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Service Documentation Braun flex integral 6515/6520 ultra speed
Market Release 3/98
5705
5705
BINC Rev: 11/97 BAG Rev: 8/97
Service Documentation
Exploded Drawing 5705
5705 - 2
BINC Rev: 5/99 BAG Rev: 8/97
Service Documentation
Spare Parts List 5705 Part Description
Protective cap 5000 series shaving foil frame 5000 series cutter block Swivel frame (black) Swivel frame (silver) Sealing plate Bearing screw Screw Head carrier (black) Head carrier (silver) Lower frame Chassis with no. 11, 12, 15, 16 Locking pin Spring Lever Spring Latch Switch Motor PCB, cpl. Cover, cpl. Hood Sliding plate; w/no. 22 to 25 Lever Leg spring Leg spring Transmission lever Light insert Cord socket, cpl. Housing case; with no. 29 (black) Housing case; with no. 29 (silver) Locking button End cap (dark gray) End cap (silver) Screw Plug pin (gray) Cleaning brush Coiled cord Case
Pos. No.
1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 30 31 32
Part Number
5503074 order by description order by description 5505633 5504630 5503014 5504046 5504099 5505634 5504631 5505032 5504639 5504087 5504200 5504089 5504090 5504926 5504962 5704627 5505631 5504638 5504112 5705636 5504093 5504095 5504092 5504091 5505043 5505638 5705632 5704628 5705012 5705637 5705640 5586038 5704055 5503120 5323015 5504852
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BINC Rev: 11/97 BAG Rev: 8/97
Service Documentation
Service Information 5705
Description of shaver Principle Battery power supply with eco-friendly nickel-hydride batteries. Oscillating head with triple shaving system. Long hair trimmer can be additionally switched on. Charging and battery display. Plastic material, chromium-plated.. Plastic material with integrated shaving foil and medium trimmer, can be snapped off by means of a push-button switch. Plastic material, blades 2 x 27, diameter 6 mm. Can be activated by means of a central sliding plate. 2.4 V d.c. motor. via eccenter and oscillating frame onto the shaving system. by 2 built-in, rechargeable batteries resp. automatically by a built-in battery charger and independently from the mains voltage or frequency.
Housing Shaving head frame: Hollow cutter block: Long hair trimmer: Drive: Power transmission: Power supply:
Display LED, green Charging light - illuminates by connecting to the mains - flashes in 3 minute-intervals by fully charging batteries Low-charge light - illuminates by battery capacity less than 20 %
LED, red
Maintenance of the battery In order to maintain the maximum capacity of the rechargeable cell unit, it should be discharged about every 6 months by shaving. Then fully recharged for approx. 4 hours from the mains. Do not keep the shaver connected to the mains for a long period of time (i.e. several weeks) Disposal of the batteries Opening the shaver, described hereafter, destroys the device and has only to be done at the end of the device's lifetime. The cord socket (27) is provided with a screw mechanism to ensure an easy recycling. Open the housing by piercing and turning the mechanism (e.g. with a coin). Now, the battery can be removed and orderly disposed. 5705 - 4
BINC Rev: 11/97 BAG Rev: 8/97
Service Documentation
Service Information 5705
Technical details Voltage range Charging time 12 - 240 V. from 100 V upwards: approx. 1 hour, at 12 V: approx. 20 hours; when completely discharged: at least 4 hours. approx. 5 Watts. 2.8 mm. after a minimum of 3 minutes charging time. min. 6900 rev./min. max. 8500 rev./min. min. 6600 rev./min. approx. 60 shaving minutes.
Power consumption Cutter block amplitude Number of revolutions with operating battery only cutter block with long hair trimmer Operating capacity after full recharge
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BINC Rev: 11/97 BAG Rev: 8/97
Service Documentation
Service Information 5705
Dismantling The dismantling procedure is described in a logical order. For individual repairs, the order of the description can be altered. · · · · · · · · · · · · · · · Shaving foil frame (2) Cutter block (3) Swivel frame (4) Plug pins (32) End cap (30) Housing case (28) Head carrier (8) Lower frame (9) Cover (19) PCB (18) Motor (17) Cord socket (27) Light insert (26) Hood (20) Sliding plate (21) - to be unlocked by pushing button "A"; - to be removed. - to be removed. - Unscrew bearing screws (6). - Remove swivel frame (4). - to be taken off with a needle. - unscrew screws (31). - remove end cap (30). - unlock locking button (29). - take off housing case (28). - unscrew screws (7). - remove head carrier (8). - to be removed by prying open with a knife between head carrier (8) and lower frame (9). - to be taken off by unhinging the 4 notches "B" on the sides. - to be held underneath the batteries. - to be taken out off the chassis (10). - Motor lower side to be unhinged out of plastic holder "C". - Motor axis to be pushed out of oscillating bridge. - to be removed by snapping out notch "D" in the chassis (10). - to be pushed out of the chassis (10); to be removed. - to be taken off the leading pins on the left and right sides of the sliding plate (21). - to be pulled upwards out of the chassis (10), when switch is in position" 2". (Care has to be taken that the leg spring (24) and transmission lever (25) do not slip away.)
5705 - 6
BINC Rev: 11/97 BAG Rev: 8/97
Service Documentation
Service Information 5705
Reassembly The reassembly has to be performed in reversed order. However, attention has to be paid to the following points: Sliding plate (21) - Before inserting the sliding plate (21) please ensure that the transmission lever (25) and leg spring (24) are assembled correctly. (If necessary, attach transmission lever (25) with leg spring (24) to pin "E" of the sliding plate, while positioning cam "F" of the lever (22) in the switching coulisse, as shown in diagram).
Transmission lever on pin "E" in the sliding plate.
Position of coulisse "F" in transmission lever "E" in the sliding plate.
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BINC Rev: 11/97 BAG Rev: 8/97
Service Documentation
Service Information 5705
- With your thumb, position switch "G" of the sliding plate (21) as shown in dia. (extension "H"). At the same time, with your middle finger, secure the transmission lever (25) on the backside of the sliding plate to prevent unhinging or slipping away (see dia. "sliding plate"). - In this position, the sliding plate (21) is, now, to be pushed through the leads "K" into the chassis. - Switch "G" must remain in the position described above. - Shortly before the lower edge of the sliding plate (21) reaches lead "L", the cradle "J" channels in the chassis pin "I". - Release switch "G". By pressing on the long hair trimmer, the sliding plate must be pushed downwards through the leads "L". Hereby, the single-throw switch channels in automatically (See diagram).
Sliding plate
Transmission lever function under sliding plate.
5705 - 8
BINC Rev: 11/97 BAG Rev: 8/97
Service Documentation
Service Information 5705 Do not check the function of the long hair trimmer after inserting the sliding plate otherwise the transmission lever will unhinge and the sliding plate will have to be attached again! - Apply a small amount or Vaseline to the motor axis and eccenter pin. - Snap into holder with the spring's wide side pointing downwards. - to be hanged into the chassis (10) exactly with the notches "B". - The latch (15) in the chassis and the locking button (31) have to be in position "unlock". - to be inserted in head carrier (8) with the unlocking pin towards button "A". - Motor eccenter to be inserted in oscillating bridge lead. Bearing screws (6) to be tightened carefully.
·
Attention!
·
Motor (17)
· · ·
Cover (19) Housing case (28) Swivel frame (4)
·
All functions to be tested.
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BINC Rev: 11/97 BAG Rev: 8/97
Service Documentation
Service Information 5705
Lubricating Schedule When exchanging the sliding plate (21), some vaseline has to be applied to the slip planes and levers marked on the lower side.
5705 - 10
BINC Rev: 11/97 BAG Rev: 11/95
Service Documentation
Service Information 5705
Possible Malfunctions Malfunction Bad shaving quality. Possible Cause - Resonating shaving foil frame. - Jammed cutting heads. - Loose foils. - Medium trimmer does not work. - False operation (shaver position). Skin irritation. - Deformed or damaged foils. - Medium trimmer snapped out. - Broken welding spot medium trimmer - Jammed medium trimmer. - Jammed cutting heads. - Broken blades. - Mechanically damaged, fall. - Deformed when attached or removed. - Resonating shaving foil frame. - Resonating medium trimmer. - Swivel frame has end play. - Swivel frame has a radial play. - Sliding seal is (partially) snapped out. - Resonating unlocking plate. - Bearing screw is loose or missing Shaving foil frame does not snap in. Shaving foil frame does not snap out. - Jammed notches or unlocking plate. - See above. - Unlocking button has not been pushed. Action - Exchange shaving foil frame. - Exchange cutting heads. - Exchange shaving foil frame. - Exchange shaving foil frame probably exchange cutting heads. - Explain how to operate the shaver. - Exchange shaving foil frame. - Exchange shaving foil frame. - Exchange shaving foil frame. - Exchange shaving foil frame. - Exchange cutting heads. - Exchange cutting heads. - Exchange shaving foil frame. - Exchange shaving foil frame. - Exchange shaving foil frame. - Exchange shaving foil frame. - Exchange head carrier, swivel frame and shaving foil frame. - Exchange swivel frame and shaving foil frame. - Exchange sliding seal. - Exchange swivel frame. - Replace and tighten screw; exchange head carrier, if necessary. - Exchange swivel frame and shaving foil frame. - See above. - Instruct customer.
Damaged foil.
Shaver too noisy.
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BINC Rev: 11/97 BAG Rev: 11/95
Service Documentation
Service Information 5705 - Bearing axis 2 is too rough. - Not orderly snapped in after cleaning - Dust catcher is overloaded. - No display - Display "0" (SAT) - Defective switch - Defective motor contact - Short hair system eccenter jumped out of swivel slot - Exchange cutting heads. - Instruct customer. (Attach 90°) - Instruct customer. - Recharge for min. 4 hrs. - Recharge for min. 1 hour. - Clean and grease contacts; exchange chassis. - Exchange motor; clean and grease contact on PCB. - Dismantle and reassemble swivel frame; exchange if necessary. -Spring to be snapped in correctly.
Cutting head does not snap in. Hair dust is falling out of the shaver. Shaver does not work.
Lock switch does not function. Sliding plate does not function.
- Spring is not orderly snapped in (Service)
- Switch spring unhinged, - Exchange sliding plate. overstretched - When switching back from - Determined by the concept; pos. 3 to pos. 1, pos. 2 is passed. instruct customer. - Broken locking pin. - Broken locking pin. - Wrong bearing screw. (Service) - Eccenter positioned too high. - False operation. - Battery lug is torn off. - Faulty joint contact - Defective electronics - Not completely charged - Defective electronics - Exchange preassembled chassis - Exchange preassembled chassis - Exchange screw. - Exchange preassembled motor. - Instruct customer, exchange disposal unit - Exchange PCB. - Exchange PCB. - Exchange PCB. - Recharge for min. 4 hrs. - Exchange PCB.
LHT cannot be switched on. Head does not swing; hooks. Sluggish head.
Shaver is open. Shaver is warming up considerably during recharging process (SAT). Time of operation is too short.
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