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CODE : 00ZAR5320/A1E

DIGITAL COPIER
AR-5316

MODEL

AR-5316 AR-5320

AR-5320 (with option installed)

CONTENTS

[ 1 ] NOTE FOR THIS SERVICE MANUAL . . . . . . . . . . . . . . . Refer to AR-M160 [ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AR-5316/5320 [ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AR-5316/5320 [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . .AR-5316/5320 [ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . .AR-5316/5320 [ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to AR-M160 [ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AR-5316/5320 [ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AR-5316/5320 [ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to AR-M160 [10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AR-5316/5320 [11] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . Refer to AR-M160 [12] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . Refer to AR-M160 [13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AR-5316/5320

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

[1] NOTE FOR THIS SERVICE MANUAL
This Service Manual describes only the items related to the AR-5316 and AR-5320. For the other items common with the AR-M160/M205, please refer to the AR-M160/205 Service Manual (Document code:00ZARM205/A1E). The table below shows which document(s) should be referred to for each section. (Refer to the document marked with O.) Section [ 1 ] GENERAL [ 2 ] SPECIFICATIONS [ 3 ] CONSUMABLE PARTS [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES [ 5 ] UNPACKING AND INSTALLATION [ 6 ] ADJUSTMENTS [ 7 ] SIMULATIONS [ 8 ] USER PROGRAMS [ 9 ] TROUBLE CODE LIST [10] MAINTENANCE [11] DISASSEMBLY AND ASSEMBLY [12] FLASH ROM VERSION UP PROCEDURE [13] ELECTRICAL SECTION AR-M160/M205 O O O O O O O O O O O AR-5316/AR-5320 O O O O O O O Changed item Some specifications Appearance / Internal / Operation panel Changing the copy paper size in the tray Shifter sensors status display, etc. deleted. USB2.0 mode switch, etc. deleted.

O

Block diagram / Actual wiring diagram 1/7

[2] SPECIFICATIONS
The table below shows the specifications of this model and the contents of changes from the AR-M160/M205 and AR-5316/5320. Item Paper feed system AR-M160 1cassette + Multi manual paper feed Approx.31.3Kg USB1.1/USB2.0 IEEE1284 AR-5316 One automatic feeding paper tray(250sheets) + bypass tray(100sheets) Approx.31.3Kg (Not including TD cartridge) IEEE1284parallel connector/ USB1.1 AR-M205 2cassette + Multi manual paper feed Approx.35.1Kg USB1.1/USB2.0 IEEE1284 AR-5320 Two automatic feeding paper trays(250sheets each) + bypass tray(100sheets) Approx.36.3Kg (Not including TD cartridge) IEEE1284parallel connector/ USB1.1

Weight Interface

Option Machine 250 sheets paper feed unit SPF RSPF Original cover O : The option can be installed. - : The option cannot be installed. Model AR-D24 / D25 AR-SP6 AR-RP6 AR-VR5 AR-M160 O O Standard AR-M205 O O O AR-5316 O Standard AR-5320 O Standard Remark

AR-5316/5320 NOTE FOR THIS SERVICE MANUAL 1-1

[3] CONSUMABLE PARTS
1. Supply system table
A. East Europe / Russia
NO 1 Name Toner cartridge(Black) Developer Drum kit Content Toner (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) Drum Drum fixing plate x10 x10 x10 x1 x1 500K 50K AR-202LD AR-202DM LD=DV*10 Life 160K Product name AR-016LT Remark Life setting by A4 6% document LT=T*10

2 3

Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.

B. Middle East / Africa / Philippine
NO 1 Name Toner cartridge(Black) Developer Drum kit Content Toner (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) Drum Drum fixing plate x10 x10 x10 x1 x1 500K 50K AR-202CD AR-202DR CD=SD*10 Life 190K Product name AR-016ET Remark Life setting by A4 6% document ET=FT*10

2 3

Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.

C. Asia
NO 1 Name Toner cartridge(Black) Developer Drum kit Content Toner (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) Drum Drum fixing plate x10 x10 x10 x1 x1 500K 50K AR-202CD AR-202DR CD=SD*10 Life 190K Product name AR-016CT Remark Life setting by A4 6% document CT=ST*10

2 3

Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.

D. Hong Kong
NO 1 Name Toner cartridge(Black) Developer Drum kit Content Toner (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) Drum Drum fixing plate x10 x10 x10 x1 x1 500K 50K AR-202CD-C AR-202DR-C CD-C=SD-C*10 Life 190K Product name AR-016CT-C Remark Life setting by A4 6% document CT-C=ST-C*10

2 3

Note 1: The individual carton is printed with English and Chinese as well as the green mark.

AR-5316/5320 CONSUMABLE PARTS 3-1

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance

1 1 6 5

15 16

2 3 3 9 4 7 10

14

8

11

12

13

1 4 7 10 13 16

Document feeder cover (when the SPF is installed) /document cover Power switch Front cover Side cover handle Bypass tray extension Parallel connector

2 5 8 11 14

Document glass Operation panel Paper trays Bypass tray guides Charger cleaner

3 6 9 12 15

Handles Paper output tray Side cover Bypass tray USB 1.1 connector

2. Internal
17 18 19

20

21

22

24 23
17 20 23 26 Document feeder tray (when the SPF is installed) Right side cover (when the SPF is installed) Toner cartridge Photoconductive drum 18 21 24 27

25
19 22 25

26

27

Original guides (when the SPF is installed) Exit area (when the SPF is installed) Roller rotating knob Fusing unit paper guide

Feeding roller cover (when the SPF is installed) Toner cartridge lock release lever Fusing unit release levers

AR-5316/5320 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-1

3. Operation Section
1 2 3

The indications of the operation panel may differ depending on the country and the region.
AR-5316/ AR-5316X The example of a display of inch series
11X17 8½X14 8½X11 8½X5½ 8½X11 8½X13 EXTRA

200% 141 129 121 100% 95 77 64 50%

4

5

6

7

4

5

8

1 4 7

ON LINE key/indicator SPF indicator (when the SPF is installed) PAPER SIZE indicators

2 5 8

DUAL PAGE COPY key/indicator Paper feed location / misfeed location indicators PRESET RATIO selector keys / indicators

3 6

XY-ZOOM key/indicator ORIGINAL SIZE ENTER key / ORIGINAL SIZE indicators

11 9 10 12 13 14 15 16 17 18

ACC.#-C

AUTO

ZOOM

25 400%

INTERRUPT

AUTO A3 A4 A4 A5 B4 EXTRA ENTER AUTO %

1 3 5

200% 141 122 115 100% 86 81 70 50%

19

6

7 20 4 21

22

5

8

23

24

25

26 27

Not used for this machine.
9 12 15 18 21 24 27 AUTO/TEXT/PHOTO key / indicators Alarm indicators Copy ratio display key INTERRUPT key / indicator TRAY SELECT key # key CLEAR key 10 13 16 19 22 25 AUDIT CLEAR key POWER SAVE indicator ZOOM indicator Light and Dark keys / indicators AUTO IMAGE key / indicator START key / indicator 11 14 17 20 23 26 AUTO PAPER SELECT indicator Display Zoom keys PAPER SIZE ENTER key Numeric keys CLEAR ALL key

AR-5316/5320 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-2

[5]UNPACKING AND INSTALLATION
5. Changing a tray's paper size setting
Follow these steps to change a tray's paper size setting.

4) Squeeze the lock lever of the front guide and slide the front guide to match the width of the paper, and move the left guide to the appropriate slot as marked on the tray.

Left guide
Note: ·The paper size setting cannot be changed when the machine has stopped temporarily due to running out of paper or a misfeed, or during interrupt copying. ·During printing (even in copy mode), the paper size setting cannot be changed. ·A5 size paper can only be selected in upper paper tray. ·Do not load paper that is a different size than the paper size setting. Copying will not be possible. 1) Hold down the [PAPER SIZE ENTER] key for more than 5 seconds to set the selected paper size. The currently selected paper feed location indicator will blink and the corresponding paper size (which is currently set) indicator will light steadily. All other indicators will go out.

Front guide

·The front guide is a slide-type guide. Grasp the locking knob on the guide and slide the guide to the indicator line of the paper to be loaded. ·The left guide is an insert-type guide. Remove it and then insert it at the indicator line of the paper to be loaded. ·When using 11" x 17" sized paper store the left guide in the slot at the left front of the paper tray.

A3 A4 A4 A5 B4 XTRA

2) If the machine has two paper trays, use the [TRAY SELECT] key to select the paper tray for which you wish to change the paper size setting. Each time the [TRAY SELECT] key is pressed, a paper tray will be indicated with a blinking paper feed location indicator.

5) Press the [START] key and then the [PAPER SIZE ENTER] key. To change the paper size setting of another tray, repeat steps 2) to 5) after pressing the [START] key.

3) Use the [ORIGINAL SIZE ENTER] key to select the paper size. The indicator of the selected paper size lights up.

Note: Affix the paper size label for the paper size selected in step 3) to the label position on the right end of the tray. Important points when using the printer mode

A3 ENTER A4 A4 A5 B4 TRA

·Make sure that the tray's paper size setting is the same as the tray's paper size setting in the printer driver. For example, if the tray's paper size setting is A4R, set "Setting Paper Size" to "A4-R". For more information, see "CONFIGURING THE PRINTER DRIVER" in the "Software Setup Guide".

AR-5316/5320 UNPACKING AND INSTALLATION 5-1

[7] SIMULATIONS
1. Entering the simulation mode
Perform the following procedure to enter the simulation mode. "#" key Interrupt key "C" key Interrupt key Main code Start key Sub code Start key

Main code 22

Sub code 15 17 18 21 22 Copy counter display Printer counter display

Contents Trouble memory display

Scanner counter display SPF jam counter display Jam total counter clear Trouble memory clear SPF counter clear Paper feed counter clear Drum counter clear Copy counter clear Printer counter clear Scanner counter clear SPF jam total counter clear Main motor operation check Polygon motor operation check Size setting Auditor setting Count mode setting Destination setting Machine condition check (CPM) Toner save mode setting CE mark conformity control ON/OFF Auditor mode exclusive setup Cancel of stop at maintenance life over Cancel of stop at developer life over Cancel of stop at drum life over Memory capacity check Transfer ON/OFF timing control setting Side void amount setting Copy temporary stop function setting Paper sensor status display Developing counter clear Fusing temperature setting Standby mode fusing fan rotation setting Fusing paper interval control allow/inhibit setting Transfer current setting Setting of rotation time before toner supply Copy density adjustment (300dpi) Copy density adjustment (600dpi) Copy exposure level adjustment, individual setting (Text) 300dpi Copy exposure level adjustment, individual setting (Text) 600dpi Copy exposure level adjustment, individual setting (Photo) 600dpi Image contrast adjustment (300dpi) Exposure mode setting (Gamma table setting/AE operation mode setting/ Photo image process setting) SPF exposure correction Image contrast adjustment (600dpi) AE limit setting Image sharpness adjustment Main scanning magnification ratio adjustment SPF/RSPF mode sub scanning magnification ratio adjustment in copying Flash ROM program writing mode Standby mode fusing fan RPM setting

24

01 02 04 06 07 08 09 13 14

2. Canceling the simulation mode
When the clear all key is pressed, the simulation mode is cancelled. When the interruption key is pressed, the process is interrupted and the screen returns to the sub code entering display. * After canceling the simulation mode, be sure to turn OFF/ON the power and check the operation. Note: If the machine is terminated by a jam error or paper empty during copying in the adjustment by the simulation, recopying is required.

25 26

01 10 02 03 05 06 07 18 30 31 36 37 38 39 42 43 51

3. List of simulations
Main code 01 Sub code 01 02 06 02 01 02 03 08 11 05 01 02 03 06 01 02 10 07 01 06 08 08 01 02 03 06 10 14 16 20 21 22 01 01 02 01 02 03 04 05 06 07 08 09 12 13 14 Contents Mirror scanning operation Mirror home position sensor (MHPS) status display Mirror scanning operation aging Single paper feeder (SPF) aging SPF sensor status display SPF motor operation check SPG paper feed solenoid operation check SPF PS release solenoid operation check Operation panel display check Fusing lamp and cooling fan operation check Copy lamp lighting check Paper feed solenoid operation check Resist roller solenoid operation check Cassette semi-circular roller cleaning Warm-up display and aging with jam Intermittent aging Shifting with warm-up display Developing bias output Main charger output (Grid = HIGH) Main charger output (Grid = LOW) Transfer charger output Toner motor operation Trouble cancel (except for U2) U2 trouble cancel Maintenance counter clear Maintenance cycle setting Mini maintenance cycle setting Maintenance counter display Maintenance preset display Jam memory display Jam total counter display Total counter display Developing counter display Mini maintenance preset display SPF counter display Paper feed counter display Drum counter display CRUM type display P-ROM version display

30 42 43

01 01 01 12 13

44 46

34 40 01 02 09 10 11 18 19

20 29 30 31 48 01 05 49 01 12

AR-5316/5320 SIMULATIONS 7-1

Main code 50

Sub code 01 06 10 12

Contents Image lead edge adjustment Copy lead edge position adjustment (SPF/RSPF) Paper off-center adjustment Document off-center adjustment Resist amount adjustment SPF scanning position automatic adjustment SPF scan position change-over setting HSYNC output check Shading check SPF automatic correction Self print

51 53 61 63 64

02 08 10 03 01 07 01

4. Contents of simulations
Main Sub code code 01 06 Contents Mirror scanning operation aging Details of operation When the [START] key is pressed, the mirror base performs A3 full scanning at the set magnification ratio speed. During scanning, the set magnification ratio is displayed. After 3 seconds, the mirror base performs full scanning again. During scanning, the set magnification ratio is displayed. * When the [START] key is pressed again, the ready lamp turns and remains off. The DV replacement/OPC drum cartridge replacement lamp displays the status of the mirror home position sensor. (The lamp lights up when the mirror is in the home position.) During aging, the copy lamp lights up. When the [Interrupt] key is pressed, the operation is interrupted if operating, and the machine goes into the sub code input standby mode. When the [START] key is pressed, the set magnification ratio is acquired and document transport operation of single surface is performed in the case of SPF or document transport operation of duplex surfaces is performed. During operation, the LED on the display section corresponding to the selected magnification ratio lights up, and the magnification ratio is displayed on the 7-seg display. When the [Interrupt] key is pressed at that time, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. (In order to receive the sensor change notification, the load must be decreased.) The sensor status (ON/OFF) in the SPF can be checked with the following lamps. When a sensor detects paper, it turns on. The open/close detection sensor turns on when the machine is opened. Display lamp Sensor Toner supply lamp Copier jam lamp The DV replacement/OPC drum cartridge replacement lamp Paper empty lamp SPF jam lamp Manual paper feed lamp Tray jam lamp AE lamp TEXT lamp PHOTO lamp SPF document set sensor SPF document transport sensor SPF unit (OC cover) open/close sensor SPF paper exit sensor SPF paper feed cover open/close sensor SPF paper length sensor 1 SPF paper length sensor 2 SPF paper feed width sensor (small) SPF paper feed width sensor (middle) SPF paper feed width sensor (large)

02

01

Single paper feeder (SPF) aging

02

SPF sensor status display

When the [Interrupt] key is pressed, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. 06 01 Paper feed solenoid operation check When this simulation is executed, the sub code is displayed on the 7-seg LED and the lamp corresponding to the solenoid lights up. Select a solenoid with the tray select key (the lamp corresponding to the solenoid lights up) and press the [START] key, and the machine repeats operation of ON for 500ms and OFF for 500ms. This operation is repeated 20 times. After that, the machine goes into the sub code entry standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated. Display lamp Main cassette lamp 2nd cassette lamp Manual paper feed lamp 2nd cassette jam lamp Machine jam lamp & 2nd cassette jam lamp * Solenoid Main cassette paper feed solenoid * 2nd cassette paper feed solenoid Manual paper feed solenoid * 2nd cassette paper transport solenoid * 3rd cassette transport solenoid

Supported for the installed models only. Skipped for the models without installation.

AR-5316/5320 SIMULATIONS 7-2

Main Sub code code 06 02

Contents Resist roller solenoid operation check

Details of operation When the [START] key is pressed in the sub code input state, the resist solenoid (RRS) turns ON for 500ms and OFF for 500ms. This operation is repeated 20 times. After completion of the process, the machine goes into the sub code input standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated. First of all, remove the developer unit. Enter the simulation code, specify the cassette to be cleaned with the tray select key, and press START button. The main motor rotates to move the cassette semi-circular roller by half circle and make the roller face downward. After completion of cleaning, when INTERRUPT key is pressed, the machine goes into the sub code entry standby mode and the roller returns to the original positions. To clean another roller continuously, press INTERRUPT key to return the roller to the original position, and execute the simulation again. During the operation, the sub code is displayed on the display. * When CA key is pressed, the simulation mode is terminated. However, the roller returns to the original position by the initial operation. When the [START] key is pressed, the developing bias signal is turned ON for 30 sec. However, to calculate the actual output value is calculated, execute SIM25-01. After completion of the process, the machine goes into the sub code input standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated.

10

Cassette semi-circular roller cleaning

08

01

Developing bias output

02

Main charger output (Grid = HIGH) When the [START] key is pressed, the main charger output is supplied for 30 sec in the grid voltage HIGH mode. After completion of the process, the machine goes into the sub code input standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated. Main charger output (Grid = LOW) When the [START] key is pressed, the main charger output is supplied for 30 sec in the grid voltage LOW mode. After completion of the process, the machine goes into the sub code input standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated. Transfer charger output Select an output mode with the [Mode select] key and press the [START] key. The transfer charger output is delivered for 30 sec in the selected mode. After 30 sec of transfer charger output, the machine goes into the sub code entry standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated. Display lamp AE mode lamp AE mode lamp & PHOTO mode lamp AE & TEXT & PHOTO mode lamp Maintenance counter display Jam total counter display Total counter display Developing counter display Output mode Normal size width: Front surface Small size width: Front surface Manual paper feed mode

03

06

22

01 04 05 06

·Small size is Letter R (A4R) or smaller. The maintenance counter value is displayed. (Alternate display by 3 digits) The jam total counter value is displayed. (Alternate display by 3 digits) The total counter value is displayed. (Alternate display by 3 digits) The developing counter data is acquired and displayed on the 7-seg display. (Alternate display by 3 digits) When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The SPF counter value is displayed. (Alternate display by 3 digits) The P-ROM version is displayed on the copy quantity display. The main code and the sub code are alternatively displayed by 2 digits. The display interval is same as that of the counter display. By pressing the fixed magnification ratio key, each version display is switched. Display lamp (AB series) 141% Display lamp (Inch series) 141% Displayed version Machine program

08 14

SPF counter display P-ROM version display

17

Copy counter display

The copy counter value is displayed. (Alternate display by 3 digits) When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The printer counter value is displayed. (Alternate display by 3 digits)When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The scanner counter value is displayed. (Alternate display by 3 digits)When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated.

18

Printer counter display

21

Scanner counter display

AR-5316/5320 SIMULATIONS 7-3

Main Sub code code 22 22

Contents SPF jam counter display

Details of operation The SPF jam counter value is displayed. (Alternate display by 3 digits)When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. Used to set the transfer current for the front surface and that for the back surface. When this simulation is executed, the current set value is displayed on the 7-seg display. Select the set value with the zoom (Up/Down) keys and press the [START] key, and the set content is written into the EEPROM and the machine goes into the sub code input standby mode. Press the [Mode select] key to select each setting mode. At that time, the setup content is written into the EEPROM. The set range is 90uA ~ 360uA in the increment of 10uA. Display lamp Setting mode AE mode lamp AE mode lamp & PHOTO mode lamp AE & TEXT & PHOTO mode lamps * * Normal size width: Front Small size width: Front Manual paper feed

44

34

Transfer current setting

Small size paper must be Letter R (A4R) or smaller. For the special size of tray, use the normal size width.

49

01

Flash ROM program writing mode (Operating procedure) When this simulation is executed, "d" is displayed on the copy quantity display and the machine enters the Flash ROM program writing mode. Use the writing tool on the PC to write the program. During writing, the display is made as follows. After completion of downloading, turn OFF/ON the power to reset. Status Download data reception Data delete start Data writing (Boot section) Data writing (Program section) Sum check Completion of downloading Error status * Copy quantity display "d" "d" "d" "d" "d" "OFF" "*E" Pre-heat lamp ON ON Flash Flash ON OFF OFF Ready lamp OFF ON OFF Flash ON OFF OFF

"*" in the error display indicates the error position. 00 02 03 04 05 06 Data receive error FLASH ROM delete error FLASH ROM write error (Boot section) FLASH ROM write error (Program section) Sum check error (Loader section) Sum check error (Boot section) 07 08 09 0b 0F Sum check error (Program section) Sum check error (EEPROM section) E2PROM verify error E2PROM verify error Download data length error

12

Standby mode fusing fan RPM setting

When this simulation is executed, the currently set code number is displayed. When [MODE SELECT] key is pressed, the normal setting and the high fusing temperature setting are switched alternatively. Enter the code number and press START key, and the number is written into the EEPROM and the machine goes into the sub code entry standby mode. Display lamp AE mode lamp TEXT mode Setting mode Normal temperature control (190°C or less) Fusing temperature of 190°C or above Default Low speed rotation High speed rotation

Code number 0 1 Low speed rotation High speed rotation

Setting

AR-5316/5320 SIMULATIONS 7-4

Main Sub code code 51 02

Contents Resist amount adjustment

Details of operation Used to adjust the contact pressure of the machine resist roller and the RSPF resist roller onto the paper. (Operating procedure) When this simulation is executed, the current set value is displayed. When the exposure mode key is pressed, the following set items are changed sequentially. Enter an adjustment value with the 10-key and press the [START] key, and the entered value will be saved and a copy will be made. (Adjustment range: 1 ~ 99, Default: 50) When the [CA] key is pressed, the entered value is saved and the simulation is terminated. Lighting lamp Adjustment mode AE, Main cassette lamp AE, 2nd cassette lamp AE, Manual paper feed lamp AE, TEXT, PHOTO lamps Main cassette paper feed 2nd cassette paper feed Manual paper feed SPF document feed (Front surface)

Supported for the installed models only. Skipped for the models without installation. 53 10 SPF scan position change-over setting Used to change over the scan position depending on that the SPF unit and the SPF document glass holder section are of anti-dirt glass or not. When this simulation is executed, the currently set code number is displayed. Enter the code number corresponding to the SPF unit to be used and press [START] key, and the setting will be changed over. Code No. 0 1 Mode Set to the scan position of the current mass production SPF unit. (Default) Set to the scan position of the ant-dirt SPF unit.

Though this setting is changed, the other set values are not affected. (The other set values remain unchanged.) When replacing and installing the SPF unit, it is recommendable to use this simulation to set the scan position and execute the scan position automatic adjustment. 64 01 Self print The optical system status is ignored and a self print is made. Also when a print command is sent from the host, printing is performed. (Operating procedure) When this simulation is executed, warm-up is performed and the ready lamp is lighted. (However, the scanner is invalid and no initial operation is made.) Enter the code number with the 10-key, and select a cassette with the cassette select key and press the [START] key. The selected cassette start paper feed and printing is performed in the selected pattern. * Only the tray lamp and the online lamp are lighted, and no other lamps are lighted. Printing is made in 1 by 2 mode, where one line is printed and the following two liens are not printed, or in the grid pattern. Code number 0 1 2 3 * * 1 by 2 Grid pattern White paper Black background Pattern

Input disable for 4 ~ 99 Print data are made on A3 size. (A3 paper is preferable.)

AR-5316/5320 SIMULATIONS 7-5

[8] USER PROGRAMS
The user programs allow the parameters of certain functions to be set, changed, or canceled as desired.

1. List of user programs
This copier has the following user programs. Program name Auto clear time Program No Description "Auto clear time" automatically returns the copy settings to the initial settings when a certain period of time elapses after a copy is made. This program is used to select the period of time. "Auto clear time" can also be disabled. Default 1 (OFF) 2 (10sec) 60sec 3 (20sec) 4 (60sec) 5 (90sec) 6 (120sec) Preheat mode This function automatically switches the machine to a low power consumption state if the set duration of time elapses without the machine being used when the power is on. The POWER SAVE indicator lights up, however, the keys on the operation panel can be used. Normal operation automatically resumes when a key on the operation panel is pressed, a print job is received or an original is placed. This function automatically switches the machine to a state that consumes even less power than preheat mode if the set duration of time elapses without the machine being used when the power is on. All lights except the POWER SAVE indicator and ON LINE indicator go off. To resume normal operation, press the [START] key. Normal operation also resumes automatically when a print job is received or scanning is begun from a computer. While in auto power shut-off mode, no keys (except the [START] key) can be used. When copying using the SPF, during the period of time that the SPF indicator blinks after an original has been scanned (about 5 seconds), a subsequent original can be placed and automatically fed into the machine. Use this setting to enable or disable auto power shut-off. This function automatically selects paper that is the same size as the original placed in the SPF, or the same size as that selected with the [ORIGINAL SIZE ENTER] key. The function can be disabled. If the paper runs out during printing and there is paper of the same size and orientation in another tray, this function automatically switches to that tray (excluding the bypass tray). The function can be disabled. Use to enable or disable "Auditing mode". "Auditing mode" is initially disabled. Use to set up account numbers. Up to 20 accounts can be established. Use to change an account number. Use to delete an account number. A single account number can be deleted, or all account numbers at once. This displays the number of copies made by each account. The maximum count is 49,999. If this number is exceeded, the count will start over from 0. Use to reset the copy count of an account to 0. The copy count of a single account or of all accounts can be reset. This setting is used to change the copy resolution in AUTO and TEXT mode from 600 x 300 dpi to 600 x 600 dpi (high-quality mode). Scanning is slower when high-quality mode is used. 1 (1min) 2 (5min) 1min 3 (30min) 4 (60min) 5 (120min) 6 (240min) 1 (5min) 2 (30min) 3 (60min) 5min 4 (120min) 5 (240min) Parameters

1

2

Auto power shut-off timer

3

Stream feeding mode *1 4 Auto power shut-off setting Auto paper select mode *2 8 Auto tray switching *2 9 Auditing mode Account number entry Account number change Account number deletion 13 Number of copies per account Resetting account Resolution in Auto/Text mode

0 (OFF) OFF 1 (ON)

5

ON

0 (OFF) 1 (ON) 0 (OFF) 1 (ON) 0 (OFF)

ON

ON

1 (ON)

10 11 12

OFF Delete single account -

0 (OFF) 1 (ON) 0 (Delete single account) 1 (Delete all accounts)

14

-

15

Reset single 0 (Reset single account) account 1 (Reset all accounts) 1 (300dpi) 300dpi 2 (600dpi)

23

*1 On models with a SPF. *2 On model with the two trays.

AR-5316/5320 USER PROGRAMS 8-1

Program name Key auto repeat

Program No

Description Use this setting to select whether or not holding down a key causes repeated input of the key. For keys that normally cause a set value to increase when held down (for example, holding down the [ZOOM] key), this program can be used to have the set value not change when the key is held down. Use this setting to select how long a key must be pressed for the input to be accepted. By selecting a longer time, you can prevent settings from being changed by the accidental pressing of a key.

Default 0 (OFF) 1 (ON) ON

Parameters

25

Key press time

26

Minimum (current response speed)

1 (Minimum (current response speed)) 2 (0.5sec) 3 (1.0sec) 4 (1.5sec) 5 (2.0sec) 1 (short beep)

Audible signals volume 27 Base setting beep signal Number of copies limit Use close paper size 30 Default tray setting 31 Default exposure mode 32

This sets the volume of beep signals.

short beep 2 (long beep) 3 (OFF) Use this to sound a beep when a base setting is selected. Use this setting to select 99 or 999 for the maximum number of copies. When this function is enabled, printing in printer mode will automatically continue using a different size of paper if the specified size of paper runs out in all trays. This feature does not function in copy mode. Use this program to select a default tray. This tray is automatically selected each time the power is turned on or each time the machine reverts to the initial settings. Use this program to set "AUTO", "TEXT", or "PHOTO" as the default exposure mode. 0 (OFF) 1 (ON) 1 (99 copies) 2 (999 copies) 0 (OFF) OFF 1 (ON)

28 29

OFF 999 copies

Upper paper tray

1 (Upper paper tray) 2 (Lower paper tray) 5 (Bypass tray) 1 (AUTO) 2 (TEXT) 3 (PHOTO)

AUTO

AR-5316/5320 USER PROGRAMS 8-2

[10] MAINTENANCE
1. Maintenance table
X:Check(Clean, adjust, or replace when required.) O:Clean Unit name Drum peripheral OPC drum Cleaning blade Side seal F/R MC unit (MC charging electrode) (MC grid) (MC case) Transfer wire Transfer paper guide MC guide sheet (Cleaning blade attached) Drum fixing plate B Process frame unit Discharge holder Separation pawl Star ring x 2 pcs Developing section Developer DV seal DV under seal DV side seal Side Mylar Optical section Lamp unit No.2/3 mirror unit CCD peripheral Glass Other Reflector Mirror Mirror Pulley Lens Table glass White Plate Drive wire Rail Document cover Document size sensor LSU Paper feed section Multi paper feed section Dust-proof glass Take-up roller(manual / SPF) Paper feed roller Spring clutch Paper transport section PS roller Transport (paper exit) rollers Spring clutch Fusing section Upper heat roller Pressure roller Pressure roller bearing Upper separation pawl Lower separation pawl Cleaning pad Drive section Paper exit section *1:Recommendable replacement time:50K(Letter,5%print) Gears Belts Ozone filter*1 X X X X O O O O O O O O O O O X X X X X X X Part name When calling X X O O X X O X O X O O ( ( ( O O ) ) ) ( ( ( O O ) ) ) ( ( ( O O ) ) ) X X X :Replace 50K :Adjust 100K :Lubricate 150K

Only for Viet Nam

X O O O X O O O X X O O O O O O O O O O O X X X X X X X X X O O O X O O O X X O O O O O O O O O O O X X X X X O X O O O O X X O O O X O O O X X O O O O O O O O O O O O X O O O X

AR-5316/5320 MAINTENANCE 10-1

2. Maintenance display system
Toner Life, Remaining quantity check *1 16K a. Press and hold the density adjustment LIGHT key for more than 5 sec, and the machine will enter the user program mode. b. Press and hold the "%" key for more than 5 sec, and the remaining quantity will be displayed on the copy quantity display in one of the following levels: (Remaining quantity display levels: 100%, 75%, 50%, 25%, 10%, LO) c. Press the density adjustment LIGHT key to cancel. NEAR EMPTY About 10% ON Operation allowed 50K ON at 50K of the developer count Selection is available between Not Stop and Stop by Service Simulation (SIM 2637) Setup. (If Stop is selected, the LED will flash and stop at 50K.) * Default: Not Stop * Clear: SIM 42-1 Selection is available among 50K, 25K, 10K, 7.5K, 5K, and free (no lighting) with SIM 21-1. * Default: 50K * Clear: SIM 20-1 Not stop EMPTY Flash Stop

C. DV seal attachment procedure

1) When attaching the DV side Mylar, check the position shown in the figure below and attach it properly.

Remaining quantity LED Machine Developer Life LED Machine

2) When attaching the DV side sheet, check the position shown in the figure below and attach it properly. (First of all, attach the DV side Mylar.)

Maintenance LED

Machine

*1: Installation of a new toner cartridge allows to display the remaining quantity.

3. Note for replacement of consumable parts
A. Toner cartridge
When a waste toner cartridge is removed from the machine, it must be put in a polyethylene bag to avoid scattering of toner. * Be sure to attach the DV side sheet so that the notch is on the outside.

B. DV cartridge
Do not shake or put up the developer cartridge. Otherwise developer may scatter.

AR-5316/5320 MAINTENANCE 10-2

Scanner Unit
CCFL A5V Lamp Inverter Driver AD 8bits(MSB/LSB) 24V HOME POSITION SENSOR Sensor
L1,2 W0,1,2,3 /SPFCOVER, PAPER, SPFOPEN, /SPFOUT SPFCLH, SPFGSOL SPFPSOL, SPFRSOL

SPF
SPF MOTOR

CCD PWB 3.3V SPMT0/1/2/3 M P X 16bit s

Driver

5V

CCD (TCD1710)

B/W AFE(AD9826) A C G D C S

5V

1. Block diagram

CCD Driver ADCCLK,SYNCH, BSAMP,VSAMP SDI,SCLK,LOAD,OBE MODE LVTTL Selector 5V,3.3V MHPS PWM 3.3V CLON

MCU-PWB

[13] ELECTRICAL SECTION

I/F PWB I E E E 1 2 8 4

LVC1284

IEEE 1284 I/F

USB I/F Zebra2 ASIC (296pin) Software Reset 3.3V Reset IC UART CPU H8S/2320 (19.6608MHz)

U PDIUSBP11AD S B 1 . 1 RIC Download

Printer CLK(20.3094MHz)

Scanner CLK(48MHz)

SDRAM Simp 16Mbyte A[19...1] D[15...0] 1Mb(1Mb*1) SRAM Flash ROM 8Mbit I2C Bus LCX16374 SSCG

FSOL PSOL Y1 SELIN1,2,3 OP-CLK OP-LATCH OP-DATA OP-BEO

2nd CASSETTE Feed SOL , Pick up SOL CASSETTE DETECTION, PAPER DETECTION, PAPER PASS DETECTION, DOOR DETECTION OPU PWB 5V 7seg LED LC7935AN 5V LED SELIN1,2,3 KIN1 SCAN1-6 PSW PSL,ONL

/MMD

TM+,TM-

MM_AI0/AI1/PH_A MM_BI0/BI1/PH_B

PMD

/MMRDY

AR-5316/5320 ELECTRICAL SECTION 13-1
HC151 4Kbyte EEPROM CRUM Driver Driver PMCLK(2078.74(Hz)) CPU CLK(19.6608MHz) Main Motor Toner Motor Mirror Motor /VIDEO S/H APCSTT /SYNC LSU Polygon Motor POWER SUPPLY /POFF,HL,PR FW 3.3V,5VEN,5V,24V FAN HVU TC,GRID,MC, BIAS

HC151

KEY

START KEY LED

Other Loads

MPFS,RRS, SGS,SRRC,SPUS,SPPS, VFMCNT,VFM,MPFS,CPFS2, CPFS1

Light only COIN VENDOR/AUDITOR /CV_COPY /CV_COUNT, /CV_START, /CV_C A, /CV_DPX, /CV_SIZE0, 1, 2, 3

Other Inputs

CPU INTERRUPT SPPD CPU I/O RTH DRST

*

(O) Normal Open :Low (C) Normal Close :High

GP1S58(O)

OPTICAL BASE PLATE
LSU
Mirror MOTOR CCD PWB COPY LAMP GP1S58(C) BD-PWB
FFC

OPERETION PANEL
Mirror HP SENSOR

POLYGON MOTOR APC-PWB

ACTUAL WIRING DIAGRAM 1/7

IMSA-9610S24C (BLACK)

COPY OP PWB

FFC
FFC

3. Actual wiring diagram

SHIFTER MOTOR

3

SPF UN
SPF GROUND WIRE ORIGINAL TRAY HARNESS SENSOR HARNESS

I/F
FFC

USB1.1 IEEE1284
MCFB MC GRID

24FMN-BTRK-A (BLACK)

13FE-BT-VK-N (WHITE)

SHIFTER HP SENSOR FFC
B3B-PH-K-R (RED)

13FE-BT-VK-N (WHITE)

35FE-BT-VK-N (WHITE)

GP1A71A1(O)

COOLING FUN
SUB-D 25 FE4-32-S1505 (BLACK)

COOLING FUN
B4B-PH-K-S (WHITE) 04FE-BT-VK-N (WHITE)

MODEL WITH SHIFTER

B3B-PH-K-SX 2 (WHITE)

B6B-PH-K-S (WHITE)

COOLING FUN

PAPER OUT SENSOR

MCU-PWB
35FE-BT-VK-N (WHITE)
B20B-PHDSS-B (WHITE) B2B-XH-A-BK (BLACK) B3B-PH-K-R (RED)

COOLING FUN Option

DUP SENSOR

HVU
TC
B7B-PH-K-S (RED)

MODEL W/O SHIFTER
B2B-XH-A-S (WHITE)

B3B-PH-K-BK (BLACK)

DRUM INISAL SW
08FE-BT-VK-N (WHITE) B2P-VH (WHITE) B3B-PH-K-S (WHITE) B3B-PH-K-BK B3P-VH (BLACK) (WHITE) B2B-XH-A-R

Bias
B12B-PHDSS-B (WHITE)

BC

B3B-PH-K-S (WHITE)

FUSER

THERMISTER
FFC
B4B-PH-K-S B4B-PH-K-BL (BLACK) (WHITE)

POWER PWB
(RED) B4B-PH-K-R (RED) B26B-PHDSS-B (WHITE)

AR-5316/5320 ELECTRICAL SECTION 13-2
B4B-PH-K-S (WHITE)

B18B-PHDSS-B (WHITE)

HEATER LAMP PICK UP SOL MAIN TONER MOTOR MOTOR

AC SW
B03P-VL (WHITE)

HAND PAPER PICK UP SOLENOID

AC Cord CASETTE SWITCH SENSOR PS SOL PAPER IN SENSOR
B4B-PH-K-S B3B-PH-K-S (WHITE) (WHITE)

3P TERMINAL 230V ONLY

SRU

DEV UN

CASETTE EMPTY SENSOR HAND PAPER EMPTY SENSOR Front Cover SW

2nd CASETTE

COOLING FUN

230V ONLY Side Cover SW REACTOL

LEAD-FREE SOLDER
The PWB's of this model employs lead-free solder. The "LF" marks indicated on the PWB's and the Service Manual mean "Lead-Free" solder. The alphabet following the LF mark shows the kind of lead-free solder.

Example:
Solder composition code (Refer to the table at the right.) Solder composition Sn-Ag-Cu Sn-Ag-Bi Sn-Ag-Bi-Cu Sn-Zn-Bi Sn-In-Ag-Bi Sn-Cu-Ni Sn-Ag-Sb Bi-Sn-Ag-P Bi-Sn-Ag Solder composition code a b z i n s p

Lead-Free

5mm

a

(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD
When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident. Since the melting point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is recommendable.

(2) NOTE FOR SOLDERING WORK
Since the melting point of lead-free solder is about 220°C, which is about 40°C higher than that of conventional lead solder, and its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed. Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently. If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work. If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.

COPYRIGHT c 2003 BY SHARP CORPORATION
All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

Trademark acknowledgments Windows and Windows NT are trademarks of Microsoft Corporation in the U.S.A. and other countries. IBM and PC/AT are trademarks of International Business Machines Corporation. PCL is a trademark of Hewlett-Packard Company. Pentium is a registered trademark of Intel Corporation. All other trademarks and copyrights are the property of their respective owners.

SHARP CORPORATION Digital Document System Group Products Quality Assurance Department Yamatokoriyama, Nara 639-1186, Japan
2003 Dec. Printed in Japan N