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ORDER NO.
ARP3271
PDP-436PE
PLASMA DISPLAY
PDP-436PE
PDP-436PU
Model
PDP-436PE PDP-436PU WYVI KUCXC
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
AC220 - 240V AC120V
Power Requirement
Remarks
This service manual should be used together with the following manual(s).
Model No.
PDP-436PE, PDP-436PU
Order No.
ARP3272
Remarks
SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM
Note: Media Receivers up to Generation 5 (G5) cannot be connected with this unit. Be sure to use a Media Receiver of Generation 6 (G6) (ex.: PDP-R06, etc.).
For details, refer to "Important Check Points for good servicing".
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
T-IZR SEPT. 2005 printed in Japan
1
2
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4
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65
B
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or must be of identical designation.
(slow operating fuse) on PCB indicate that replacement parts
C
REMARQUE (POUR MODČLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou de remplacement doivent avoir la męme désignation.
(fusible de type lent) sur CCI indiquent que les pičces
SAFETY PRECAUTIONS
NOTICE : Comply with all cautions and safety related notes located on or inside the cabinet and on the chassis. The following precautions should be observed : 1. When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed. 2. When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistorcapacitor, etc. 3. When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area. 4. Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's. Furthermore where a short circuit has occurred, replace those components that indicate evidence of overheating. 5. Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and servicetechnician. 6. Perform the following precautions against unwanted radiation and rise in internal temperature. · Always return the internal wiring to the original styling. · Attach parts (Gascket, Ferrite Core, Ground, Rear Cover, Shield Case etc.) surely after disassembly. 7. Perform the following precautions for the PDP panel. · When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break). · Make sure that the panel vent does not break. (Check that the cover is attached.) · Handle the FPC connected to the panel carefully. Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel. 8. Pay attention to the following. · Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.
D
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2
1 2
PDP-436PE
3 4
5
6
7
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Leakage Current Cold Check
With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0.3M and a maximum resistor reading of 5M. Any resistor value below or above this range indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis will indicate an open circuit.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
A
B
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check). Turn the AC power switch on. U s i n g a " L e a k a g e C u r r e n t Te s t e r ( S i m p s o n M o d e l 2 2 9 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 0.5mA.
C
Device under test Test all exposed metal surfaces
Reading should Leakage not be above current 0.5mA tester
D
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
AC Leakage Test
A N Y M E A S U R E M E N T S N OT W I T H I N T H E L I M I T S OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.
E
F
PDP-436PE
5 6 7 8
3
1
2
3
4
A
Charged Section
The places where the commercial AC power is used without passing through the power supply transformer. If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.
High Voltage Generating Point
The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of electric shock. I f t h e p r o c e d u r e s d e s c r i b e d i n " 7 . 1 . 5 P OW E R O N / O F F FUNCTION FOR THE LARGE-SIGNAL SYSTEM" are performed before the power is turned off, the voltage will be discharged in about 30 seconds. 1. POWER SUPPLY Unit.....................................................(205V) 2. 43 X DRIVE Assy .......................................... (180V to 205V) 3. 43 Y DRIVE Assy .......................................................... (500V) 4. 43 SCAN A Assy ............................................................ (500V) 5. 43 SCAN B Assy ............................................................ (500V) 6. SUS CLAMP 1 Assy .......................................(180V to 205V) 7. SUS CLAMP 2 Assy .......................................(180V to 205V)
B
1. Power Cord 2. AC Inlet 3. Power Switch (S1) 4. Fuse (In the POWER SUPPLY Unit) 5. STB Transformer and Converter Transformer (In the POWER SUPPLY Unit) 6. Other primary side of the POWER SUPPLY Unit
C
: Part is Charged Section. : Part is the High Voltage Generating Points other than the Charged Section. 43 SCAN B Assy 43 Y DRIVE Assy POWER SUPPLY Unit 43 X DRIVE Assy SUS CLAMP 1 Assy
D
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F
43 SCAN A Assy
AC Inlet
SUS CLAMP 2 Assy
Power Switch (S1)
Fig.1 Charged Section and High Voltage Generating Point (Rear View) 4
1 2
PDP-436PE
3 4
5
6
7
8
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
A
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise. 3 Make sure the soldering of repaired locations is properly performed. When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc. 7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary. 0 Safe environment should be secured during servicing. When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
D C B
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
E
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
F
PDP-436PE
5 6 7 8
5
1
2
3
4
CONTENTS
A
B
C
1. SPECIFICATIONS ............................................................................................................................................ 7 2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 8 2.1 PACKING SECTION .................................................................................................................................. 8 2.2 REAR SECTION ...................................................................................................................................... 10 2.3 FRONT SECTION.................................................................................................................................... 12 2.4 CHASSIS SECTION (1/2) ........................................................................................................................ 14 2.5 CHASSIS SECTION (2/2) ........................................................................................................................ 16 2.6 PDP SERVICE ASSY 436P (AWU1135) ................................................................................................. 18 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .......................................................................................... 20 3.1 OVERALL CONNECTION DIAGRAM...................................................................................................... 20 3.2 OVERALL BLOCK DIAGRAM.................................................................................................................. 22 3.3 43 ADDRESS ASSY ................................................................................................................................ 24 3.4 43 SCAN A and B ASSYS ....................................................................................................................... 25 3.5 43 X DRIVE, SUS CLAMP 1 and SUS CLAMP 2 ASSYS ....................................................................... 26 3.6 43 Y DRIVE ASSY ................................................................................................................................... 27 3.7 HD DIGITAL ASSY................................................................................................................................... 28 3.8 HD AUDIO ASSY ..................................................................................................................................... 29 3.9 POWER SUPPLY UNIT............................................................................................................................ 30 3.10 WAVEFORMS ........................................................................................................................................ 31 5. PCB PARTS LIST ........................................................................................................................................... 33 6. ADJUSTMENT ............................................................................................................................................... 40 6.1 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED ....................................... 40 6.2 RS-232C COMMAND .............................................................................................................................. 41 6.3 METHOD FOR REPLACING THE SERVICE PANEL ASSY.................................................................... 57 7. GENERAL INFORMATION ............................................................................................................................. 61 7.1 DIAGNOSIS ............................................................................................................................................. 61 7.1.1 PCB LOCATION ................................................................................................................................ 61 7.1.2 DIAGNOSIS OF SHUTDOWN/POWER-DOWN INDICATED BY LEDS............................................ 62 7.1.3 DIAGNOSIS OF PD (POWER-DOWN) ............................................................................................. 64 7.1.4 OVERVIEW OF PANEL FACTORY MODE ........................................................................................ 65 7.1.5 OPERATION WHEN THE MEDIA RECEIVER IS NOT CONNECTED.............................................. 74 7.1.6 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM ............................................... 75 7.1.7 BACKUP WHEN THE MAIN UNIT IS ADJUSTED ............................................................................ 76 7.1.8 HOW TO CLEAR HISTORY DATA ..................................................................................................... 78 7.1.9 DISASSEMBLY.................................................................................................................................. 80 7.2 IC ............................................................................................................................................................. 84 8. PANEL FACILITIES ........................................................................................................................................ 93
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E
F
6
1 2
PDP-436PE
3 4
5
6
7
8
1. SPECIFICATIONS
A
Item Number of Pixels Audio Amplifier Surround System Power Requirement Dimensions
43" Plasma Display, Model: PDP-436PE 1024 × 768 pixels 13 W + 13 W (1 kHz, 10 %, 8) SRS/FOCUS/TruBass 220 - 240 V AC, 50/60 Hz, 344 W (0.4 W Standby) 1076 (W) × 632 (H) × 92 (D) mm
43" Plasma Display, Model: PDP-436PU 1024 × 768 pixels 13 W + 13 W (1 kHz, 10 %, 8) SRS/FOCUS/TruBass 120 V AC, 60 Hz, 296 W (0.2 W Standby) 1076 (W) × 632 (H) × 92 (D) mm (42 3/8 (W) × 24 29/32 × (H) 3 5/8 × (D) inches) 25.8 kg (56.9 lbs.)
B
Weight
25.8 kg (56.9 lbs.)
· Design and specifications are subject to change without notice.
Trademarks
· FOCUS, WOW, SRS and (¶) symbol are trademarks of SRS Labs, Inc. FOCUS and SRS technologies are incorporated under license from SRS Labs, Inc. · This product includes FontAvenue fonts licensed by NEC Corporation. FontAvenue is a registered trademark of NEC Corporation. · HDMI, the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC. · The names of companies or institutions are trademarks or registered trademarks of the respective companies or institutions.
C
Accessories
Power cord (2 m) For PDP-436PE For PDP-436PU
D
Warranty card (ADG1214) (ADG1215) Only the power cord that is appropriate in your country or region is supplied. Binder Assy (AEC1908)
Cleaning cloth (AED1285)
E
Ferrite Core (ATX1039)(PDP-436PE only)
Speed clamp x 3
Bead band x 3
Cable tie
Ferrite core
F
PDP-436PE
5 6 7 8
7
1
2
3
4
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING SECTION
PDP-436PE only 7
B
14
3 2
4
C
12
9
1
D
8
15
6 PDP-436PU only 2 3 16
E
5
11 1
4
10
F
13
8
1 2
PDP-436PE
3 4
5
6
7
8
(1) PACKING SECTION PARTS LIST
Mark No. > 1 2 3 4 NSP 5 Description Power Cord Binder Assy Cleaning Cloth Polyethylene Bag S Catalogue Bag Warranty card Ferrite Core Pad (43T-L) Pad (43T-R) Pad (43B-L) Pad (43B-R) Power Cord Case Under Carton Upper Carton Mirror Mat Caution Card Part No. See Contrast table (2) AEC1908 AED1285 See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)
B A
NSP 6 > 7 8 9 10 11 12 13 14 15 16
C
(2) CONTRAST TABLE PDP-436PE/WYVI and PDP-436PU/KUCXC are constructed the same except for the following:
Mark No. > NSP NSP > 1 4 5 6 7 8 9 10 11 12 13 13 14 14 15 Power Cord Polyethylene Bag S Catalogue Bag Warranty Card Ferrite Core Pad (43T-L) Pad (43T-R) Pad (43B-L) Pad (43B-R) Power Cord Case Under Carton (436) Under Carton (436PU) Upper Carton (436PE) Upper Carton (436PU) Mirror Mat Symbol and Description PDP-436PE/WYVI ADG1214 AHG1338 AHG1340 ARY1114 ATX1039 AHA2431 AHA2432 AHA2433 AHA2434 AHC1073 AHD3346 Not used AHD3368 Not used AHG1284 ARM1232 PDP-436PU/KUCXC ADG1215 AHG1348 AHG1347 ARY1145 Not used AHA2463 AHA2464 AHA2465 AHA2466 Not used Not used AHD3380 Not used AHD3384 AHG1352 ARM1239
D
E
16 Caution Card
F
PDP-436PE
5 6 7 8
9
1
2
3
4
2.2 REAR SECTION
A
4 16 11 15 15 8 15 4
B
15
15
7 16 16 6
C
3
11
15 15 2 12 13 15 14 15
D
To Power Switch
1 5 5
E
F
Refer to "2.3 FRONT SECTION".
10
1 2
PDP-436PE
3 4
5
6
7
8
(1) REAR SECTION PARTS LIST
Mark No. > 1 2 3 4 5 Description AC Inlet Control Plate Rear Case (436) Inner Grip Assy AC Cushion Model Label Caution Label AC Label PE ····· ····· Screw (3 x 40P) Hexagon Head Screw Screw Screw Screw Screw Part No. AKP1274 AND1185 ANE1640 AMR3434 AEC2035 See Contrast table (2) See Contrast table (2) See Contrast table (2)
A
NSP 6 7 8 9 10 11 12 13 14 15 16
ABA1332 BBA1051 PMZ26P060FTB BPZ30P080FTB AMZ30P060FTB TBZ40P080FTB
B
C
(2) CONTRAST TABLE PDP-436PE/WYVI and PDP-436PU/KUCXC are constructed the same except for the following:
Mark No. NSP NSP 6 6 7 8 Symbol and Description Model Label (436PE) Model Label (436PU) Caution Label AC Label PE PDP-436PE/WYVI AAL2670 Not used AAX3117 AAX3194 PDP-436PU/KUCXC Not used AAL2680 AAX3075 Not used
D
E
F
PDP-436PE
5 6 7 8
11
1
2
3
4
2.3 FRONT SECTION
A
Refer to "2.4 CHASSIS SECTION (1/2)",
B
C
7
7 2 6
D
5
7
9 PDP-436PE 8 only
4
10 3
E
1 7
8 10
F
12
1 2
PDP-436PE
3 4
5
6
7
8
(1) FRONT SECTION PARTS LIST
Mark No. 1 2 3 4 5 6 7 8 9 10 Description Front Case Assy (436PE) Corner Cushion Pioneer Name Plate Power Button Coil Spring Blind Cushion Insulation Sheet A Insulation Sheet B Power Display Label (436) Screw Rivet Part No. AMB2855 AEB1416 AAM1096 AAD4133 ABH1120 AEB1415 AED1283 AED1284 See Contrast table (2) AEC1877
B A
(2) CONTRAST TABLE PDP-436PE/WYVI and PDP-436PU/KUCXC are constructed the same except for the following:
Mark No. Symbol and Description PDP-436PE/WYVI AAX3205 PDP-436PU/KUCXC Not used 9 Power Display Label (436)
C
D
E
F
PDP-436PE
5 6 7 8
13
1
2
3
4
2.4 CHASSIS SECTION (1/2)
A
19
To HD DIGITAL CN3003
17 18 22
1 16 14
B
22 22 7 22
9 14 8 19 17
C
2 1
From POWER SUPPLY P3
17 12 23 11
D
23 21 3 4
From AC Inlet
23
Refer to "2.5 CHASSIS SECTION (2/2)".
17
To HD DIGITAL CN3003
17
6
14 2 20 5
E
10
13 11 10 23 20 17
F
17
12
14
1 2
PDP-436PE
3 4
5
6
7
8
CHASSIS SECTION (1/2) PARTS LIST
Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Description HD LED Assy HD IR Assy Power Switch (S1) Housing Wire (43)(J103) Front Chassis VL (43) Front Chassis VR (43) Sub Frame L Assy (436) Sub Frame R Assy (436) Front Chassis H Assy (43) Panel Holder H (43) Panel Holder V1 (43) Panel Holder V2 (43) Cushion Wire Saddle ····· Nyron Rivet Screw Screw Screw Screw Screw Screw Screw Part No. AWW1029 AWW1030 ASG1092 ADX3126 AMA1016 AMA1017 ANA1864 ANA1865 ANA1884 ANG2772 ANG2773 ANG2774 AEB1424 AEC1745
B
>
A
AEC1671 ABZ30P080FTC AMZ30P060FTB APZ30P080FTB BBZ30P060FTC
C
BPZ30P080FTB TBZ40P080FTB VBB30P080FNI
D
E
F
PDP-436PE
5 6 7 8
15
1
2
3
4
2.5 CHASSIS SECTION (2/2)
A
9 14 31 15
E A
31
13
9
B
5 18 9
31
N
To HD LED CN1671 HD IR CN1681
Q C
B
19 32
1 2
To Power Switch
12 31 32 10
31
9
D
41
J
R
25
O N
F
11
7
24
41
26 21
C
32 40 41 40 17
G
23
K
L
41
J
R
32 32
Q
6
38
E
40 41 3 32 40
A R R
34 32 36 36
M
O
41 41
38
P
1
D
27 32
30 30 35 4
R R K
F
41
16
G
40 2 32 40
41
33
B 36 O I
32 33
C H
32
36
P D
E
36 36
40 39 8
L M
I
20
H 40
41 28
F
29 22 41
16
1 2
PDP-436PE
3 4
5
6
7
8
CHASSIS SECTION (2/2) PARTS LIST
Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 NSP 30 31 32 33 34 35 36 37 38 39 40 41 Description 43 X DRIVE Assy SUS CLAMP 1 Assy SUS CLAMP 2 Assy 43 Y DRIVE Assy HD DIGITAL Assy HD AUDIO Assy POWER SUPPLY Unit Ring Core with Case Ferrite Core Flexible Cable (J201) Flexible Cable (J202) Flexible Cable (J203) Flexible Cable (J204) Flexible Cable (J205) Flexible Cable (J206) 4P Housing Wire (J108) 6P Housing Wire (J109) 12P Housing Wire (J110) 6P Housing Wire (J111) 3P Housing Wire (J113) 14P Housing Wire (J104) 3P Housing Wire (J105) 9P Housing Wire (J101) 8P Housing Wire (J102) 5P Housing Wire (J106) 6P Housing Wire (J107) Conductive Plate XA FC Stay Binder PCB Spacer Flat Clamp PCB Spacer Drive Silicone Sheet Power Supply Insulation Sheet Audio Insulation Sheet Wire Saddle ····· Mini Clamp Screw Screw Screw Part No. AWW1074 AWW1022 AWW1023 AWV2256 AWW1028 AWV2203 AXY1112 ATX1042 ATX1048 ADD1299 ADD1300 ADD1301 ADD1302 ADD1303 ADD1304 ADX3131 ADX3132 ADX3133 ADX3134 ADX3136 ADX3162 ADX3128 ADX3124 ADX3125 ADX3129 ADX3130 ANG2776 ANG2815 AEC-093 AEC1188 AEC1879 AEC1941 AEH1095 AMR3447 AMR3469 AEC1745 AEC1971 ABA1324 PMB30P060FTC VBB30P080FNI
E B A
>
C
D
F
PDP-436PE
5 6 7 8
17
1
2
3
4
2.6 PDP SERVICE ASSY 436P (AWU1135)
A
31
37
33 33
37
B
37
24 (for transport) 34 32 13
C
31
37
33
19 37 21 21 21 32 35 37 18 21 32 37 12 14 34
D
38 16 11 32 21 21 6 6 21 6 6 8 7 2 22
15 35 22 22 22 21 22 2 7 2 7 2 7 22 21 22 22 19 15 15 35 15 35
E
36
19 21
17 19 5
F
5 3 5 32 1 9 5 4 38 10 32
18
1 2
PDP-436PE
3 4
5
6
7
8
· Front Section
· Packing Section
Some parts of the PDP Service Assy 436P are provided as supplied accessories: 1 PCB spacer (AEC1188) ×4 2 Wire saddle (AEC1745) ×3 (out of 20) 3 PCB spacer (AEC1941) ×2 (out of 22) 4 Audio sheet (AMR3469) 5 PCB Support (AEC1938) ×2 (not used in this product) 6 Ferrite Core Holder (AEC1818) ×1 (not used in this product) 7 Circuit Board Spacer (AEC1872) ×2 (not used in this product) For details on reattachment, refer to the "Instructions on Panel Replacement (6G) (ARM1287)," included in the service-part kit. 1 x4 2 x3 3 x2 4 x1 20 45 30
(for transport) 23
44
A
40 39
20
B
Note when replacing with the PDP Service Assy 436P
The Power Switch (S1), HD LED Assy, and HD IR Assy are not included in the PDP Service Assy 436P. Before replacement with the PDP Service Assy 436P, the following components of the Service Assy must be temporarily detached to attach the above-mentioned parts (parts from the original unit or newly purchased): · Front Chassis H Assy (43) (ANA1884) · Front Chassis VL (43) (AMA1016) · Front Chassis VR (43) (AMA1017)
5 x2 6 x1 7 x2 46
42
41
C
43
PDP SERVICE ASSY 436P (AWU1135) PARTS LIST
Mark No. NSP NSP NSP NSP 1 2 3 4 5 Description Panel Chassis (436) Assy 43 ADDRESS Assy 43 SCAN A Assy 43 SCAN B Assy PCB Spacer Conductive Plate Holder Address Holder Assy (436) Tube Cover Chassis Assy (436) Front Chassis VL (43) Front Chassis VR (43) Sub Frame L Assy (436) Sub Frame R Assy (436) Front Chassis H Assy (43) Address Heatsink (436) Conductive Plate XA Cushion Power Supply Insulation Sheet Wire Saddle Screw Rivet Part No. AWU1145 AWV2204 AWW1018 AWW1019 AEC1944 AMR3446 AMR3455 AMR3445 ANA1833 AMA1016 AMA1017 ANA1864 ANA1865 ANA1884 ANH1641 ANG2776 AEB1424 AMR3447 AEC1745 AEC1877 Mark No. 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 NSP 44 NSP 45 46 Description ····· ····· ····· ····· ····· Protect Sheet Screw (3x40P) Screw Screw Screw Screw Screw Screw Screw Pad (43T-L) Pad (43T-R) Pad (43B-L) Pad (43B-R) Under Carton Upper Carton Exchange Panel Sheet Vinyl Bag S Part No.
AHG1331 ABA1332 ABZ30P080FTC AMZ30P060FTB APZ30P080FTB BBB30P120FNI PMB30P060FTC TBZ40P080FTB VBB30P080FNI AHA2431 AHA2432 AHA2433 AHA2434 AHD3346 AHD3436 ARM1287 AHG1338
D
6 7 8 NSP 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
E
PCB Spacer AEC1941 Address Silicone A AEH1093 Front Case Assy 436 service AMB2895 (for transportation: please do not use for repair) Rear Case (436) ANE1640 (for transportation: please do not use for repair)
F
PDP-436PE
5 6 7 8
19
1
2
3
4
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM
A
B
C
D
E
F
20
1 2
PDP-436PE
3 4
5
6
7
8
÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
A
B
C
D
E
F
PDP-436PE
5 6 7 8
21
1
2
3
4
3.2 OVERALL BLOCK DIAGRAM
A
43 SCAN B ASSY (UPPER)
IC2801 Scan IC IC2802 Scan IC IC2803 Scan IC IC2804 Scan IC
SB1
Scan Signal VH IC5V PSUS
43 Y DRIVE ASSY
VH IC5V VH VSUS Vprst VH DC/DC Conv. Vprst Vprst Reg. +5V +16.5V VSUS IC2252 Mask Mod. + Reset Block VOFS Offset Block
Y2
PSUS
VOFS VOFS +16.5V DC/DC Conv. VSUS Drive Signal +5V Logic Block
B
IC2805 Scan IC IC2806 Scan IC SUSOUT
+5V +6.5V Regulator +16.5V
Y4
Resonance Block +5V +16.5V IC2101 DK Mod.
CN2802
Serial Data
CN2702
IC2701 Scan IC IC2702 Scan IC IC2703 Scan IC IC2704 Scan IC IC2705 Scan IC IC2706 Scan IC PSUS VSUS +5V +16.5V IC2253 Mask Mod.
Y1
+16.5V VH IC5V Soft-D Block IC5V VF Photo Coupler Block IC5V IC5V/VF DC/DC Conv. +16.5V +5V
C
Y5
+5V 60V
SA1
Y3
Scan Signal
Y6
PSUS IC5V VH Scan Signal
43 SCAN A ASSY (LOWER) HD AUDIO ASSY
+16.5V
A1
+16.5V
+9.0V IC3752 Regulator Buffer +9.0V +9.0V
D
+16.5V IC3751 Power Amp IC
SCL IC3753 WOW + Volume IC SDA +3.3V
A2
R_OUT + R_OUT L_OUT + L_OUT
DC Detect Block
A_Mute A_STBY_B R_Audio L_Audio A_NG_B
Right
Left
+3.3V
SP TERMINAL
A3
IC3754 EEP ROM
SDA SCL
E
HD IR ASSY
STB3.3V U1681 IR Receive unit
SPEAKERS
RE1
43 ADDRESS ASSY
AD1
V+8V
43 ADDRESS ASSY
AD1
V+8V
CN1501
AN/P BN/P CN/P DN/P CLKN/P
V+3V
CN1502 (PEE002A-K) AD2 V+5V V+60V IC1501 LVDS Receiver
CN1501
AN/P BN/P CN/P DN/P CLKN/P
V+3V
CN1502 (PEE002A-K) AD2 V+5V V+60V IC1501 LVDS Receiver
Resonance Block V+ADR5
Resonance Block V+ADR1
Resonance Block V+ADR5
CLK/LE/HBLK/LBLK R/G/B
Resonance Block V+ADR1
F
CLK/LE/HBLK/LBLK R/G/B
IC1555 Driver IC
IC1554 Driver IC
IC1553 Driver IC
IC1552 Driver IC
IC1555 Driver IC
IC1554 Driver IC
IC1553 Driver IC
IC1552 Driver IC
22
1 2
PDP-436PE
3 4
5
6
7
8
: Wire haerness : FFC
SECONDARY
P1
VSUS T702
A
PRIMARY
Switching Q703 Q704 Switching
POWER SUPPLY UNIT
+390V PFC Q101 Q102 Q103 D103
SUS CLAMP 1 ASSY
VSUS
+16.5V +6.5V
P2 P7
+60V
T902 VSUS_CONT IC202 T101
Switching Q901 Q902 Switching
CL1
D109
P6
+16.5V
P5 VSUS_ADJ
+8V STA3.3V RELAY PS_PD EXT_PD
T502
IC101 Switching Switching Q501 Q502 Switching
43 X DRIVE ASSY
+16.5V D107, D108 +16.5V +5V
P3
NEUTRAL LIVE
IC1101 DK Mod.
VRN DC/DC Conv.
VRN
B
P4
RY102
X1
Logic Block Resonance Block SUS OUT
Reset Block +16.5V +5V VSUS
Drive Signal
IC1202 Mask Mod. PSUS 15V DC/DC Conv. VF
D4
LED_R LED_B REM SCAN_PD YDRV_PD YSUS_PD YDD_PD SCN5V_PD
Vofs_ADJ,VYPRST_ADJ
D11
+6.5V V+3V ACT V+8V Vsus_ADJ RELAY, PD_TRIGGER AC_DET, DRF +16.5V
+5V Regulator +16.5V VSUS VSUS
X2 X4
+5V
V+3V_D V+1V_D SCL, SCA XSUS DC-DC Converter Module V+8V (AXY1116)
X3
D10
XSUSTN_PD XDD_CNV_PD XDRIVE_PD
VSUS
C
D9
CL2
DAC
SCAN YSUS
Pulse Width
PS_PWDN SQ_PD
OR
PD PD_MUTE
Mask OR
ADR_PD1
SUS CLAMP 2 ASSY
V+8V
IC3151 (M30620FCPGP) Module Ucom PSIZE
D5
V+8V UART SW
D8
V+8V IC3401 (PEG122C-K) Sequence Processor VD HD
D
LVDS
V+8V
LVDS
D7
D6
FIELD AUDIO L AUDIO R SCL, SDA A_MUTE,A_STBY_B A_NG RA, GA, BA SCL, SDA IC3001
IC3301 H DET Flash Memory DCLK, DE
POWER SW
Bus Buffer
TMDS Receiver
D3
V+3V STB
Bus Buffer REM STB_MT
AC INLET
TMDS
DDC
D2
MDR CONNECTOR DVI CONNECTOR
D1
HD LED ASSY
L1
E
HD DIGITAL ASSY 43 ADDRESS ASSY
AD1
V+8V
43 ADDRESS ASSY
AD1
V+8V
CN1501
AN/P BN/P CN/P DN/P CLKN/P
V+3V
CN1502 (PEE002A-K) AD2 V+5V V+60V IC1501 LVDS Receiver
CN1501
AN/P BN/P CN/P DN/P CLKN/P
V+3V
CN1502 (PEE002A-K) AD2 V+5V V+60V IC1501 LVDS Receiver
Resonance Block V+ADR5
CLK/LE/HBLK/LBLK R/G/B
Resonance Block V+ADR1
Resonance Block V+ADR5
CLK/LE/HBLK/LBLK R/G/B
Resonance Block V+ADR1
F
IC1555 Driver IC
IC1554 Driver IC
IC1553 Driver IC
IC1552 Driver IC
IC1555 Driver IC
IC1554 Driver IC
IC1553 Driver IC
IC1552 Driver IC
PDP-436PE
5 6 7 8
23
1
2
3
4
3.3 43 ADDRESS ASSY
A
B
AD1
V+8V
CN1501 V+3V IC1501 (PEE002A-K) LVDS Receiver
AD2
CN1502 V+5V V+60V
AN/P BN/P CN/P DN/P CLKN/P
C
Resonance Block V+ADR5
Resonance Block V+ADR1
CLK/LE/HBLK/LBLK R/G/B
D
IC1555 Driver IC
IC1554 Driver IC
IC1553 Driver IC
IC1552 Driver IC
E
F
24
1 2
PDP-436PE
3 4
5
6
7
8
3.4 43 SCAN A and B ASSYS
Scan Signal IC2801 Scan IC VH IC5V PSUS SB1
43 SCAN B ASSY (UPPER)
A
IC2802 Scan IC
IC2803 Scan IC
B
IC2804 Scan IC
IC2805 Scan IC
C
IC2806 Scan IC
CN2802 Serial Data CN2702 IC2701 Scan IC
D
IC2702 Scan IC
IC2703 Scan IC
E
IC2704 Scan IC
IC2705 Scan IC SA1 IC2706 Scan IC PSUS IC5V VH Scan Signal
F
43 SCAN A ASSY (LOWER)
25
7 8
PDP-436PE
5 6
1
2
3
4
3.5 43 X DRIVE, SUS CLAMP 1 and SUS CLAMP 2 ASSYS
A
SUS CLAMP 1 ASSY
VSUS
CL1
B
43 X DRIVE ASSY
+16.5V +16.5V +5V VRN DC/DC Conv. VRN
IC1101 DK Mod.
C
Reset Block
X1
Resonance Block SUS OUT +16.5V +5V VSUS
Logic Block
IC1202 Mask Mod.
D
Drive Signal PSUS +5V +6.5V Regulator +16.5V VSUS
+16.5V 15V DC/DC Conv.
VF
X2
+5V VSUS
X4
E
X3
F
SUS CLAMP 2 ASSY
VSUS
CL2
26
1 2
PDP-436PE
3 4
5
6
7
8
3.6 43 Y DRIVE ASSY
A
VH IC5V
VH VH DC/DC Conv. Vprst Vprst Reg. +5V +16.5V VSUS
VSUS
Vprst Offset Block
VOFS
+ Reset Block
Y2
VOFS
VOFS DC/DC Conv.
+16.5V
B
PSUS
IC2252 Mask Mod. Drive Signal
VSUS
+5V Regulator
+6.5V
C
+16.5V SUSOUT
Y4
+5V Resonance Block
VSUS +5V +16.5V +5V +16.5V Logic Block
D
PSUS
IC2253 Mask Mod.
IC2101 DK Mod.
Y1
+16.5V
E
Soft-D Block VH IC5V IC5V IC5V VF IC5V/VF DC/DC Conv. +5V +16.5V
+5V
Y5
60V
F
Y3
Photo Coupler Block Scan Signal
Y6
27
PDP-436PE
5 6 7 8
1
2
3
4
3.7 HD DIGITAL ASSY
A
D4
LED_R LED_B REM V+3V ACT V+8V Vsus_ADJ V+3V_D SCAN_PD YDRV_PD YSUS_PD YDD_PD SCN5V_PD Vofs_ADJ,VYPRST_ADJ SCAN YSUS DAC SCL, SCA XSUS DC-DC Converter Module (AXY1116)
D11
RELAY, PD_TRIGGER AC_DET, DRF
V+1V_D
V+8V XSUSTN_PD XDD_CNV_PD XDRIVE_PD
B
D10
D9
Pulse Width PS_PWDN SQ_PD Mask PD_MUTE OR ADR_PD1 IC3151 (M30620FCPGP) Module Ucom V+8V PSIZE OR PD
C
D8
D5
V+8V UART SW
D
V+8V IC3401 (PEG122C-K)
V+8V
LVDS
Sequence Processor LVDS
D7 D6
FIELD AUDIO L AUDIO R
E
VD HD
H DET
IC3301 Flash Memory
RA, GA, BA
DCLK, DE
SCL, SDA A_MUTE,A_STBY_B A_NG
SCL, SDA IC3001 TMDS Receiver
D3
V+3V STB
Bus Buffer REM STB_MT DDC TMDS
Bus Buffer
F
D2
MDR CONNECTOR DVI CONNECTOR
D1
28
1 2
PDP-436PE
3 4
5
6
7
8
3.8 HD AUDIO ASSY
A
+16.5V +9.0V
A1
+16.5V IC3752 Regulator +9.0V
B
Buffer +9.0V +16.5V
IC3751 Power Amp IC
IC3753 WOW + Volume IC
SCL
C
SDA
+3.3V
A2
DC Detect Block
A_Mute A_STBY_B R_Audio
D
R_OUT +
R_OUT
L_OUT +
L_OUT
L_Audio A_NG_B +3.3V
Right
Left
IC3754 EEP ROM
SDA SCL
E
A3
SP TERMINAL
SPEAKERS
F
PDP-436PE
5 6 7 8
29
1
2
3
4
3.9 POWER SUPPLY UNIT
A
SECONDARY P1
B
PRIMARY
Switching Q703 Q704 Switching
T702 VSUS
+16.5V +6.5V T902
Switching Q901 Q902 Switching
+390V PFC Q101 Q102 Q103
D103
P2 P7
VSUS_CONT +60V
C
IC202
D109
P6
+16.5V
T101 Switching
P5
IC101 Switching D107, D108
VSUS_ADJ +8V STA3.3V PS_PD EXT_PD
T502
Q501 Q502 Switching RY102
P3
NEUTRAL LIVE
RELAY
P4
D
E
F
30
1 2
PDP-436PE
3 4
5
6
7
8
3.10 WAVEFORMS
A
Note : The encircled numbers denote measuring point in the schematic diagram. Refer to service manual (ARP3272).
43 ADDRESS ASSY
43 ADDRESS RESONANCE BLOCK
of resonance circuit (1 field) 1 Control signal60Hz Input : VIDEO Signal : Color-bar (MKSS17) 1-1 CH1 : ADR_B2 V : 1V/div H : 2msec/div 1-2 CH2 : ADR_U2 V : 1V/div H : 2msec/div 1-3 CH3 : ADR_D2 V : 1V/div H : 2msec/div
43 ADDRESS LOGIC BLOCK
TCP LOGIC
2
VADR (1 field) Input : VIDEO 60Hz Signal : Color-bar (MKSS17) CH2 : IC1555-pin 3 (VDD2) V : 10V/div H : 2msec/div
3
3-1 3-2 3-3 3-4 3-5 3-6
Incoming signal of TCP (1 field) Input : VIDEO 60Hz Signal : Color-bar (MKSS17) CH1 : IC1555-pin 3 (VDD2) V : 10V/div H : 2msec/div CH2 : IC1555-pin 9 (A3) V : 1V/div H : 2msec/div CH3 : IC1555-pin 16 (CLK) V : 1V/div H : 2msec/div CH4 : IC1555-pin 14 (LE) V : 1V/div H : 2msec/div CH5 : IC1555-pin 19 (HBLK) V : 1V/div H : 2msec/div CH6 : IC1555-pin 17 (LBLK) V : 1V/div H : 2msec/div 3-1
B
1-1 3-2 3-3 3-4 1-3 3-5 3-6 of resonance circuit (2 FS) 1 Control signal60Hz Input : VIDEO Signal : Color-bar (MKSS17) 1-1 CH1 : ADR_B2 V : 1V/div H : 2msec/div 1-2 CH2 : ADR_U2 V : 1V/div H : 2msec/div 1-3 CH3 : ADR_D2 V : 1V/div H : 2msec/div
1-2
C
2
VADR (1 field) Input : VIDEO 60Hz Signal : Checkered pattern of Black-White (MKSS13) CH2 : IC1555-pin 3 (VDD2) V : 10V/div H : 2msec/div
3
3-1 3-2 3-3 3-4 3-5 3-6
Incoming signal of TCP (1 field) Input : VIDEO 60Hz Signal : Checkered pattern of Black-White (MKSS13) CH1 : IC1555-pin 3 (VDD2) V : 10V/div H : 2msec/div CH2 : IC1555-pin 9 (A3) V : 1V/div H : 2msec/div CH3 : IC1555-pin 16 (CLK) V : 1V/div H : 2msec/div CH4 : IC1555-pin 14 (LE) V : 1V/div H : 2msec/div CH5 : IC1555-pin 19 (HBLK) V : 1V/div H : 2msec/div CH6 : IC1555-pin 17 (LBLK) V : 1V/div H : 2msec/div 3-1 3-2 3-3 3-4
1-1
D
1-2
1-3
3-5 3-6
2
VADR (2 FS) Input : VIDEO 60Hz Signal : Checkered pattern of Black-White (MKSS13) CH2 : IC1555-pin 3 (VDD2) V : 10V/div H : 200nsec/div
3
3-1 3-2 3-3 3-4 3-5 3-6
Incoming signal of TCP (Resonance part) Input : VIDEO Signal : Checkered pattern of Black-White (MKSS13) CH1 : IC1555-pin 3 (VDD2) V : 10V/div H : 200nsec/div CH2 : IC1555-pin 9 (A3) V : 1V/div H : 200nsec/div CH3 : IC1555-pin 16 (CLK) V : 1V/div H : 200nsec/div CH4 : IC1555-pin 14 (LE) V : 1V/div H : 200nsec/div CH5 : IC1555-pin 19 (HBLK) V : 1V/div H : 200nsec/div CH6 : IC1555-pin 17 (LBLK) V : 1V/div H : 200nsec/div 3-1 3-2 3-3 3-4 3-5 3-6
E
F
PDP-436PE
5 6 7 8
31
1
2
3
4
A
43 X DRIVE, 43 Y DRIVE ASSY
1
Drive output signal (1 field, Color-bar)
4
Scan control signal (1 field, Color-bar)
7
Sustain signal
1-1 CH1 : R1277 (XPSUS) - K1203 (SUSGND) V : 100V/div H : 2msec/div (X DRIVE Assy) 1-2 CH2 : K2701 (SCANOUT) - K2330 (SUSGND) V : 100V/div H : 2msec/div (SCAN A Assy) 1-3 CH3 : F2301 (YPSUS) - K2330 (SUSGND) V : 100V/div H : 2msec/div (Y DRIVE Assy)
B
4-1 CH1 : TP2001 (LE) - K2002 (GND-D) V : 1V/div H : 2msec/div (X DRIVE Assy) 4-2 CH2 : TP2008 (CLK) - K2002 (GND-D) V : 1V/div H : 2msec/div (X DRIVE Assy) 4-3 CH3 : TP2003 (SI-H) - K2002 (GND-D) V : 1V/div H : 2msec/div (X DRIVE Assy) 4-4 CH4 : TP2004 (CLR) - K2002 (GND-D) V : 1V/div H : 2msec/div (X DRIVE Assy) 4-5 CH5 : TP2005 (OC2) - K2002 (GND-D) V : 1V/div H : 2msec/div (X DRIVE Assy) 4-6 CH6 : TP2006 (OC1) - K2002 (GND-D) V : 1V/div H : 2msec/div (X DRIVE Assy) 4-1
7-1 CH1 : F2301 (YPSUS) - K2330 (SUSGND) V : 50V/div H : 500nsec/div (Y DRIVE Assy) 7-2 CH2 : K2004 (YSUS-G) - K2002 (DGND) V : 5V/div H : 500nsec/div (Y DRIVE Assy) 7-3 CH3 : K2011 (YSUS-U) - K2002 (DGND) V : 5V/div H : 500nsec/div (Y DRIVE Assy) 7-4 CH4 : K2009 (YSUS-B) - K2002 (DGND) V : 5V/div H : 500nsec/div (Y DRIVE Assy) 7-5 CH5 : K2010 (YSUS-D) - K2002 (DGND) V : 5V/div H : 500nsec/div (Y DRIVE Assy)
1-1
4-2 4-3
7-1
1-2 4-4 4-5 1-3
7-2 7-3 7-4 7-5
C
4-6
2
X Drive pulse control signal (Color-bar)
5
Reset pulse signal
2-1 CH1 : K1009 (XSUS-MSK) - K1001 (DGND) V : 1V/div H : 2msec/div (X DRIVE Assy) 2-2 CH2 : K1005 (XNR-D) - K1001 (DGND) V : 1V/div H : 2msec/div (X DRIVE Assy)
5-1 CH1 : R1277 (XPSUS) - K1203 (SUSGND) V : 100V/div H : 100µsec/div (X DRIVE Assy) 5-2 CH2 : K2701 (SCANOUT) - K2330 (SUSGND) V : 100V/div H : 100µsec/div (SCAN A Assy) 5-3 CH3 : F2301 (YPSUS) - K2330 (SUSGND) V : 100V/div H : 100µsec/div (Y DRIVE Assy)
D
5-1 2-1 5-2
2-2
5-3
3
Y Drive pulse control signal (Color-bar)
6
Sustain pulse signal (1 sub, sub field)
E
3-1 CH1 : K2007 (YNOFS) - K2002 (GND_D) V : 1V/div H : 2msec/div (Y DRIVE Assy) 3-2 CH2 : K2005 (YSUS-MSK) - K2002 (GND_D) V : 1V/div H : 2msec/div (Y DRIVE Assy) 3-3 CH3 : K2008 (YNRST) - K2002 (GND_D) V : 1V/div H : 2msec/div (Y DRIVE Assy) 3-4 CH4 : K2006 (SOFT-D) - K2002 (GND_D) V : 1V/div H : 2msec/div (Y DRIVE Assy) 3-5 CH5 : K2023 (YPR-U) - K2002 (GND_D) V : 1V/div H : 2msec/div (Y DRIVE Assy)
6-1 CH1 : R1277 (XPSUS) - K1203 (SUSGND) V : 50V/div H : 5µsec/div (X DRIVE Assy) 6-2 CH2 : K2701 (SCANOUT) - K2330 (SUSGND) V : 50V/div H : 5µsec/div (SCAN A Assy) 6-3 CH3 : F2301 (YPSUS) - K2330 (SUSGND) V : 50V/div H : 5µsec/div (Y DRIVE Assy)
6-1 3-1 3-2 6-2
F
3-3 3-4 6-3 3-5
32
1 2
PDP-436PE
3 4
5
6
7
8
5. PCB PARTS LIST
NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 56 x 10 1 RD1/4PU 5 6 1 J 561 47k RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 RN2H R 5 0 K R50 1 RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 10 1 5621 RN1/4PC 5 6 2 1 F
A
MarkNo.
Description
Part No.
LIST OF ASSEMBLIES
NSP NSP NSP NSP NSP NSP 1..PANEL CHASSIS (436) ASSY 2..43 ADDRESS ASSY 2..43 SCAN ASSY 3..43 SCAN A ASSY 3..43 SCAN B ASSY 1..43 X DRIVE ASSY 2..43 X DRIVE ASSY 2..SUS CLAMP 1 ASSY 2..SUS CLAMP 2 ASSY 1..43 Y DRIVE ASSY NSP 1..HD DIGITAL ASSY 2..HD DIGITAL ASSY 2..HD LED ASSY 2..HD IR ASSY 1..HD AUDIO ASSY
>
Mark No. Description [43 ADR RESONANCE BLOCK] SEMICONDUCTORS
IC1601,IC1602 Q1612 Q1607,Q1609 Q1601,Q1610 Q1606,Q1608,Q1611 Q1615 D1612 D1625,D1628 D1602,D1603,D1605,D1606 D1607-D1610 D1601,D1611,D1620,D1622
Part No.
B
AWU1145 AWV2204 AWV2207 AWW1018 AWW1019 AWV2255 AWW1074 AWW1022 AWW1023 AWV2256
TND307TD 2SA1163 HAT1110R HAT3021R QSZ2 RN1901 1SS302 1SS355 EC10UA20 EP05FA20 UDZS15(B)
C
AWV2202 AWW1028 AWW1029 AWW1030 AWV2203 AXY1112
COILS AND FILTERS
L1601,L1604 INDUCTOR ATH1135
CAPACITORS
C1609 (0.1U/100V) C1620,C1621 (330P/100V) C1601,C1614 (0.1U/100V) C1602,C1604 (56U/80V) C1613 C1619 ACG1098 ACG1105 ACG1124 ACH1422 CKSRYB104K25 CKSYB105K16
1..POWER SUPPLY UNIT
D
Mark No.
Description
Part No.
RESISTORS
R1601,R1617 Other Resistors Other Resistors RS1/16S4702F RS1/16S###J RS1/16SS###J
43 ADDRESS ASSY
[43 ADR LOGIC BLOCK] SEMICONDUCTORS
IC1501 PEE002A
COILS AND FILTERS
L1504 CHIP SOLIDD INDUCTOR QTL1013
43 SCAN A ASSY
SEMICONDUCTORS
IC2701-IC2706 IC2707 D2701-D2705 SN755870PZT TC7SH08FUS1 1SS355
E
CAPACITORS
C1501,C1502 C1509,C1510 C1503-C1507,C1552-C1555 CKSRYB105K6R3 CKSSYB102K50 CKSSYF104Z16
CAPACITORS
C2701,C2711,C2721 (0.1U/250V) C2731,C2741,C2751 (0.1U/250V) C2710,C2720,C2730,C2740,C2750 C2760 C2708,C2709,C2718,C2719 C2728,C2729,C2738,C2739 C2748,C2749,C2758,C2759 C2705-C2707,C2715-C2717 C2725-C2727,C2735-C2737 C2745-C2747,C2755-C2757 ACG1088 ACG1088 CCSRCH181J50 CCSRCH181J50 CCSRCH331J50 CCSRCH331J50 CCSRCH331J50 CCSRCH390J50 CCSRCH390J50 CCSRCH390J50
RESISTORS
R1505-R1509 R1530,R1531 Other Resistors RS1/16SS1000F RS1/16S0R0J RS1/16SS###J
OTHERS
CN1501 40P CONNECTOR CN1502 PH CONNECTOR 4P AKM1217 AKM1290
F
PDP-436PE
5 6 7 8
33
1
2
3
4
Mark No.
Description
Part No.
CKSRYB105K6R3 CKSRYB105K6R3
C2703,C2713,C2723,C2733,C2743 C2753,C2761
A
Mark No. OTHERS
Description
Part No.
VKN1310
CN1001 18P FFC CONNECTOR
RESISTORS
R2705,R2710,R2713,R2716,R2719 R2722 Other Resistors RAB4C221J RAB4C221J RS1/16S###J
[X RESONANCE BLOCK] SEMICONDUCTORS
IC1101 IC1141 Q1141 D1101-D1105 AXF1145 BA10393F 2SC4116 D1FL40
OTHERS
CN2702 PH CONNECTOR 3P AKM1274 CN2701 13P BRIDGE CONNECTOR AKP1261
COILS AND FILTERS
43 SCAN B ASSY
B
L1101,L1102 CHOKE COIL L1103-L1106 CHOKE COIL
ATH1155 ATH1193
SEMICONDUCTORS
IC2801-IC2806 IC2807 D2801-D2805 SN755870PZT TC7SH08FUS1 1SS355
CAPACITORS
C1106-C1110 C1101,C1112,C1113 (0.22U/250V) C1121 (470P/630V) C1167,C1168 (3300P/630V) C1105 C1141,C1142,C1144,C1145 C1102,C1146 C1103 ACE1178 ACG1112 ACG1126 ACG1129 CCG1186 CKSRYB104K16 CKSRYB105K6R3 CKSYB105K25
CAPACITORS
C2801,C2811,C2821 (0.1U/250V) C2831,C2841,C2851 (0.1U/250V) C2810,C2820,C2830,C2840,C2850 C2860 C2808,C2809,C2818,C2819
C
ACG1088 ACG1088 CCSRCH181J50 CCSRCH181J50 CCSRCH331J50 CCSRCH331J50 CCSRCH331J50 CCSRCH390J50 CCSRCH390J50 CCSRCH390J50 CKSRYB105K6R3 CKSRYB105K6R3
RESISTORS
C2828,C2829,C2838,C2839 C2848,C2849,C2858,C2859 C2805-C2807,C2815-C2817 C2825-C2827,C2835-C2837 C2845-C2847,C2855-C2857 C2803,C2813,C2823,C2833,C2843 C2853,C2861 R1101 R1142,R1146 R1122,R1123 R1148,R1150 R1151,R1155 R1106,R1121 Other Resistors ACN1168 RS1/10S1003F RS1/10S104J RS1/16S5601F RS1/16S6801F RS2MMF100J RS1/16S###J
RESISTORS
R2803,R2808,R2811,R2814,R2817 R2820 Other Resistors
D
RAB4C221J RAB4C221J RS1/16S###J
[X SUS BLOCK] SEMICONDUCTORS
IC1202 IC1201 IC1252 IC1251 IC1271 Q1251 Q1272 D1281 D1201 D1252 D1282 D1251 AXF1143 MM1565AF PS9117 TND301S TND307TD 2SC2412K 2SK3325-Z 1SS302 1SS355 CRH01 UDZS16(B) UDZS5R6(B)
OTHERS
CN2802 PH CONNECTOR 3P AKM1274 CN2801 13P BRIDGE CONNECTOR AKP1261
43 X DRIVE ASSY
OTHERS
1002 1001 1002 1001 DRIVE RADIATION SHEET DRIVE HEATSINK X DRIVE HEATSINK K SCREW AEH1092 ANH1637 ANH1639 BMZ30P080FTC
E
[X LOGIC BLOCK] SEMICONDUCTORS
IC1001 IC1002 TC74ACT541FT TC74VHC00FTS1
COILS AND FILTERS
L1204,L1211 INDUCTOR F1201 INDUCTOR L1201,L1205,L1231 ATH1186 CTF1449 LFEA100J
CAPACITORS
C1003 C1001,C1002
F
CAPACITORS
CEHAT470M16 CKSRYB104K16 C1214-C1217 C1297,C1298 (3300P/630V) C1212,C1213 C1231 C1206 ACE1178 ACG1129 ACH1424 CEHAT101M10 CEHAT101M25
RESISTORS
R1001,R1003 R1008,R1009 Other Resistors RAB4C470J RAB4C472J RS1/16S###J
34
1 2
PDP-436PE
3 4
5
6
7
8
Mark No.
Description
Part No.
CEHAT2R2M2E CEHAT470M16 CEHAT470M25 CKSRYB105K6R3 CKSRYF104Z50 CKSRYF104Z50 CKSYB105K25
Mark No.
Description
Part No.
C1283 C1208 C1222,C1272 C1221 C1204,C1207,C1223,C1251,C1253 C1273 C1220
SUS CLAMP 2 ASSY
SEMICONDUCTORS
D1641 DF20L60U
A
CAPACITORS
C1642 ACE1179
OTHERS RESISTORS
R1204 R1213 R1276,R1277 Other Resistors ACN1166 ACN1168 RS3LMF470J RS1/16S###J KN1642 GROUND PLATE CN1641 3P TOP POST KN1641 WRAPPING TERMINAL ANK-142 B3B-EH VNF1084
OTHERS
KN1201-KN1206 GROUND PLATE KN1208-KN1211 GROUND PLATE CN1202 6P TOP POST CN1201 8P TOP POST ANK-142 ANK-142 B6B-EH B8B-EH
43 Y DRIVE ASSY
OTHERS
2001 2001 2001 2002 2002 DRIVE RADIATION SHEET CONDUCTIVE PLATE Y DRIVE HEATSINK Y DRIVE HEATSINK K SCREW AEH1092 ANG2832 ANH1638 ANH1639 BMZ30P080FTC PMB30P060FTC
B
[X D-D CON BLOCK] SEMICONDUCTORS
IC1321 IC1326 Q1324 Q1302 Q1301,Q1323 Q1321,Q1325,Q1351 D1303,D1324 D1304,D1307,D1325,D1328 D1301,D1302,D1326,D1327 D1321 D1329,D1330 D1306,D1323,D1331 PS2701A-1(L) TA76431FR 2SA1037K 2SC4081 2SD1898 HN1C01FU 1SS301 1SS355 CRH01 D1FK60 UDZS4R7(B) UDZS5R1(B)
2001 SCREW
[Y LOGIC BLOCK] SEMICONDUCTORS
IC2002 IC2001,IC2004 IC2003,IC2005 TC74ACT540FT TC74ACT541FT TC74VHC08FTS1
C
CAPACITORS
C2003 C2001,C2002,C2004-C2006 CEHAT470M16 CKSSYB104K10
RESISTORS
R2003,R2006 R2001,R2002,R2017,R2021 R2004,R2005,R2019,R2020 Other Resistors RAB4C101J RAB4C470J RAB4C472J RS1/16S###J
COILS AND FILTERS
> T1301 SWITCHING TRANS. > T1321 SWITCHING TRANS.
ATK1159 ATK1160
D
CAPACITORS
C1325 C1326 C1302,C1321 C1301,C1303,C1323 C1304,C1306,C1327 C1307,C1324 ACH1428 CEHAT100M50 CEHAT101M25 CKSRYB103K50 CKSRYB104K16 CKSYB105K25
OTHERS
CN2001 40P CONNECTOR AKM1217
[Y RESONANCE BLOCK] SEMICONDUCTORS
IC2101 IC2141 Q2141 D2101-D2105 AXF1145 BA10393F 2SC4081 D1FL40
E
RESISTORS
R1337 R1321,R1322,R1326,R1339 VR1321 Other Resistors RAB4C472J RS1/10S224J CCP1392 RS1/16S###J
COILS AND FILTERS
L2101,L2102 CHOKE COIL L2103-L2106 CHOKE COIL ATH1155 ATH1193
SUS CLAMP 1 ASSY
SEMICONDUCTORS
D1631 DF20L60U
CAPACITORS
C2131-C2134,C2136 C2103,C2107,C2108 (0.22UF/250V) C2104,C2106 (470P/630V) C2109-C2112 (3300P/630V) C2101,C2145 C2141,C2143,C2144 C2102 ANK-142 B3B-EH VNF1084 ACE1178 ACG1112 ACG1126 ACG1129 CKSRYB105K6R3 CKSSYB104K10 CKSYB105K25
CAPACITORS
C1632 ACE1179
OTHERS
KN1632 GROUND PLATE CN1631 3P TOP POST KN1631 WRAPPING TERMINAL
F
PDP-436PE
5 6 7 8
35
1
2
3
4
Mark No. RESISTORS
A
Description
Part No.
ACN1174 ACN1241 RS1/10S1003F RS1/10S104J RS1/16S5601F RS1/16S6801F RS2MMF100J RS1/16S###J
Mark No.
Description
Part No.
RS2MMF5R6J RS3LMF821J RS3LMF8R2J RS1/16S###J
R2101 R2108 R2142,R2143 R2103,R2107 R2146,R2149 R2147,R2151 R2102 Other Resistors
R2222,R2224 R2203 R2277-R2279,R2281 Other Resistors
OTHERS
KN2350,KN2352 GROUND PLATE KN2354 GROUND PLATE KN2356,KN2357 GROUND PLATE KN2359-KN2363 GROUND PLATE CN2351,CN2352 KR CONNECTOR CN2350 9P TOP POST ANK-142 ANK-142 ANK-142 ANK-142 B4B-PH-K B9B-EH
[Y SUS BLOCK] SEMICONDUCTORS
B
IC2252,IC2253 IC2350 IC2250 IC2231,IC2251 IC2203,IC2221 Q2202 Q2250 Q2290 Q2221 Q2280,Q2281 D2233 D2213 D2203,D2212,D2351 D2202,D2204,D2205,D2234 D2251,D2252,D2272 D2211 D2232,D2271 D2250
AXF1144 MM1565AF PS9117 TND301S TND307TD 2SA2142 2SC4081 2SK3050 2SK3325-Z 2SK3399 1SS301 1SS302 1SS355 CRH01 CRH01 D1FK60 UDZS16(B) UDZS5R6(B)
[Y SCAN BLOCK] SEMICONDUCTORS
IC2403,IC2405,IC2406,IC2408 IC2401 IC2409,IC2410 IC2402,IC2407 D2402 PS9117 PS9851-2(P) PST3638UR TC74ACT540FT CRH01
COILS AND FILTERS
F2401-F2404 CHIP FERRITE BEAD L2401-L2403 ATX1059 LFEA100J
CAPACITORS
C2404,C2411 C2401,C2407,C2414 C2416,C2417 C2402,C2403,C2405,C2408-C2410 C2412 ACH1406 CEHAT101M10 CKSRYB102K50 CKSSYB104K10 CKSSYB104K10
C
RESISTORS
R2407,R2421 Other Resistors RAB4C220J RS1/16S###J
COILS AND FILTERS
L2353 INDUCTOR F2301-F2320 FERRITE BEAD F2352 INDUCTOR L2350,L2351,L2354
D
ATH1186 ATX1055 CTF1449 LFEA100J
OTHERS
CN2401,CN2402 15P BRIDGE CONNECTOR AKM1200 AKM1200
CAPACITORS
C2330,C2335,C2341,C2342 C2231 (0.33U/100V) C2271,C2272 (0.1U/100V) C2336,C2337 C2270 C2226 C2203-C2206 C2207 C2355,C2369 C2357 C2208,C2221,C2339,C2364 C2356 C2353,C2358,C2359 C2363 C2209,C2222,C2230,C2252 C2250 C2354,C2360 ACE1178 ACG1118 ACG1124 ACH1424 ACH1426 ACH1427 CCG1186 CCSRCH102J50 CEHAT101M10 CEHAT470M16 CEHAT470M25 CKSRYB104K16 CKSRYB105K6R3 CKSRYB473K16 CKSRYF104Z50 CKSSYB104K10 CKSYB105K25
[Y VH D-D CON BLOCK] SEMICONDUCTORS
IC2531 IC2502 IC2503 IC2534,IC2535 Q2533 Q2531 Q2532 Q2511 D2534 D2522,D2524 D2523,D2532 D2533 D2536 D2530,D2531 BA10358F MIP2E3DMC PS2701A-1(L) TA76431FR 2SC2412K 2SC3425 2SD2568 HN1C01FU 1SS355 CRH01 D1FK60 UDZS33(B) UDZS4R7(B) UDZS8R2(B)
E
COILS AND FILTERS RESISTORS
F
> T2503 CONVERTER TRANS.
R2352 R2304 R2360,R2362 R2210,R2211 R2290
ACN1166 ACN1174 ACN1178 RS1/10S151J RS1MMF331J
L2501
ATK1158 LFEA101J
36
1 2
PDP-436PE
3 4
5
6
7
8
Mark No. Description CAPACITORS
C2531 C2516 C2532 C2513 C2520 C2515 C2528 C2514,C2525,C2534 C2521,C2533,C2535
Part No.
ACE1177 ACH1360 ACH1425 ACH1428 CEHAT101M16 CEHAT101M25 CEHAT221M16 CKSRYB104K16 CKSRYB104K25
Mark No. RESISTORS
Description
Part No.
RAB4C472J RS1/10S224J RS1/16S1002F RS1/16S1501F RS1/16S4701F RS1/16S4702F RS1/16S5601F RS1/16S6801F RS3LMF151J CCP1390 RS1/16S###J
R2613 R2641,R2642 R2629 R2625,R2626 R2608,R2612,R2630,R2632,R2635 R2618 R2636 R2652 R2627 VR2601 Other Resistors
A
RESISTORS
R2553 R2558 R2533,R2556 R2534,R2535,R2541 R2548 R2550 R2549,R2557 R2542,R2545 VR2503 VR2531 Other Resistors RAB4C472J RS1/10S0R0J RS1/10S104J RS1/10S2203F RS1/16S1003F RS1/16S1802F RS1/16S4702F RS1/16S5601F CCP1390 CCP1392 RS1/16S###J
B
HD DIGITAL ASSY
[TMDS RX BLOCK] SEMICONDUCTORS
IC3002 IC3001 IC3004 Q3009 Q3007 Q3004 Q3005 Q3002,Q3006,Q3008 Q3003 D3001,D3002 D3012 D3007-D3011 D3003 BA8274F SII1169CTU SN74AHC32PW 2SC4081 DTA143EUA DTC124EUA DTC143EUA RN1901 RN2901 1SS355 DA204U RB751V-40 UDZS6R8(B)
[Y D-D CON BLOCK] SEMICONDUCTORS
IC2602 IC2601,IC2603,IC2606 IC2605,IC2614 Q2610 Q2601,Q2609 Q2608 Q2607 Q2612 Q2605,Q2606 Q2603,Q2604,Q2611 Q2602,Q2613,Q2641 D2611 D2604,D2612 D2602,D2613-D2615 D2601,D2603,D2609,D2618 D2610 D2617 D2607,D2608 D2605 D2616 BA10358F PS2701A-1(L) TA76431FR 2SA1163 2SA1576A 2SA2005 2SC2713 2SC4081 2SD1898 DTC143EUA HN1C01FU 1SS226 1SS301 1SS355 CRH01 D1FL40 UDZS15(B) UDZS4R7(B) UDZS5R1(B) UDZS5R6(B)
C
COILS AND FILTERS
F3005 CHIP SOLID INDUCTOR L3003 CHIP SOLID INDUCTOR QTL1011 QTL1013
D
CAPACITORS
C3030 C3034,C3036,C3038,C3040,C3042 C3003,C3005,C3009,C3014,C3019 C3046 C3044,C3045 C3001,C3008,C3011,C3020,C3022 C3025-C3027 C3018,C3021,C3023,C3024 C3015-C3017,C3028,C3029 C3031,C3032,C3035,C3037,C3039 C3041,C3043 ACH1357 ACH1396 CCSRCH331J50 CCSRCH470J50 CCSSCH101J50 CCSSCH820J50 CCSSCH820J50 CKSRYF105Z10 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16
COILS AND FILTERS
> T2602 CONVERTER TRANS. > T2601 SWITCHING TRANS.
E
ATK1156 ATK1161
RESISTORS
R3007 R3008-R3013 R3018 R3021 Other Resistors RAB4C220J RAB4C470J RAB4C472J RS1/16S3900F RS1/16S###J
CAPACITORS
C2608,C2610 C2613 C2606 C2607 C2605,C2612,C2614 C2601,C2604,C2609 C2602,C2615 C2603 C2611 CEHAT101M25 CEHAT221M25 CEHAT221M6R3 CKSRYB102K50 CKSRYB103K50 CKSRYB104K16 CKSRYB105K6R3 CKSRYF104Z50 CKSSYB104K10
OTHERS
CN3003 CN3004 JA3001 JA3002 PH CONNECTOR 6P PH CONNECTOR 12P DVI CONNECTOR MDR CONNECTOR AKM1277 AKM1298 AKP1276 AKP1277
F
PDP-436PE
5 6 7 8
37
1
2
3
4
Mark No. Description [MODULE UCOM BLOCK] SEMICONDUCTORS
A
Part No.
Mark No. Description CAPACITORS
C3402,C3419 (100UF/6.3V) C3425,C3441 (100UF/6.3V) C3414-C3416,C3426-C3438 C3403-C3410,C3412,C3413 C3417,C3418,C3420-C3424 C3439,C3440,C3442-C3449
Part No.
ACH1396 ACH1396 CKSRYF105Z10 CKSSYF104Z16 CKSSYF104Z16 CKSSYF104Z16
IC3156 IC3151 IC3157 IC3158 IC3155 IC3152,IC3153 IC3160 IC3159 Q3151 D3156,D3159,D3161-D3163 D3151,D3152,D3154,D3155,D3158
BR24L04FJ-W M30620FCPGP-U5C M62334FP MM1522XU SN74AHC08PW SN74AHC541PW TC74VHC123AFTS1 TC7W126FU 2SJ461A 1SS355 DAN202U
RESISTORS
R3402,R3412 R3405-R3407,R3409,R3410 R3416,R3417 R3425 Other Resistors RAB4C101J RAB4C220J RAB4C220J RS1/16S5601F RS1/16S###J
B
CAPACITORS
C3151 C3164 C3171,C3172,C3180 C3154 C3152,C3153,C3155-C3158 C3160-C3163,C3165,C3166,C3170 ACH1357 CCSSCH101J50 CKSRYB105K6R3 CKSSYB102K50 CKSSYF104Z16 CKSSYF104Z16
[ADDRESS BLOCK] SEMICONDUCTORS
D3501,D3502 DAN202U
CAPACITORS
C3501-C3504 CKSSYB102K50
RESISTORS
C
RESISTORS
RAB4C101J RAB4C103J RS1/16S###J R3521,R3522,R3525 R3524 R3519,R3520 Other Resistors RAB4C101J RAB4C222J RAB4C472J RS1/16S###J
R3160,R3171,R3176 R3174 Other Resistors
OTHERS
> X3151 CERAMIC RESONATOR
ASS1178
OTHERS
CN3501-CN3504 40P CONNECTOR CN3506 40P CONNECTOR CN3505 18P FFC CONNECTOR AKM1217 AKM1217 VKN1310
[PANEL FLASH BLOCK] SEMICONDUCTORS
IC3301 IC3304 IC3302,IC3305 IC3303 Q3302 Q3301 MBM29PL160TD75TN PST3610UR PST3628UR SN74AHC08PW HN1C01FU RN1901
[DIGITAL DD CON BLOCK] CAPACITORS
C3609 CKSSYF104Z16
D
RESISTORS
R3611 Other Resistors RAB4C101J RS1/16S###J
CAPACITORS
C3311 C3317 C3304,C3307,C3309 C3305,C3310 C3315 C3301-C3303,C3306,C3308,C3316
E
CCSRCH470J50 CCSRCH471J50 CKSRYB472K50 CKSSYB102K50 CKSSYB104K10 CKSSYF104Z16
HD LED ASSY
SEMICONDUCTORS
D1671 D1672 SML-311UT SML512BC4T
COILS AND FILTERS RESISTORS
All Resistors RS1/16S###J
> F1671-F1673 CHIP SOLID INDUCTOR QTL1011
OTHERS
> X3302 CRYSTAL OSCILLATOR
ASS1188
HD IR ASSY
SEMICONDUCTORS
Q1681 D1681 2SC4116 DA204U
[SQ ASIC BLOCK] SEMICONDUCTORS
IC3401 PEG122C
CAPACITORS
C1681 C1682 C1683 C1684 CEVW470M6R3 CKSRYB103K50 CKSSYB102K50 CKSSYF104Z16
COILS AND FILTERS
F
F3401,F3402 EMI FILTER CCG1162 L3401-L3403 CHIP SOLID INDUCTOR QTL1013
38
1 2
PDP-436PE
3 4
5
6
7
8
Mark No. RESISTORS
All Resistors
Description
Part No.
RS1/16S###J
Mark No. Description [ST TERMINAL BLOCK] COILS AND FILTERS
> L3901,L3902 LINE FILTER
Part No.
ATF1206
OTHERS
CN1681 3P L TYPE PLUG V1681 REMOTE RECEIVER UNIT KM200NA3L RPM7240-H4
A
CAPACITORS
> C3906,C3908,C3914,C3916
C3903,C3911 C3904,C3912
CCSRCH101J50 CKSRYB332K50 CKSRYF473Z50
HD AUDIO ASSY
OTHERS
J3901 1P BOARD IN WIRE ADX3123
RESISTORS
R3901-R3904 RD1/2MMF100J
OTHERS
JA3901 SPEAKER TERMINAL AKE1061
B
[AUDIO AMP BLOCK] SEMICONDUCTORS
IC3754 IC3751 IC3752 IC3753 Q3751,Q3754,Q3755,Q3757 Q3756,Q3759 Q3758,Q3760 BR24L02FJ-W LA4625 NJM7809FA NJW1183L 2SA1576A 2SC4081 DTC124EUA
POWER SUPPLY UNIT
POWER SUPPLY Unit has no service part.
CAPACITORS
C3797,C3808,C3812,C3814 C3775,C3777,C3788,C3790,C3791 C3799 C3761,C3764,C3786,C3798 C3766,C3780,C3783-C3785 C3762 C3752,C3753,C3819,C3820 C3759 C3757 C3755 C3763 C3754,C3805 C3767,C3770,C3772-C3774 C3781,C3782,C3789,C3792-C3795 C3806,C3807,C3813 C3778 C3758,C3760,C3796 C3769,C3815 C3810 C3779 C3816 CEAT1R0M50 CEHAT100M50 CEHAT100M50 CEHAT101M16 CEHAT1R0M50 CEHAT220M50 CEHAT2R2M50 CEHAT331M16 CEHAT471M25 CEHAT472M25 CEHATR47M50 CFTLA103J50 CFTLA104J50 CFTLA104J50 CFTLA104J50 CFTLA334J50 CKSRYB103K50 CKSRYB222K50 CKSRYB223K50 CKSRYB822K50 CKSRYF104Z16
C
D
RESISTORS
R3768-R3770,R3782 R3752 Other Resistors RD1/2MMF2R2J RD1/2MMF4R7J RS1/16S###J
E
OTHERS
CN3752 12P PH CONNECTOR 3771 AUDIO HEATSINK CN3751 3P TOP POST (VH) 3772-3775 SCREW KN3751 WRAPPING TERMINAL KN3752 WRAPPING TERMINAL AKM1335 ANH1636 B3P-VH VBB30P100FNI VNF1084 VNF1084
F
PDP-436PE
5 6 7 8
39
1
2
3
4
6. ADJUSTMENT
A
1. At shipment, the unit is adjusted to its best conditions. Normally, it is not necessary to readjust even if an assembly is replaced. If the adjustment is shifted or if it becomes necessary to readjust because of part replacement, etc., perform the adjustment as described below. 2. Any value changed in Service/Factory mode will be stored in memory as soon as it is changed. Before readjustment, take note of the original values for reference in case you need to restore the original settings. 3. Use a stable AC power supply.
6.1 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED
When any of the following assemblies is replaced
B
POWER SUPPLY Unit
(Clear the history data on the number of power-ons.) Refer to "7.1.7 HOW TO CLEAR HISTORY DATA." Writing of backup data is required. Refer to the "7.1.6 BACKUP WHEN THE MAIN UNIT IS ADJUSTED. " No adjustment required No adjustment required Refer to the "6.3 METHOD FOR REPLACING THE SERVICE PANEL ASSY." No adjustment required
HD DIGITAL Assy
50 X DRIVE Assy 50 Y DRIVE Assy
C
Service Panel
Other assemblies
When any part in the following assemblies is replaced
POWER SUPPLY Unit
D
The assembly must be replaced as a unit, and no part replacement is allowed. No adjustment required No adjustment required No adjustment required No adjustment required
HD DIGITAL Assy 50 X DRIVE Assy 50 Y DRIVE Assy Other assemblies
E
F
40
1 2
PDP-436PE
3 4
5
6
7
8
6.2 RS-232C COMMAND
· The panel control items for the PDP-506PE, PU / PDP-436PE, PU systems can be controlled with the RS-232C commands by connecting a PC through the GGF1475 special communication device when the Media Receiver is not connected with the PDP.
Note: The special communication device for the PDP-503P cannot be used with this unit, because the control lines within the MDR cable are different.
A
1. Connection
Communication line: Connect the system cable. GGF1475 special communication device PC for control Connect to the D-SUB 9-pin connector. D-SUB 9-pin straight cable
B
SYSTEM CABLE
WHITE
BLACK
MDR
C
· Schematic diagram of the special communication device
D
E
F
PDP-436PE
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A
2. Command format
7 Communication protocol
Start bit Data Parity Stop bit Baud rate : 1bit : 8bit : 0 (none) : 1bit : 38400bps
7 Start and stop conditions
B
STX (start condition): 0x02 ETX (stop condition): 0x03
7 ID setting
No ID setting (corresponding to all ASCII codes)
7 Acknowledgement (ACK)
· Acknowledgement (ACK) will be sent back when the unit returns to Standby mode for the next command after the process of the received command is finished. · The return data will be a received command in capital letters, but without an ID.
C
Example of communication: For a command listed on the command list MR / External PC STX 0x02 ID Command ETX CBU 0x03 Returns from the PDP STX Command ETX 0x02 CBU 0x03
· If a received command is not one listed on the command list, "ERR" (3 characters) will be sent back. Example of communication: For a command that is not listed on the command list MR / External PC
D
Returns from the PDP STX Command ETX 0x02 ERR 0x03
STX 0x02
ID
Command ETX AAA 0x03
· If the operation of a received command is not possible in a certain status, "XXX" (3 characters) will be sent back. Example of communication: If an adjustment command that gives an adjustment value out of the adjustable range is sent MR / External PC STX
E
Returns from the PDP STX Command ETX 0x02 XXX 0x03
ID
0x02
Adjustment Adjustment ETX Command Value 0x03 VOL 128
7 Error process
If an error is generated between STX and ETX, a return signal will not be issued.
F
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PDP-436PE
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3. Definition of various commands
7 Simple-function command
A simple-function command orders an operation that will conclude by itself, and it consists of 3 characters. Example of communication: MR / External PC STX 0x02 ID Command ETX CPD 0x03 Returns from the PDP STX Command ETX 0x02 CPD 0x03
A
7 Adjustment command and adjustment value
An adjustment command is accompanied by an adjustment value and orders a change in the adjustment value, such as for the contrast adjustment. · Adjustment command + adjustment value => The attached parameter will be the adjustment value. · The adjustment value to be attached to an adjustment command consists of 3 characters in decimal, in the range of 000 to 999. Example of communication: MR / External PC STX 0x02 ID Adjustment Adjustment ETX Command Value CNT 128 0x03 Returns from the PDP STX 0x02 Adjustment Adjustment ETX Command Value CNT 128 0x03
B
C
· If the adjustment value of the received command is out of the adjustable range, "XXX" will be sent back, and the adjustment value will not be changed. · If the adjustment value of the received command is the same as the current adjustment value, the adjustment value will be overwritten, and "XXX" will not be sent back.
7 Setup command and setup value
A setup command is accompanied by a setup value and orders a change in the setup value, such as for the mask setup. · Setup command + setup value => The attached parameter will be the setup value. · The setup value to be attached to a setup command consists of 3 characters in decimal, in the range of S00 to S99. Example of communication: MR / External PC STX 0x02 ID Adjustment Adjustment ETX Command Value 0x03 MKS S02 Returns from the PDP Adjustment Adjustment ETX Command Value 0x02 0x03 MKS S02 STX
D
· If the setup value of the received command is out of the range, "XXX" will be sent back, and the setup value will not be changed. · If the setup value of the received command is the same as the current setup value, the setup value will be overwritten, and "XXX" will not be sent back.
7 QUEST (acquiring status) command
If a QUEST command is received from the main unit's microcomputer, data for various adjustment values will be read from memory and sent back. The return data consist of the received command as an echo back, return data, and a checksum. · Return data: A string of characters defined for each QUEST command is converted into ASCII codes and transmitted. · The configuration and the data length of return data are defined for individual QUEST commands. Example of communication: MR / External PC STX 0x02 ID QST Command QS1 ETX 0x03 Returns from the PDP STX 0x02 QST Command Return Data Checksum QS1 54AHM2 7B ETX 0x03
E
F
· Checksum (CS): A checksum is used for judging if any error exists in the data sent back from the panel. If an error is detected, it is possible to resend the QUEST command from the MR / External PC to try to acquire data again. PDP-436PE
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4. RS-232C command for module microcomputer
Command Name
A ABL AMT S00 S01 APW S00 S01 ABL ADJUSTMENT AUDIO MUTE OFF AUDIO MUTE ON APL WB FUNCTION:OFF APL WB FUNCTION:ON Adjusting the upper limit of the power Turning off the audio muting Turning on the audio muting WB correction interlocked with AP