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CPD-G500
SERVICE MANUAL
US Model Canadian Model AEP Model
Chassis No. SCC-L22C-A

S.Hemisphere Model
Chassis No. SCC-L22G-A

Equator Model
Chassis No. SCC-L22F-A

G1 CHASSIS
SPECIFICATIONS
CRT 0.24 mm aperture grille pitch 21 inches measured diagonally 90-degree deflection FD Trinitron Approx. 403.8 × 302.2 mm (w/h) (16 × 12 inches) 19.8" viewing image Horizontal: 2048 dots Vertical: 1536 lines Horizontal: 1600 dots Vertical: 1200 lines Approx. 388 × 291 mm (w/h) (15 3/8 × 11 1/2 inches) or Approx. 364 × 291 mm (w/h) (14 3/8 × 11 1/2 inches) Deflection frequency* AC input voltage/current Power consumption Dimensions Mass Plug and Play Horizontal: 30 to 121 kHz Vertical: 48 to 160 Hz 100 to 240 V, 50 ­ 60 Hz, 2.0 ­ 1.0 A Approx. 145 W Approx. 497 × 480 × 478 mm (w/h/d) (19 5/8 × 19 × 18 7/8 inches) Approx. 32 kg (70 lb 9 oz) DDC1/2B/2Bi, GTF** Viewable image size

Resolution Maximum Recommended Standard image area

* Recommended horizontal and vertical timing condition · Horizontal sync width duty should be more than 4.8% of total horizontal time or 0.8 µs, whichever is larger. · Horizontal blanking width should be more than 2.3 µsec. · Vertical blanking width should be more than 450 µsec. ** If the input signal is Generalized Timing Formula (GTF) compliant, the GTF feature of the monitor will automatically provide an optimal image for the screen. Design and specifications are subject to change without notice.

TRINITRON COLOR COMPUTER DISPLAY
®

CPD-G500

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges. 2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the B+ and HV to see if they are specified values. Make sure your instruments are accurate; be suspicious of your HV meter if sets always have low HV. 8. Check the antenna terminals, metal trim, "metallized" knobs, screws, and all other exposed metal parts for AC Leakage. Check leakage as described below.
To Exposed Metal Parts on Set

LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers' instructions to use these instruments. 2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The "limit" indication is 0.75 V, so analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOMs that are suitable. Nearly all battery operated digital multimeters that have a 2 V AC range are suitable. (See Fig. A) WARNING!! NEVER TURN ON THE POWER IN A CONDITION IN WHICH THE DEGAUSS COIL HAS BEEN REMOVED. SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY SHADING AND MARK ¡ ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITICAL COMPONENTS ARE REPLACED OR IMPROPER OPERATION IS SUSPECTED. AVERTISSEMENT!! NE JAMAIS METTRE SOUS TENSION QUAND LA BOBINE DE DEMAGNETISATION EST ENLEVÉE. ATTENTION AUX COMPOSANTS RELATIFS À LA SÉCURITÉ!! LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET UNE MARQUE ¡ SONT CRITIQUES POUR LA SÉCURITÉ. NE LES REMPLACER QUE PAR UNE PIÈCE PORTANT LE NUMÉRO SPECIFIÉ. LES RÉGLAGES DE CIRCUIT DONT L'IMPORTANCE EST CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT SONT IDENTIFIÉS DANS LE PRÉSENT MANUEL. SUIVRE CES PROCÉDURES LORS DE CHAQUE REMPLACEMENT DE COMPOSANTS CRITIQUES, OU LORSQU'UN MAUVAIS FONCTIONNEMENT EST SUSPECTÉ.

0.15 µF

1.5 k

AC Voltmeter (0.75 V)

Earth Ground

Fig. A. Using an AC voltmeter to check AC leakage.

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CPD-G500

Power saving function
This monitor meets the power-saving guidelines set by VESA, ENERGY STAR, and NUTEK. If the monitor is connected to a computer or video graphics board that is DPMS (Display Power Management Signaling) compliant, the monitor will automatically reduce power consumption in three stages as shown below. Power mode normal operation 1 standby 2 suspend (sleep)* 3 active off** (deep sleep)* power off Power consumption 145 W 100 W 15 W Approx. 1 W 0W 1 (power) indicator green green and orange alternate green and orange alternate orange off

* "Sleep" and "deep sleep" are power saving modes defined by the Environmental Protection Agency. ** When your computer enters a power saving mode, the input signal is cut and NO INPUT SIGNAL appears on the screen. After a few seconds, the monitor enters a power saving mode.

DIAGNOSIS
This monitor is equipped with a self-diagnosis function. If there is a problem with your monitor or computer(s), the screen will go blank and the 1 (power) indicator will either light up green or flash orange. If the 1 (power) indicator is lit in orange, the computer is in power saving mode. Try pressing any key on the keyboard. If all four color bars appear (white, red, green, blue), the monitor is working properly. Reconnect the video input cables and check the condition of your computer(s). If the color bars do not appear, there is a potential monitor failure. Inform your authorized Sony dealer of the monitor's condition.

MENU RESET INPUT
HD15 BNC

If the 1 (power) indicator is flashing orange
Press the 1 (power) button twice to turn the monitor off and then on. If the 1 (power) indicator lights up green, the monitor is working properly. If the 1 (power) indicator is still flashing, there is a potential monitor failure. Count the number of seconds between orange flashes of the 1 (power) indicator and inform your authorized Sony dealer of the monitor's condition. Be sure to note the model name and serial number of your monitor. Also note the make and model of your computer and video board.

1 (power) indicator

If the 1 (power) indicator is green 1 Remove any plugs from the video input 1 and 2
connectors, or turn off the connected computer(s).

2 Press the 1 (power) button twice to turn the monitor
off and then on.

3 Move the control button , for 2 seconds before the
monitor enters power saving mode.
MENU

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CPD-G500

TIMING SPECIFICATION
MODE AT PRODUCTION RESOLUTION CLOCK -- HORIZONTAL -- H-FREQ 106.250 kHz usec H. TOTAL H. BLK H. FP H. SYNC H. BP H. ACTIV -- VERTICAL -- V. FREQ(HZ) 85.000 Hz lines V. TOTAL V. BLK V. FP V. SYNC V. BP V. ACTIV -- SYNC -- INT(G) EXT(H/V)/POLARITY EXT(CS) /POLARITY INT/NON INT NO YES P/P NO NON INT NO YES P/P NO NON INT NO YES P/P NO NON INT NO YES P/P NO NON INT 1250 50 1 3 46 1200 75.000 Hz lines 1500 60 1 3 56 1440 80.120 Hz lines 1507 67 1 3 63 1440 85.009 Hz lines 1423 73 1 3 69 1350 9.412 2.440 0.279 0.837 1.325 6.972 112.500 kHz usec 8.889 2.424 0.485 0.754 1.185 6.465 120.740 kHz usec 8.282 2.271 0.668 0.481 1.122 6.011 120.968 kHz usec 8.267 2.267 0.480 0.667 1.120 6.000 MODE 1 1600 X 1200 229.500 MHz MODE 2 1920 X 1440 297.000 MHz MODE 3 1800 X 1440 299.436 MHz MODE 4 1800 X 1350 300.000 MHz

99.07.02 VER.

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CPD-G500

TABLE OF CONTENTS
Section Title Page

1. GENERAL ................................................................. 1-1 2. DISASSEMBLY
2-1. 2-2. 2-3. 2-4. Cabinet Removal ............................................... D Board Removal .............................................. G Board Removal .............................................. A Board, I/O Terminal Board Assembly Removal ............................................................. 2-5. N Board Removal .............................................. 2-6. Service Position .................................................. 2-7. Bezel Assembly, H1 Board Removal ................ 2-8. Picture Tube Removal ....................................... 2-9. J Board Removal ............................................... 2-10. Harness Location ............................................... 2-1 2-1 2-2 2-2 2-3 2-3 2-4 2-4 2-5 2-6

3. SAFETY RELATED ADJUSTMENT ............. 3-1 4. ADJUSTMENTS ..................................................... 4-1 5. DIAGRAMS
5-1. 5-2. 5-3. 5-4. (1) (2) (3) (4) (5) 5-5. Block Diagrams .................................................. Frame Shcematic Diagram ................................. Circuit Boards Location ..................................... Schematic Diagrams and Printed Wiring Boards ................................................................. Schematic Diagram of A Board ........................ Schematic Diagrams of H1, J Boards ............... Schematic Diagram of D Board ........................ Schematic Diagrams of N (a, b, c) Board .. Schematic Diagram of G Board ........................ Semiconductors ................................................. 5-1 5-7 5-9 5-9 5-11 5-17 5-19 5-23 5-31 5-35

6. EXPLODED VIEWS
6-1. 6-2. 6-3. Chassis ............................................................... 6-1 Picture Tube ...................................................... 6-2 Packing Materials ............................................... 6-3

7. ELECTRICAL PARTS LIST ............................ 7-1

Note: Hand degauss must be used on stand-by or power-off condition. This model has an automatic earth magnetism correction function by using an earth magnetism sensor and a LCC coil. When using a hand degauss while monitor (LCC coil) is being operated, it sometimes gets magnetized, and the system may not work properly as a result.

­5­

The operating instructions mentioned here are partial abstracts from the Operating Instruction Manual. The page numbers of the Operating Instruction Manual remain as in the manual.

SECTION 1 GENERAL
Identifying parts and controls
See the pages in parentheses for further details.

Precautions
Warning on power connections
· Use the supplied power cord. If you use a different power cord, be sure that it is compatible with your local power supply. For the customers in the U.S.A. If you do not use the appropriate cord, this monitor will not conform to mandatory FCC standards.
Example of plug types

Use of the tilt-swivel
This monitor can be adjusted within the angles shown below. To find the center of the monitor's turning radius, align the center of the monitor's screen with the centering dots on the stand. Hold the monitor at the bottom with both hands when you turn it horizontally or vertically. Be careful not to pinch your fingers at the back of the monitor when you tilt the monitor up vertically.

Front

Rear

forward side

forward side

rear side
MENU

rear side

90° 15° 90° 5°
RESET INPUT

AC IN

RESET

INPUT

HD15 BNC

R
(HD15)

G

B
(BNC)

HD

VD

MENU
HD15 BNC

for 100 to 120 V AC

for 200 to 240 V AC

· Before disconnecting the power cord, wait at least 30 seconds after turning off the power to allow the static electricity on the screen's surface to discharge. · After the power is turned on, the screen is demagnetized (degaussed) for about 2 seconds. This generates a strong magnetic field around the screen which may affect data stored on magnetic tapes and disks placed near the monitor. Be sure to keep magnetic recording equipment, tapes, and disks away from the monitor. The equipment should be installed near an easily accessible outlet.

Centering dots

1 RESET (reset) button (page 16) This button resets the adjustments to the factory settings. 2 INPUT (input) switch (page 8) This switch selects the HD15 or BNC video input signal. 3 Control button (page 10) The control button is used to display the menu and make adjustments to the monitor, including brightness and contrast adjustments. 4 1 (power) switch and indicator (pages 7, 16, 20) This button turns the monitor on and off. The power indicator lights up in green when the monitor is turned on, and either flashes in green and orange, or lights up in orange when the monitor is in power saving mode. 5 AC IN connector (page 7) This connector provides AC power to the monitor.

6 Video input 1 connector (HD15) (y1) (page 6) This connector inputs RGB video signals (0.700 Vp-p, positive) and sync signals.

5 4 3 2 1 10 9 8 7 6 15 14 13 12 11

US

1-1

Installation
Do not install the monitor in the following places: · on surfaces (rugs, blankets, etc.) or near materials (curtains, draperies, etc.) that may block the ventilation holes · near heat sources such as radiators or air ducts, or in a place subject to direct sunlight · in a place subject to severe temperature changes · in a place subject to mechanical vibration or shock · on an unstable surface · near equipment which generates magnetism, such as a transformer or high voltage power lines · near or on an electrically charged metal surface

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Signal Red Green (Sync on Green) Blue ID (Ground) DDC Ground* Red Ground Green Ground Blue Ground DDC + 5V* Ground ID (Ground) Bi-Directional Data (SDA)* H. Sync V. Sync Data Clock (SCL)*

Maintenance
· Clean the screen with a soft cloth. If you use a glass cleaning liquid, do not use any type of cleaner containing an anti-static solution or similar additive as this may scratch the screen's coating. · Do not rub, touch, or tap the surface of the screen with sharp or abrasive items such as a ballpoint pen or screwdriver. This type of contact may result in a scratched picture tube. · Clean the cabinet, panel and controls with a soft cloth lightly moistened with a mild detergent solution. Do not use any type of abrasive pad, scouring powder or solvent, such as alcohol or benzene.

* DDC (Display Data Channel) is a standard of VESA.

Transportation
When you transport this monitor for repair or shipment, use the original carton and packing materials.

7 Video input 2 connector (BNC) (y2) (page 6) This connector inputs RGB video signals (0.700 Vp-p, positive) and sync signals.

4

5

Setup
Before using your monitor, check that the following accessories are included in your carton: · Power cord (1) · HD15 video signal cable (1) · Macintosh adapter (1) · Windows Monitor Information Disk (1) · Warranty card (1) · Notes on cleaning the screen's surface (1) · This instruction manual (1)

x Connecting to a Macintosh or compatible computer

Step 2: Connect the power cord
With the monitor and computer switched off, first connect the power cord to the monitor, then connect it to a power outlet.

If no picture appears on your screen
· Check that the monitor is correctly connected to the computer. · If NO INPUT SIGNAL appears on the screen, try changing the input signal (page 8), and confirm that your computer's graphic board is completely seated in the correct bus slot. · If you are replacing an old monitor with this model and OUT OF SCAN RANGE appears on the screen, reconnect the old monitor. Then adjust the computer's graphic board so that the horizontal frequency is between 30 ­ 121 kHz, and the vertical frequency is between 48 ­ 160 Hz. For more information about the on-screen messages, see "Trouble symptoms and remedies" on page 18.

AC IN

R
(HD15)

G

B
(BNC)

HD

VD
AC IN

R
(HD15)

G

B
(BNC)

HD

VD

Step 1: Connect your monitor to your computer
Turn off the monitor and computer before connecting.
Notes · Do not touch the pins of the video signal cable connector as this might bend the pins. · When connecting the video signal cable, check the alignment of the HD15 connector. Do not force the connector in the wrong way or the pins might bend.

to HD15 Macintosh adapter (supplied)*

to AC IN For customers using Windows 95/98 To maximize the potential of your monitor, install the new model information file from the supplied Windows Monitor Information Disk onto your PC. This monitor complies with the "VESA DDC" Plug & Play standard. If your PC/graphics board complies with DDC, select "Plug & Play Monitor (VESA DDC)" or this monitor's model name as the monitor type in the "Control Panel" of Windows 95/98. If your PC/graphics board has difficulty communicating with this monitor, load the Windows Monitor Information Disk and select this monitor's model name as the monitor type.

to a power outlet

to video Macintosh or compatible computer output

HD15 video signal cable (supplied)

power cord (supplied)

x Connecting to an IBM PC/AT or compatible computer

* Connect the supplied Macintosh adapter to the computer before connecting the cable. This adapter is compatible with Macintosh LC, Performa, Quadra, Power Macintosh and Power Macintosh G3 series computers (sold before January, 1999). If you are connecting to a Power Macintosh G3 series that sold after January 1999, you will need a different adapter (not supplied). Macintosh II series and some older versions of PowerBook models may need an adapter with micro switches (not supplied).

Step 3: Turn on the monitor and computer
First turn on the monitor, then turn on the computer.

AC IN

For customers using Windows NT4.0 Monitor setup in Windows NT4.0 is different from Windows 95/98 and does not involve the selection of monitor type. Refer to the Windows NT4.0 instruction manual for further details on adjusting the resolution, refresh rate, and number of colors.

US

x Connecting to the five BNC connectors
R
(HD15)

1-2
6

G

B
(BNC)

HD

VD

The installation of your monitor is complete. If necessary, use the monitor's controls to adjust the picture.
AC IN

R
(HD15)

G

B
(BNC)

HD

VD

to HD15

Adjusting the monitor's resolution and color number Adjust the monitor's resolution and color number by referring to your computer's instruction manual. The color number may vary according to your computer or video board. The color palette setting and the actual number of colors are as follows: · High Color (16 bit) t 65,536 colors · True Color (24 bit) t about 16.77 million colors In true color mode (24 bit), speed may be slower.

to video output HD15 video signal cable (supplied)

to VIDEO IN R/G/B to SYNC IN HD/VD Refer to the preceding examples to connect to your computer. video signal cable (SMF-400, not supplied)*

IBM PC/AT or compatible computer

* Connect the cables from left to right in the following order: Red-GreenBlue-HD-VD. Note Plug & Play (DDC) does not apply to the five BNC connectors. If you want to use Plug & Play, connect your computer to the HD15 connector using the supplied video signal cable.

7

Selecting the on-screen menu language (LANG)
English, French, German, Spanish, Italian, Dutch, Swedish, Russian and Japanese versions of the on-screen menus are available. The default setting is English.

Selecting the input signal
You can connect two computers to this monitor using the HD15 and BNC connectors. To select one of the two computers, use the INPUT switch. Move the INPUT switch. The selected connector appears on the screen for 3 seconds.

Customizing Your Monitor
You can make numerous adjustments to your monitor using the on-screen menu.

6 CONV (page 12) Select the CONV menu to adjust the picture's horizontal and vertical convergence.

CONVERGENCE

TOP BOT 26

1 Press the center of the control button.
See page 10 for more information on using the control button.
MENU

Navigating the menu
Press the center of the control button to display the main MENU on your screen. See page 10 for more information on using the control button.

7 LANG (page 8) Select LANG to choose the onscreen menu's language.

L ANGUAGE ENGL I SH FRANÇA I S DEUT SCH ESPAÑOL I T A L I ANO NEDER L ANDS SVENSKA

INPUT

HD15 BNC

MENU
SCREEN CENTER GEOM LANG EXIT SIZE

OK

MENU

CONV COLOR OPTION

"HD15" or "BNC" appears on the screen.
MENU

MENU
SCREEN CENTER GEOM LANG EXIT SIZE

OK

MENU

2 Move the control button to highlight

LANG and press the center of the control button again.
MENU

Note If no signal is input to the selected connector, NO INPUT SIGNAL appears on the screen. After a few seconds, the monitor enters the power saving mode. If this happens, switch to the other connector.

CONV COLOR OPTION

8 OPTION (page 15) Select OPTION to adjust the monitor's options. The options include: · degaussing the screen · changing the on-screen menu position · locking the controls 9 EXIT Select EXIT to close the menu.

OPT I ON
DEGAUS S

ON

L ANGUAGE ENGL I SH FRANÇA I S DEUT SCH ESPAÑOL I T A L I ANO NEDER L ANDS SVENSKA

Use the control button to select one of the following menus. 1 CENTER (page 11) Selects the CENTER menu to adjust the picture's centering, size or zoom.
S I ZE / CENTER
AUTO

x Displaying the current input signal
The horizontal and vertical frequencies of the current input signal are displayed in the main MENU. If the signal matches one of this monitor's factory preset modes, the resolution is also displayed.
MENU
SCREEN CENTER

US

3 Move the control button m/M to select a language.
· · · · · · · · · ENGLISH FRANÇAIS: French DEUTSCH: German ESPAÑOL: Spanish ITALIANO: Italian NEDERLANDS: Dutch SVENSKA: Swedish : Russian : Japanese

ON

OK

MENU

CONV COLOR OPTION

2 SIZE (page 11) Selects the SIZE menu to adjust the picture's size, centering or zoom.

S I ZE / CENTER
AUTO

GEOM LANG

EXIT SIZE

1-3
8

ON

To close the menu Press the center of the control button once to return to the main MENU, and twice to return to normal viewing. If no buttons are pressed, the menu closes automatically after about 30 seconds. To reset to English Press the RESET button while the LANGUAGE menu is displayed on the screen.

3 GEOM (page 12) Select the GEOM menu to adjust the picture's rotation and shape.

GEOMETRY

the resolution of the current input signal

68 . 7kHz / 85Hz 1024 768

the horizontal and vertical frequencies of the current input signal

26

4 COLOR (page 13) Select the COLOR menu to adjust the picture's color temperature. You can use this to match the monitor's colors to a printed picture's colors.

COLOR EASY 5 0 0 0K EXPERT 6 5 0 0K s RG B 9 3 0 0K 5 0 0 0K ON

I MAGE RES TORA T I ON

5 SCREEN (page 13) Select the SCREEN menu to adjust the picture's quality. You can adjust the landing and moire cancellation effect.

SCREEN
L AND I NG

26

9

x Using the control button
1 Display the main MENU.
Press the center of the control button to display the main MENU on your screen.
MENU

Adjusting the brightness and contrast
Brightness and contrast adjustments are made using a separate BRIGHTNESS/CONTRAST menu. These settings are stored in memory for the signals from the currently selected input connector.

Automatically sizing and centering the picture (AUTO)
You can easily adjust the picture to fill the screen by using the (AUTO) item in the SIZE/CENTER menu.

Adjusting the centering of the picture (CENTER)
This setting is stored in memory for the current input signal.

1 Press the center of the control button. 1 Press the center of the control button.
The main MENU appears on the screen. The main MENU appears on the screen.

1 Move the control button in any direction.
The BRIGHTNESS/CONTRAST menu appears on the screen.

2 Move the control button to highlight 2 Move the control button to highlight
SIZE or CENTER and press the center of the control button again. The SIZE/CENTER menu appears on the screen.

CENTER and press the center of the control button again. The SIZE/CENTER menu appears on the screen.

2 Select the menu you want to adjust.
Highlight the desired menu by moving the control button towards the rear to go up (M), towards the front to go down (m), and left (<) or right (,) to move sideways.

BR I GHTNESS / CONTRAS T

3 First move the control button m/M to select

26

26

3 First move the control button m/M to select
(AUTO). Then move the control button ,. The picture automatically fills the screen.

for horizontal adjustment, or for vertical adjustment. Then move the control button
FRONT
MENU MENU

2 Move the control button m/M to adjust the
brightness ( (6). ), and
Enlarging or reducing the picture (ZOOM)
This setting is stored in memory for the current input signal.

If you are using the sRGB mode REAR 3 Adjust the menu.
Move the control button left (<) or right (,) to make the adjustment. If you selected the sRGB mode in the COLOR menu, the following BRIGHTNESS/CONTRAST menu appears on the screen.
BR I GHTNESS / CONTRAS T

1 Press the center of the control button.
Notes · This function is intended for use with a computer running Windows or similar graphic user interface software that provides a full-screen picture. It may not work properly if the background color is dark or if the input picture does not fill the screen to the edges (such as an MSDOS prompt). · Pictures with an aspect ratio of 5:4 (resolution: 1280 × 1024, 1600 × 1280) are displayed at their actual resolution and do not fill the screen to the edges. · The displayed image moves for a few seconds while this function is performed. This is not a malfunction.

The main MENU appears on the screen.

2 Move the control button to highlight

56 s RGB : 56

76 76

SIZE or CENTER and press the center of the control button again. The SIZE/CENTER menu appears on the screen. (zoom), and move
US

1-4
4 Close the menu.

MENU

3 Move the control button m/M to select

For more information about using the sRGB mode, see "Adjusting the color of the picture (COLOR)" on page 13. The menu automatically disappears after about 3 seconds.

Adjusting the size of the picture (SIZE)
This setting is stored in memory for the current input signal.

Note Adjustment stops when either the horizontal or vertical size reaches its maximum or minimum value.

Press the center of the control button once to return to the main MENU, and twice to return to normal viewing. If no buttons are pressed, the menu closes automatically after about 30 seconds.
MENU

1 Press the center of the control button.
The main MENU appears on the screen.

2 Move the control button to highlight

SIZE and press the center of the control button again. The SIZE/CENTER menu appears on the screen. for horizontal adjustment, or for vertical adjustment. Then move the control button
3 First move the control button m/M to select

x Resetting the adjustments
Press the RESET button. See page 16 for more information on resetting the adjustments.

RESET

10

11

Adjusting the shape of the picture (GEOM)
The GEOM settings allow you to adjust the rotation and shape of the picture. The (rotation) setting is stored in memory for all input signals. All other settings are stored in memory for the current input signal.

Adjusting the convergence (CONV)
The CONV settings allow you to adjust the quality of the picture by controlling the convergence. The convergence refers to the alignment of the red, green, and blue color signals. If you see red or blue shadows around letters or lines, adjust the convergence. These settings are stored in memory for all input signals.

Adjusting the quality of the picture (SCREEN)
The SCREEN settings allow you to adjust the quality of the picture by controlling the moire and landing. · If the color is irregular at the corners of the screen, adjust the landing. · If elliptical or wavy patterns appear on the screen, cancel the moire. The CANCEL MOIRE and MOIRE ADJUST settings are stored in memory for the current input signal. All other settings are stored in memory for all input signals.

Adjusting the color of the picture (COLOR)
The COLOR settings allow you to adjust the picture's color temperature by changing the color level of the white color field. Colors appear reddish if the temperature is low, and bluish if the temperature is high. This adjustment is useful for matching the monitor's color to a printed picture's colors.

1 Press the center of the control button.
The main MENU appears on the screen.

1 Press the center of the control button.
The main MENU appears on the screen.

1 Press the center of the control button.
The main MENU appears on the screen.

2 Move the control button to highlight

GEOM and press the center of the control button again. The GEOMETRY menu appears on the screen.

2 Move the control button to highlight

CONV and press the center of the control button again. The CONVERGENCE menu appears on the screen.

2 Move the control button to highlight 1 Press the center of the control button.
The main MENU appears on the screen.

COLOR and press the center of the control button again. The COLOR menu appears on the screen.

3 First move the control button m/M to select the
desired adjustment item. Then move the control button
3 First move the control button m/M to select the
desired adjustment item. Then move the control button
2 Move the control button to highlight

SCREEN and press the center of the control button again. The SCREEN menu appears on the screen.

3 Move the control button adjustment mode. There are three types of adjustment modes, EASY, EXPERT and sRGB.

3 First move the control button m/M to select the
desired adjustment item. Then move the control button
4 First move the control button m/M to select the
desired adjustment item. Then move the control button
US

EASY mode
COLOR EASY 5 0 0 0K EXPERT 6 5 0 0K s RG B 9 3 0 0K 5 0 0 0K ON

LANDING

I MAGE RES TORA T I ON

1-5
12

LANDING

1 Move the control button m/M to select the color
temperature row 1. Then move the control button
CANCEL MOIRE*

MOIRE ADJUST

2 If necessary, fine tune the color temperature.
Move the control button m/M to select the color temperature row 2. Then move the control button
· Moire is a type of natural interference which produces soft, wavy lines on your screen. It may appear due to interference between the pattern of the picture on the screen and the phosphor pitch pattern of the monitor. Example of moire

Note The picture may become fuzzy when CANCEL MOIRE is set to ON.

(continued)

13

EXPERT mode
You can make additional adjustments to the color in greater detail by selecting the EXPERT mode.
COLOR EASY EXPERT s RG B 9 3 0 0K 50 50 50 50 50 50

Setting the color temperature for each of the video input connectors
You can set the fine tuning of the color temperature in EASY or EXPERT mode for each of the video input connectors (HD15 and BNC).

Restoring the color from the EASY or sRGB menus
The colors of most display monitors tend to gradually lose brilliance over several years of service. The IMAGE RESTORATION feature found in the EASY and sRGB menus allows you to restore the color to the original factory quality levels. The explanation below explains how to restore the monitor's color from the EASY menu.

Additional settings (OPTION)
You can manually degauss (demagnetize) the monitor, change the menu position, and lock the controls.

1 Press the center of the control button.
The main MENU appears on the screen.

5 0 0 0K 6 5 0 0K R B I AS G B I AS B B I AS R GA I N G GA I N B GA I N

1 Select the same adjustment mode and color
temperature in the COLOR menu for both HD15 and BNC.

1 Move the control button sRGB mode.

2 Move the control button to highlight

2 Fine tune the color temperature in each menu for
HD15 and BNC. The settings are stored in memory for each of the HD15 and BNC connectors. For information on how to select the connector, see page 8.

2 First move the control button m/M to select
(IMAGE RESTORATION). Then move the control button ,. The picture disappears while the color is being restored (about 2 seconds). After the color is restored, the picture reappears on the screen again.
Notes · Before using this feature, the monitor must be in normal operation mode (green power indicator on) for at least 30 minutes. If the monitor goes into power saving mode, you must return the monitor to normal operation mode and wait for 30 minutes for the monitor to be ready. You may need to adjust your computer's power saving settings to keep the monitor in normal operation mode for the full 30 minutes. If the monitor is not ready, the following message will appear.
COLOR EASY 5 0 0 0K EXPERT 6 5 0 0K s RG B 9 3 0 0K 5 0 0 0K

OPTION and press the center of the control button again. The OPTION menu appears on the screen.

1 Move the control button m/M to select the color
temperature row 1. Then move the control button
3 Move the control button m/M to select the desired
adjustment item. Adjust the selected item according to the following instructions.

2 Move the control button m/M to select the
adjustment item 2. Then move the control button
sRGB mode
The sRGB color setting is an industry standard color space protocol designed to correlate the displayed and printed colors of sRGB compliant computer products. To adjust the colors to the sRGB profile, simply select the sRGB mode in the COLOR menu. However, in order to display the sRGB colors correctly (=2.2, 6500K), you must set your computer to the sRGB profile and adjust the brightness ( ) and contrast (6) to the numbers shown in the menu. For information on how to change the brightness ( ) and contrast (6), see page 10.
Note Your computer and other connected products (such as a printer), must be sRGB compliant.
COLOR EASY : 56 EXPERT : 7 6 FOR s RG B s RG B ON

Degaussing the screen
The monitor is automatically demagnetized (degaussed) when the power is turned on. To manually degauss the monitor, first move the control button m/M to select (DEGAUSS). Then move the control button ,. The screen is degaussed for about 2 seconds. If a second degauss cycle is needed, allow a minimum interval of 20 minutes for the best result.

3 Move the control button m/M to select the
adjustment item 3. Then move the control button
Changing the menu's position
Change the menu's position if it is blocking an image on the screen. To change the menu's on-screen position, first move the control button m/M to select (OSD H POSITION) for horizontal adjustment, or (OSD V POSITION) for vertical adjustment. Then move the control button
US

I MAGE RES TORA T I ON AVA I L AB L E A F T ER WARM UP

1-6

· The monitor may gradually lose its ability to perform this function due to the natural aging of the picture tube.

I MAGE RES TORA T I ON

Locking the controls
To protect adjustment data by locking the controls, first move the control button m/M to select (CONTROL LOCK). Then move the control button ,, to select ON. Only the 1 (power) switch, EXIT, and (CONTROL LOCK) of the OPTION menu will operate. If any other items are selected, the mark appears on the screen.
To cancel the control lock Repeat the procedure above and set

(CONTROL LOCK) to OFF.

14

15

Resetting the adjustments
This monitor has the following three reset methods. Use the RESET button to reset the adjustments.

If OUT OF SCAN RANGE appears on the screen

Technical Features
Preset and user modes
When the monitor receives an input signal, it automatically matches the signal to one of the factory preset modes stored in the monitor's memory to provide a high quality picture at the center of the screen. (See Appendix for a list of the factory preset modes.) For input signals that do not match one of the factory preset modes, the digital Multiscan technology of this monitor ensures that a clear picture appears on the screen for any timing in the monitor's frequency range (horizontal: 30 ­ 121 kHz, vertical: 48 ­ 160 Hz). If the picture is adjusted, the adjustment data is stored as a user mode and automatically recalled whenever the same input signal is received.

Troubleshooting
Before contacting technical support, refer to this section.

I NFORMA T I ON MON I TOR I S WORK I NG BNC : 1 3 0 . 0 kHz / OUT OF SCAN RANGE CHANGE S I GNA L T I M I NG

7 5H z

RESET

If thin lines appear on your screen (damper wires)
The lines you are experiencing on your screen are normal for the Trinitron monitor and are not a malfunction. These are shadows from the damper wires used to stabilize the aperture grille and are most noticeable when the screen's background is light (usually white). The aperture grille is the essential element that makes a Trinitron picture tube unique by allowing more light to reach the screen, resulting in a brighter, more detailed picture.
Damper wires

WH I T E RED GREEN B L UE

Resetting a single adjustment item
Use the control button to select the adjustment item you want to reset, and press the RESET button.

1 The selected connector and the frequencies of the current input signal This message shows the currently selected connector (HD15 or BNC). If the monitor recognizes the frequencies of the current input signal, the horizontal and vertical frequencies are also displayed. 2 The input signal condition OUT OF SCAN RANGE This indicates that the input signal is not supported by the monitor's specifications. 3 The remedies CHANGE SIGNAL TIMING appears on the screen. If you are replacing an old monitor with this monitor, reconnect the old monitor. Then adjust the computer's graphic board so that the horizontal frequency is between 30 - 121 kHz, and the vertical frequency is between 48 - 160 Hz. For more information, see "Trouble symptoms and remedies" on page 18.

Resetting all of the adjustment data for the current input signal
Press the RESET button when no menu is displayed on the screen. Note that the following items are not reset by this method: · on-screen menu language (page 8) · adjustment mode in the COLOR menu (EASY, EXPERT, sRGB) (page 13) · on-screen menu position (page 15) · control lock (page 15)

Note for Windows users
For Windows users, check your video board manual or the utility program which comes with your graphic board and select the highest available refresh rate to maximize monitor performance.

Power saving function
This monitor meets the power-saving guidelines set by VESA, ENERGY STAR, and NUTEK. If the monitor is connected to a computer or video graphics board that is DPMS (Display Power Management Signaling) compliant, the monitor will automatically reduce power consumption in three stages as shown below. Power mode normal operation 1 standby 2 suspend (sleep)* 3 active off** (deep sleep)* power off Power consumption 145 W 100 W 15 W Approx. 1 W 0W 1 (power) indicator green green and orange alternate green and orange alternate orange off

On-screen messages
If there is something wrong with the input signal, one of the following messages appears on the screen.

US

Resetting all of the adjustment data for all input signals
Press and hold the RESET button for more than two seconds.
Note The RESET button does not function when

If NO INPUT SIGNAL appears on the screen
I NFORMA T I ON MON I TOR I S WORK I NG HD 1 5 : NO I NPUT S I GNA L

(CONTROL LOCK)

is set to ON.

1-7
16

WH I T E RED GREEN B L UE

1 The selected connector This message shows the currently selected connector (HD15 or BNC). 2 The input signal condition NO INPUT SINGAL This indicates that no signal is input, or that no signal is input from the selected connector.

* "Sleep" and "deep sleep" are power saving modes defined by the Environmental Protection Agency. ** When your computer enters a power saving mode, the input signal is cut and NO INPUT SIGNAL appears on the screen. After a few seconds, the monitor enters a power saving mode.

17

Trouble symptoms and remedies
If the problem is caused by the connected computer or other equipment, please refer to the connected equipment's instruction manual. Use the self-diagnosis function (page 20) if the following recommendations do not resolve the problem. Symptom No picture If the 1 (power) indicator is not lit If the NO INPUT SIGNAL message appears on the screen, or if the 1 (power) indicator is either orange or alternating between green and orange · Check that the power cord is properly connected. · Check that the 1 (power) switch is in the "on" position. · Check that the video signal cable is properly connected and all plugs are firmly seated in their sockets. If you are using the five BNC connectors, connect them in the correct order (from left to right: Red-Green-Blue-HD-VD) (page 6). · Check that the INPUT switch setting is correct (page 8). · Check that the HD15 video input connector's pins are not bent or pushed in. xProblems caused by the connected computer or other equipment · The computer is in power saving mode. Try pressing any key on the computer keyboard. · Check that the computer's power is "on." · Check that the graphic board is completely seated in the proper bus slot. If the OUT OF SCAN RANGE message appears on the screen xProblems caused by the connected computer or other equipment · Check that the video frequency range is within that specified for the monitor. If you replaced an old monitor with this monitor, reconnect the old monitor and adjust the frequency range to the following. Horizontal: 30 ­ 121 kHz Vertical: 48 ­ 160 Hz · Use the Self-diagnosis function (page 20). Check these items

Symptom Picture is ghosting Picture is not centered or sized properly Edges of the image are curved Wavy or elliptical pattern (moire) is visible

Check these items · Eliminate the use of video cable extensions and/or video switch boxes. · Check that all plugs are firmly seated in their sockets. · Perform the (AUTO) function (page 11). · Adjust the size (page 11) or centering (page 11). Note that some video modes do not fill the screen to the edges. · Adjust the geometry (page 12). · Set CANCEL MOIRE to ON and adjust the degree of moire cancellation until the moire is at a minimum (page 13). xProblems caused by the connected computer or other equipment · Change your desktop pattern.

Color is not uniform

· Degauss the monitor* (page 15). If you place equipment that generates a magnetic field, such as a speaker, near the monitor, or if you change the direction the monitor faces, color may lose uniformity. · Adjust the landing (page 13). · Adjust the color temperature (page 13). · Check that the five BNC connectors are connected in the correct order (from left to right: Red-Green-Blue-HD-VD) (page 6). · Adjust the convergence (page 12). · If the control lock is set to ON, set it to OFF (page 15). · Before using this function, the monitor must be in normal operation mode (green power indicator on) for at least 30 minutes. For more information on using the IMAGE RESTORATION function, see page 15. · Adjust the computer's power saving settings to keep the monitor in normal operation mode for more than 30 minutes. · The monitor may gradually lose its ability to perform this function due to the natural aging of the picture tube.

White does not look white

Letters and lines show red or blue shadows at the edges Monitor buttons do not operate ( appears on the screen) COLOR RETURN function does not operate
COLOR EASY EXPERT 6 5 0 0K s RG B 9 3 0 0K 5 0 0 0K

If no message is displayed and the 1 (power) indicator is green or flashing orange If using Windows 95/98

US

· If you replaced an old monitor with this monitor, reconnect the old monitor and do the following. Install the Windows Monitor Information Disk (page 7) and select this monitor ("CPD-G500/G500J") from among the Sony monitors in the Windows 95/98 monitor selection screen. If you choose to select "Plug and Play," connect the monitor to the computer with the HD15 video signal cable. You cannot use the five BNC connectors. · Check that the Macintosh adapter and the video signal cable are properly connected (page 6). · Isolate and eliminate any potential sources of electric or magnetic fields such as other monitors, laser printers, electric fans, fluorescent lighting, or televisions. · Move the monitor away from power lines or place a magnetic shield near the monitor. · Try plugging the monitor into a different AC outlet, preferably on a different circuit. · Try turning the monitor 90° to the left or right. xProblems caused by the connected computer or other equipment · Check your graphics board manual for the proper monitor setting. · Confirm that the graphics mode (VESA, Macintosh 21" Color, etc.) and the frequency of the input signal are supported by this monitor (Appendix). Even if the frequency is within the proper range, some video boards may have a sync pulse that is too narrow for the monitor to sync correctly. · Adjust the computer's refresh rate (vertical frequency) to obtain the best possible picture.

5 0 0 0K

1-8
If using a Macintosh system Picture flickers, bounces, oscillates, or is scrambled Picture is fuzzy

I MAGE RES TORA T I ON AVA I L AB L E A F T ER WARM UP

A hum is heard right after the power is turned on

· This is the sound of the auto-degauss cycle. When the power is turned on, the monitor is automatically degaussed for two seconds.

* If a second degauss cycle is needed, allow a minimum interval of 20 minutes for the best result. A humming noise may be heard, but this is not a malfunction.

Displaying this monitor's name, serial number, and date of manufacture.
While the monitor is receiving a video signal, press and hold the center of the control button for more than five seconds to display this monitor's information box.
MENU

If the problem persists, call your authorized Sony dealer and give the following information. · Model name: CPD-G500 · Serial number · Name and specifications of your computer and graphics board.

Example
INFORMATION

· Adjust the brightness and contrast (page 10). · Degauss the monitor* (page 15). · If CANCEL MOIRE is ON, the picture may become fuzzy. Decrease the moire cancellation effect or set CANCEL MOIRE to OFF (page 13).

b

MODEL : CPD G500 SER NO : 1234567 MANUFACTURED : 1999-52

18

19

Self-diagnosis function
This monitor is equipped with a self-diagnosis function. If there is a problem with your monitor or computer(s), the screen will go blank and the 1 (power) indicator will either light up green or flash orange. If the 1 (power) indicator is lit in orange, the computer is in power saving mode. Try pressing any key on the keyboard.

Specifications
CRT 0.24 mm aperture grille pitch 21 inches measured diagonally 90-degree deflection FD Trinitron Approx. 403.8 × 302.2 mm (w/h) (16 × 12 inches) 19.8" viewing image Horizontal: 2048 dots Vertical: 1536 lines Horizontal: 1600 dots Vertical: 1200 lines Approx. 388 × 291 mm (w/h) (15 3/8 × 11 1/2 inches) or Approx. 364 × 291 mm (w/h) (14 3/8 × 11 1/2 inches) Horizontal: 30 to 121 kHz Vertical: 48 to 160 Hz 100 to 240 V, 50 ­ 60 Hz, 2.0 ­ 1.0 A Approx. 145 W Approx. 497 × 480 × 478 mm (w/h/d) (19 5/8 × 19 × 18 7/8 inches) Approx. 32 kg (70 lb 9 oz) DDC1/2B/2Bi, GTF** See page 6

Viewable image size

MENU RESET INPUT
HD15 BNC

Resolution Maximum Recommended

1 (power) indicator

Standard image area

If the 1 (power) indicator is green 1 Remove any plugs from the video input 1 and 2
connectors, or turn off the connected computer(s). Deflection frequency* AC input voltage/current Power consumption Dimensions Mass Plug and Play Supplied accessories

2 Press the 1 (power) button twice to turn the monitor
off and then on.

3 Move the control button , for 2 seconds before the
monitor enters power saving mode.
MENU

If all four color bars appear (white, red, green, blue), the monitor is working properly. Reconnect the video input cables and check the condition of your computer(s). If the color bars do not appear, there is a potential monitor failure. Inform your authorized Sony dealer of the monitor's condition.

* Recommended horizontal and vertical timing condition · Horizontal sync width duty should be more than 4.8% of total horizontal time or 0.8 µs, whichever is larger. · Horizontal blanking width should be more than 2.3 µsec. · Vertical blanking width should be more than 450 µsec. ** If the input signal is Generalized Timing Formula (GTF) compliant, the GTF feature of the monitor will automatically provide an optimal image for the screen. Design and specifications are subject to change without notice.

1-9

If the 1 (power) indicator is flashing orange
Press the 1 (power) button twice to turn the monitor off and then on. If the 1 (power) indicator lights up green, the monitor is working properly. If the 1 (power) indicator is still flashing, there is a potential monitor failure. Count the number of seconds between orange flashes of the 1 (power) indicator and inform your authorized Sony dealer of the monitor's condition. Be sure to note the model name and serial number of your monitor. Also note the make and model of your computer and video board.

20

SECTION 2 DISASSEMBLY
2-1. CABINET REMOVAL
Push in the tip of a screwdriver about 5mm to unlock the claw. Cabinet Cabinet

CPD-G500

4

Four screws (+ BVTT 4 x 8)

Bezel assembly

Bezel assembly

2

Two claws

5

Top cover

3

Cabinet

1

Two screws (+ BVTP 4 x 16)

6

2 Two claws Three screws (+ BVTT 4 x 8)

7

Video shield

2-2. D BOARD REMOVAL
Two screws (+ BVTP 3 x 12)

3

Screw (+ P 3.5 x 20) D board

4

5

1

Three screws (+ BVTT 4 x 8)
B

GND CN504

CN505

Two hooks
2

A

Open the D block in the direction of the arrow A . and remove of the arrow B .

2-1

CPD-G500

2-3. G BOARD REMOVAL
3

Four screws (+BVTP 3 x 8)

4
1

G shield

Three screws (+ BVTT 4 x 8)
B

CN602

6

CN654 CN653 CN652 CN650

G board

GND GND

7

Two screws (+ BVTP 3 x 8)

8

AC inlet (3P)

A

Two hooks
2

Open the G block in the direction of the arrow A . and remove of the arrow B .

5

Two printed circuit board holders

2-4. A BOARD, I/O TERMINAL BOARD ASSEMBLY REMOVAL

3

A board (2/2)
2

A board (1/2)

When installing I/O terminal board assembly, be sure to apply screw lock on 2 spots after screws (HD15) are fixed.

A board (1/2)
1

Four screws (+BVTT 4 x 8)

A board (1/2) Screw lock
4 5

I/O terminal board assembly

Two screws (HD15)

2-2

CPD-G500

2-5. N BOARD REMOVAL

CN5003 CN5002 CN001 CN002 CN5001

CN010 CN011

CN007

2

N board

1

Printed circuit board holder

2-6. SERVICE POSITION

CAUTION : SHORT
D,G boards Rear shield

If the claw is hooked, opening and closing the board is impossible. Do not try to do it by force.

D board (Refer to 2-2.)

If the claw is hooked, opening and closing the board is impossible. Do not try to do it by force.

CN602

G board (Refer to 2-3.)

AC inlet (3P)

2-3

CPD-G500

2-7. BEZEL ASSEMBLY, H1 BOARD REMOVAL
1

Before removing the bezel assembly, secure the picture tube by attaching two screws to the picture tube shield at the positions shown with an arrow (diagonal two places) to prevent the picture tube from falling. (Use the screws +BVTT 4 x 8 that fix top cover.) Picture tube shield

2

Four screws (Tapping screw 5)

6

H1 board
CN801

4

Two screws (+ BVTP 4 x 16)

5 8 7 3

Two H printed circuit board brackets

Menu button

Input selection

Bezel assembly
6

2-8. PICTURE TUBE REMOVAL
1

Open the D block. (Refer to 2-2.)

Four screws (Tapping screw 5)
3

A board

10 5

Deflection yoke

Anode cap (See page 2-5.)

2
CN4 CN5 GND

Open the G block. (Refer to 2-3.)

4

Neck assembly Three connectors
9

CN801

8 7

Picture tube

Bezel assembly
2-4

CPD-G500

2-9. J BOARD REMOVAL

2

Two screws (+BVTT 4 x 8)

1

Remove the picture tube. (Refer to 2-8.)
4pin GND

2pin

CN601 4pin

5

J board
CN891

3

Picture tube shield complete assembly.

Two hooks

4

Claw

· REMOVAL OF ANODE-CAP
NOTE: Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or carbon painted on the CRT, after removing the anode.

· REMOVING PROCEDURES
c
b

a

Anode Button

1 Turn up one side of the rubber cap in the direction indicated by the arrow a.

2 Using a thumb pull up the rubber cap firmly in the direction indicated by the arrow b.

· HOW TO HANDLE AN ANODE-CAP
1 Don't scratch the surface of anode-caps with shartp shaped material! 2 Don't press the rubber hardly not to damage inside of anodecaps! A material fitting called as shatter-hook terminal is built in the rubber. 3 Don't turn the foot of rubber over hardly! The shatter-hook terminal will stick out or damage the rubber.

3 When one side of the rubber cap is separated from the anode button, the anode-cap can be removed by turning up the rubber cap and pulling up it in the direction of the arrow c.

2-5

CPD-G500

2-10. HARNESS LOCATION

J board
CN891

H1 board
CN801

Picture tube

CN5 4pin 4pin

CN4

CN651 CN650 CN652 CN653 CN654

CN601 CN603 CN5001 CN5003 CN5002 CN602 CN001 CN002
CN007 CN011

CN505 CN502

CN508 CN509

CN010

FBT
CN504

CN506 CN501

G board

AC inlet N board Rear shield

D board

I/O terminal board assembly

CN402
CN403

CN405

CN408

A board

2-6

CN406

CN407

SECTION 3 SAFETY RELATED ADJUSTMENT
When replacing or repairing the shown below table, the following operational checks must be performed as a safety precaution against X-rays emissions from the unit. Part Replaced ([) HV ADJ RV901 Part Replaced (]) HV Regulator Circuit Check D Board C920, IC901, R923 R924, R929, R945, RV901, T902(FBT) · Mounted D Board D Board C922, C925, C926, D912, D914, D915, D921, Q907, Q908, R921, R922, R932, R937, R939, T902(FBT) · Mounted D Board D Board C910, C921, C933, D901, D902, D913, IC503, IC901, R901, R920, R928, R930, R931, R940, R941, T902(FBT) · Mounted D Board G Board IC652 · Mounted G Board N Board IC001, R031, R032 · Mounted N Board

CPD-G500

c) Beam Current Protector Circuit Check (1st Protector): D Board 1) Apply 4.5 V DC to CN504 0 pin on the D board, and check high voltage value. 2) Connect constant current source to a section between T902 (FBT) !¡ pin and !TM pin (GND) on the D board, and check that high voltage checked in 1) lowers by 1.50 kV or more when the specified current flows to the !¡ pin. [Specification]: 2.00 +0.00/­0.01 mA

HV Protector Circuit Check

d) Beam Current Protector Circuit Check (2nd Protector): D Board 1) Connect constant current source to a section between T902 (FBT) !¡ pin and !TM pin (GND) on the D board, and check that the voltage of CN504 0 pin becomes 0 V or less when the specified current flows to the !¡ pin. [Specification]: 1.70 +0.00/­0.01 mA

Beam Current Protector Circuit Check

e) Beam Current Protector Circuit Check : G Board 1) Apply 264 V AC. 2) Enter about 5 V to CN650 4 pin on the G board, and check that the output voltage of CN653 2 pin is about 15 V. 3) Enter about 0±0.2 V to CN654 4 pin, and check that the output voltage of CN653 2 pin becomes 1.0 V or less. f) Beam Current Protector Circuit Check : N Board 1) Check that the protector operates, when the voltage of CN010 !§ pin on the N board is lowered to 0 V or less (for more than 2 seconds).

* Confirm one minute later turning on the power. a) HV Regulator Circuit Check 1) Enter black crosshatch signal (black on white background), and check that high voltage is in the specified range. [Specification]: 27.00 ±0.10 kV 2) Check that the voltage of D912 cathode on the D board is 27.0 V or more. b) HV Protector Circuit Check 1) Enter black crosshatch signal (black on white background). 2) Apply the specified voltage to the D912 cathode on the D board, and check that high voltage is 0.1 kV or less. [Specification]: 31.90 +0.00/­0.05 V

3-1

CPD-G500

SECTION 4 ADJUSTMENTS

Note: Hand degauss must be used on stand-by or power-off condition. This model has an automatic earth magnetism correction function by using an earth magnetism sensor and a LCC coil. When using a hand degauss while monitor (LCC coil) is being operated, it sometimes gets magnetized, and the system may not work properly as a result. · Landing Rough Adjustment 1. Enter the full white signal. (or the full black dots signal). 2. Adjust the contrast to the maximum. 3. Make the screen monogreen. Note: Off the outputs from R ch and B ch of SG. 4. Reverse the DY, and adjust coarsely the purity magnet so that a green raster positions in the center of screen. 5. Adjust the tilt of DY, and fix lightly with a clamp. Note: "TILT" = "128". · Landing Fine Adjustment 1. Put the set inside the Helmholtz coil. ("LCC SW" = "12") 2. Input the single green signal and set the "CONTRAST"= "255". Note: After the W/B adjustment with 9300K, measure an average of Ik when a full white signal is entered in the CONT MAX/BRT CENT status. Then make adjustment so that the specified screen can be attained after aging for 2 hours with Ik equivalent to 30% of the average value. 3. Demagnetize the metal part of the chassis with the hand degausser and coil degausser, and the CRT surface with the hand degausser. Input AC 230V to AC IN, turn on and off the power to perform auto degaussing. (Perform auto degaussing by setting "FUNCTION SW"=1. Return to the original value after use.) Demagnetize the CRT surface with the hand degausser again. Note: (1) Hand degauss must be used on stand-by or power-off condition. This model has an automatic earth magnetism correction function by using an earth magnetism sensor and a LCC coil. When using a hand degauss while monitor (LCC coil) is being operated, it sometimes gets magnetized, and the system may not work properly as a result. (2) Adjust in a non-magnetic field. (3) If adjusting in a magnetic fields, add the shift from the nonmagnetic field in your estimation. 4. Attach the wobbling coil to the designated part of the CRT neck. 5. Attach the sensor of the landing adjustment unit on the CRT surface.

6. Adjust the DY position and purity, and the DY tilt, and landing of the center and 4 corners with the landing checker. After adjustment, set "LCC SW" to "13". · Write terrestrial magnetism sensor reading VX and VY to "LCC VX" and LCC VY" respectively. Adjust the landing by moving "LCC NS", "LCC LT", "LCC LB", "LCC RT" and "LCC RB". However, the register adjustment must be limited within the following range. "LCC NS" 128 ± 15 "LCC LT", "LCC LB", "LCC RT", "LCC RB" 128 ± 40 Save the service data. Adjust so that the green is within the specification given right. 4 corner adjust target : within ± 1 The red and blue must be within the specification given right with respect to the green.
(µm) 0 ± 3 0 ± 7.5 0 ± 3 0 ± 3 0 ± 7.5 0 ± 3 0 ± 3 0 ± 7.5 0 ± 3 ±6 ±6 ±6 ±6 ±6 ±6 (µm) ±6 ±6 ±6 (µm) 10 10 10

A difference between red and blue must be within the specification given right.

10 10 10

10 7 10

* Adjustment and measurement should be made at the points one inch inside the fluorescent screen. 7. For the up/down swing, swing the DY and insert a wedge so that the up and down pins are equal at the top and bottom. Adjust the H.TRP VR of DY so that the horizontal trapezoid is equal at the left and right. Insert the wedge firmly so that the DY does not shake. 8. Check the landing of each corner, and if it does not satisfy the specification, adjust the landing of four corners using "LCC LT", "LCC LB", "LCC RT" and "LCC RB". However, the register adjustment must be limited within the following range. "LCC NS" 128 ± 15 "LCC LT", "LCC LB", "LCC RT", "LCC RB" 128 ± 40 After adjustment, save the service data. 9. Remove the sensor and wobbling coil. 10. Switch the signal to R.G.B., and check that each color is pure. 11. Check that the DY is not tilting, and fix the purity Mg with a white pen. Fix wedges with RTV.

4-1

CPD-G500

Connect the communication cable of the computer to the connector located on the D board. Run the service software and then follow the instruction.

1 1-690-391-21

2 A-1500-819-A Interface Unit

3 3-702-691-01 Connector Attachment

IBM AT Computer as a Jig

To BUS CONNECTOR

D-sub (9 Pin [female])

mini Din (8Pin)

4 Pin

4 Pin

4 Pin

*The parts above ( 1

3 ) are necessary for DAS adjustment.

· Convergence Rough Adjustment (1) Receive an image of the white crosshatch signals (white lines on black). (2) Place the protrusions of the 6-fold poles magnet attached to the CRT neck upon each other. (3) Make rough adjustment of the H and V direction convergence by using 4-fold poles magnet.
Purity 4-pole magnet 6-pole magnet 2-pole magnet

YCH H-TRP YBH TLH

· White Balance Adjustment Specification 1. 9300K x=0.283 ± 0.005 y=0.298 ± 0.005 (All White) 2. 6500K x=0.313 ± 0.005 y=0.329 ± 0.005 (All White) 3. 5000K x=0.346 ± 0.005 y=0.359 ± 0.005 (All White) · Vertical and Horizontal Position and Size Specification
A b

XBV

APH XCV
a b a a b 2.0 mm 2.0 mm B

MODE A B

4:3 388 291

5:4 364 291

* Set so that the protruding parts of the 2 magnet rings agree with each other.
XCV B XBV R
B R

TLH

· Focus adjustment Adjust the focus volume 1 and 2 for the optimum focus.

R

B B

R

TLV R B B R

YCH

YBH

R

B

R

B

Focus 1

· Convergence Specification
Focus 2

B V A
fH A B

60kHz 0.20 mm 0.24 mm

60kHz> 0.24 mm 0.28 mm

FBT

4-2

CPD-G500

MEMO

4-3

SECTION 5 DIAGRAMS
5-1. BLOCK DIAGRAMS
CN402 BIN2 GIN2 RIN2 2 4 6 IC401 INPUT SELECT CN401 HD15
15 10 14 9 5 1 4 3 2 1 11 9 7 18 14 5 3

IC402 RGB DRIVE
35 2

IC403 RGB AMP ROUT GOUT BOUT
41 12

CN407
14

CN408 KR KG KB HEATER+ 5 3 1 7 V901 PICTURE TUBE

BIN2 GIN2 RIN2

ROUT GOUT BOUT R DET IN G DET IN B DET IN

RIN GIN BIN

RIN GIN BIN

ROUT GOUT BOUT

5 3 1 7

KR KG KB HEATER+

32

6

38

8

6

29

11

33

2

4

VD HD B G R CONNECTOR PANEL INPUT2(BNC) 5BNC

INPUT1(HD15)

13 8 12 7 11 6

BIN1 GIN1 RIN1 INPUT SW G. DET

23 21 19

G2 IC406 CUTOFF AMP
25

A
TO N BOARD CN002 CN403 HOST GND 1 DDC SCL 1 DDC +5V 1 VS1 HS/VS1 DDC SDA 1 INPUT SEL G. SYNC DET SYNC ON G CLP C. BLK SCL SDA H. SYNC V. SYNC HFBP 21 19 18 17 16 20 12 7 6 2 4 13 14 8 9 10 IC407

CN405 ROUT
3 5 7 17

D/A5 CLP BLK OSD BLK SCL SDA
4

25

SYNC SEP OUT

CLP C. BLK

D/A4 D/A3 D/A2

26 27 28

15 14 13

RIN GIN BIN GIK RIK BIK

9 5V 5V-2 DRIFT CORRECT Q401 +80V +220V +12V PS401 1A 1 2 4 6 8

HEATER STBY+5V 1W+5V +80V +220V +12V

21 30

GOUT BOUT GND

HV

FC

FV

E
TO G BOARD CN652

SCL 22 SDA 23

OSD G

OSD R

OSD B

V-DET

12

11

10

9

13

1

17

B
TO N BOARD CN001

18

19

20

21

8

15

16

17

CN406 PWM4 RCI GCI BCI PWM1 XT1 XT0
26 25 24

GOUT

ROUT

BOUT

FBLK

AV

PWM2

PWM3

SCL 4 SDA 3 H. SYNC V. SYNC HFBP 5V VCC KICK Q402
5 6 7

SCL SDA VS Hfly

BUFFER Q101, Q201, Q301

1 IC405 (1/2)
6 5

G2

14 11

IC404 OSD

­ +

7

G2 CONT Q406, 407, 410

A
CN504 STBY+5V RXD TXD +15V +15V ­15V ­15V HDF 16 18 20 24 25 22 23 14 12 10 8 7 6 5 4 3 2 1 20 18 16 14 12 10 25 24 23 22 21 19 8 6 3 1 4 TH DET S4 S3 S5 S2 S1 HFBP HD V RET VSHAPE S5-1 +80V ­