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5216/5220 Service Information

Section 6
Component Diagrams

6-1

Table of Contents
5216/5220 Service Information Section 6: Component Diagrams
5216/5220 View 1 .................................................................... 6-3 5216/5220 View 2 .................................................................... 6-4 5216/5220 Clutches................................................................. 6-5 5216/5220 Miscellaneous Mechanical..................................... 6-6 5216/5220 Motors.................................................................... 6-8 5216/5220 Solenoids ............................................................... 6-9 5216/5220 Sensors & Switches............................................. 6-10 5216/5220 PWAs................................................................... 6-12 5216/5220 Miscellaneous Electrical ...................................... 6-13 ADF516 External .................................................................. 6-14 ADF516 Rollers .................................................................... 6-15 ADF516 Sensors ................................................................... 6-16 ADF516 APS Sensors Table ................................................. 6-17 ADF516 Electrical .................................................................. 6-18 SS516-1/SS516-2 External.................................................... 6-19 SS516-1/SS516-2 Solenoids & PWA .................................... 6-20 SS516-1/SS516-2 Sensors & Switches................................. 6-21 Bypass Tray........................................................................... 6-22 ET-516 ................................................................................... 6-23 Other Optional PWAs ............................................................ 6-24

6-2

5216/5220 Service Information Component Diagrams

6-3 5216/5220 View 1

5216/5220 View 1
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Platen Cover Exposure Glass Handles Main ON/OFF Switch Control Panel Exit Tray Front Door Drawer 1 Right Side Cover Right Side Access Door Bypass Tray Guides Bypass Feed Tray Bypass Tray Extension Transfer Corona Cleaner Drawer 2 (5220 Only)

3

1 9 2 3 4 5 14 6 10 7 11 12 13

15

8

5216/5220 Service Information Component Diagrams

6-4 5216/5220 View 2

5216/5220 View 2
1. 2. 3. 4. 5. 6. 7. 8. 9. Drum Cartridge Front Handle Drum Cartridge TD Cartridge Front Handle TD Cartridge Top Handle TD Cartridge Roller Front Jam Clearing Knob Fuser Unit Release Arms Paper Guide Used Toner Container
1

2 3 4

8

9

5 6 7

5216/5220 Service Information Component Diagrams

6-5 5216/5220 Clutches

5216/5220 Clutches
1. 2. 3. 4. Drawer 1 Paper Feed Clutch Drawer 2 Paper Feed Clutch Drawer 2 Paper Transport Clutch Registration Roller Clutch
4

1

3

2

5216/5220 Service Information Component Diagrams

6-6 5216/5220 Miscellaneous Mechanical

5216/5220 Miscellaneous Mechanical
Number
1 2 3 4 5 6 7 8 9 Scan Unit Lens Unit Charge Corona Unit Copy Exit Roller Fuser Exit Roller Fuser Roller Pressure Roller Used Toner Transport Roller Drum Unit

Name

Description
Operates in synchronization with number 2/3 mirror unit to transfer images to the CCD. It focuses and transmits the image to the CCD. It charges the drum with a negative charge. Drives the copy out onto the copy exit tray. Drives the copy paper to the copy exit rollers. A teflon coated roller that provides the heat and works with the pressure roller for fusing the toner to the paper. Silicon rubber roller that provides the pressure and works with the fuser roller for fusing the toner to the paper. Transports waste toner to the used toner container in the TD unit. An OPC that provides the latent image of the original for transfer to the copy paper.

1

2

3 4

5 6 9 7 8

5216/5220 Service Information Component Diagrams
Number
10 11 12 13 14 15 16 17 18 19

6-7 5216/5220 Miscellaneous Mechanical
Description
Provides an electrical charge to transfer the original image from the drum to the copy paper. Synchronizes the leading edge of the copy paper to the leading edge of the original on the drum. A manual source for feeding non-standard paper or film. Feeds the top sheet of paper from the bypass paper feed tray. Reflects the original's image to the lens unit. Transports paper from the bypass paper pickup roller to the registration roller. Transports paper from drawer 2. Feeds the top sheet of paper from drawer 2. Feeds the top sheet of paper from drawer 1. Supplies toner to the OPC drum. This roller has a negative bias applied to it.

Name
Transfer Corona Unit Registration Roller Bypass Paper Feed Tray Bypass Paper Pickup Roller Number 2/3 Mirror Unit Bypass Paper Feed Roller Drawer 2 Paper Transport Roller Drawer 2 Paper Feed Roller Drawer 1 Paper Feed Roller Magnetic Roller

14 19 10 11 15 13 18 17 16 12

5216/5220 Service Information Component Diagrams

6-8 5216/5220 Motors

5216/5220 Motors
Number
1 2 3 4 5 6 7

Name
Main Drive Motor Power Supply Cooling Fan Sort/Shift Motor Toner Supply Motor Scan Drive Motor Front Process Exhaust Fan Motor Rear Process Exhaust Fan Motor

Symbol
M1 M2 M3 M4 M5 M6A M6B

Description
Drives the main components of the machine. Cools the power supply area of the inside of the machine. Shifts the exit rollers for sorting. Provides drive for moving toner to the developer material. Drives the scanner unit. Cools the process and fuser areas of the machine. Cools the process and fuser areas of the machine.

3

4

5

7 6 1 2

5216/5220 Service Information Component Diagrams

6-9 5216/5220 Solenoids

5216/5220 Solenoids
Number
8 9 10 11

Name
Drawer 1 Paper Feed Solenoid Registration Roller Solenoid Drawer 2 Paper Transport Solenoid (5220 Only) Drawer 2 Paper Feed Solenoid (5220 Only)

Symbol
SOL1 SOL2 SOL5 SOL7

Description
Controls the paper feed clutch. Controls the registration roller clutch. Controls the drawer 2 paper transport clutch. Controls the drawer 2 paper feed clutch.

8 9

11

10

5216/5220 Service Information Component Diagrams

6 - 10 5216/5220 Sensors & Switches

5216/5220 Sensors & Switches
Number
1 2 3 4 5 6 7 8 9 10

Name
Scanner Home Position Sensor APS Length Sensor APS Width Sensor Toner Density Sensor Exit Sensor Planten Cover Open/Close Sensor Exit Tray Full Sensor 1-Bin Tray Up Sensor 1-Bin Tray Down Sensor Fuser Paper Exit Sensor

Symbol
S1 S2A S2B S3 S4 S5 S6 S7 S8 S9

Description
Detects the scanner home position. Detects the length of an original on the exposure glass. Detects the width of an original on the exposure glass. Monitors the toner particles in the developer. Detects the paper exiting the machine. Detects the position of the platen. Monitors the paper level of the exit tray. Detects the up position of 1-bin tray. Detects the down position of 1-bin tray. Detects the paper exiting the fuser area.

4 2

1 3 6 5 7 8 9

10

5216/5220 Service Information Component Diagrams
Number
11 12 13 14 15 16 17 18 19 20 21

6 - 11 5216/5220 Sensors & Switches
Symbol
S10 S11 S13 S14 S15 S16 SW1 SW2 SW3 SW4 SW5

Name
Shift Exit Roller Home Position Sensor Paper Registration Roller Sensor Drawer 2 Door Open/Close Sensor (5220 only) Drawer 2 Transport Sensor (5220 only) Drawer 1 Paper Empty Sensor Drawer 2 Paper Empty Sensor (5220 only) Main ON/OFF Switch Right Side Access Door Interlock Switch Drawer 1 Present Switch Drawer 2 Present Switch (5220 only) New Drum Process Reset Switch

Description
Detects the shift roller home position. Detects paper at the registration roller. Detects when drawer 2 access door is open. Detects paper at the drawer 2 paper transport roller. Detects the presence of paper in drawer 1. Detects the presence of paper in drawer 2. (5220 only) Controls AC power supplied to the machine. Detects when right side access door is open. Detects the presence of drawer 1. Detects the presence of drawer 2. (5220 only) Resets the process control counter when a new drum is installed.

17 15

19

11 21 18 12 20 13 16 14

5216/5220 Service Information Component Diagrams

6 - 12 5216/5220 PWAs

5216/5220 PWAs
Number
1 2 3 4 5 6 7 8 9

Name
Exposure Lamp Regulator PWA AC/DC Power Supply PWA High Voltage Power Supply PWA CCD Sensor PWA Main Logic PWA 1-Bin Tray/Sort Control Interface PWA SS516-1/Drawer 2 Interface PWA E-Sort PWA Control Panel PWA

Description
Supplies and controls voltage to the exposure lamp. Converts AC input power to usable AC/DC and supplies that power to the machine. Supplies high voltage to the coronas and the developer bias. Converts scanned analog data to digital data. Controls image processing and machine operation. Monitors copy exit and drives the sort/shift motor and 1-bin tray. Monitors paper fed from either drawer 2 on the 5220 or the SS516-1. Provides the E-sort option and additional features accessed through the control panel. Provides the interface between the operator and machine. 1 2 3 4 5 6

9 8 7

5216/5220 Service Information Component Diagrams

6 - 13 5216/5220 Miscellaneous Electrical

5216/5220 Miscellaneous Electrical
Number
1 2 3 4 5 Exposure Lamp Fuser Lamp Fuser Thermistor Fuser Thermofuse Laser Unit

Name

Symbol
L1 L2 TH TF

Description
A Xenon lamp used to expose the original. An infrared quartz lamp used to heat the fuser roller Used for fuser temperature control. Used for safety to prevent sever overheating. Converts image data and converts that data into light that images the drum.

1

5

2

3 4

5216/5220 Service Information Component Diagrams

6 - 14 ADF516 External

ADF516 External
Number
1 2 3 4 5 Original Tray Original Side Guides Original Feed Door ADF Feed/Jam Access Cover Original Exit Tray

Name

1 2

3

5

4

5216/5220 Service Information Component Diagrams

6 - 15 ADF516 Rollers

ADF516 Rollers
Number
1 2 3 4 ADF Pickup Roller ADF Paper Feed Roller ADF Registration Roller ADF Registration Roller Idler Roller

Name

Description
Feeds the top original from original tray. Drives the original past the ADF exposure glass. Synchronizes the leading edge of the original with the leading edge of the image on the drum. Follows the rotation of the ADF registration roller and provides pressure for positive original movement. Moves the original to the ADF exit roller. Follows the rotation of the ADF transport roller and provides pressure for positive original movement. Drives the original out of the ADF and onto the original exit tray. Follows the rotation of the ADF original exit roller and provides pressure for positive original movement.

5 6 7 8

ADF Transport Roller ADF Transport Idler Roller ADF Original Exit Roller ADF Original Exit Idler Roller

1

2

3

7

8

6

5

4

5216/5220 Service Information Component Diagrams

6 - 16 ADF516 Sensors

ADF516 Sensors
Number
1 2 3 4 5 6 7 8 9

Name
ADF Original Present Sensor ADF Original Feed Door Open/Close Sensor ADF APS Width Sensor 1 ADF APS Width Sensor 2 ADF APS Width Sensor 3 ADF Registration Sensor ADF APS Length Sensor 1 ADF APS Length Sensor 2 ADF Open/Thick Document Sensor

Symbol
S201 S202 S203 S204 S205 S206 S207 S208 S209

Description
Detects the presence of an original. Detects the position of the ADF feed/jam access cover. Detects the width of A4R, A5, LTR, or LG originals. Detects the width of B4R, or B5 originals. Detects the width of LD, LT, A3, or A4 originals. Detects the leading edge of the original. Detects the length of the original. See ADF516 APS Sensors Table for specific lengths detected. Detects the position of the ADF516 for thick original copying (such as a book).

Note
All are mounted to the ADF Sensor PWA.

3 4 5

8 7

6 9

1

2

5216/5220 Service Information Component Diagrams

6 - 17 ADF516 APS Sensors Table

ADF516 APS Sensors Table
Number
W0 W1 W2 W3 L1 L2

Name
ADF Original Present Sensor ADF APS Width Sensor 1 ADF APS Width Sensor 2 ADF APS Width Sensor 3 ADF APS Length Sensor 1 ADF APS Length Sensor 2

Symbol
S201 S203 S204 S205 S207 S208

Document Size and Direction
Statement, A5 Statement R, A5R Letter, A4 Letter R, A4R Foolscap U.S. Legal, B4 Ledger, A3

ADF APS Width Sensors W1
ON OFF ON ON ON ON ON

ADF APS Length Sensors W3
OFF OFF ON OFF OFF OFF ON

W2
OFF OFF ON OFF OFF OFF OFF

L1
OFF OFF OFF ON ON ON ON

L2
OFF OFF OFF OFF ON ON ON

5216/5220 Service Information Component Diagrams

6 - 18 ADF516 Electrical

ADF516 Electrical
Number
1 2 3 4 5 ADF Feed Motor ADF Pickup Roller Solenoid ADF Original Feed Clutch ADF Logic PWA ADF Sensor PWA

Name

Symbol
M201 SOL201 CL201

Description
Drives the main components of the ADF. Controls the drive for the ADF pickup roller. Controls the drive for the ADF feed roller Controls all functions of the ADF and interfaces with the machine. Contains the APS width sensors, ADF original feed door open/close sensor and original present sensor.

4 1

3

2 5

5216/5220 Service Information Component Diagrams

6 - 19 SS516-1/SS516-2 External

SS516-1/SS516-2 External
1. Drawer 1 2. Drawer 2 3. Right Access Door

SS516-2

SS516-1

2 3 1 3 1

5216/5220 Service Information Component Diagrams

6 - 20 SS516-1/SS516-2 Solenoids & PWA

SS516-1/SS516-2 Solenoids & PWA
Number
1

Name
SS Paper Transport Solenoid

Symbol
SOL701

Description
Controls the transfer roller clutch. (The transfer roller clutch controls paper feeding from either drawer to the main unit.) Controls the paper feed roller. the roller drives paper from the drawer to the transfer roller. Controls the paper feed roller. the roller drives paper from the drawer to the transfer roller. Interfaces between the various other electrical components of the system stand and the main unit.

2

SS Drawer 1 Paper Feed Solenoid SS Drawer 2 Paper Feed Solenoid SS-516-2 Interface PWA

SOL702 SOL703

3 4

4 2

1

3

5216/5220 Service Information Component Diagrams

6 - 21 SS516-1/SS516-2 Sensors & Switches

SS516-1/SS516-2 Sensors & Switches
Number
1 2 3 4 5 6 7

Name
SS Access Door Open/Close Sensor SS Drawer 1 Paper Transport Sensor SS Drawer 1 Paper Empty Sensor SS Drawer 2 Paper Transport Sensor SS Drawer 2 Paper Empty Sensor SS Drawer 1 Present Switch SS Drawer 2 Present Switch

Symbol
S701 S702 S703 S704 S705 SW701 SW702

Description
Detects the position of the right access door Detects the paper movement to the main unit. Detects the presence of paper in drawer 1. Detects the paper movement to the main unit. Detects the presence of paper in drawer 2. Detects if the drawer is present. Detects if the drawer is present.

3

2 1 6

5 7

4

5216/5220 Service Information Component Diagrams

6 - 22 Bypass Tray

Bypass Tray
Number
1 2 3 4

Name
Bypass Paper Feed Clutch Bypass Paper Transport Clutch Bypass Paper Feed Solenoid Bypass Paper Present Sensor

Symbol

Description
Controls the bypass paper feed roller. Controls the bypass paper transport roller.

SOL3 S12

Controls the bypass paper feed clutch. Detects paper on the bypass tray.

1

3

2

4

5216/5220 Service Information Component Diagrams

6 - 23 ET-516

ET-516
Number
1 2 3 1-Bin Tray 1-Bin Tray Drive Motor 1-Bin Tray/Sort Control Interface PWA M51

Name

Symbol

Description
Tray for stacking fax and printer documents. Drives the tray up and down. The 1-bin tray/sort control interface PWA is the control and interface for the ET-516 and comes with the main unit.

3 2 1

5216/5220 Service Information Component Diagrams

6 - 24 Other Optional PWAs

Other Optional PWAs
Number
1 2 3 4 5 6 7 8 9 10 E-Sort PWA MotherBoard Fax-516 PWA NCU PWA PCL-516 PWA DIMM Memory NIC-516 PWA PS2-516 PWA SIMM Memory LCD Panel

Name

Description
Adds the following features: Sort, Stack, 2 on 4 on 1, Binding Margin, Edge Erase, Center Erase, and Image Rotation. Interface between the main unit and Fax-516 or PCL-516 PWAs. Provides the facsimile feature. Interface between the PST and Fax-516 PWA. Adds PCL5e and PCL6 printing capabilities. Additional memory for PCL-516 and LCD options. Interface for network printing. Requires PCL -516 option installed. Adds PostScript printing capabilities. Requires PCL-516 and LCD Panel options. Additional memory for E-Sort option. Provides a means for an operator to manually access PCL-516 or Fax-516 options.

3 1

4 6

9

5 7 10 8

2