION
1. Using an external DC power supply, apply 5.3 ± 0.5 Vdc between Pin 2 of CN507 (jig connector) and ground (Pin 8); confirm set goes to hold-down (main power relay click). 2. Remove the external DC power supply.
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3-3. HV SERVICE FLOWCHART
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SECTION 4: CIRCUIT ADJUSTMENTS ELECTRICAL ADJUSTMENTS BY REMOTE COMMANDER
Use the Remote Commander (RM-Y190, RM-Y191) to perform the circuit adjustments in this section. Test Equipment Required: 1. Pattern generator 2. Frequency counter 3. Digital multimeter 4. Audio oscillator
4-1. SETTING SERVICE ADJUSTMENT MODE
1. Standby mode (Power off). 2. Press the following buttons on the remote commander within a second of each other: Channel 5 Sound Volume + Power DISPLAY
4-1.3. READING THE MEMORY
1. Enter into Service Mode. 2. Press 0 on the Remote Commander. 3. Press ENTER to read memory.
4-1.4. ADJUSTING THE PICTURE
1. 2. 3. 4. 5. Enter into Service Mode Press 2 or 5 on the remote to select the device item. Press 1 or 4 on the remote to select an item. Press 3 or 6 on the remote to change the data. Press MUTING then ENTER to write into memory.
4-1.1. SERVICE ADJUSTMENT MODE IN
Disp. (Item) Item order Item data
VP HSIZ Mode
0
7 TV
SERVICE
4-1.5. RESETTING THE DATA
Note: Be careful when using the remote! It will clear and re-initialize ALL NVM data including deflection adjustment data if not reset properly as follows:
3. 4. 5. 6.
The CRT displays the item being adjusted. Press 1 or 2 on the Remote Commander to select the item. Press 3 or 6 on the Remote Commander to change the data. Press MUTING then ENTER to write into memory.
4-1.6. RESETTING THE MID NVM DATA
1. Enter into Service Mode. 2. Press 7 , then JUMP , and then press ENTER on the remote.
4-1.2. SERVICE ADJUSTMENT MODE MEMORY
Disp. (Item) Item order Item data
4-1.7. RESETTING THE SYSTEM NVM DATA
1. Enter into Service Mode. 2. Press 7 , then 9 , and then press ENTER on the remote.
VP HSIZ
0
7 TV
SERVICE
MUTING Green
4-1.8. COPY FUNCTION
How to use copy function for DA4 Chassis: · After writing your adjusted data into NVM MUTING then ENTER , copy can be made by changing copy data from 0 to 1 then MUTING , ENTER again. WARNING: DO NOT copy data before writing your corrected data in NVM. If data is copied before writing corrected data, old data will be copied. · CPY1: DF/DQP DATA (CXA2170D-4 Item 6) · CPY2: CONVERGENCE DATA (D-CONV Item 13)
ENTER Red 7. Press then on the Remote Commander to initialize.
Disp. (Item) Item order Item data
VP HSIZ
0
7 TV
WRITE
8. DO NOT turn off set until SERVICE appears.
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4-2. MEMORY WRITE CONFIRMATION METHOD
1. After adjustment, pull out the plug from the AC outlet, then replace the plug in the AC outlet again. 2. Turn the power switch ON and set to Service Mode. 3. Call the adjusted items again to confirm they were adjusted.
4-3. REMOTE ADJUSTMENT BUTTONS AND INDICATORS
MUTING POWER MUTING POWER
(Enter into memory)
(Service Mode)
(Enter into memory)
(Service Mode)
1 Disp. (Item up) 2 (Device Item Up) Disp. 4 (Item Down)
3 Item (Data Up) 6 Item (Data Down) 5 (Device Item Down)
1 Disp. (Item up) 2 (Device Item Up) Disp. 4 (Item Down)
3 Item (Data Up) 6 Item (Data Down) 5 (Device Item Down)
ENTER
(Enter into Memory) 0 (Remove from Memory)
ENTER
(Enter into Memory) 0 (Remove from Memory)
8 (Initialize)
8 (Initialize)
VOLUME (+)
(Service Mode)
(Service Mode)
DISPLAY
VOLUME (+)
(Service Mode)
(Service Mode)
DISPLAY
RM-Y190
RM-Y191
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4-4. SERVICE DATA LISTS 4-4.1. KV-32HS510/34DRC510 SERVICE DATA LISTS
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4-4.2. KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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KV-34HS510 SERVICE DATA LISTS
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4-4.3. KV-36HS510\38DRC510 SERVICE DATA LISTS
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KV-36HS510\38DRC510 SERVICE DATA LISTS
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KV-36HS510\38DRC510 SERVICE DATA LISTS
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KV-36HS510\38DRC510 SERVICE DATA LISTS
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KV-36HS510\38DRC510 SERVICE DATA LISTS
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