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ORDER NO.
RRV2791
DV-565A-S
DVD PLAYER
DV-565A-K
Model
DV-565A-S DV-565A-K WYXU WYXU
DV-565A-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type Power Requirement
AC220-240V AC220-240V
Region No.
2 2
Serial No. Confirm 3rd & 4th alphabetical letters.
&&PG######$$ &&PG######$$
For details, refer to "Important symbols for good services".
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
T-ZZE JUNE 2003 printed in Japan
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SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual doit-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trainedto properly and safely repair complex products such as those covered by this manual.Improperly performed repairs can adversely affect the safety and reliability of the product and mayvoid the warranty. If you are not qualified to perform the repair of this product properly and safely, youshould not risk trying to do so and refer the repair to a qualified service technician.
B
WARNING ! THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS FOR DVD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 650 nm FOR CD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 780 nm
C
LABEL CHECK
D
Additional Laser Caution 1. Laser Interlock Mechanism · Loading switch (S101 on the LOAB Assy) is used for interlock mechanism of the laser. When this switch turned ON in SW2 (CLOSE) side (OPEN signal is 0V and CLOSE signal is 3.5V), a laser becomes the status which can completely oscillation. Furthermore, the laser completely oscillates in the disc judgment and disc playback. When player is power ON state and laser diode is not completely oscillating, 780nm laser diode is always oscillating by half power. · Laser diode is driving with Q201 (650nm LD) and Q211 (780nm LD) on the DVDM Assy. Therefore, when short-circuit between the emitter and collector of these transistors or the base voltage is supplied for transistors turn on, the laser oscillates. (failure mode) · In the test mode , there is the mode that the laser oscillates except for the disc judgment and playback. LD ON mode in the test mode oscillates with the laser forcibly. The interlock mechanism mentioned above becomes invalid in this mode. 2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.
(Printed on the Rear Panel)
E
F
: See page 51.
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DV-565A-S
3 4
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[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
B
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
C
· Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories. · "DTS" and "DTS Digital Out" are registered trademarks of Digital Theater Systems, Inc. · TruSurround and the symbol are trademarks of SRS Labs, Inc. TruSurround technology is incorporated under license from SRS Labs, Inc.
D
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DV-565A-S
5 6 7 8
3
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CONTENTS
A
B
C
D
E
SAFETY INFORMATION ..................................................................................................................................... 2 1. SPECIFICATIONS ............................................................................................................................................ 5 2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6 2.1 PACKING ................................................................................................................................................... 6 2.2 EXTERIOR SECTION................................................................................................................................ 8 2.3 FRONT PANEL SECTION ....................................................................................................................... 10 2.4 LOADING MECHA ASSY ........................................................................................................................ 12 2.5 TRAVERSE MECHA ASSY-S .................................................................................................................. 14 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .......................................................................................... 16 3.1 BLOCK DIAGRAM ................................................................................................................................... 16 3.2 LOAB ASSY and OVERALL WIRING DIAGRAM..................................................................................... 18 3.3 DVDM ASSY 1/3 [FRONT END BLOCK] ................................................................................................. 20 3.4 DVDM ASSY 2/3 [BACK END BLOCK].................................................................................................... 22 3.5 DVDM ASSY 3/3 [SACD and POWER SUPPLY BLOCK] ........................................................................ 24 3.6 JCKB ASSY 1/2 [AUDIO BLOCK] ............................................................................................................ 26 3.7 JCKB ASSY 2/2 [VIDEO BLOCK] ............................................................................................................ 28 3.8 FLKY and PWSB ASSYS ........................................................................................................................ 30 3.9 SCRB ASSY ............................................................................................................................................ 32 3.10 POWER SUPPLY UNIT.......................................................................................................................... 34 3.11 WAVEFORMS ........................................................................................................................................ 35 4. PCB CONNECTION DIAGRAM ..................................................................................................................... 37 4.1 LOAB ASSY ............................................................................................................................................. 37 4.2 DVDM ASSY ............................................................................................................................................ 38 4.3 JCKB ASSY ............................................................................................................................................. 40 4.4 FLKY and PWSB ASSYS ........................................................................................................................ 42 4.5 POWER SUPPLY UNIT............................................................................................................................ 44 4.6 SCRB ASSY ............................................................................................................................................ 45 5. PCB PARTS LIST ........................................................................................................................................... 46 6. ADJUSTMENT ............................................................................................................................................... 49 6.1 ADJUSTMENT ITEMS AND LOCATION ................................................................................................. 49 6.2 JIGS AND MEASURING INSTRUMENTS............................................................................................... 49 6.3 NECESSARY ADJUSTMENT POINTS ................................................................................................... 50 6.4 TEST MODE ............................................................................................................................................ 51 6.5 MECHANISM ADJUSTMENT .................................................................................................................. 52 7. GENERAL INFORMATION ............................................................................................................................. 54 7.1 DIAGNOSIS ............................................................................................................................................. 54 7.1.1 TEST MODE ......................................................................................................................................... 54 7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE ............................................................................... 56 7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY................................................................ 57 7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY...................................................................... 58 7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE................................................................. 59 7.1.6 MECHANICAL ERROR HISTORY ........................................................................................................ 60 7.1.7 ID NUMBER AND ID DATA SETTING................................................................................................... 63 7.1.8 TROUBLE SHOOTING ......................................................................................................................... 66 7.1.9 SEQUENCE AFTER POWER ON ........................................................................................................ 68 7.1.10 DISASSEMBLY ................................................................................................................................... 69 7.2 IC ............................................................................................................................................................. 77 7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..................................................................... 93 7.4 CLEANING............................................................................................................................................... 95 8. PANEL FACILITIES ........................................................................................................................................ 96
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DV-565A-S
3 4
5
6
7
8
1. SPECIFICATIONS
General
System . . . . . . . . . . . . . . . . . . . . . . DVD player Power requirements . AC 220240 V, 50/60 Hz Power consumption . . . . . . . . . . . . . . . . . 15 W Power consumption (standby) . . . . . . . 0.18 W Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 kg
S-video output
Y (luminance) - Output level . . . . . 1 Vp-p (75 ) C (color) - Output level . . . . . 286 mVp-p (75 ) Jack . . . . . . . . . . . . . . . . . . . . . . . . S-video jack
A
Video output
Output level . . . . . . . . . . . . . . . . . 1 Vp-p (75 ) Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
Dimensions . . . . . . . . . . . 420 (W) x 55 (H) x 283 (D) mm
Operating temperature . . . . . . . +5°C to +35°C (+41°F to +95°F) Operating humidity . . . . . . . . . . . . . 5% to 85% (no condensation)
Audio output (1 stereo pair)
Output level . . . . . . . . . . . . During audio output 200 mVrms (1 kHz, 20 dB) Number of channels . . . . . . . . . . . . . . . . . . . . 2 Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
B
AV connector output
AV Connector (21-pin connector assignment) AV connector output . . . . . . . 21-pin connector This connector provides the video and audio signals for connection to a compatible colour TV or monitor.
Audio output (multi-channel / L, R, C, SW, LS, RS)
Output level . . . . . . . . . . . . During audio output 200 mVrms (1 kHz, 20 dB) Number of channels . . . . . . . . . . . . . . . . . . . . 6 Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
C
Digital audio characteristics
Frequency response . . . . . . . . . . . . 4 Hz to 44 kHz (DVD fs: 96 kHz) . . . . . . 4 Hz to 88 kHz (DVD-Audio fs: 192 kHz) S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . . 118 dB Dynamic range . . . . . . . . . . . . . . . . . . . . 108 dB Total harmonic distortion . . . . . . . . . . 0.0014 % Wow and flutter . . . . . . . Limit of measurement (±0.001% W. PEAK) or lower
PIN no. 1 . . . . . . . . . . . . . . . . . . . . . . . . . Audio 2/R out 3 . . . . . . . . . . . . . . . . . . . . . . . . . Audio 1/L out 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B out 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G out 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . R or C out 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GND 19 . . . . . . . . . . . . . . . . . . . . . Video out or Y out 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GND
Digital output
Optical digital output . . . . . . Optical digital jack Coaxial digital output . . . . . . . . . . . . . . RCA jack
D
Other terminals
Control in . . . . . . . . . . . . . . . . . . Minijack (3.5 ø) Control out . . . . . . . . . . . . . . . . Minijack (3.5 ø)
Component video output
Y (luminance) - Output level . . . . . 1 Vp-p (75 ) PB (color) - Output level . . . . . . 0.7 Vp-p (75 ) PR (color) - Output level . . . . . . 0.7 Vp-p (75 ) Jack. . . . . . . . . . . . . . . . . . . . . . . . . . RCA jacks
Accessories
Audio/video cable . . . . . . . . . . . . . . . . . . . . . . 1 Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Remote control . . . . . . . . . . . . . . . . . . . . . . . . 1 AA/R6P dry cell batteries . . . . . . . . . . . . . . . . 2 Operating Instructions . . . . . . . . . . . . . . . . . . . 3 Warranty card . . . . . . . . . . . . . . . . . . . . . . . . . 1
E
· The specifications and design of this product are subject to change without notice, due to improvement.
F
DV-565A-S
5 6 7 8
5
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2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
5 2
B
3
4 10 1 9
C
6 7 8 11 16 13
D
15
12
E
14
F
6
1 2
DV-565A-S
3 4
5
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8
PACKING parts List
Mark No. > 1 2 3 4 NSP 5 6 7 8 NSP 9 10 Description Power Cable Audio / Video Cable Remote Control Unit Battery Cover Dry Cell Battery (R6P, AA) Operating Instructions (English / Italian) Operating Instructions (French / German) Operating Instructions (Spanish / Dutch) Warranty Card Polyethylene Bag Part No. ADG1127 VDE1077 VXX2865 VNK4997 VEM1030 VRD1182 VRD1183 VRD1184
B
Mark No. 11 12 13 14 15 NSP 16
Description Pad L Pad R Paper Board Packing Case Sheet (750 x 600 x 0.5) Polyethylene Bag
Part No. VHA1319 VHA1320 VHC1100 See Contrast table (2) Z23-007 VHL1070
A
ARY7065 VHL1051
(2) CONTRAST TABLE DV-565A-S/WYXU and DV-565A-K/WYXU are constructed the same except for the following :
Mark No. Symbol and Description DV-565A-S/ WYXU VHG2361 DV-565A-K/ WYXU VHG2362
C
14 Packing Case
D
E
F
DV-565A-S
5 6 7 8
7
1
2
3
4
2.2 EXTERIOR SECTION
24
A
21 27
26 31
26
26
B
Refer to "2.4 LOADING MECHA. ASSY". 5
27 6 14
E D
3
28 9 26
G
26 28 26 26 26 18
C
B
C
26
26
25
8 19 4 28
D
C F
B
25
25
C D
20
25
29 25
25 7
28
25
12
10
25 E
B
25
A
2 7 25
10
10
25 16
1
25 17 13
E
NON-CONTACT SIDE
4
23 30
A
11
F
22 Refer to "2.3 FRONT PANEL SECTION".
15
8
1 2
DV-565A-S
3
CONTACT SIDE
5
6
7
8
EXTERIOR SECTION parts List
Mark No. 1 2 3 > 4 NSP 5 6 7 8 9 10 11 12 13 14 NSP 15 Description DVDM Assy JCKB Assy SCRB Assy POWER SUPPLY Unit Loading Mecha. Assy Connector Assy Flexible Cable (33P) Connector Assy (13P) Flexible Cable (19P) Cord Clamper Rubber Foot PCB Support Cushion Rear Panel Base Chassis Part No. VWS1563 VWV1944 VWV1939 VWR1366 VWT1207 PG05KK-E37 VDA1956 PF13PP-D27 VDA1867 RNH-184 VEB1349 VEC2184 VEC2342 See Contrast table (2) VNA2614 Mark No. 16 17 NSP 18 19 20 21 22 23 24 25 26 27 28 NSP 29 30 31 Description PCB Base PCB Base S Earth Plate Adapter 3L Adapter 3R Bonnet Case S Tray Panel Acryl Door EURO Label Screw Screw Screw Screw PCB Holder Horogram Sheet Caution Label Part No. VNE2278 VNE2310 VNF1128 VNL1960 VNL1961 See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) BBZ30P060FMC BBZ30P080FZK See Contrast table (2) PPZ30P080FMC PNW2100 VEC2359 VRW1872
B A
(2) CONTRAST TABLE DV-565A-S/WYXU and DV-565A-K/WYXU are constructed the same except for the following :
Mark No. 14 21 22 23 24 Symbol and Description Rear Panel Bonnet Case S Tray Panel Acryl Door EURO Label DV-565A-S/ WYXU VNA2580 VXX2874 VNK5280 VEC2333 VRW1967 DV-565A-K/ WYXU VNA2577 VXX2873 VNK5281 VEC2334 VRW1984
C
27 Screw (for Bonnet Case S)
BCZ40P060FNI BCZ40P060FZK
D
E
F
DV-565A-S
5 6 7 8
9
1
2
3
4
2.3 FRONT PANEL SECTION
A
2
12
12
E
10 9 12 3
B
12 12
11
7 1
12
D
8
4
NON-CONTACT SIDE
6
5
D
E
F
10
1 2
DV-565A-S
3 4
CONTACT SIDE
C
5
6
7
8
FRONT PANEL SECTION parts List
Mark No. 1 NSP 2 3 4 5 6 7 8 9 10 Description FLKY Assy PWSB Assy Connector Assy Flexible Cable (21P) Rubber Foot FL Lens FL Filter Hologram Label FP Angle Front Panel Assy Part No. VWG2428 VWG2429 PF03PP-B07 VDA1957 VEB1349 VEC2337 VEC2339 ARW7239 VNE2300 See Contrast table (2)
B
Mark No. 11 12
Description Pioneer Name Plate Screw
Part No. See Contrast table (2) PPZ30P080FMC
A
(2) CONTRAST TABLE DV-565A-S/WYXU and DV-565A-K/WYXU are constructed the same except for the following :
Mark No. Symbol and Description DV-565A-S/ WYXU VXA2581 VAM1129 DV-565A-K/ WYXU VXA2582 VAM1130
10 Front Panel Assy 11 Pioneer Name Plate
C
D
E
F
DV-565A-S
5 6 7 8
11
1
2
3
4
2.4 LOADING MECHA ASSY
Note :
A
8
Refer to " Application of Lubricant".
8 Daifree GEM1036 8
2 Refer to "2.5 TRAVERSE MECHA. ASSY-S". 6 8
To DVDM CN101 (Pickup Assy-S) To DVDM CN104 (Stepping Motor) To DVDM CN102 (Spindle Motor)
B
12 Lubricating Oil GYA1001 13 23 17 16 4
3
18
20
A
22
5
C
22
19
21 15 22 7 14
D
A
10 11 Lubricating Oil GYA1001
9 22
A
1
LOADING MECHA ASSY parts List
Mark No. NSP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Description LOAB Assy Traverse Mecha. Assy-S Loading Motor Assy Motor Pulley Motor Flexible Cable (24P) Connector Assy 2P Floating Rubber Belt Stabilizer Loading Base Float Base DVD Drive Cam Gear Pulley Loading Gear Drive Gear
1
Part No. VWG2426 VXX2871 VXX2872 PNW1634 VXM1105 VDA1945 VKP2253 VEB1351 VEB1330 VNE2253 VNL1917 VNL1918 VNL1919 VNL1921 VNL1922 VNL1923
Mark No. 17 18 19 20 21 22 23
Description SW Lever Clamper Plate Bridge Clamper Screw Screw Tray
Part No. VNL1925 VNE2251 VNE2252 VNL1924 JGZ17P028FMC Z39-019 VNL1920
E
F
12
2
DV-565A-S
3 4
5
6
7
8
Application of Lubricant
Lubricating Oil GYA1001 Around the shaft
A
No. 11 Loading Base
B
Lubricating Oil GYA1001
Lubricating Oil GYA1001
No. 13 Drive Cam
Lubricating Oil GYA1001 Inner side of a ditch
Lubricating Oil GYA1001 Inner side of a ditch
C
Lubricating Oil GYA1001
Lubricating Oil GYA1001
No. 13 Drive Cam Rear View
Front View
D
No. 23 Tray
Daifree GEM1036 Concave of unevenness
No. 23 Tray
Daifree GEM1036 Concave of unevenness
E
Inner side of a ditch Daifree GEM1036
Top View
Concave of unevenness Daifree GEM1036
Bottom View
Side of the rib Daifree GEM1036
F
DV-565A-S
5 6 7 8
13
1
2
3
4
2.5 TRAVERSE MECHA ASSY-S
A
15 (Torque : 0.15 ± 0.01 N·m) 17 8 10
B
Silicone Adhesive GEM1037 17
3
17
10 7
1
6
To DVDM CN101 (Pickup Assy)
12
C
14 13 4 (Adjustment screw) 16
9
Silicone Adhesive GEM1037
D
To DVDM CN102 (Spindle Motor)
5 (Adjustment spring)
Screw Tight GYL1001
15 (Torque : 0.15 ± 0.01 N·m)
16 2
E
To DVDM CN104 (Stepping Motor)
NON-CONTACT SIDE
11
F
14
1 2
DV-565A-S
3 4
CONTACT SIDE
5
6
7
8
TRAVERSE MECHA ASSY-S parts List
Mark No. 1 2 3 4 5 6 7 8 9 10 NSP 11 12 13 14 15 16 17 Description Spindle Motor Stepping Motor Pickup Assy-S Skew Screw Skew Spring Guide Bar Sub Guide Bar Leaf Spring Joint Spring Support Spring Mecha.Chassis Damper Sheet Spacer Joint 03 Tapping Screw Screw Screw Part No. VXM1099 VXM1101 OXX8005 VBA1080 VBH1335 VLL1514 VLL1515 VNC1023 VNC1019 VNC1020
B A
VNE2248 VEB1335 VNL1913 VNL1949 OBA8021 BBZ20P050FZK PMA26P100FMC
C
D
E
F
DV-565A-S
5 6 7 8
15
1
2
3
4
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
B
DVDM ASSY
DSD_PCM_0 DSD_PCM_1 DSD_PCM_2
108 109 110 111 113 114 40 39 41
DSD L/PCMDATA0 DSD R DSD C/PCMDATA1 DSD LFE DSD LS/PCMDATA2 DSD RS
22 24 30 32 26 28
DSD_L/PCMDATA0 DSD_R DSD_C/PCMDATA1 DSD_LFE DSD_LS/PCMDATA2 DSD_RS
12 10 4 2 8 6
IC702 K4S641632F-TC75 64M SDRAM
IC701 SAA7893HL/C2 SACD IC
DSD_PCM_3 DSD_PCM_4 DSD_PCM_5 PCM_LSRS_IN
SACD_RF
35 AGCINP 21 SYS_CLK
PCM_LERI_IN PCM_CELF_IN
V+3A
B
SACD_27MHz
8 9
V+3A V+3A V+12 V+12
26 25 30 29
7
SACD_RF
IC606 (1/3) 1 TC7WU04FU
A DATA2 A DATA1 A DATA0
V+12
4 5
X301 20MHz OEIC CN1013 SPINDLE MOTOR
(24P)
(2/3) (3/3) (1/3) 7 1 2 6 5 3 IC604 TC7WU04FU 120
PIXCLK
CN601
(33P)
CN101
(33P)
CN101
(24P) LD(650) LD(780) A C B1 B2 B3 B4 TRKG DRV TRKG RTN FOCS DRV FOCS RTN
7 9 17 19 16
18 16 8 6 9 10 3 4 21 22 23 24
Q201, Q202 Q211, Q212
87 89 LD1 FRE
IN
86
99
FRE RF OUT SACD
X6401 27MHz
PCMDATA2 PCMDATA1 PCMDATA0 SPDIF
90 LD2 21 E 20 F 6 A 8 B 14 C
PC(6) PD(0) OUT_DATA
54 53 52 57 27 26 25 34 33 32
A DOUT RC_OUT G_OUT B_OUT CV_OUT C_OUT Y_OUT
IC301 STM6316ATXXA Front End IC
FE DATA B_DATA
CN602
29 Q531 Q541 Q551 Q511 Q501 Q521 V+6B Q6972 13 17 15 23 21 19 25 26 1 2
(33P) A_DOUT R_CR G_Y B_CB V S_C S_Y V+6 V+6 IR SEL_IR
CN102
5 21 17 19 11 13 15 9 8 33 32
(33P)
C
15 22 21 PICKUP ASSY-S 4 3 2 1
64
16
R_OUT G_OUT
12 D
PC(0)
PC(2)
PE(1)
B_OUT
36 44 55
SPDL PDM LOAD DRV
70 38
XCLOSE OPEN
IC601 STI5588CVB Back End IC
CV_OUT C_OUT Y_OUT
CN102
(12P) H3 H3+ H2 H2+
FG
FG
24 26 40
LOIN+ SPIN
9 8 7 6 5 4 3 2 1
D
H1 H1+ A1 A2 A3
CN104
STEPPING MOTOR
ST2
30 TO 31 TO+ 34 FO+ 35 FO 16 HW 17 HW+ 18 HV 19 HV+ 20 HU 21 HU+ 14 U 13 V 12 W 6 SL2 5 SL2+ 9 SL1+
IC603 VYW2087 16M Flash ROM
IC602 K4S281632D-TC75 128M SDRAM
E
IC401 V+6B MM1565AF 5V REG. V+5D V+5 V+3_033 V+_3A
PWSB ASSY
M
4 3 2 1
ST2+ ST1+ ST1
1
POWER (3P)
KEY0
CN602
2
CN601
1 2
LOAD LOAD+
CN103
1 2
10 SL1 IC101 M63018FP FTS Driver 36 LO+ 37 LO
CN103
IC402 PQ033EZ01ZP 3V REG.
V+3D
CN102
IR101 Remote Sensor Unit 20
IR (3P)
V+3_FEA
V+3_333
LOADING MOTOR ASSY S101
V+3_FED
3 4 5
SW2 V+3D SW1
3 4 5
XCLOSE
OPEN V+3_FED
IC403 PQ1L333M2SP 3V REG. IC400 PST328 Reset
20
KEY0 - KEY2
A LOAB ASSY F
F
AC IN NEUTRAL 2
X101 5MHz 21 8 12 10 14 11
SEL IR RESET
3 21 8 12 10 14 11 17 SEL IR
X1
4
X2
CN101
CN401
13 12 11 8 7 5 4 2
3 V+3E
1
POWER SUPPLY UNIT
LIVE 1
(13P)
(13P)
13 12
-28V FL DC+ FL DCEV+3.3V SW+1.8V EV+6V(A) EV+6V(B) SW+12V
VFDP FL DC+ FL DCV+3E
6 RESET IN IC101 PE5374A 20-22 -28V FL Control 60 Microcomputer
V+3E
CN1
11 8 7 5 4 2
V+6 V+12
V+1R8 V+1R8_BED V+1R8_D V+1R8_FEA V+1R8_FED
CN105
V-28
(21P)
CN104
(21P)
FL101 FL Tube
D FLKY ASSY
3 4
16
1 2
DV-565A-S
KEY0
E
M
+
1
1
5
6
7
8
A
IC201 DSD1791DBR Audio DAC (L, R) 3
DAC L/D0 DAC R DAC C/D1 DAC LFE DAC LS/D2 DAC RS PDATA DSD_L DSD_R VOUTL+ VOUTL VOUTR+ VOUTR
17 18 13 12
25 24
IC204 BA4560F Audio LPF & Amp. 5 7 6 2/2 3 2
1/2
C
JCKB ASSY
JA101
L R L R SURROUND FRONT
1
IC301 DSD1702EG Audio DAC (Ls, Rs) 4 PCMDATA
DSD_L DSD_R VOUTL VOUTR
V+3D
1 2
9 10
IC302 BA4560F Audio LPF & Amp. 3 1 2 1/2 6 5 2/2 7
CENTER SUB WOOFER
JA801 DIGITAL
AUDIO OUT OPTICAL
B
V+12A IC401 DSD1702EG Audio DAC (C, Lfe) 4 PCMDATA 1 2
DSD_L DSD_R VOUTL VOUTR
9 10
IC402 BA4560F Audio LPF & Amp. 3 1 2 1/2 6 5
2/2
JA102
Q801 IC701 LA73054 Video Amp. 16 11
Cr_R_in Y/G_in Cb_B_in V_in C_in Y_in Cr_R_out Y/G_out Cb_B_out V_out C_out Y_out (19P)
6 18 16
7
21 25 23 33 31 28 C Y
12 10 14 8 4 3
PR (RED) Y (GREEN) PB (BLUE) VIDEO OUT
A_DOUT CR/R Y/G CB/B V C Y
14 2 6 8 IC101 NJM78M05FA 5V REG. V+5A V+12A
COMPONENT VIDEO OUT
DIGITAL AUDIO OUT COAXIAL L AUDIO OUT R
C
S VIDEO OUT
V+6
Q101 REG.
VREF 16
IC751 LA73054 Video Amp.
Cr_R_in Y/G_in Cb_B_in V_in C_in Y_in Cr_R_out Y/G_out Cb_B_out V_out C_out Y_out
JA602
IR SEL IR
21 25 23 33 31 28
IN CONTROL OUT
IC771 MM1565AF V+6 5V REG. V+5V
11 14 2 6
JA601
V+12V V+5V Y C V B G R AUDIO_R AUDIO_L
CN751
(19P)
1 8 14 12 10 19 16 18 4 2
V+12A V+5V
8
D
AUDIO_L AUDIO_R Y C V B G R V+5V V+12V
2 4 14 12 10 19 16 18 8 1
(19P) Y C R AUDIO_R AUDIO_L
1 IC901 MM1505XN 6 4
L
R OUT R IN L OUT L IN B
JA901
(21P)
E
RY903 4 2
R/C
2 3 2 RY902 4
AUDIO_L
B
3
2 RY904
4
3 6 7
H
4 7 8 9 7
G
3
2
3
2
OUT
8
9
AUDIO_R
11 G 15 R/C 7 8 9 19 V/Y OUT 20 V IN 1 2 3 6 7
R OUT R IN L OUT L IN B IN
V+5V V+12V
6 4
L
7
8
9
V
2
H
Y/V
4 RY905 7
V
3
2
RY901
CN901
8
9
IN
AV CONNECTOR (RGB) - TV
IC902 MM1507XN
F
11 G IN 15 R/C IN
G SCRB ASSY
DV-565A-S
5 6 7
19 V OUT 20 V IN
JA902
(21P)
17
8
1
2
3
4
3.2 LOAB ASSY and OVERALL WIRING DIAGRAM
A
G SCRB ASSY (VWV1939)
B
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
C
D
C JCKB ASSY (VWV1944)
E
F
18
1 2
DV-565A-S
3 4
5
6
7
8
(F) RF
: RF SIGNAL ROUTE
(T) (S)
: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : STEPPING SERVO LOOP LINE
A
D FLKY ASSY (VWG2428)
E
PWSB ASSY (VWG2429)
B
PICKUP ASSY-S (OXX8005)
RF RF RF RF RF RF
C
F T T F
D
B DVDM ASSY (VWS1563)
S
STEPPING MOTOR : VXM1101
S S S
SPINDLE MOTOR : VXM1099
A
LOAB ASSY (VWG2426)
LOADING MOTOR ASSY : VXX2872
E
F
POWER SUPPLY UNIT (VWR1366)
F
A
DV-565A-S
5 6 7 8
19
1
2
3
4
3.3 DVDM ASSY 1/3 [FRONT END BLOCK]
A
B 1/3 DVDM ASSY (VWS1563)
B
STEPPING MOTOR
S S S S
A
CN601
5
C
SPINDLE MOTOR
S
S S
D
F F T T
PICKUP ASSY-S
RF RF RF RF
E
RF RF
F
B 1/3
20
1 2
DV-565A-S
3 4
S
5
6
7
8
RF
: RF SIGNAL ROUTE : FE_DATA SIGNAL ROUTE : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : STEPPING SERVO LOOP LINE
A
F T S
1 5: Refer to "3.11 WAVEFORMS".
B
3
B 2/3
C
4
D
2 1
RF
B 3/3
E
RF
F
B 1/3
DV-565A-S
5 6 7 8
21
1
2
3
4
3.4 DVDM ASSY 2/3 [BACK END BLOCK]
A
B 2/3 DVDM ASSY (VWS1563)
B
B 3/3
C
D
B 1/3
B/Cb G/Y R/Cr S-Y/Y S-C/C V D
E
AD
F
B/Cb G/Y R/Cr
S-Y/Y S-C/C V AD
D
B 2/3
22
1 2
B 3/3
DV-565A-S
3 4
5
6
7
8
A
: FE_DATA SIGNAL ROUTE
V V
6.8
: V SIGNAL ROUTE : S-VIDEO OUT C/C SIGNAL ROUTE : S-VIDEO OUT Y/Y SIGNAL ROUTE : R/Cr SIGNAL ROUTE : G/Y SIGNAL ROUTE : B/Cb SIGNAL ROUTE : AUDIO DATA SIGNAL ROUTE : AUDIO(DIGITAL) SIGNAL ROUTE
B
S-C/C S-Y/Y R/Cr G/Y
S-C/C
6.8
B/Cb AD D
S-Y/Y
6.8
C
D
G/Y
6.8
D V B/Cb
6.8
S-C/C S-Y/Y G/Y B/Cb R/Cr
C 1/2 CN102
B 3/3
D D D D D
D
R/Cr
6.8
E
C 1/2 CN101
F
B 2/3
DV-565A-S
5 6 7 8
23
1
2
3
4
3.5 DVDM ASSY 3/3 [SACD and POWER SUPPLY BLOCK]
A
B 3/3 DVDM ASSY (VWS1563)
AD D
: AUDIO DATA SIGNAL ROUTE : AUDIO(DIGITAL) SIGNAL ROUTE
B
C
D D D D D
B 2/3
D
AD
B 1/3 B 2/3
E
B 2/3
B 2/3
F
B 3/3
24
1 2
DV-565A-S
3 4
5
6
7
8
A
B
: The power supply is shown with the marked box.
C
D
D
CN104
E
B 2/3
F
CN101
B 2/3
F
B 3/3
DV-565A-S
5 6 7 8
25
1
2
3
4
3.6 JCKB ASSY 1/2 [AUDIO BLOCK]
A
C 1/2 JCKB ASSY (VWV1944)
V S-C/C S-Y/Y R/Cr G/Y B/Cb D
: V SIGNAL ROUTE : S-VIDEO OUT C/C SIGNAL ROUTE : S-VIDEO OUT Y/Y SIGNAL ROUTE : R/Cr SIGNAL ROUTE : G/Y SIGNAL ROUTE : B/Cb SIGNAL ROUTE : AUDIO(DIGITAL) SIGNAL ROUTE : AUDIO SIGNAL ROUTE
: The power supply is shown with the marked box.
B
D D
D D D D
B 2/3 CN601
D
C
D D
D
D
C 2/2
V S-C/C S-Y/Y G/Y B/Cb R/Cr
11
D
B 2/3 CN602
V S-C/C S-Y/Y G/Y B/Cb R/Cr
E
8 9
6
F
C 1/2
26
1 2
DV-565A-S
3 4
22/50
7 10
5
6
7
8
6 -: Refer to "3.11 WAVEFORMS".
A
B
C
C 2/2
D
330/10
330/10
C 2/2
E
C 2/2
F
C 1/2
DV-565A-S
5 6 7 8
27
1
2
3
4
3.7 JCKB ASSY 2/2 [VIDEO BLOCK]
A
C 2/2 JCKB ASSY (VWV1944)
V S-C/C S-Y/Y R/Cr G/Y B/Cb D
: V SIGNAL ROUTE : S-VIDEO OUT C/C SIGNAL ROUTE : S-VIDEO OUT Y/Y SIGNAL ROUTE : R/Cr SIGNAL ROUTE : G/Y SIGNAL ROUTE : B/Cb SIGNAL ROUTE : AUDIO(DIGITAL) SIGNAL ROUTE : AUDIO SIGNAL ROUTE
V S-C/C S-Y/Y G/Y B/Cb R/Cr
B
C 1/2
C
: The power supply is shown with the marked box.
C 1/2
V S-C/C S-Y/Y G/Y B/Cb V S-C/C S-Y/Y G/Y B/Cb R/Cr
D
R/Cr
E
D
D
F
D
C 1/2
D
C 2/2
28
1 2
DV-565A-S
3 4
5
6
7
8
A
V
C 1/2
V C
C 1/2
S-C/C S-Y/Y G/Y B/Cb
G
CN901
Y G B R
B
R/Cr
C 1/2
C 1/2
C
V S-C/C S-Y/Y G/Y B/Cb R/Cr
12 17
V
16 13
S-Y/Y
D
D
14 15
S-C/C
C 1/2
G/Y B/Cb R/Cr
E
= $: Refer to "3.11 WAVEFORMS".
F
C 2/2
DV-565A-S
5 6 7 8
29
1
2
3
4
3.8 FLKY and PWSB ASSYS
A
D FLKY ASSY (VWG2428)
B
C
D
E
F
D
30
1 2
Not used used
DV-565A-S
3 4
5
6
7
8
: The power supply is shown with the marked box.
A
Not used
Not used
E
PWSB ASSY (VWG2429)
B
Not used
Not used
Not used
Not used
Not used
C
Not used
Not used
Not used
Not used
D
B 3/3
CN105
E
FLKY ASSY S105 : OPEN/CLOSE 0 S106 : 4 1 S107 : ¡ ¢ S108 : 7 S117 : 8 S119 : 3 PWSB ASSY S101 : STANDBY ON
F
D E
DV-565A-S
5 6 7 8
31
1
2
3
4
3.9 SCRB ASSY
A
G SCRB ASSY (VWV1939)
V C Y R G B
: V SIGNAL ROUTE : C SIGNAL ROUTE : Y SIGNAL ROUTE : R SIGNAL ROUTE : G SIGNAL ROUTE : B SIGNAL ROUTE : AUDIO SIGNAL ROUTE
SW
Buffer
B
B R G
C 2/2 CN751
C
Y C V
Buffer
SW
R C
D
R/C
Video Amp. with SW
Y V B
Video Amp. with SW
E
G
V/Y
F
V
V
G
32
1 2
DV-565A-S
3 4
5
6
7
8
A
: The power supply is shown with the marked box.
RY901-RY905: Relay SW
B
B
G
R/C
C
V/Y V
R/C R/C
4.7 68 (F)
B
D
G
R/C B
68 (F)
R/C
B B V V
E
G
68 (F)
G G V V/Y
V/Y
V V
68 (F)
F
G
DV-565A-S
5 6 7 8
33
F
E
B
A
D
C
34
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491.800 MFD, BY LITTELFUSE INC. FOR P301 (AEK7063). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 49101.6 MFD, BY LITTELFUSE INC. FOR P101 (AEK7066).
F
CN101
P301 AEK7063 800mA
F
POWER SUPPLY UNIT (VWR1366)
NOTE OF SPARE PARTS IN POWER SUPPLY (SYPS) UNIT
AC IN
3.10 POWER SUPPLY UNIT
CN401
B 3/3
1
P101 AEK7066 1.6A
1
· In case of repairing, use the described parts only to prevent an accident. · Please write the red mark on the board when the primary section of POWER SUPPLY (SYPS) Unit is repaired. · Please take care to keep the space, not touching other parts when replacing the parts.
CN1
2
2
DV-565A-S
3 4
3
4
· NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.
F
5
6
7
8
3.11 WAVEFORMS
Note : The encircled numbers denote measuring point in the schematic diagram. Measurement condition : No. 1 to 2 and 12 to 17 : reference A1 (DVD), T2-chp 19, Color-bar No. 6 to 11 : reference A1 (DVD), T2-chp 1
A
B
1
DVDM ASSY
IC301 - pin 99 [RF] V: 200mV/div. H: 0.1µsec/div.
2
IC301 - pin 36 [FG] V: 1V/div. H: 5msec/div.
B
GND IC301 - pin 55 [LOAD_DRV] V: 1V/div. H: 500nsec/div.
3
[Tray stops]
[Tray is opening]
[Tray is closing]
4
IC301 - pin 44 [SPDL_PDM] [PLAYSTOPPLAY] [PLAY] [STOP]
5
CN102 - pin3, 2, 1 (IC101 - pin 14, 13, 12) [FTS Driver -A1, A2, A3]
C
Brakes ON PLAY STOP
Accelertar ON PLAY
[PLAY] V: 2V/div. H: 500nsec/div. V: 2V/div. H: 500nsec/div. V: 2V/div. H: 2msec/div.
V: 2V/div. H: 1sec/div.
C
6
JCKB ASSY
Foot of R208 (IC201 - pin 5) [AUDIO DAC -MCLK] V: 1V/div. H: 50nsec/div.
7
Foot of R207 (IC201 - pin 2, 4) [AUDIO DAC -BCK] V: 2V/div. H: 200nsec/div.
D
GND Foot of R206 (IC201 - pin 1) [AUDIO DAC -LRCK] V: 2V/div. H: 5µsec/div. Foot of R206 (IC201 - pin 1) [AUDIO DAC -LRCK] V: 2V/div. H: 500nsec/div. Foot of R207 (IC201 - pin 2, 4) [AUDIO DAC -BCK] Foot of R202 (IC201 - pin 3, 25) [AUDIO DAC -DATA] (Waveform of DATA is unsettled.) Foot of R733 (IC701 - pin 33) [Composite Video out]
8
9 10 11
12
9 10 11
E
V: 1V/div. H: 10µsec/div.
13 14 15
Foot of R735 (IC701 - pin 25) [Component Video out -Y] V: 1V/div. H: 10µsec/div. Foot of R736 (IC701 - pin 23) [Component Video out -Pb] V: 2V/div. H: 10µsec/div. Foot of R737 (IC701 - pin 21) [Component Video out -Pr] V: 2V/div. H: 10µsec/div.
16
13
Foot of R734 (IC701 - pin 28) [S Video out -Y] V: 1V/div. H: 10µsec/div. Foot of R732 (IC701 - pin 31) [S Video out -C] V: 1V/div. H: 10µsec/div.
17
16 17
14 15
F
DV-565A-S
5 6 7 8
35
1
2
3
4
A
B
C
D
E
F
36
1 2
DV-565A-S
3 4
5
6
7
8
4. PCB CONNECTION DIAGRAM
4.1 LOAB ASSY
A
NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name
3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.
Connector
Transistor
Capacitor
B C E B B C E D D G S G S D G S C E B C E
SIDE A
Transistor with resistor
B
Field effect transistor
P.C.Board
Chip Part
SIDE B
Resistor array
3-terminal regulator
C
SIDE A
SIDE B
A
LOAB
S101 1 CN602 5
LOAB ASSY
(VNP1910-A)
V+3D (V+5D)
5 C102 C101 5 SW2
1
D
LOAD+ LOADCN602
GND
VWG2426CN601
VWG
1 2 1
VNP1910-
PYKC F6
2 1
1
5
CN601
CN602
CN601
CN601
CN602
M
LOADING MOTOR ASSY
B CN103
E
F
A
DV-565A-S
5 6 7 8
A
37
SIDE A
30 R6304 R6309 R6302
CN607
2
C6004 R6031 R6033 R6156 R6032 C6198 C6171 C6213 C6184 C6159 R6183 29 1 D6301 R6301 R6303 1 6 R6152
D6971
KN103 CN608
23 157 156 R6146 C6149
3 4
4
C CN102
R6932 1
C6121
CN602
R6121 R6124 R6123
C6505
R6526
CN603
R6529
R6527 R6502
R6501
C6037 C6119 R6118 C6107
1 CONTACT SIDE
2 1 0 1 2 3 0
8
0
R6983
C LK
R728 C709 R715
C CN101
IC613 4 20 C6314 C708 C707 C704 11 R6333 3 IC611 5 1 C6313 R6332 R731 C703 C702 L361 C357 R361 C360 1 R732 C701 10 C362 C373 R733 C301
R6905 R6908 R6909 R6980 R6926 C712 C714 R6924 R6922 R6920
CN601
R6914 R6912 R6918 R6916 C422
C713
B DVDM ASSY
75
2
IC101 IC400
C142 C139 C101 C424 C344 C132
IC400 1 5
102
1
1
C355 R355 1
R404 R417 42
DV-565A-S
R707
IC701 IC613 IC611
R6903 C6977
65
38
C211
C342
C122
R392 R393 7 IC401 C406 C231 C201 R302
C326 26
R115 R116 25 C300 1 C303 C392 C394 C309 C315 R117 C302 R118 C319 C390 1 C408 C430 13 R220 C410 C233 1 Q390 R319 C393 L390
(VNP1921-A)
4.2 DVDM ASSY
C318 C209
C102 23 R421 R391 R390 2 R206 C206
KN102 CN103
C323 C207
C210
CONTACT SIDE 1 12
1
5
CN401
CN101
SIDE A
B
C D A B E
F
38
A CN601
CN103
M
SPINDLE MOTOR
1
1
M
STEPPING MOTOR
CN102
CN104
CONTACT SIDE
CN101
CONTACT SIDE
C230
24
1
4 CN102 CN104 HEAT PROOF PRE FLUX
C103
Q390
R119 R120 C221
IC402 IC401 IC301
C412
C716
C388
NP
C128 R128 C126 R126
2
IC301
9 10 X301
C402 22 IC402 4 5 21
128
39
PICKUP ASSY
CN401
64
C6978 R6904 C710
R706 R737 R736 R734
7M
R6982 R6039 C711
M
_2
A_
C6122 R6106 R6105 R6101
R6159
CN105
S
AC
R6984 R6981 C719 R727
R6045 C6047 C6048 R6053 C6081 R6075 R6993 R6052 R6056 C6064 C6703
104 R6104 C6094
VWS1 0 1 2 3 4 5 6 7 8 9
105 R6512 R6511 1 1 C6150 0 1 2 3 4 5 6 7 8 9 R6117
0 1 2 3 4 5 6 7 8 9
D
C6160
0 -A R432 1 R431 R407 2 C462 3 R406 R6997 4 R419 C461 5 R405 6 R6991 7 8 9
IC701 C404
A B C
3
21
D CN104
R_CR B_CB G_Y S_Y S_C V
2 C6023 C6001 1 R6131 24 C6124 23 C6030
R6141
R6308
R6525 C6506 R6530
R6528 R6524 R6523
IC601
ADC_PCMCLK R6305
3
1
4
SIDE A (SECOND)
C6508 C6503
208 24
Q6302
Q6302 Q6972
C6137
R6187 R6184 R6191
B
FC 2/2 DC
DVDM VNP1921CONTACT SIDE CN105
R6149
A
R6001 R6211 C6172
Q6972
1 2
C6015
103
F
CN101
CN602 IC601
R6142 C501 C6014 C6136 R6943
CN609
C6050 C6976 52
32
53
33
C6049
CONTACT SIDE 1 2 DAC_MCK
C715 C731 C717 R735
VWS1563
3 3 4
51
R374 C377
R182
VWS1565
1 2 CN301
R344
76
50
C348
R428 R426 R425
32
33 CN601 CONTACT SIDE
IC101
C391 100
C411
R300
C401 1
VWS1566
B
C
SIDE B
B
Q6973 R6190 R6212 R6975 R6979 C6973 R6203 R6202 IC603 R6193 R6306 C6974 C6975 R6974 R6976 Q531 R6213 R533 C503 R6970
5
D6502
R6167
R531
C6511
R6126 R6127
R6125 R6185
R6186
R532
R6157
C6512
R523
R543 R521 R522 Q521 C505
R6115 R6114 C6312 R6113 R6112 R6110 R6109
R542
R552 Q551 R551 C507
D6511
C506 R541
X6401
C6301
C6403
C6510 C6507
R6028
IC615
(FIRST)
R6402
L604
R6411 1 4 R6095 R6702 R6017 C6708 C6707 R502 R6035
C6401
R501 C502
C6504 5 54 R6116 C6404 L657 C6057 R6018 28 8 1 R6520 R6521 R6522
R6401
C6921 R6921
R6043
Q501 IC621
R512 R513 Q511
IC615
C6509
R6531 IC604
5
C6402
4
R6404 R6405 5 8 L606 R6407 R6701
C6907
R436
8
1
SIDE B
R435
C6701
R6996
R6055 C6809 R6812 27
C6812
4
C6702
C6810
R6810
R6008
C6706
C6704
R6902 R6901
C6705
R709 R724 R726
R725 R717 27 28 C720 C718
C409
C6320 R6342 C6319 R6347 C6317 R6345 R6344
R703
R6323
R6329
R6328
C723 R701 R704 R367 R369 C369 R375
R6325
IC702
R106 C451 4 3
R6324
C724 R705
R437 C400 R400
R402
R103
C420
C435 R408 R430 C407 C423 R411 R418 R3 R104 R107 C311 R4
R6322 R6343
C706
R702
C705
DV-565A-S
R427 R1 R2 IC451 5 1 R450
C114 R380 C368 C381 R368 R365 R381 R364 R363 R372 R378 R379 R384 R382 R383 R366 R371 C202 Q202 R203 C124 R394 R345 R200 R124 R313 R314 R311 R312 R331 R330 R101 R102 R222 R221 5 4 C200 R205 R301 R310
IC602
R708 R710 R711
R6071 R6072 R6073
R723
R420
R6939
R716
L607
L608
IC608 IC607 IC602 IC606
R434 R433
1
5
R6813
IC608
C6808
1
8
IC621
R6046 R6042 R6047
C725
C722
SACD_RF
54
R752
R753
1
R754
C425
Q212
C403
R488 R481 R423 R442 R444 8 1 Q403 R223 C222 C232 R403
B DVDM ASSY
Q212 Q211 Q202 Q201
C433 C434 R415 R413
R172 R127 C127 C125 R125 R152 R123
C112 C113 C116 C118 C120 C213 C214
Q402 Q403
IC201 C205
Q401
IC403
IC403
R712 R213 R480 R422
1 2 3
C405
C413
R409
C212
R713 R482
R412
C432
R424
5
4
C431
V+12
IC451
(VNP1921-A)
C721
R751
R721
IC702
PC
R110
R109
R111
R441 R202 R201 R204 Q201 R212 R214 R211 Q211
C429
48
25
Q551 Q531
C6502
R6163
Q6973
1
R6210 R6209 R6208
24 V+1R8_BE
R6941 R553 R6973 R6972 C6972 R6971 R6942 R6977 R6978 C6901 C6902 C6903 C6904 C6905 R6935 R6933 R6934 C504 R511 R6936 R6938 R6937 R6985 R6987
5
16 1
Q541 R503
R6196 R6200 R6207 R6204 R6205 R6206 R6009 R6013 R6016 R6021 R6020
IC603
9 8
Q521 Q541
Q511 Q501
IC604
6
IC606
4 C204 C203
6
5 1
IC607
R6986
R6988
4 3
R6814
R6907 C6906 C6908
7 E D
7
IC201
8
8
Q401
R416 Q402 R443 C428 R410 C427 R401
R414
SIDE B
B
39
A
C
F
B
KN102
D712
D701
D702
D703
D704 D705
18
19
C768
KN101
C726
C765
C767
R733
R732
R731
R734
R735
R736
R737
C766
1
R719
36 36
C763 C762 C742
C711
C708
IC771
C702
C701
C703
C704
C705
C775
C706
CONTACT SIDE
CONTACT SIDE
R610
R104
2.DSD_LFE 4.DSD_C/PCMDATA1 6.DSD_RS 8.DSD_LS/PCMDATA2 10.DSD_R 12.DSD_L/PCMDATA0 14.DSD_CLK/PCM_BCK 16.0/PCM_LRCK 18.A_MCK
20.DAC_XCS1 21.DAC_XCS0 22.DAC_RST 23.FP_SCK 24.FP_SO 25.V+3A 26.V+3A 29.V+12 30.V+12
R112
R115
R101
R116
R119
R121
R603
R602
R604
R605
R606
R110
R111
R607
32 2
CN102
32 33
1
R613
0 0 C134
1 0 1 2 3 4 5 6 7 8 9 1
R601
0 1 2 3
A B C
R102
C117
C736
8IC103
L104
IC104 8
R740 R739
C737
C112
C601
C101
C114
C115
R134
C751
C753
C754
C755
C106
C756
C738
R738
R132
R135 R136 R105 R742
R751 C752
R762
C132
R743
R702
R703
Q702
L704
R715
D709
C622
R621
R623
D601
R645
C624
R717
C729
R724 R714
R622
D706
D707
D708
7
1
R644
B
A
4.3 JCKB ASSY
SIDE B
1
Q101
2
C623
3
Q751
C621
4
C136
IC103 IC104
IC204
1
1
R741
D
C
SIDE A
Q202 Q203
33
1
1.XAMUTE2 2.XMMUTE 3.XAMUTE 5.D_OUT 8.V+6 9.V+6 11.V 13.C 15.Y 17.Y/G 19.CB/B 21.CR/R 23.SQUEEZE 24.LETTER 25.I/XP 26.VSEL1 27.VSEL2 28.CTS 29.RTS 30.RXD 31.TXD 32.SEL_IR 33.IR
IC301 IC401 Q214 Q201 IC102 Q215 Q216
2
Q702 Q401 Q301 Q402 Q302 Q751
C JCKB ASSY
(VNP1919-B)
R612
CN101
R608 R609
R611
IC771 IC201
C743
IC701
CN102
IC701
1
E
IC751 IC101 Q204 IC302 IC402
2
C709
C710
19
R718
F
40
C
IC801 Q303 Q210 Q305 Q207 Q208 Q801 Q403 Q404 Q206 Q304 Q205 Q405
1
C764 D710
1
7 18
C734
CN601
2
D711
PC
B CN602
DV-565A-S
C774
R199 C771 C773
DC FC
CN101
R614
3
R615
JA602
IC751
C111
B CN601
JA601
C732
R109
R108
R106
R107
1
JCKB ASSY
4
3
CMKD-P3X
C110 L101
CN701
R133
C707
C761
V+3D V+12A V+5V
1 4
7 5
C772
R118
R120
R752
B
C
D
A
E
F
SIDE B
SIDE A
5
2/2
4
R464
Q401 R409 R445
R424 C423 IC401
8
C431 C427 C426 C425 C430
JA101
C404 C405
R441 R444 R410 R416 C403 C406 R408 R428 R361 R362 C407 Q301 C402
C429
C432
R364
R324
R363
R321 C323 C308 R304 R309 C325
R315 C321 C305 C326
C330
C332 C329
20
R328 R316 C252 R346 R255 R265 R264 C306 R308 R254 R306 R310 C303
IC301
11
R256 R305 R307 C304 C324 R322 R325
C245 C135 C307 C131 C322
7
C302 IC204
R257 R241 C253 R259 R721 R243 R244 R709 L701 Q101 R722 C723 R710 L702 R247 C113 C212 D102 R239 R248 R237 R211 R210 R704 C108 R114 C248 C247 R240 R235
C246 C121
R267 R271 Q216 Q203 R282
C238
C240
Q207
C719
WARNING THIS PRODUCT CONTACT LEAD IN SOLDER AND CERTAIN ELECTRICAL PARTS CONTAIN CHEMICALS WHICH ARE KNOWN TO THE STATE CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. WASH HANDS AFTER HANDLING. HEALTH & SAFETY CODE SECTION 25249.6 - PROPOSITION 65
R283 R274 Q202
C720
G CN901
C234
Q215 R231 Q201 R234
C236
C718 R238 R242
6
C202 C204
15
14
C716 C123
CN751
C717 C210 C104
R707 C714 R705 R771 C802 C803 R805
CONTACT SIDE
C735 R207
78M05
C806
IC101
C809 R803 R802
R206
5
Q801
1
C808
R804
R202
R808 R209 R711 R723 C728
C103
C102
1.V+12V 2.AUDIO_L 4.AUDIO_R 6.SQUEEZE
C805
R811
5
C724
15.VSEL1 16.G 17.VSEL2 18.R 19.B
R716
L703 L103 R131 C133 R713 R717 L704 C101 R102
C106 R714 C729 R715 C132 R132 R724 R105 R135
CMKD-P3X
R104
V+3D V+12A V+5V
L104
C114 C115
C110 L101
CN701
R133
C730
R712
C725
C726
KN102
5
1 8IC103 1 IC 8
JA801
IC
80
1
R806
R812
C807
L802
C801
L801
C105
C731 R201
1
CN751
19 V+12A Trial prodaction T-VWV389
R212
1
R205
C211
28
IC201
R281
D101
Q214
C206 C207 R203 R204 C122
C201 R208
C713
C804 C733
R807
R801
R892
6
V+3D
8.V+5V 10.V 12.C 14.Y
C208
IC102
C124
C119
JCKB ASSY VWM
R708
R272
R273
C118
C109
C203 R280
C116
C205
C712
C209
DV-565A-S
JA102
Q210
1 0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
0 -A 1 2 3 4 5 6 7 8 9
R263 R261
C231
C244
R266
Q206
C232
C242
R260
7
V V +5 R A E F
Q204
R262
R258
Q208
1
C301
10
R253
R326
R251
V +1 2A
Q305
C328
Q205
1
R341 R344 C334 C255 R236
C327 IC302
R343
R323
R4
25
R446 R345
C422
C424 R422
Q303
1
C401
10
C428 R426
C331
Q304
Q405
R443
R415
20
11
R442
8
8
C408
R404 R406 R405 R407
Q404
8
1
IC402
R423
R461
Q403
R463
R421
R462
KN103
C
41
C421
Q402
R427
C433 C434 C333 Q302 R327
R342
8
1
R232
R233
C254
4 5
C722 C721 R113 C715
V+5A
R706
V+5V
TZ
R809 C727
V+12A
C107
1
2
3
4
4.4 FLKY and PWSB ASSYS
A
SIDE A
D
CN102
CN102 1 2 3
FLKY ASSY
(VNP1901-B)
D102
B
FL DIM
CN103
3
1 2 3
1
C
E
PWSB ASSY
(VNP1901-B)
SIDE B
D
E
K
PWSB ASSY
(VNP1901-B)
C154 R138
CN103
CN103 1
3
E
CN102
3
1
D
FLKY ASSY
(VNP1901-B)
F
D E
42
1 2
DV-565A-S
3 4
R158
J
D
R156
R137
R154
R155
C
PWSB VWG2424VWG2425-
B
R133
1 D101 PYKC F4X S102 D104 S104 S103 << FL101 >>
CN102
3
CN103 PYKC F4X S101 POWER D105
PWSB VWG2424VWG2425-
VWG2 1 0 1 2 3 4 5 6 7 8 9
R191
R192
R193
R194
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 -A 5 6 7 8 9
5
6
7
8
SIDE A
A
X101
FLKY
S109
PC
EJECT IR101
VWG
VWG2417VWG2418VWG2419VWG2420VWG2421VWG2422VWG2423S108 TOP MENU
1
UP S114 S116 LEFT S113 S115 ENTER RIGHT S112 MENU S111
B
VNP1901DC FC
L101 STOP/EJECT 1 S105
/STOP S117 C181 R181 PAUSE/<< S106 PLAY/>> C101 S107
1 21
/PLAY S118 DOWN S119
S110
RETURN
21
HOME MENU/PAUSE
1 CN101 CN104
CN104
B CN105
C
SIDE B
D
CN104
R140 CN104 R199 C155 CN101
40 0 4 21 21 20 20 1 1
D
DV-565A-S
5 6 7 8
H
G
R169 R170 C151 R160 R153 R163 R164 R161 R162
F
R198
C183
21
R136
I
R112
R103
C102 101NC
R135
1
R124
R132
R171
C158
R108
R106
C105
C156 C184
4 41 1 60 80 0 8
R190 R186 R188
R189 R185 R187
C157
A
IC101
R134
R195
R152
E
R196 R197
60
FLKY
C153
VWG2423VWG2417VWG2418VWG2419VWG2420VWG2421VWG2422R151
C199
VNP1901-
R182 C182 C106
R104
VWG2 1 0 1 2 3 4 5 0 1 2 3 4 5 0 1 2 3 4 -A 5
R184
C152
R159
R109 R107 R105
R110
R167 R121
R168
R166
R131
R139 C159 C103 C104
61
R165
R111
61
R128 R127 R126 R125 R120 R122 R123 R130 R129
E
R183 R173 R172
F
43
1
2
3
4
4.5 POWER SUPPLY UNIT
A
SIDE A
SIDE B
AC IN
CN1
B
F
POWER SUPPLY UNIT
[VWR1366]
CN1
C
P301
D
P101
E
F
F
44
1 2
CN101
B CN401
F
DV-565A-S
3 4
GNDV
GNDV
C946
W968
W969
C953
RY905
G
VWV1939J901 W973
SCRB LF
D920 R965
SIDE A
SIDE B
W101
SCRB
GNDV 21
R955
D919 20
D914 W971 D912 W972 C945 D915 D913 C959 W970
GNDV
W964
GNDV
5
W967 W966 W962
GNDV
4.6 SCRB ASSY
D916
W958
GNDV
W957
W954
W955
RY903
W960
Q904
Q904 C932 R962 R924 C925 D904 R938 R923 C916 C936 Q905 C920 R927
W953
W961
GNDV
V+5V
W956
W952
C948 C913
Q905
VNP1918-
W950
W951
C933 C903
VWV1939VWV
VWV1939VWV
PC
Production Code
V+5V
C930
C929
PYKC -
C928 IC901
VNP1918-
R950
JA902
W944 W946 C943 W945
GNDV
W943
W940
W942 W947 W948
GNDV
W941 RY904
W935 W939 W936 W998 W999
W934
R944 D917 R943 V+5V C941 D908 D907 D909 D911 GNDV R916 D910 C947
W933 W938 W937 W927 W926 W931 W930 W932 W928 W929 W918
GNDV GNDV
(VNP1918-A)
C937
W924
RY901
R912
C927
C939 C938 6 4 IC902 C940 1 3
W925
C924 C923 C944 C958 C919 C914
C942
W910
GNDV
IC902
W915 W916 W914 W919
GNDVW922 GNDV GNDV
W917
W909
C921
W912 W911
W923
W907
W908
2 C904
R929
W921 W920
GNDV
R919
V+12V
GNDV
R970
GNDV
RY902
C CN751
W913
GNDV
C934
Q901
D901
C901
W901 W904 W903 C908
V+12V
JA901
W906
GNDV
C935
V+5V
SQZ
AUD.R
AUD.L AUD.R
SQZ V+5V V
C Y G R
G
Y
AUD.L
CN901
R
CN901 C
V
C909 R971
W902
19 W905
GNDA
B V+12V GNDA VSEL1 VSEL2
R906 R901 R909 C906
B
GNDA
VSEL1 VSEL2
V+12V
19 1 GNDV UPPER SIDE
Q902
SIDE A
SIDE B
G
E
GNDV
1
6
4
W949
1
3
W959
5
W965 GNDV R928 R932 V+12V 2 D906 D905 R937 GNDV 1 C950 C951 R936 R951 V+12V D918 21 20 R997
W963
GNDA
IC901
6
6
DV-565A-S
G SCRB ASSY
7
7
B
D902 C917
V+5V 1 R911 GNDV C907 C905 R905 C902 Q901 R903 R904 D903 C910 R959
GNDA
8
CN901
CN901
8
Q902
R902 R907 R910
45
A
D
C
F
B
1
2
3
4
5. PCB PARTS LIST
A
NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 56 x 10 1 RD1/4PU 5 6 1 J 561 47k RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 RN2H R 5 0 K R50 1 RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 10 1 5621 RN1/4PC 5 6 2 1 F
B
Mark No.
NSP NSP
Description
Part No.
VWT1207 VWG2426 VWS1563 VWV1944 VWM2186 VWG2428 VWG2429 VWR1366 VWV1939
Mark No.
Description
Part No.
2SC4081 DTC114TUA IMT1A UMD3N UMX1N 1SS355 RB501V-40
LIST OF ASSEMBLIES
1..LOADING MECHA. ASSY 2..LOAB ASSY 1..DVDM ASSY 1..JCKB ASSY NSP NSP
C
Q202, Q212, Q402 Q6973 Q201, Q211 Q6302 Q6972 D6971 D6301
1..FLKB ASSY 2..FLKY ASSY 2..PWSB ASSY 1..POWER SUPPLY UNIT 1..SCRB ASSY
COILS AND FILTERS
L390 L604, L606, L607 L608 LCYA2R7J2520 LCYA470J2520 LCYAR22J2520
>
CAPACITORS
C309, C315, C318, C319, C323 C326, C342, C348, C357, C360 C373, C377, C388, C391, C6004 C6014, C6047, C6808 (2.2uF/6.3V) C390 CCG1179 CCG1179 CCG1179 CCG1179 CCSRCH180J50 CCSRCH221J50 CCSRCH331J50 CCSRCH560J50 CCSRCH7R0D50 CCSRCH8R0D50 CEVW100M16 CEVW101M16 CEVW101M16 CEVW101M4 CEVW220M16 CEVW221M4 CEVW221M4 CKSQYB225K10 CKSRYB102K50 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB152K50 CKSRYB223K50 CKSRYF104Z25 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10
4
Mark No.
Description
Part No.
A LOAB ASSY [VWG2426]
D
SWITCHES AND RELAYS
S101 REAF SWITCH VSK1011
C142 C200 C392 C393 C6402, C6403 C211 C231, C406, C410, C501, C706 C710, C718 C6015, C6122, C713, C719 C201 C301, C408, C420, C430 C6049, C6050, C6137, C6160 C401 C127, C128, C381, C423, C427 C433, C6701, C702, C711 C112C114, C124, C125, C205 C213, C214, C355, C705 C101, C102, C122, C132, C139 C300 C394 C126, C344 C403, C409, C6301, C6812, C707 C230, C232, C233, C411, C412 C424, C434, C435, C502C507 C6023, C6030, C6037, C6048, C6064 C6081, C6094, C6107, C6119, C6121 C6124, C6136, C6149, C6150, C6159 C6171, C6172, C6184, C6198, C6401 C6404, C6703-C6708, C6974, C6975
OTHERS
CN602 CONNCTOR CN601 CONNCTOR PRINTED CIRCUIT BOARD S2B-PH-K S5B-PH-K VNP1910
B DVDM ASSY [VWS1563]
SEMICONDUCTORS
E
IC602 IC702 IC101 > IC401 > IC402
K4S281632D-TC75 K4S641632F-TC75 M63018FP MM1565AF PQ033EZ01ZP PQ1L333M2SP PST3228 SAA7893HL/C2 STI5588CVB STM6316ATXXA TC7WH34FU TC7WU04FU VYW2087 2SA1576A 2SA1576A 2SA1602A
> IC403
IC400 IC701 IC601 IC301 IC608 IC604, IC606, IC607 IC603 Q390, Q501, Q511, Q521, Q531 Q541, Q551 Q401, Q403
F
46
1 2
DV-565A-S
3
5
6
7
8
Mark No.
Description
Part No.
CKSRYF105Z10 CKSRYF105Z10
Mark No.
Description
Part No.
CCSRCH151J50 CCSRCH331J50 CCSRCH470J50 CEAT101M10 CEAT101M10 CEAT101M16 CEAT102M6R3 CEAT220M50 CEAT331M10 CEAT331M10 CEAT470M16 CEAT470M16 CEAT471M6R3 CEJQ101M16 CEJQ1R0M50 CEJQ221M6R3 CEJQ221M6R3 CEJQ221M6R3 CKSQYB225K10 CKSQYF104Z25 CKSRYB102K50 CKSRYB102K50 CKSRYB152K50 CKSRYF104Z25 CKSRYF104Z25 CKSRYF104Z25 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CQMBA152J50 CQMBA561J50
D
C701, C703, C704, C708, C709 C712, C714C717, C720C725
RESISTORS
R6017, R6932 R201 R211 R109, R402, R403, R408, R409 R412R416, R420, R421, R424 R427, R480R482, R488, R6149 R6159, R6305, R6701, R712, R713 R725, R727 R103, R106 R104, R107 R115R120 R125, R152, R330, R331, R6028 R6035 R301 R502, R512, R522, R532, R542 R552 R101, R102, R123, R172, R182 Other Resistors RAB4C0R0J RAB4C220J RAB4C390J RS1/10S0R0J RS1/10S0R0J RS1/10S0R0J RS1/10S0R0J RS1/10S0R0J RS1/10S1R0J RS1/10S1R8J RS1/10S4R7J RS1/16S1002F RS1/16S1002F RS1/16S1202F RS1/16S1500F RS1/16S1500F RS1/16S5600F RS1/16S###J
C327, C328, C427, C428 C206, C303, C403 C621, C624 C302, C308, C321, C322, C402 C408, C421, C422 C232, C330, C430 C712, C713, C718 C205 C109, C116, C201, C203, C304 C404 C245, C246, C331, C332 C431, C432 C719, C720 C102, C118, C732, C771 C804 C105, C111, C707, C711, C730 C743, C761, C765, C768, C774 C805 C702C706, C752C756, C773 C701, C751 C117, C202, C210, C212, C301 C401, C734, C737, C766 C323, C324, C423, C424 C204, C207C209, C231, C305 C329, C405, C429, C714, C801 C806 C101, C106, C108, C112C115 C211, C247, C248, C306 C325, C326, C406, C425, C426 C623, C708C710, C731, C733 C736, C742, C762C764, C767 C772 C234, C236 C238, C240, C242, C244
A
B
OTHERS
CN401 PH CONNECTER(SMT) CN103 PH CONNECTER(SMT) FLEXIBLE CABLE CN104 4P CONNECTOR CN102 12P CONNECTOR CN105 21P CONNECTOR CN101 24P CONNECTOR CN601, CN602 33P CONNECTOR KN102 EARTH METAL FITTING KN103 EARTH METAL FITTING X6401 (27MHz) X301 (20MHz) S13B-PH-SM3 S5B-PH-SM3 VDA1681 VKN1409 VKN1416 VKN1425 VKN1464 VKN1519 VNF1109 VNF1109 VSS1172 VSS1186
C
RESISTORS
R323, R326, R423, R426 R231, R234, R238, R242 R232, R237, R239, R244 R321, R322, R421, R422 R271, R282, R361, R461 R706, R707 R324, R325, R424, R425 R233, R235, R240, R243 R704, R708R710 R805 Other Resistors RN1/16SE1502D RN1/16SE1801D RN1/16SE3301D RN1/16SE8201D RS1/10S332J RS1/10S68R0F RS1/16S1001F RS1/16S6800F RS1/16S68R0F RS1/16S75R0F RS1/16S###J
C JCKB ASSY [VWV1944]
SEMICONDUCTORS
IC204, IC302, IC402 IC301, IC401 IC201 IC701, IC751 > IC771 BA4560F DSD1702EG DSD1791DBR LA73054 MM1565AF NJM78M05FA TC7WU04F 2SA1576A 2SC4081 2SD2114K 2SD2114K DTC114YUA DTC114YUA DTC114YUA 1SS355 UDZS6.2B
> IC101
IC103, IC104 Q203, Q216, Q303, Q403 Q101, Q801 Q204Q208, Q210, Q304, Q305 Q404, Q405 Q201, Q202, Q214, Q215 Q301, Q302, Q401, Q402, Q702 Q751 D101, D601 D102
E
OTHERS
JA801 OPT. LINK OUT 12MB/S JA601, JA602 JACK JA101 JACK JA102 JACK CN601 7P CONNECTOR GP1FA502TZ RKN1004 VKB1167 VKB1179 VKN1211
CN751 19P CONNECTOR VKN1423 CN101, CN102 33P CONNECTOR VKN1519 KN101KN103 EARTH METAL FITTING VNF1084
COILS AND FILTERS
L701, L702 CHIP BEADS L801 CHIP BEADS VTL1089 VTL1108
D
DV-565A-S
6
F
FLKY ASSY [VWG2428]
PE5374A
7
SEMICONDUCTORS
IC101
CAPACITORS
5
47
8
1
2
3
4
Mark No.
D104
A
Description
Part No.
SLR-343VC
Mark No.
Description
Part No.
VKN1279
CN901 19P CONNECTOR
SWITCHES AND RELAYS
S103, S105S108, S117, S119 ASG7013
CAPACITORS
C183, C199 C151C153 C102, C105 C104 C182 CKSRYB102K50 CKSRYB103K50 CKSRYF104Z25 CKSRYF104Z50 CKSRYF105Z10
RESISTORS
All Resistors
B
RS1/16S###J
OTHERS
CN102 CONNECTOR POST IC104 REMOTE RECEIVER V101 FLUORESCENT TUBE CN104 21P CONNECTOR X101 (5MHz) B3B-PH-K RPM7240-H4 VAW1078 VKN1225 VSS1142
E PWSB ASSY [VWG2429]
SWITCHES AND RELAYS
S101 ASG7013 B3B-PH-K
OTHERS
C
CN103 CONNECTOR POST
F POWER SUPPLY UNIT [VWR1366]
OTHERS
> P301 PROTECTOR(800mA) > P101 PROTECTOR(1.6A)
AEK7063 AEK7066
G SCRB ASSY [VWV1939]
SEMICONDUCTORS
D
IC901 IC902 Q904 Q901, Q902, Q905 D901, D903, D905D909 D911, D912, D914D916
MM1505XN MM1507XN 2SA1576A 2SC4081 1SS355 1SS355
SWITCHES AND RELAYS
RY901RY905 VSR1017
CAPACITORS
C904, C914, C932, C933 C903, C910, C913, C921 C927 C929, C930, C937, C943 C946, C953 C901, C902, C907, C909 C916, C917, C924, C925, C928 C936, C938C941, C945, C950 C935 CCSRCH221J50 CCSRCH391J50 CCSRCH470J50 CEAT101M10 CEAT102M6R3 CKSRYF104Z25 CKSRYF104Z25 CKSRYF104Z25 CKSRYF105Z10
E
RESISTORS
R936 R932, R937, R943, R950, R955 R965 Other Resistors RS1/10S0R0J RS1/10S75R0F RS1/10S75R0F RS1/16S###J
F
OTHERS
JA901, JA902 CONNECTOR VKB1157
48
1 2
DV-565A-S
3 4
5
6
7
8
6. ADJUSTMENT
6.1 ADJUSTMENT ITEMS AND LOCATION
Adjustment Items
[Mechanism Part]
1 Tangential and Radial Height Coarse Adjustment 2 DVD Jitter Adjustment 1 2 Tangential adjustment screw 1 2 Radial adjustment screw
Adjustment Points (Mechanism Part)
Cautions: After adjustment, adjustment screw locks with the Screw tight.
A
[Electrical Part]
Electrical adjustments are not required.
B
C
D
6.2 JIGS AND MEASURING INSTRUMENTS
Screwdriver (large)
Screwdriver (medium)
TV monitor
Test mode remote control unit (GGF1381)
E
Screw tight (GYL1001)
Precise screwdriver
DVD test disc (GGV1025)
Soldering iron
F
DV-565A-S
5 6 7 8
49
1
2
3
4
6.3 NECESSARY ADJUSTMENT POINTS When
A
Adjustment Points
Mechanical ~, Y point Electric point
After adjustment, screw locks with the Screw tight.
Exchange Parts of Mechanism Assy
Exchange the Pickup
Exchange the Traverse Mechanism
B
Mechanical point Electric point
Exchange the Spindle Motor
Mechanical Y point Electric point
After adjustment, screw locks with the Screw tight.
C
Exchange PCB Assy
Exchange PC Board
Mechanical point Electric point
LOAB and DVDM ASSYS
D
E
F
50
1 2
DV-565A-S
3 4
5
6
7
8
6.4 TEST MODE
· The TEST MODE functions that are used only during adjustment are described here. For details, see "7.1.1 TEST MODE".
A
TEST MODE: ON
ESC TEST
POWER
GGF1381 Test mode remote control unit
ON
B
TEST MODE: DISC SET
OPEN/CLOSE
(Player)
CHECK
DVD, CD
DVD disc
OPEN/CLOSE
(Player)
DSC - &&&
C
TEST MODE: PLAY
TV/LDP
An address is displayed
CAUTION: Perform only trace, video and audio outputs are nothing.
D
< When playback with the target address of disc (DVD)>
For example, when playback with # 30000 During PLAY +10 3 0 0 0 0 CHP/TIM Press keys in order
030000
E
TEST MODE: OFF
ESC
POWER OR
GGF1381 Test mode remote control unit
OFF
F
DV-565A-S
5 6 7 8
51
1
2
3
4
6.5 MECHANISM ADJUSTMENT
A
1 Tangential and Radial Height Coarse Adjustment START
· Remove the Loading Mecha. Assy. · Remove a Spacer for height adjustment attached to the back side (shaded area) of the Loading Mecha. Assy (Float Base) with nippers. Cautions: Because there is not a Spacer for height adjustment in adjustment after the second time, will keep it at need. (This parts is Traverse mechanism exclusive use of a model for 2003 years) 7.3mm
B
Loading Mecha. Assy
Float Base
Put a spacer between a Tangential (or Radial) adjustment screw and Mechanism Base and turn each screw to adjust the height. (Refer to "6.1 ADJUSTMENT ITEMS AND LOCATION".)
Spacer for Height adjustment
C
Note: Before removing the flexible cable for the pickup, soldering of the pickup circuit is necessary. For details, see "7.1.10 DISASSEMBLY".
Turn a flat side into bottom
D
E
F
52
1 2
DV-565A-S
3 4
5
6
7
8
2 DVD Jitter Adjustment
· Playback method of inner and outer address for the purpose is refererd to "6.4 TEST MODE". · Jitter indication of the monitor is refererd to "7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE". Use disc: GGV1025
A
START
· Test mode · Play the DVD test disc at outer track (around #200000) Mechanism Assy Adjust the Tangential Adjustment Screw so that jitter becomes minimum. · Play the DVD test disc at inner track (around #30000)
J : Min
B
Mechanism Assy Adjust the Radial Adjustment Screw so that jitter becomes minimum.
J : Min
C
J: ----
Player Monitor
· Play the DVD test disc at outer track (around #200000)
D
Mechanism Assy
CHECK
Turn the POWER OFF in case of NG once, and perform the adjustment once again.
NG
Confirm the error rate that is displayed "OK" (Example ERROR RATE: 6.6oe - 6 OK )
Readjust the Tangential Adjustment Screw so that jitter becomes minimum.
J : Min
K
O
E
If error rate is OK, locks a root of tangential and radial adjustment screws with the Screw tight. Screw tight: GYL1001
Disc playback normally. · The measurement of block error rate
ESC ESC 5
Test mode end
F
DV-565A-S
5 6 7 8
53
1
2
3
4
7. GENERAL INFORMATION
7.1 DIAGNOSIS
A
7.1.1 TEST MODE Test Mode Functional Specification
1 Test mode entry
In the power ON state, press the [ESC] (A8-5F) key and [TEST / RANDOM] (A8-5E) key in order of the Test mode remote control unit. · Light the all FL and LEDs, and goes out the FL and LEDs when pressing the keys of something. · OSD displays test mode. Refer to the "7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE".
2 Release the Test mode
B
· Turn off the power. · Press the [ESC] (A8-5F) key of the remote control unit and reset it.
3 Tray open / close
· Press the [REPEAT A-B] (A8 - 48) key of the remote control unit. · Press the [OPEN / CLOSE] key of the main unit from the stop state.
4 Playback stop
1. Press the [REPEAT] (A8 - 44) key of the remote control unit from the playback state. 2. Press the [STOP] key of the remote control unit or main unit from the playback state. (Playback stops, but the loaded disc keeps rotating.)
5 LD ON
C
DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n). CD : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n).
6 Focus on / sweep
1. Lock the focus by pressing the [TEST] (A8-5E) and [2] (A8-02) keys in order. 2. Repeat focus sweep by pressing the [TEST] (A8-5E) and [3] (A8-03) keys in order.
7 Spindle FG servo
CAV : Press the [TEST] (A8-5E) and [5] (A8-05) keys in order,then rise up the spindle and FG servo becomes on. CLV : Press the [TEST] (A8-5E) and [9] (A8-09) keys in order,then rise up the spindle and FG servo becomes on.
8 Tracking open / close
D
1. Open tracking by pressing the [STEP FWD] (A8-54) key of the remote control unit in the play state. 2. Close tracking by pressing the [STEP REV] (A8-50) key of the remote control unit in the play state.
9 Slider servo on/off
1. Turn on the slider servo by pressing the [TEST] (A8-5E) and [CX] (A8-0E) keys in order. 2. Turn off the slider servo by pressing the [TEST] (A8-5E) and [TV/LDP] (A8-0F) keys in order.
0 Slider in / out
Slider in : In the tracking off state, press the [SCAN REV] (A8-11) key of the remote control unit. Slider out : In the tracking off state, press the [SCAN FWD] (A8-10) key of the remote control unit.
E
- Play (perform only the ID search and trace to the specified location)
Press the [TV/LDP] (A8-0F) key of the remote control unit from the stop state. Perform only trace, video and audio outputs are nothing.
= Screen display ON/OFF
1. Turn off the display by pressing the [AUDIO] (A8-1E) key of the remote control unit. 2. Turn on the display by pressing the [DISPLAY] (A8-43) key of the remote control unit.
F
54
1 2
DV-565A-S
3 4
5
6
7
8
~ Search
1. Search address input entry · It becomes the address input mode when pressing the [+10] (A8-1F) key. (Most significant digit of an address displays "<".) · In this time, display the last address as the initial state. 2. Search address input · Press the [0] to [9] (A8-00 to 09) keys of the remote control unit. In the DVD, set an address with hexadecimal. · In the address input mode, turn to the hexadecimal input by pressing the [PROGRAM] (A8-4C) key (display a "" mark), and [1] to [6] keys are each input as A to F. · Hexadecimal input and decimal input can switch with toggle. · In case of CD, perform only the absolute time search. 3. Search execution · Press the [CHP/TM] (A8-13) key of the remote control unit. · After the search, perform only trace and video and audio outputs are nothing. 4. Release the Search address input · Clear the address by pressing the [CLEAR] (A8-45) key. Release the address input mode when pressing the [CLEAR] key once again.
A
B
C
D
E
F
DV-565A-S
5 6 7 8
55
1
2
3
4
7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE
A
Character in bold : Item name : Information display 1 5 6 13
2 3 7 8 9 12 14 15 16 17 18 19
B
10 11
C
1 Address indication The address being traced is displayed in number. (as for the DVD, indication of decimal number is possible.) DVD : ID indication (hexadecimal number, 8 digits) [ ] CD : A-TIME (min. sec.) [0 0 0 0 ] 2 Code indication of remote control unit [R ] In case of double code, display a 2nd code. 3 Main unit keycode indication [K ] 5 Tracking status [TRKG ] Tracking on : [ON] Tracking off : [OFF] 6 Spindle status [SPDL ] [OFF], [ACC/BRK], [CAV], [CLV] 7 Mechanism (loading) position value [M ] Unknown : [01] or [41] Open state : [04] Close state : [08] During opening : [12] During closing : [22] 8 Slider position [S ] In Side Switch ON : [01] In Side Switch OFF : [00]
0 Disc sensing [DSC ] The type of discs loaded is displayed. [DVD], [CD ], [VCD]