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CDP-CA80ES
SERVICE MANUAL
US Model AEP Model E Model
Model Name Using Similar Mechanism CD Mechanism Type Base Unit Name Optical Pick-up Name
CDP-CA8ES CDM27I BU-5BD25 KSS-213B/S-N
SPECIFICATIONS
Compact Disc Player Laser Semiconductor laser ( = 780 nm) Emission duration: continuous Laser output Max 44.6 mW* * This output is the value measured at a distance of 200 mm from the objective lens surface on the Optical Pick-up block with 7 mm aperture. Frequency response 2 Hz to 20 kHz ± 0.3 dB Signal-to-noise ratio More than 117 dB Dynamic range More the 99 dB Harmonic distortion Less than 0.0025% Channel separation More than 110dB Output Jack type LINE OUT DIGITAL OUT (OPTICAL) PHONES Phono jacks Optical output connector Stereo phone jack Maximum Load output impedance level 2V Over 10 kilohms (at 50 kilohms) 18 dBm Wave length: 660 nm 15 mW 32 ohms General Power requirements Where purchased USA Europe Other countries Power requirements 120 V AC, 60 Hz 220 V 230 V AC, 50/60 Hz 110 V 120 V AC or 220 V 240 V AC adjustable, 50/60 Hz 15W 430 × 125 × 400 mm (17 × 5 × 15 3/ 4 in.) incl. projecting parts 7 kg (15 lbs 7 oz)
Power consumption Dimensions (approx.) (w/h/d) Mass (approx.)
Supplied accessories Audio cord (2 phono plugs2 phono plugs) (1) Remote commander (remote) (1) Sony SUM-3 (NS) batteries (2) Design and specifications are subject to change without notice.
COMPACT DISC PLAYER
MICROFILM
TABLE OF CONTENTS 1. 2.
2-1. 2-2. 2-3. 2-4. 2-5.
GENERAL ······································································ 7 DISASSEMBLY
Front Panel ······································································· 11 Disc Table Assy ································································ 11 Back Panel and Disc Table ··············································· 12 Optical Pick-up Block Assembly ····································· 12 Bracket (Gear) Assembly ················································· 13
MODEL IDENTIFICATION -- BACK PANEL --
yyyyyyyy ,,,,,,,,
PART NO.
3. 4. 5.
5-1. 5-2. 5-3. 5-4. 5-5. 5-6. 5-7. 5-8. 5-9. 5-10. 5-11. 5-12. 5-13.
TEST MODE ································································ 14 ELECTRICAL BLOCK CHECKING ···················· 17 DIAGRAMS
Circuit Boards Location ··················································· 19 Block Diagram ································································· 21 Schematic Diagram -- BD Section -- ····························· 23 Printed Wiring Board -- BD Section -- ·························· 25 Printed Wiring Board -- Main Section -- ······················· 27 Schematic Diagram -- Main Section (1/2)-- ·················· 29 Schematic Diagram -- Main Section (2/2)-- ·················· 31 Schematic Diagram -- HP/Function Section -- ·············· 33 Printed Wiring Board -- HP/Function Section -- ··········· 34 Schematic Diagram -- Display Section -- ······················ 35 Printed Wiring Board -- Display Section -- ··················· 37 IC Block Diagrams ··························································· 39 IC Pin Functions ······························································· 42 PARTS No. 4-998-478-0 4-998-478-2 4-998-478-4 4-998-478-5 MODEL US E SP AEP
6.
6-1. 6-2. 6-3. 6-4.
EXPLODED VIEWS
Front Panel and Case Section ··········································· 46 Back Panel and Disc Table Section ·································· 47 Chassis Section ································································· 48 Base Unit Section (BU-5BD22) ······································· 49
7.
ELECTRICAL PARTS LIST ··································· 50
--2--
SAFETY CHECK-OUT
Laser component in this product is capable of emitting radiation exceeding the limit for Class 1. This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. The following caution label is located inside of the unit. After correcting the original service problem, perform the following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, "metallized" knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers' instructions to use these instruments. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The "limit" indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
2.
3.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Notes on chip component replacement
· Never reuse a disconnected chip component. · Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
· Keep the temperature of soldering iron around 270°C during repairing. · Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). · Be careful not to apply force on the conductor when soldering or unsoldering.
0.15 µF 1.5 k
AC Voltmeter (0.75 V)
Earth Ground Fig. A. Using an AC voltmeter to check AC leakage.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
--3--
SERVICING NOTE
HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF
Insert a tapering driver into the aperture of the unit bottom, and turn in the direction of arrow (to OUT direction).
* To close the disc tray, turn driver in the reverse direction (to IN direction).
IN
OU
T
Tray
NOTE FOR MAIN GEAR INSTALLATION
5 Stopper washer (5)
4 Install the MAIN GEAR as show in the drawing. A
3 Rotate the GEAR (U/D) to the arrow A direction.
B
2 Slide the SET LEVER to the arrow B direction.
1 Set the mark of ROTARY ENCODER.
--4--
SHIPMENT MODE
Performed when returning the unit to the customer. Custom File Erases all custom files and initializes settings. Procedure: 1. Remove the discs from all trays. 2. While pressing the DISC 2 button and 3 button. press the 1/u button to turn ON the power. 3. "NO DISC" is displayed, indicating that the mode has ended. NOTE: "NO DISC" may be displayed even if there are discs on the trays.
CD-TEXT TEST DISC
This unit is able to display the test data (character information) written in the CD on its fluorescent indicator tube. The CD-TEXT TEST DISC (TGCS-313:4-989-366-01) is used for checking the display. To check, perform the following procedure.
Checking Method:
1. 2. 3. 4. Turn ON the power, set the disc on the disc table with the side labeled as "test disc" as the right side, close the front cover, and chuck the disc. Press the " button and play back the disc. The following will be displayed on the fluorescent indicator tube. Display : 1kHz/0 dB/ L&R Press the and ± buttons to switch the track. The text data of each track will be displayed. For details of the displayed contents for each track, refer to "Table 1 : CD-TEXT TEST DISC TEXT Data Contents" and "Table 2 : CDTEXT TEST DISC Recorded Contents and Display".
Restrictions in CD-TEXT Display
In this unit, some special characters will not be displayed properly. These will be displayed as a space or a character resembling it. For details, refer to "Table 2 : CD-TEXT DISC Recorded Contents and Display".
Table 1 : CD-TEXT TEST DISC TEXT Data Contents (TRACKS No. 1 to 41:Normal Characters)
TRACK No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Displayed Contents 1kHz/0dB/L&R 20Hz/0dB/L&R 40Hz/0dB/L&R 100Hz/0dB/L&R 200Hz/0dB/L&R 500Hz/0dB/L&R 1kHz/0dB/L&R 5kHz/0dB/L&R 7kHz/0dB/L&R 10kHz/0dB/L&R 16kHz/0dB/L&R 18kHz/0dB/L&R 20kHz/0dB/L&R 1kHz/0dB/L&R 1kHz/-1dB/L&R 1kHz/-3dB/L&R 1kHz/-6dB/L&R 1kHz/-10dB/L&R 1kHz/-20dB/L&R 1kHz/-60dB/L&R 1kHz/-80dB/L&R TRACK No. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Displayed Contents 1kHz/-90dB/L&R Infinity Zero w/o emphasis//L&R Infinity Zero with emphasis//L&R 400Hz+7kHz(4:1)/0dB/L&R 400Hz+7kHz(4:1)/-10dB/L&R 19kHz+20kHz(1:1)/0dB/L&R 19kHz+20kHz(1:1)/-10dB/L&R 100Hz/0dB/L* 1kHz/0dB/L* 10kHz/0dB/L* 20kHz/0dB/L* 100Hz/0dB/R* 1kHz/0dB/R* 10kHz/0dB/R* 20kHz/0dB/R* 100Hz Squer Wave//L&R 1kHz Squer Wave//L&R 1kHz w/emphasis/-0.37dB/L&R 5kHz w/emphasis/-4.53dB/L&R 16kHz w/emphasis/-9.04dB/L&R
* Other channel is infinity zero. NOTE : The contents of Track No. 1 to 41 are the same as those of the current TEST DISC-their titles are displayed.
--5--
Table 2: CD-TEXT TEST DISC Recorded Contents and Display (In this unit, some special characters cannot be displayed. This is no a fault.) TRACK 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 to 99
·
Recorded contents ! " # $ %& ' ( ) (21h to 27h)1kHz 0dB L&R (28h to 2Fh) (30h to 37h) (38h to 3Fh) (40h to 47h) (48h to 4Fh) (58h to 5Fh) (60h to 67Fh) (68h to 6Fh) (70h to 77h) (78h to 7Fh) (A0h to A7h) 8859-1 (A8h to AFh) (B0h to B7h) (B8h to BFh) (C0h to C7h) (C8h to CFh) (D0h to D7Fh) (D8h to DFh) (E0h to E7h) (E8h to EFh) (F0h to F7h) (F8h to FFh) ± 0 dB L & R are not displayed N All the same N All the same N All the same N All the same N All the same N All the same X Y Z [ \ ] ^ _ (58···· 11 a b c d e f g (60···· N All the same N All the same x y z { I } i ¤ (78····
Display
*+ , . /
012345 67 89 : ; <=>? @A B C D E F G H I J K L MNO XYZ [ ¥ ] ^ _
P Q R S T U V W (50h to 57h)
ab c de f g
h i j k l mn o pq r s t u vw x y z { I } ~ i ¢£¤¥ § C ª ¬ PR ±
1 2 3
§ (A0···· ¢ £ ¥ are not displayed (A8···· C ª ¬ PR are not displayed (B0····
· 1 2 3
1 4
µ¶ ·
1 2 3 4
µ
¶ · are not displayed
1 4 1 2 3 4
º
¿
¿ (B8···· à á â ã Ä Å ÆÇ (C0···· è é ê ë ì í î ï (C8···· D Ñ ò ó ô OÖ ØùúûüY N All the same N All the same (D0···· ß (D8····
º
are not displayed
À Á Â Ã Ä Å ÆÇ È ÉÊË Ì Í Î Ï D ÑÒÓÔÕÖ Ø ÙÚÛÜY ß à á â ã ä åæç è éêë ì í î ï ñòóôõ ö÷ ø ùúûü y ´ No.66 No.67 to No.99 ÿ
is not displayed
ñ ò ó ô o ö ÷ (F0···· is not displayed ø ùúûü y N All the same N All the same to N All the same y (F8···· is not displayed
--6--
SECTION 1 GENERAL
Identifying the Parts Front Panel
1 2 3 4 56 7 8
9 !º
!¶
!§ !
!¢
!£
!TM !¡
1 2 3 4 5 6 7 8
POWER (1/u) switch DISC (15) buttons CONTINUE button SHUFFLE button PROGRAM button EX-CHANGE button DISC SKIP button § OPEN/CLOSE button
9 !º !¡ !TM !£ !¢ ! !§ !¶
" (CD PLAY) button p (CD STOP) button PHONE LEVEL button P (pause) button PHONES jack TIME/NEXT button REPEAT button AMS ( ±) buttons Numeric buttons
--7--
This section is extracted from instruction manual.
--8--
--9--
-- 10 --
SECTION 2 DISASSEMBLY
Note : Follow the disassembly procedure in the numerical order given.
2-1.
FRONT PANEL
1 Remove top cover. 2 Eject the disc table referring to SERVICING NOTE (Page 4).
9 Two screws +BVTP 2.6 × 8
Disc table
8 Three screws +BVTT 3 × 6 0 Front panel
4
Loading panel
7 Three screws M 3 × 12 6 Two screws +BVTT 3 × 8 3 3 4 5 Loading panel
3
2-2.
DISC TABLE ASSY
1 Two screws BVTP 3 × 8 !º Chucking yoke
Chucking yoke
5 Reinforcement (panel)
7 Disc table assy 9 Pulley(L), press 3 Bracket (guide B1)
Magnet
Pulley(L), press
2 Two screws +BVTP 3 × 8 4 Bracket (guide F1) 6 Flat type wire 8 Push one side and disconnect a lock.
3 Bracket (guide B1)
4 Bracket (guide F1)
2 Two screws +BVTP 3 × 8
-- 11 --
2-3.
BACK PANEL AND DISC TABLE
4 Screw (M 3 × 12) 5 Disc table (B) 3 Back panel 2 Five screws (BVTP 3 × 10)
Disc table (A)
1 Connector
2-4.
OPTICAL PICK-UP BLOCK ASSEMBLY
2 Screw (M 3 × 12) 3 Two screws (PTPWH 2.6 × 6) 4 Two screws (PTPWH 2.6 × 6)
8 Optical pick-up block assembly 6 Compression spring (BU) 1 Flat type wire (23 core) (BD board, to CN101)
5 Holder (BU) 7 Compression spring (BU)
-- 12 --
2-5.
BRACKET (GEAR) ASSEMBLY
1 Stopper washer (5) 3 Stopper washer (5) 2 Gear (REV) 7 Stopper washer (5) 4 Gear (MAIN) 8 Gear (U/D)
5 Screw (BVTP 3 × 8)
9 Five screws (BVTP 3 × 8) !º Bracket (GEAR) assembly
6 Rotary encoder
Note : As for the installation of the main gear, refer to "Note for MAIN GEAR installation" on page 4.
-- 13 --
SECTION 3 TEST MODE
ADJ MODE
1. Chuck the CD first, and then turn OFF the power. 2. Short-circuit the test point (TP2:ADJ) of the main board and ground with a lead wire. 3. Press the 1/u button to turn ON the power. The CD is played back automatically and the ADJ mode is set. 4. To exit the mode, press the 1/u button to turn OFF the power. · Prohibits high speed search during accessing · Ignores even if GFS becomes L
Buttons and Corresponding Button Numbers
Button CONTINUE SHUFFLE PROGRAM REPEAT TIME/TEXT DISC CHECK DISC1 18 17 16 9 8 30 23 22 21 20 19 Partial lighting 1 (Grid check) 28 Partial lighting 2 (Segment check) 24 25 All lit (LED lighting) 30 31 4 3 2 1 0 15 14 13 12 11 10 Button Number or Display
ADJ Mode Special Function Table
Button 3 8 Function Tracking servo, sled servo OFF Tracking servo, sled servo ON
DISC2 DISC3 DISC4 DISC5 ( (PLAY) P (PAUSE)
FLUORESCENT INDICATOR TUBE, LED ALL LIT, AND KEY CHECK MODE
1. Short-circuit the test (TP1:AFADJ) of the main board and ground with a lead wire. 2. Press the 1/u button to turn ON the power. The whole fluorescent indicator tube lights up. Nothing will be displayed when the SRAM is faulty or improperly soldered. 3. All buttons have individual button numbers. When a button is pressed, the button number is counted up and displayed.
p (STOP) EX-CHANGE DISC SKIP § OPEN/CLOSE AMS ± AMS 1 2 3 4 5
1
Count up display
0
Displays button number
6 7 8 9
When remote controller signals are received, "RM **" will be displayed. (** are the numbers corresponding to the remote controller keys.) When using the remote controller, switch the COMMAND MODE switch to CD1. 4. To exit the mode, press the 1/u button to turn OFF the power.
10 >10
[MAIN BOARD] CONDUCTOR SIDE
IC501
R544 TP2 (ADJ) TP1 (AFADJ)
-- 14 --
All lit
1 6
2 3 7 8
4
5
9 10
11 12 13 14 15 16 17 18 19 20
Partial lighting 1
Partial lighting 2
Light alternately
~
~
~
Light alternately
Light alternately
-- 15 --
AGING MODE
This unit is equipped with an aging mode to check operations of the mechanism deck. · When faults occur: Aging stops, and the state when aging stopped is displayed on the fluorescent display tube. · When no fault has occurred: Aging is continued repeatedly. Note: Do not use the test disc when performing aging. Aging will not be performed properly if discs with tracks shorter than 4 seconds are used.
Aging method 1 (When using the aging mode remote controller (J-2501-123-A): 1. Set the COMMAND MODE switch to CD1. 2. Press the 1/u button and turn ON the power. 3. Set discs on all trays. (More than two discs if five are not available.) 4. Press the AGING START button of the aging remote controller. 5. Aging starts and the message shown in Fig. 1 is displayed on the fluorescent display tube. 6. To end, press the 1/u button. Aging method 2 (When no aging mode remote controller): 1. Press the 1/u button and turn ON the power. 2. Set discs on all trays. (More than two discs if five are not available.) 3. Press the 4 button, 0 button, and DISC SKIP button in this order together. 4. Aging starts and the message shown in Fig. 1 is displayed on the fluorescent display tube. 5. To end, press the 1/u button.
Fig. 1 Aging Operations and Their Messages
Code No. 1 2 3 4 5 6 7 8 9 A 0 TOC reading Accessing last track Playing back last track (3 seconds) EX-CHANGE (Tray opened while chucking) DISC SKIP (Disc tray rotated) CLOSE (Tray closed) Accessing first track Playing back first track (3 seconds) OPEN (Tray opened) DISC SKIP (Disc tray rotated, and next disc was selected) CLOSE (Tray closed) State Display when Normal AGING 1 AGING 2 Counter display AGING 4 AGING 5 AGING 6 AGING 7 Counter display AGING 9 AGING A AGING 0 Display when Abnormal AGING NG1 AGING NG2 AGING NG3 AGING NG4 AGING NG5 AGING NG6 AGING NG7 AGING NG8 AGING NG9 AGING NGA AGING NG0
The discs are selected in the order of DISC 1 n DISC 2 n DISC 3 n DISC 4 n DISC 5 n DISC 1 n .... Empty trays are skipped.
-- 16 --
SECTION 4 ELECTRICAL BLOCK CHECKING
Note:
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. 2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10M impedance. 4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
Note:
A clear RF signal waveform means that the shape "" can be clearly distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : 200mV TIME/DIV : 500ns level : 1.2 ± 0.2 Vp-p
S Curve Check
oscilloscope BD board TP (FE1) TP (VC)
E-F Balance (1 Track Jump) Check (without general remote commander)
oscilloscope BD board TP (TE) TP (VC)
Procedure : 1. Connect oscilloscope to test point TP (FE1) on BD board. 2. Connect between test point TP (FE2) and TP (VC) by lead wire. 3. Connect both ends of TP R151 of the BD board to the lead wire. 4. Turn ON the power. 5. Put disc (YEDS-18) in and actuate the focus search. (actuate the focus search when disc table is moving in and out.) 6. Check the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within 4.5 ± 1 Vp-p.
S-curve waveform
symmetry
A Within 4.5 ± 1 Vp-p B
Procedure : 1. Connect oscilloscpe to test point TP (TE) on BD board. 2. Turn ON the power. 3. Put disc (YEDS-18) in to play the number five track. 4. Press the P (Pause) button. (Becomes the 1 track jump mode) 5. Check the level B of the oscilliscope's waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B x 100 = less than ± 22%
Center of the waveform
B
7. After check, remove the lead wire connected in step 2 and 3.
Note :
· Try to measure several times to make sure than the ratio of A : B or B : A is more than 10 : 7. · Take sweep time as long as possible and light up the brightness to obtain best waveform.
0V
+ 0.7 0.6 Vp-p
A (DC voltage)
level : 1.3
symmetry
1 track jump waveform
RF Level Check
oscilloscope BD board TP (RF) TP (VC) TP (TE) TP (VC) BD board
oscilloscope
E-F Balance Check (With general remote commander) Procedure : 1. Connect oscilloscope to test point TP (RF) on BD board. 2. Turn ON the power. 3. Put disc (YEDS-18) in to play the number five track. 4. Confirm that oscilloscope waveform is clear and check RF signal level is correct or not. Procedure : 1. Turn ON the power, put disc (YEDS-18), turn OFF the power. 2. Connect the test point TP2 (ADJ) on MAIN board to the ground with a lead wire. 3. Connect oscilloscope to test point TP (TE) on BD board. 4. Turn the Power switch on to set the ADJ mode, automaticaly play the number five track. 5. Press the 3 button. (The tracking servo and the sledding servo are turned OFF.)
-- 17 --
6.
Check the level B of the oscilliscope's waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B x 100 = less than ± 22%
Traverse waveform
Center of the waveform B 0V A (DC voltage)
level : 1.3
+ 0.7 0.6
mVp-p
7.
Press the 8 button. (The tracking servo and sledding servo are turned ON.) Confirm the C (DC voltage) is almost equal to the A (DC voltage) is step 6.
Traverse waveform
0V
C (DC voltage)
Tracking servo Sledding servo OFF
Tracking servo Sledding servo ON
8.
Disconnect the lead wire of TP2 (ADJ) connected in step 2.
Adjustment Location :
[BD BOARD] SIDE A
[MAIN BOARD] CONDUCTOR SIDE
TP(FE1) TP(TE) TP(RF) TP(VC) IC101
TP(FE2)
IC501
R544 TP2 (ADJ) TP1 (AFADJ)
TP(IOP) CN102
-- 18 --
SECTION 5 DIAGRAMS
5-1. CIRCUIT BOARDS LOCATION
BD board
TABLE MOTOR board SENSOR board
DISPLAY board
MAIN board
KEY board
HP board LOADING MOTOR board FUNCTION board
-- 19 --
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) For schematic diagrams.
Note: · All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums. · All resistors are in and 1/4 W or less unless otherwise specified. ¢ · : internal component. · C : panel designation Note: The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. · U : B+ Line. · V : B Line. · Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions. no mark : PLAY · : Impossible to measure. * · Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. · Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. · Circled numbers refer to waveforms. · Signal path. J : CD c : digital out
· Waveforms
1
IC101&¡ (XTAL)
6
IC501#TM (XTAL)
3.9Vp-p
4.8Vp-p
33.8MHz
10 MHz
2
IC101%º (RF AC)
7
IC3010 (XIN)
1.2Vp-p
5.6Vp-p
(PLAY)
22.5MHz
3
IC101$¡ (TE)
8
2.5V
IC301$¶ (128FSO)
4.8Vp-p APPROX 500mVp-p (PLAY) 0.1 µsec
4
IC101#ª (FE)
9
2.5V
IC301#ª (LRCK1)
5.2Vp-p APPROX 200m Vp-p (PLAY) 0.2 µsec
For printed wiring boards.
Note: · X : parts extracted from the component side. · b : Pattern from the side which enables seeing.
5
IC101@ (MDP)
0
IC301#· (BCK1)
2.4Vp-p
2.6Vp-p
· Indication of transistor
7.5µsec 0.2 µsec
BC E This is omitted
-- 20 --
CDP-CA80ES
5-2. BLOCK DIAGRAM
DIGITAL SERVO/ DSP IC101 50 RF AC RF AMP IC103 12 VC 5 A 6 B 7 C 8 D 11 E 10 F Q101 LD LD DRIVER 3 LD FE 14 TE 13 VC 42 CE 39 FE 41 TE 40 SE RFO 16 RFI 17 A 4 B 2 C 1 D 5 E 6 F 10 43 RF DC PCMD 66 BCLK 67 LRCK 65 XTAI 71 DATA XLT 4 6 D302 XRST 2 MUTE 3 37 INIT 33 SYSM D OUT 64 DSP/ D/A CONV. IC301 40 DATA 38 BCK 39 LRCK 47 128FS 34 ATT 35 SHIFT R1(+) 21 R1(-) 23 R2(+) 18 R2(-) 16 20 IN2(+) 21 IN2(-) 18 IN1(+) 17 IN1(-) IOR+ 6 IOR- 5 IC202 I/V CONV. MUTE Q201 Q301 GND HOLD SW 21 LD ON 22 PD VR FCS/TRK COIL SL/SP MOTOR DRIVER IC102 F+ FOCUS COIL F T+ TRACKING COIL T 17 16 1 2 19 20 4 5 FFDR FRDR TFDR TRDR 33 FFDR BUS IN 34 FRDR BUS OUT 31 TFDR 32 TRDR S401 M102 SLED MOTOR 13 SLED MOTOR DRIVE 9 10 SFDR SRDR 29 SFDR 30 SRDR CD3 SW Q381 J382 4 PD SENS 7 SQCK 77 SCLK 8 SQSO 76 SCOR 15 XO 9 MUTE R 51 XI 10 MUTE L 52 MUTE SW Q302 MUTE SW MUTE Q202 MUTE Q102 HP AMP IC351 RV351 L.P.F IC201 L1(+) 63 L1(-) 61 L2(+) 2 L2(-) 4 CURRENT PULSE D/A CONV. IC302 23 IN2(+) 22 IN2(-) 25 IN1(+) 26 IN1(-) IOL+ 35 IOL- 36 IC102 I/V CONV. MUTE Q101 L.P.F IC101 L R
OPTICAL PICK-UP BLOCK (KSS-213 B/S-N)
PHOTO DETECTOR VCC 7 VC 8 +5V
+5V
IC405 VDD D IN GND CD DIGITAL OUT
· SIGNAL PATH :CD :DIGITAL OUT
J301 LINE OUT
CLK 5
J351 PHONES
X301 22.5MHz
D301
Q303 RESET MUTE SW D381 J381
FOCUS COIL DRIVE
TRACKING COIL DRIVE
M
12 27
CD2
M101 SPINDLE MOTOR
M
26
SPINDLE MOTOR DRIVE
24
MDP
25 MDP 26 S STOP IC601
CD1 POWER TRANSFORMER T601 D601-604 1 10 4 IC801 1 3 2 15 8 19 WE A0-14 D0-7 30 62 38 BUS OUT BUS IN 42 CD1,2,3 56 REM IN +5V OFF REMOTE SENSOR ON S201 POWER SW Q311 -7V 2 +7V 1 IC604 +7V REG IC605 -7V REG 3 Q601 ON/OFF SW 4 IC603 D605 -30V 1 REG 3 D606 AC IN 3 T703 SW601
MUTE 15 S101 LIMIT M +7V 15 SRAM IC531 CE 20 8 WE 27 +5V
6 9 2
VOLTAGE REG/ RESET
+5V
49 65 LP CONT LD ON MOTOR DRIVER IC551
61 52 51 54 SCOR SENSE SUBQ SQCK
58 48 50 CLK XLT DATA
59 A MUTE
8 L+ LOADING MOTOR
L+ L
3 2
21 LD OUT 20 LD IN 69 TBL L D SENS T SENS EXTAL KEY0 KEY1 KEY2 70 TBL R KEY3 XTAL SYSTEM CONTROL IC501 LED PAUSE LED PLAY FLT DATA FL1
M
9 L 11 T+
FLURESCENT DISPLAY TUBE FL801
T+ 17 T 16
10 T 16
32
31
66 67 68
28
46
44
43
40
41
14
14
47 24 22 23 64 DI 63 CL 61 RST 62 CE
FLT CLK
FLT CE
FLT BLK
M
S1
S2
S3
P1-40
X501 10MHz
Q801 LED DRIVE ROTARY ENCODER D SENSOR D802,Q504 T SENSOR D801 FUNCTION KEY S701-708 FUNCTION KEY S711-718 FUNCTION KEY S721-725 FUNCTION KEY S731-738 D801 (PLAY)
Q802 LED DRIVE
FL DRIVER IC802 VFL 55
D802 (PAUSE)
-- 21 --
G1-14
TABLE MOTOR
FL2
-- 22 --
CDP-CA80ES
5-3. SCHEMATIC DIAGRAM BD SECTION
· See page 20 for Waveforms. · See page 39 for IC Block Diagrams. · See page 42 for IC Pin Functions. (IC101)
B/S-N
(FE2)
(FE1)
MAIN BOARD CN401
(Page 29)
16
-- 23 --
-- 24 --
CDP-CA80ES
5-4. PRINTED WIRING BOARD BD SECTION
· See page 19 for Circuit Boards Location.
(FE1)
(FE2)
MAIN BOARD CN401
(Page 27) 21 21
16
21 21
KSS-213B/S-N
· Semiconductor
· Semiconductor
Location
Ref. No. IC102 Q101 Location B-2 C-3
Location
Ref. No. IC101 IC103 Location C-2 C-1
-- 25 --
-- 26 --
(FE1)
(FE2)
MAIN BOARD CN401
(Page 27) 21 21
KSS-213B/S-N
· Semiconductor
Location
Ref. No. IC101 IC103 Location C-2 C-1
-- 26 --
CDP-CA80ES
5-5. PRINTED WIRING BOARD MAIN SECTION
· See page 19 for Circuit Boards Location.
1 A
2
3
4
5
6
7
B
8
SENSOR BOARD CN802 (Page 34)
9
10
11
12
· Semiconductor
MAIN BOARD
IC405
DIGITAL OUT
3 1
Location
Ref. No. Location D301 D381 D531 D601 D602 D603 D604 D605 D606 D611 D612 D613 D614 IC101 IC102 IC201 IC202 IC301 IC302 IC351 IC405 IC501 IC531 IC551 IC601 IC603 IC604 IC605 Q101 Q102 Q201 Q202 Q301 Q302 Q303 Q311 Q381 Q504 Q601 F-6 D-2 E-11 G-9 G-9 G-9 G-9 H-7 H-7 F-4 G-4 F-3 F-3 C-4 C-5 D-4 D-5 D-9 D-7 F-7 B-2 C-11 D-11 F-11 I-10 G-7 F-3 F-4 C-3 C-3 E-3 E-3 F-4 F-4 F-4 E-12 E-2 C-7 H-8
A
BD BOARD CN101 (Page 26)
B
TP1 (AFADJ)
TP2(ADJ)
C
J301 R
LINE OUT
B
E
E
B 8 1
8
1
1
L
5 4
5
4
6
64 1
52
D
8 B E 1 8 5 4 5 4 1
42
22
1
21
33 20
1 B 1 6 3 E
C
KEY BOARD NO801 (Page 38)
E
E B E B
J381 A1
S-LINK
J382 CONTROL
E E E 3
B B B 10 9 18 1
F
S401 COMMAND MODE 3 2 1
3 1
5 1 4
8 1
CD
D
G
5 1
ROTARY ENCODER (Page 34)
AC IN
B E
H
E MODEL
SW601 VOLTAGE SELECTOR
110V 120V
T601 POWER TRANSFORMER
E
14
15
10
E MODEL
FUNCTION BOARD CN801 (Page 34)
1 3
I
220V 240V
*
2
1
1
F
1-668-69011 (11)
HEADPHONE BOARD NO351 (Page 34)
16
*NOT REPLACEABLE BUILT IN TRANSFORMAR (CHASSIS)
J
-- 27 --
-- 28 --
CDP-CA80ES
5-6. SCHEMATIC DIAGRAM MAIN SECTION (1/2) · See page 40 for IC Block Diagrams.
(Page 23)
(Page 33)
(Page 36)
(Page 33)
(Page 31)
(Page 33)
TP1 (AFADJ)
TP2 (ADJ)
(Page 31)
-- 29 --
-- 30 --
CDP-CA80ES
5-7. SCHEMATIC DIAGRAM MAIN SECTION (2/2)
· See page 39 for IC Block Diagrams.
(Page 30)
(Page 33)
--31 --
-- 32 --
5-8. SCHEMATIC DIAGRAM HP/FUNCTION SECTION
-- 33 --
5-9. PRINTED WIRING BOARD HP/FUNCTION SECTION · See page 19 for Circuit Boards Location.
1 A
2
3
4
5
6
7
FUNCTION BOARD
S711 PROGRAM
S712 SHUFFLE
S713 CONTINUE
B
E
MAIN BOARD CN402
S703
S702 DISK SKIP
G
DISPLAY BOARD CN804
(Page 28)
OPEN/CLOSE
S701 EX-CHANGE
1-668-686-
11 (11)
(Page 37)
C
E B E B S708
HP BOARD
J351 PHONES
D
S706
S707
PHONE LEVEL
E
TABLE MOTOR BOARD
W701
M
M802 LOADING MOTOR 1-650-08211 (11)
F
1-668-68911
MAIN BOARD CN351
F
(Page 28)
SENSOR BOARD
1 2 CN801
(11)
G
3 4 2 1
D802 D801 1 4 5 3 6 5 2 1 CN802 R801 R802 2
1-647-362-
12 (21)
H
LOADING MOTOR BOARD
S801 ROTARY ENCODER 1
B (Page 28)
6
MAIN BOARD CN504
I
16
M
11 (11)
D (Page 28)
MAIN BOARD NO503
1-647-363-
J
-- 34 --
CDP-CA80ES
5-10. SCHEMATIC DIAGRAM DISPLAY SECTION
· See page 44 for IC Pin Functions.
(Page 33)
5 29.6
*
(Page 30)
-- 35 --
-- 36 --
CDP-CA80ES
5-11. PRINTED WIRING BOARD DISPLAY SECTION
· See page 19 for Circuit Boards Location.
1 A
2
3
4
5
6
7
8
9
10
11
12
13
14
KEY BOARD
B
6 7 8 9 10 10
REPEAT TIME/NEXT
1
1 2 3 4 5
3
11
C
C
1-668-688-
(11)
D
MAIN BOARD CN403
(Page 28)
E
DISPLAY BOARD
1
E
33 32
FL801 E
17 16
67
G
B
48 49
F
IC802
B
S821
1/u
FUNCTION BOARD CN802
1 2 3
64 1
(Page 34) 16
5
4
3
2
1
1-668 -687-
11 (11)
DISK
-- 37 --
-- 38 --
5-12. IC BLOCK DIAGRAMS
IC301 CXD8505BQ (MAIN BOARD (2/2))
DFVDD1 DVDDR VSUB(D)R VSUB(C)R VDD2 VDD R1(-)
201x16
SPLM
32 31 SYSM 33 ATT SHIFT LATCH XINT 34 35 36 37
30 29 28 27 26 25 24 23 22 21 20
"O" DETECT MUTE CIRCUIT
VSS R1(+) VSS2 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
XSEL
MODE PLM
VSS2 R2(+) VSS R2(-) VDD VDD2 VSUB(A)R XVSS XVSS X IN X OUT XVDD VSUB(A)L VDD2 VDD L2(-) VSS L2(+) VSS2
XDCK XLRCK DATA1 VSUD(D)R DF VSS VSUB(D)L INAF
38 39 40 41 42 43 44
S/P
ATT
FIR1 FIR2 IIR FIR3
L. I. P. (x 8)
3RD ORDER NOISE SHAPER CLOCK GENERATOR
AC, DC DITHER ATT FIR1 IIR TIMING CIRCUIT 3RD ORDER NOISE SHAPER
FIR2
FIR3
L. I. P. (x 8)
PLM
512FS0 256FS0 128FS0 I NV1 I NV01 I NV02 MUTE R
45 46 47 48 49 50 51
52 53 54 55 56 57 58 59 60 MUTE L TEST 1 TEST 2 DFVDD2 DV DDL VSUB(D)L VSUB(C)L VDD2 VDD
61 62 63 64 L1(-) VSS L1(+)
VCC VCC 24 VCC 23 LC/PD 22 LD_ON APC LD AMP VC VCC 21 HOLD_SW 20 AGCCONT (50%/30% OFF) 19 RF_BOT VC VEE RF_EQ_AMP VC 18 RFTC 17 RF_1 16 RFO 15 RFE VC ERROR AMP FOCUS 14 FE VC 13 TE VC VCC VEE VC TRACKING ERROR AMP
IC103 CXA2568M (BD BOARD)
APC PD AMP VEE HOLD 1 VEE AGCVTH 2 LD 3 VREF
PD
4
A B C D VEE
5 6 7 8 9 VEE
RF SUMMING AMP VC
VC F 10 E 11
VC VC BUFFER VC 12
VC
-- 39 --
VSS2
IC302 CXA8055M (MAIN BOARD (2/2))
IC551 BA6780 (MAIN BOARD (1/2))
CIREF 1 NC 2 AGND 3 NC 4 IOR 5 IOR+ 6 C5 7 C6 8 C7R 9 AVEES 10 AVEES 11 C4R 12 C3 13 DVEE 14 C1R 15 DGND 16 1N1R 17 1N1+R 18 NC 19 1N2+R 20 1N2R 21 ECL SWITCHING CIRCUIT
ANALOG VOLUME CONTROL CIRCUIT REFERENCE VOLTAGE CIRCUIT
42 RIREF 41 VREF
VIN1
1
18
VIN2
VCC
40 VCNT 39 AGND 38 AVCC 37 NC
REVERSIBLE DRIVER FWD/REV CONTROLLER
COVERNER DRIVER FWD/REV CONTROLLER
FIN1
2
17
FIN2
34 C7L 33 AVEES LOGIC 32 AVEES 31 C4L 30 DVEE 29 DVCC 28 C1L ECL SWITCHING CIRCUIT 27 DGND 26 1N1L 25 1N1+L 24 NC 23 1N2+L
COVERNER OUTPUT
IOUT
VEE
VEE
CONSTANT CONTROL CIRCUIT
CONSTANT CONTROL CIRCUIT
36 IOL 35 IOL+
RIN1
3
16
RIN2
4
15
CT2
VREF
5
REFERENCE VOLTAGE OUTPUT
14 VEE
COVERNER LOAD CURRENT DETECTION AMPLIFIER
VREG
6
LOW VOLTAGE OUTPUT
13
FBIN-
VCC
7
12
FBIN+
22 1N2L
OUT1+
8 9
11 OUT2+ 10 OUT2-
+ -
OUT1-
IC601 LA5616 (MAIN BOARD (1/2))
VIN1
1
ON/OFF CURRENT LIMITER ON/OFF VO1 CN EN1 GND RES CD EN2 VO2 2 3 4 5 6 7 8 9 OVERHEAT PROTECT VREF
RESET GENERATOR
ERROR AMP
ERROR AMP
VIN2 10
-- 40 --
IC802 LC75721E (DISPLAY BOARD)
DI 64
CONTROL
CG RAM
CE 62 VDD 60 VSS 58 VFL 55 RES 61 TEST 56 OSC2 59
OSC DRIVER
LATCH
CL 63
SHIFT REGISTER
DC RAM
ANODE DRIVER
LATCH
CG ROM
1 P1 2 P2 35 P35 36 P36 37 P37 38 P38
ADDRESS RESISTOR BLINKCYCLE RESISTOR DISPLAY RESISTOR DUTYCYCLE RESISTOR GLID RESITOR INSTRUCTION RESISTOR TIMING GENERATOR
ADDRESS COUNTER BLINK GENERATOR DISPLAY CONTROL DUTY GENERATOR GLID CONTROL
AD RAM
39 P39 40 P40 41 41 42 N.C. 43 N.C.
GRID DRIVER
CONTROL
DECODER
44 G11 45 G10 53 G2 54 G1
OSC1 58
-- 41 --
5-13. IC PIN FUNCTIONS · IC101 DIGITAL SIGNAL PROCESSOR (CXD2585Q) (BD BOARD)
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Pin Name DVDD XRST MUTE DATA XLAT CLOK SENS SCLK ATSK WFCK XUGF XPCK GFS C2PO SCOR CM4 WDCK DVSS COUT MIRR DFCT FOK PWMI LOCK MDP SSTP FSTO DVDD1 SFDR SRDR TFDR TRDR FFDR FRDR DVSS1 TEST TES1 VC FE SE I/O -- I I I I I O I I/O O O O O O O O O -- I/O I/O I/O I/O I I/O O I O -- O O O O O O -- I I I I I Digital power supply System reset "L" : reset Function
Muting input "H" : mute Serial data input, supplied from CPU Latch input, supplied from CPU Serial data transfer clock input, supplied from CPU SENS signal output to CPU SENS serial data read-out clock input Input pin for anti-shock (Connected to ground) WFCK output (Not used) Not used Not used Not used Not used Sub-code sync output 4.2336 MHz output (Not used) Word clock output ( = 2Fs) Digital ground Numbers of track counted signal input/output (Not used) Mirror signal input/output Defect signal input/output Focus OK input/output Spindle motor external control input (Connected to ground) GFS is sampled by 460 Hz. H when GFS is H (Not used) Output to control spindle motor servo Input signal to detect disc inner most track 2/3 divider output of pin 71 Digital power supply Sled drive output Sled drive output Tracking drive output Tracking drive output Focus drive output Focus drive output Digital ground TEST pin connected normally to ground TEST pin connected normally to ground Center voltage input pin Focus error signal input Sled error signal input
· Abbreviation GFS : Guarded Frame Sync
-- 42 --
Pin No. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 TE CE RFDC ADIO
Pin Name
I/O I I I O -- I -- O I I -- I O I O -- I I I/O O -- I I O O O O O I -- I O O O O O I I O I Tracking error signal input Center servo analog input RF signal input Test pin (Not used) Analog ground
Function
AVSS0 IGEN AVDD0 ASYO ASYI RFAC AVSS1 CLTV FILO FILI PCO AVDD1 BIAS VCTL V16M VPCO DVDD2 ASYE MD2 DOUT LRCK PCMD BCLK EMPH XTSL DVSS2 XTAI XTAO SOUT SOCK XOLT SQSO SQCK SCSY SBSO EXCK
Stabilized current input for operational amplifiers Analog power supply EFM full swing output Asymmetry comparate voltage input EFM signal input Analog ground Control voltage input for master VCO1 Filter output for master PLL Filter input for master PLL Charge-pump output for master PLL Analog power supply Asymmetry circuit constant current input VCO2 control voltage input for wide band EFM PLL (Connected to VDD) VCO2 oscillator input/output for wide band EFM PLL (Not used) Charge-pump output for wide band EFM PLL (Not used) Digital power supply Asymmetry circuit ON/OFF input "L" OFF, "H" : ON (Connected to VDD)
Digital-out ON/OFF control input (Connected to VDD) Digital-out output pin D/A interface LR clock output ( = Fs) D/A interface serial data output D/A interface bit clock output Playback disc output in emphasis mode (Not used) X'tal selection input (Connected to ground) Digital ground X'tal oscillator circuit input X'tal oscillator circuit output (Not used) Serial data output in servo block (Not used) Serial data read clock output in servo block (Not used) Serial data latch output in servo block (Not used) Sub-Q 80-bit and PCM peak level data output (CD text data output) Clock input for SQSO read-out Connected to ground Sub-P through Sub-W serial output (Not used) Clock input for SBSO read-out (Connected to ground)
· Abbreviation EFM : Eight to Fourteen Modulation PLL : Phase Locked Loop
-- 43 --
· IC501 SYSTEM CONTROL (CXP84648-019Q) (MAIN BOARD)
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 A5 A4 A3 A2 NC D0 D1 D2 D3 D4 D5 D6 D7 PLAY_L PAUSE_L LED MEGA LED XFADE LED DELAY WE LODIN LODOUT FLCLK FLDATA BLK A1 A0 A13 D_SENS NC RESET 10MHz 10MHz GND NC TEX AVSS AVREF BUSOUT VERSION KEY2 Pin Name I/O O O O O -- I/O I/O I/O I/O I/O I/O I/O I/O O O -- -- -- O O O O O O O O O I -- I -- -- -- -- -- -- -- O -- I SRAM address 5 SRAM address 4 SRAM address 3 SRAM address 2 Not used SRAM data 0 SRAM data 1 SRAM data 2 SRAM data 3 SRAM data 4 SRAM data 5 SRAM data 6 SRAM data 7 PLAY lamp PAUSE lamp Not used Not used Not used SRAM enable Loading direction signal input Loading direction signal output Display clock Display data Display reset SRAM address 1 SRAM address 0 SRAM address 13 Disc exist/non-exist sensor Not used Microprocessor reset Ceramic oscillator Ceramic oscillator Ground (0V) Not used Ground (0V) Ground (0V) Reference voltage for AV converter. Fixed to VDD Control A1 output Ground (0V) Key input 2 Function
-- 44 --
Pin No. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 KEY3 CD123 KEY1 KEY0 ADJ
Pin Name
I/O I I I I I I O O O O O I O I -- I -- O O -- I I O O O I I I O O O -- -- O O O O O O O Key input 3 Command mode switch Key input 1 Key input 0 ADJ input from keys and CDs Table sensor Display latch Command clock Laser diode ON Command data Sub-Q clock Sub-Q data Digital filter latch Sense Not used Command latch Not used Remote control signal input Audio system mute Ground (0V) Sub-Q sync signal Control-A input Not used Not used LP control output Rotary encoder S1 input Rotary encoder S2 input Rotary encoder S3 input Rotation direction of table-L Rotation direction of table-R SRAM address 14 Microprocessor power supply (5V) Microprocessor power supply (5V) SRAM address 12 SRAM address 11 SRAM address 10 SRAM address 9 SRAM address 8 SRAM address 7 SRAM address 6
Function
T_SENS FLT CLK LDON DATA SQCLK SUBQ PRGL SENSE NC RMIN NC XLT AMUTE DQSY SCOR BUSIN XSEL SMUTE LP CONT S1 S2 S3 TBLL TBLR A14 +5V +5V A12 A11 A10 A9 A8 A7 A6
-- 45 --
SECTION 6 EXPLODED VIEWS
NOTE: · -XX, -X mean standardized parts, so they may have some differences from the original one. · Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. · · The mechanical parts with no reference number in the exploded views are not supplied. Hardware (# mark) list and accessories and packing materials are given in the last of this parts list. Abbreviation SP : Singapore
When indicating parts by reference number, please include the board name. The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified.
·
5-1. FRONT PANEL AND CASE SECTION
7 8 9
8
#4 not supplied
13 13 3
#3
6
13
4 13
#1
2 14
5
FL801
13 15 16 18 17
12 13
1
#7
21 10
#1
supplied with RV351
11
Ref. No. 1 2 2 3 * 4 5 * 6 * 7 8 9 10
Part No. 4-999-508-01 4-972-224-72 4-972-224-82 4-922-921-71 1-668-687-11 4-996-841-01 1-668-688-11 4-972-223-21 4-210-291-01 3-704-515-21
Description PANEL, LOADING PANEL, FRONT (US) PANEL, FRONT (AEP,E,SP) BUTTON (POWER) DISPLAY BOARD HOLDER (FL) KEY BOARD CASE SCREW (CASE 3 TP2) SCREW (BV/RING)
Remarks
Ref. No. 11 * 12 13 14 15 * 16 17 * 18 21 FL801
Part No. 4-972-214-01 1-668-689-11 4-951-620-01 4-942-568-41 1-769-456-11 1-668-686-11 4-950-189-01 3-362-478-11 X-4946-751-1 1-517-664-11
Description PLATE, INDICATION HP BOARD SCREW (2.6X8), +BVTP EMBLEM (NO.5), SONY WIRE (FLAT TYPE) (15 CORE) FUNCTION BOARD KNOB (A) (VOL) HOLDER (T), LED BASE ASSY, PANEL INDICATOR TUBE, FLUORESCENT
Remarks
3-703-685-21 SCREW (+BV 3X8)
-- 46 --
5-2. BACK PANEL AND DISC TABLE SECTION
#7
52
not supplied
53 55
51 77
#2
M801
56 57
US MODEL
63 65 59 66 67
#6
#5
58 60 61 62 63 70 59 76
E MODEL
74 75
59
64 59 63
74
AEP,SP MODEL
64 59 63
64 54 72
#2 not supplied
71
73
#2
74
#1 #1 #1
not supplied
#2 #3
81
#6
78 79
#2
not supplied
78 79
#1 #6 #1 #6
69
#2
78 79 78 79
not supplied
#2
not supplied
Ref. No. * 51 52 53 * 54 * 55 56 57 58 * 59 60 61 62 63 64 65 66 * 67 * 69
Part No. 4-957-299-41 4-957-304-01 X-4943-479-1 1-647-362-11 1-650-082-11 3-325-697-21 4-957-284-01 X-4944-128-1 X-4924-457-1 4-957-293-11 4-957-291-11 4-957-868-11 4-988-162-01 4-934-376-01 4-957-292-11
Description TABLE (B), DISC BELT (RM) GEAR (ROTARY A) ASSY SENSOR BOARD TABLE MOTOR BOARD WASHER GEAR (ROTARY B) BRACKET (RM) ASSY ROLLER ASSY SPRING (RACK RELEASE) LEVER (RACK RELEASE) SCREW (+PTPWH 2.6X20) ROLLER SHAFT (ROLLER) SLIDER (RACK)
Remarks
Ref. No. * 70 70 * 71 * 71 * 71 * 71 72 73 74 74 74 75 76 * 77 78 79 81 M801
Part No. 3-703-244-00 3-703-571-11 4-998-478-01 4-998-478-22 4-998-478-42 4-998-478-52 1-751-052-11 X-4944-129-1 1-575-042-21 1-575-651-21 1-696-027-11 1-569-007-11 1-500-386-11 4-957-295-11 4-970-123-01
Description BUSHING (2104), CORD (US,AEP,SP) BUSHING (S) (4516), CORD (E) BACK,PANEL (US) BACK,PANEL (E) BACK,PANEL (SP) BACK,PANEL (AEP) WIRE (FLAT TYPE) (6 CORE) BRACKET (ROLLER D) ASSY CORD, POWER (US) CORD, POWER (AEP,SP) CORD, POWER (E) ADAPTOR, CONVERSION 2P (E) FILTER, CLAMP (FERRITE CORE) CUSHION (RM) FOOT (F501/80S)
Remarks
4-957-294-11 SPRING (D.T), TENSION 4-957-298-41 TABLE (A), DISC 4-951-619-01 CUSHION (A)
4-970-124-01 CUSHION (F501/80S) 4-975-737-01 WASHER A-4660-525-A MOTOR ASSY, ROTARY
-- 47 --
5-3. CHASSIS SECTION 101 102 103
101 101
107
#7
107
BU-5BD25
104 109 108 122
#2
105
#2
#2 not supplied
108 110
106 112 125 114 117 116 115 126
#2 not supplied
113
118
T601 M802 #4
119
109
#3
120
#7 not supplied
121 128
#2 #2 #2
Part No. 4-962-087-01 1-647-363-11 X-4941-529-1 4-944-490-01 A-4724-036-A A-4724-041-A 1-452-925-21 4-993-142-21 4-957-300-03 3-682-057-01 3-531-576-11 A-4604-847-A 1-429-499-11 1-429-500-11 1-429-501-11 Description SPRING (S), TENSION LOADING MOTOR BOARD PULLEY ASSY BELT (TIMING) MAIN BOARD, COMPLETE (E) MAIN BOARD, COMPLETE (US,AEP,SP) MAGNET ASSY PULLEY (L), PRESS CHASSIS SPACER (SMALL) RIVET MOTOR ASSY, LOADING TRANSFORMER, POWER (US) TRANSFORMER, POWER (AEP,SP) TRANSFORMER, POWER (E) Remarks
127
Ref. No. 101 102 103 104 105 106 107 108 109 * 110 112 113 114 115 116 Part No. 4-957-283-11 4-957-288-01 4-957-287-01 4-957-286-11 1-466-996-11 X-4944-127-1 4-933-134-01 4-948-503-01 1-765-443-11 4-957-289-12 4-957-281-11 4-957-279-11 4-957-303-01 4-934-375-01 4-957-285-11 Description WASHER (5), STOPPER GEAR (MAIN) GEAR (REV) GEAR (U/D) ENCODER, ROTARY BRACKET (GEAR) ASSY SCREW (+PTPWH M2.6X6) SPRING (BU), COMPRESSION WIRE (FLAT TYPE) (23 CORE) HOLDER (BU) SPRING (LOCK LEVER) LEVER, LOCK GEAR (LOADING C) GEAR (LOADING B) LEVER, SET Remarks Ref. No. 117 * 118 119 120 * 121 * 121 122 125 126 127 128 M802 ! T601 ! T601 ! T601
-- 48 --
The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified.
5-4. BASE UNIT SECTION (BU-5BD25)
151
152
153
#9
155
M101
154
M102
154
156
157 158
Ref. No. ! 151 152 153 154 155
Part No. 8-848-379-31 1-769-069-11 4-917-567-01 4-951-940-01 4-917-565-01
Description DEVICE, OPTICAL KSS-213B/S-N WIRE (FLAT TYPE) (16 CORE) GEAR (M) INSULATOR (BU) SHAFT, SLED
Remarks
Ref. No. 156 * 157 158 M101 M102
Part No. 4-917-564-01 A-4724-002-A 4-951-620-01 X-4917-523-4 X-4917-504-1
Description GEAR (P), FLATNESS BD BOARD, COMPLETE SCREW (2.6X8), +BVTP MOTOR ASSY (SPINDLE) MOTOR ASSY (SLED)
Remarks
The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified.
-- 49 --
BD
NOTE:
When indicating parts by reference number, please include the board name. The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified.
SECTION 7 ELECTRICAL PARTS LIST
· Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. -XX, -X mean standardized parts, so they may have some difference from the original one. Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. CAPACITORS: uF: µF Remarks Ref. No. Part No. · RESISTORS All resistors are in ohms. METAL: metal-film resistor METAL OXIDE: Metal Oxide-film resistor F: nonflammable COILS uH: µH SEMICONDUCTORS In each case, u: µ, for example: uA...: µA... , uPA... , µPA... , uPB... , µPB... , uPC... , µPC... , uPD..., µPD... Description < JUMPER RESISTOR > JW102 < CAPACITOR > < COIL > 1-216-295-91 SHORT 0 Remarks
· ·
· ·
·
Abbreviation SP : Singapore
· Ref. No. * Part No. Description
A-4724-002-A BD BOARD, COMPLETE ******************
C101 C102 C103 C105 C106 C107 C108 C109 C110 C111 C112 C113 C115 C116 C117 C118 C119 C120 C121 C122 C123 C124 C125 C126 C140 C141 C151 C153 C154 C156 C157 C159 C161
1-163-005-11 1-163-038-91 1-163-005-11 1-135-155-21 1-164-346-11 1-164-346-11 1-163-035-00 1-163-145-00 1-163-017-00 1-163-251-11 1-163-038-91 1-163-038-91 1-126-607-11 1-126-607-11 1-126-209-11 1-163-275-11 1-163-231-11 1-164-004-11 1-109-982-11 1-163-021-91 1-163-021-91 1-164-005-11 1-163-217-11 1-135-216-11 1-163-038-91 1-163-038-91 1-163-237-11 1-163-038-91 1-164-336-11 1-163-237-11
CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTALUM CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CHIP ELECT CHIP ELECT CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTALUM CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP
470PF 0.1uF 470PF 4.7uF 1uF
10% 10% 10%
50V 25V 50V 16V 16V 16V 50V 50V 50V 50V 25V 25V 4V 4V 4V 50V 50V 25V 10V 50V
L101
1-414-234-11 INDUCTOR CHIP 0uH < MOTOR >
1uF 0.047uF 0.0015uF 5% 0.0047uF 5% 100PF 5% 0.1uF 0.1uF 47uF 47uF 100uF 0.001uF 15PF 0.1uF 1uF 0.01uF 0.01uF 0.47uF 1PF 10uF 0.1uF 0.1uF 27PF 0.1uF 0.33uF 27PF
M101 M102
X-4917-523-4 MOTOR ASSY (SPINDLE) X-4917-504-1 MOTOR ASSY (SLED) < TRANSISTOR >
Q101
8-729-010-08 TRANSISTOR MSB710-R < RESISTOR >
20% 20% 20% 5% 5% 10% 10%
R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R112 R123 R124 R125 R126 R127 R131 R135 R136 R137 R138 R143 R144 R145 R146 R147 R148 R149 R158 R159 R161 R162
1-216-077-00 1-216-097-91 1-216-077-00 1-216-085-00 1-216-097-91 1-216-061-00 1-216-061-00 1-216-073-00 1-216-121-91 1-216-025-91 1-216-049-91 1-216-073-00 1-216-097-91 1-216-037-00 1-216-037-00 1-216-037-00 1-216-037-00 1-216-295-91 1-216-295-91 1-216-295-91 1-216-295-91 1-216-103-00 1-216-103-00 1-216-121-91 1-216-121-91 1-216-081-00 1-216-001-00 1-216-003-11 1-216-111-00 1-216-101-00
METAL CHIP RES,CHIP METAL CHIP METAL CHIP RES,CHIP METAL CHIP METAL CHIP METAL CHIP RES,CHIP RES,CHIP RES,CHIP METAL CHIP RES,CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP SHORT SHORT SHORT SHORT METAL CHIP METAL CHIP RES,CHIP RES,CHIP METAL CHIP METAL CHIP RES,CHIP METAL CHIP METAL CHIP
15K 100K 15K 33K 100K 3.3K 3.3K 10K 1M 100 1K 10K 100K 330 330 330 330 0 0 0 0 180K 180K 1M 1M 22K 10 12 390K 150K 4.7 150K
5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%
1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W
50V 25V 0.25PF 50V 20% 10V 25V 25V 50V 25V 25V 50V 50V 50V 25V
5%
5%
1-163-145-00 CERAMIC CHIP 1-163-019-00 CERAMIC CHIP 1-163-038-91 CERAMIC CHIP < CONNECTOR >
0.0015uF 5% 0.0068uF 10% 0.1uF
CN101 CN102
1-770-072-11 CONNECTOR,(LIF(NON-ZIF))FFC23P 1-777-937-11 CONNECTOR, FFC/FPC 16P < IC >
5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%
1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W
IC101 IC102 IC103
8-752-389-34 IC CXD2585Q 8-759-455-91 IC BA6392FP-E2 8-752-085-51 IC CXA2568M
1-216-308-00 METAL CHIP 1-216-101-00 METAL CHIP
-- 50 --
BD
Ref. No. Part No. Description < SWITCH > S101 1-572-085-11 SWITCH, LEAF (LIMIT) Remarks Ref. No. *
DISPLAY
Description
FUNCTION
HP
Remarks
Part No.
1-668-686-11 FUNCTION BOARD ************** < CONNECTOR >
************************************************************** * 1-668-687-11 DISPLAY BOARD ************* * * 3-362-478-11 HOLDER (T), LED 4-996-841-01 HOLDER (FL) < CAPACITOR > C802 C803 C804 C805 C806 C807 C808 C809 1-162-210-31 1-164-159-11 1-164-159-11 1-124-584-00 1-162-282-31 CERAMIC CERAMIC CERAMIC ELECT CERAMIC 30PF 0.1uF 0.1uF 100uF 100PF 100PF 0.1uF 0.1uF 5% 50V 50V 50V 10V 50V 50V 50V 50V
CN801 * CN802
1-695-338-11 PIN, CONNECTOR (PC BOARD) 15P 1-695-820-11 CONNECTOR, BOARD TO BOARD 12P < DIODE >
D801 D802
8-719-303-02 DIODE SEL2510C-D 8-719-301-52 DIODE SEL2810A-C < TRANSISTOR >
20% 10% 10%
Q801 Q802
8-729-030-02 TRANSISTOR DTC144ESA 8-729-030-02 TRANSISTOR DTC144ESA < RESISTOR >
1-162-282-31 CERAMIC 1-164-159-11 CERAMIC 1-164-159-11 CERAMIC < CONNECTOR >
R701 R702 R703 R704 R705 R706 R707 R711 R712 R713 R801 R802
1-249-415-11 1-249-417-11 1-249-419-11 1-249-421-11 1-247-843-11 1-249-427-11 1-249-431-11 1-249-415-11 1-249-417-11 1-249-419-11
CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON
680 1K 1.5K 2.2K 3.3K 6.8K 15K 680 1K 1.5K 120 220
5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%
1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W
F F F F
* CN804
1-695-821-11 CONNECTOR, BOARD TO BOARD 12P F F F F < FILTER >
FL801
1-517-664-11 INDICATOR TUBE, FLUORESCENT < IC >
IC801 IC802
8-749-014-66 IC NJL56H400A 8-759-337-52 IC LC75721E < TRANSISTOR >
1-249-406-11 CARBON 1-249-409-11 CARBON < SWITCH >
1/4W F 1/4W F
Q803 Q804
8-729-030-02 TRANSISTOR DTC144ESA 8-729-030-02 TRANSISTOR DTC144ESA < RESISTOR >
S701 S702 S703 S704 S705 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 1/4W F 1/4W 1/4W F 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W C151 C251 C353 C354 S706 S707 S708 S711 S712
1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21
SWITCH, TACTILE(EX-CHANGE) SWITCH, TACTILE(DISK SKIP) SWITCH, TACTILE(§OPEN/CLOSE) SWITCH, TACTILE() SWITCH, TACTILE(±) SWITCH, TACTILE(p) SWITCH, TACTILE(P) SWITCH, TACTILE(") SWITCH, TACTILE(PROGRAM) SWITCH, TACTILE(SHUFFLE)
R714 R715 R716 R717 R803 R804 R805 R806 R807 R808 R809 R810
1-249-421-11 1-247-843-11 1-249-427-11 1-249-431-11 1-249-429-11 1-247-807-31 1-247-807-31 1-247-807-31 1-247-807-31 1-247-807-31
CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON
2.2K 3.3K 6.8K 15K 10K 100 100 100 100 100 100K 100K
S713 1-554-303-21 SWITCH, TACTILE(CONTINUE) ************************************************************ * 1-668-689-11 HP BOARD ********* < CAPACITOR > 1-162-294-31 1-162-294-31 1-164-159-11 1-164-159-11 CERAMIC CERAMIC CERAMIC CERAMIC < JACK > J351 1-750-162-61 JACK (LARGE TYPE)(PHONES) 0.001uF 0.001uF 0.1uF 0.1uF 10% 10% 50V 50V 50V 50V
1-249-441-11 CARBON 1-249-441-11 CARBON < SWITCH > 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21
S714 S715 S716 S717 S718
SWITCH, TACTILE(DISK 5) SWITCH, TACTILE(DISK 4) SWITCH, TACTILE(DISK 3) SWITCH, TACTILE(DISK 2) SWITCH, TACTILE(DISK 1)
S821 1-572-714-11 SWITCH, PUSH ( 1/u) ************************************************************
-- 51 --
HP
Ref. No.
KEY
Part No.
LOADING MOTOR
Description < COIL >
MAIN
Remarks Ref. No. Part No. Description < CAPACITOR > C101 C102 C104 C105 C106 C107 C108 C109 C111 C112 C115 C117 C123 C127 C154 C155 C201 C202 C204 C205 C206 C207 C208 C209 C211 C212 C215 C217 C223 C226 C227 C228 C230 C254 C255 C301 C303 C306 C310 C311 C320 C321 C322 C323 C324 C325 C326 C351 C352 C360 C361 C382 C401 C402 C412 1-136-165-00 1-124-917-11 1-102-942-00 1-130-483-00 1-130-483-00 1-102-973-00 1-102-973-00 1-130-483-00 1-106-343-00 1-130-484-00 1-126-052-11 1-130-483-00 1-124-910-11 1-130-485-00 1-136-165-00 1-124-721-11 1-136-165-00 1-124-917-11 1-102-942-00 1-130-483-00 1-130-483-00 1-102-973-00 1-102-973-00 1-130-483-00 1-106-343-00 1-130-484-00 1-126-052-11 1-130-483-00 1-124-910-11 1-130-485-00 1-130-485-00 1-124-910-11 1-126-049-11 1-136-165-00 1-124-721-11 1-126-162-11 1-126-942-61 1-162-208-31 1-102-516-11 1-102-951-00 1-164-159-11 1-126-933-11 1-164-159-11 1-164-159-11 1-126-933-11 1-164-159-11 1-164-159-11 1-126-934-11 1-126-934-11 1-136-165-00 1-124-584-00 1-102-852-91 1-126-933-11 1-126-934-11 1-164-159-11 FILM ELECT CERAMIC MYLAR MYLAR CERAMIC CERAMIC MYLAR MYLAR MYLAR ELECT MYLAR ELECT MYLAR FILM ELECT FILM ELECT CERAMIC MYLAR MYLAR CERAMIC CERAMIC MYLAR MYLAR MYLAR ELECT MYLAR ELECT MYLAR MYLAR ELECT ELECT FILM ELECT ELECT ELECT CERAMIC CERAMIC CERAMIC CERAMIC ELECT CERAMIC CERAMIC ELECT CERAMIC CERAMIC ELECT ELECT FILM ELECT CERAMIC ELECT ELECT CERAMIC 0.1uF 33uF 5.0PF 0.01uF 0.01uF 100PF 100PF 0.01uF 1000PF 0.012uF 100uF 0.01uF 47uF 0.015uF 0.1uF 10uF 0.1uF 33uF 5.0PF 0.01uF 0.01uF 100PF 100PF 0.01uF 1000PF 0.012uF 100uF 0.01uF 47uF 0.015uF 0.015uF 47uF 22uF 0.1uF 10uF 3.3uF 1000uF 24PF 27PF 15PF 0.1uF 100uF 0.1uF 0.1uF 100uF 0.1uF 0.1uF 220uF 220uF 0.1uF 100uF 47PF 100uF 220uF 0.1uF 5% 20% ±0.5PF 5% 5% 5% 5% 5% 5% 5% 20% 5% 20% 5% 5% 20% 5% 20% ±0.5PF 5% 5% 5% 5% 5% 5% 5% 20% 5% 20% 5% 5% 20% 20% 5% 20% 20% 20% 5% 5% 5% 50V 63V 50V 50V 50V 50V 50V 50V 200V 50V 50V 50V 50V 50V 50V 50V 50V 63V 50V 50V 50V 50V 50V 50V 200V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 25V 50V 50V 50V 50V 16V 50V 50V 16V 50V 50V 16V 16V 50V 10V 50V 16V 16V 50V Remarks
L351 L352 L353 L354
1-424-122-11 1-410-397-21 1-424-122-11 1-424-122-11
FILTER, NOISE FERRITE BEAD INDUCTOR FILTER, NOISE FILTER, NOISE < RESISTOR >
R155 R255
1-249-402-11 CARBON 1-249-402-11 CARBON
56 56
5% 5%
1/4W F 1/4W F
< VARIABLE RESISTOR > RV351 1-223-926-11 RES, VAR, CARBON 1K/1K (PHONES) ************************************************************ * 1-668-688-11 KEY BOARD ********** < RESISTOR > R721 R722 R723 R724 R731 R732 R733 R734 R735 R736 R737 1-249-415-11 1-249-417-11 1-249-419-11 1-249-421-11 1-249-415-11 1-249-417-11 1-249-419-11 1-249-421-11 1-247-843-11 1-249-427-11 CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON 680 1K 1.5K 2.2K 680 1K 1.5K 2.2K 3.3K 6.8K 15K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W F F F F F F F F F
1-249-431-11 CARBON < SWITCH >
S721 S722 S723 S724 S725 S731 S732 S733 S734 S735
1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21 1-554-303-21
SWITCH, TACTILE(5) SWITCH, TACTILE(4) SWITCH, TACTILE(3) SWITCH, TACTILE(2) SWITCH, TACTILE(1) SWITCH, TACTILE(TIME/NEXT) SWITCH, TACTILE(REPEAT) SWITCH, TACTILE(>10) SWITCH, TACTILE(10) SWITCH, TACTILE(9)
S736 1-554-303-21 SWITCH, TACTILE(8) S737 1-554-303-21 SWITCH, TACTILE(7) S738 1-554-303-21 SWITCH, TACTILE(6) ************************************************************ * 1-647-363-11 LOADING MOTOR BOARD ********************* < MOTOR > M802 A-4604-847-A MOTOR ASSY,LOADING ************************************************************ * * A-4724-041-A MAIN BOARD, COMPLETE (US,AEP,SP) ******************************* A-4724-036-A MAIN BOARD, COMPLETE (E) ************************ 7-685-871-01 SCREW +BVTT 3X6 (S)
20%
20%
20% 20% 5% 20% 5% 20% 20%
-- 52 --
MAIN
Ref. No. C413 C415 C501 C502 C503 C505 C508 C509 C512 C531 C532 C552 C601 C602 C603 C604 C605 C606 C607 C608 C609 C610 C612 C613 C614 C615 C616 C654 C655 C935 Part No. 1-164-159-11 1-126-934-11 1-126-933-11 1-164-159-11 1-164-159-11 1-164-159-11 1-162-294-31 1-162-294-31 1-164-159-11 1-110-489-11 1-164-159-11 1-126-933-11 1-164-159-11 1-126-937-11 1-124-556-11 1-126-059-11 1-126-163-11 1-126-163-11 1-126-942-61 1-126-934-11 1-126-063-11 1-126-059-11 1-124-689-11 1-124-689-11 1-126-052-11 1-124-484-11 1-124-484-11 1-164-159-11 1-164-159-11 1-126-026-11 Description CERAMIC ELECT ELECT CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CAPACITOR CERAMIC ELECT CERAMIC ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT CERAMIC CERAMIC ELECT < CONNECTOR > CN351 CN401 CN402 * CN403 * CN504 CN601 1-506-468-11 1-750-640-11 1-695-338-11 1-568-941-11 1-695-329-31 PIN, CONNECTOR 3P CONNECTOR, FFC/FPC 23P PIN, CONNECTOR (PC BOARD) 15P PIN, CONNECTOR 3P PIN, CONNECTOR (PC BOARD) 6P 0.1uF 220uF 100uF 0.1uF 0.1uF 0.1uF 0.001uF 0.001uF 0.1uF 1F 0.1uF 100uF 0.1uF 4700uF 2200uF 10uF 4.7uF 4.7uF 1000uF 220uF 100uF 10uF 1000uF 1000uF 100uF 220uF 220uF 0.1uF 0.1uF 470uF 20% 20% Remarks 50V 16V 16V 50V 50V 50V 50V 50V 50V 5.5V 50V 16V 50V 16V 16V 50V 50V 50V 25V 16V 63V 50V 16V 16V 16V 35V 35V 50V 50V 25V Ref. No. Part No. Description < IC > IC101 IC102 IC201 IC202 IC301 IC302 IC351 IC405 IC501 IC531 IC551 IC601 IC603 IC604 IC605 8-759-900-72 8-759-900-72 8-759-900-72 8-759-900-72 8-759-370-62 8-759-361-58 8-759-167-88 8-749-921-12 8-752-893-90 8-759-463-99 8-759-356-03 8-759-330-29 8-759-633-42 8-759-231-53 8-759-604-90 IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC NE5532P NE5532P NE5532P NE5532P CXD8505BQ CXA8055M NJM4565D GP1F32T CXP84648-019Q M5M5256DFP-70XL BA6780 LA5616 M5293L TA7805S M5F7907L Remarks
10% 10%
20% 20% 20% 20% 20% 20% 20% 20% 20% 20% 20% 20% 20% 20% 20%
< JACK > J301 * J381 * J382 1-569-442-21 JACK, PIN 2P(LINE OUT) 1-764-188-11 JACK (SMALL TYPE) (DIA. 3.5)(A1) 1-764-188-11 JACK (SMALL TYPE) (DIA. 3.5)(CONTROL) < COIL > L303 L304 L305 L306 L307 L308 L511 L513 1-410-507-11 1-410-503-11 1-410-503-11 1-410-503-11 1-410-503-11 INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR 6.8uH 3.3uH 3.3uH 3.3uH 3.3uH 3.3uH 0uH 0uH
20%
1-410-503-11 INDUCTOR 1-412-473-21 INDUCTOR 1-412-473-21 INDUCTOR
< TRANSISTOR > Q101 Q102 Q201 Q202 Q301 Q302 Q303 Q311 Q381 Q504 Q601 8-729-231-55 8-729-231-55 8-729-231-55 8-729-231-55 8-729-029-56 8-729-029-56 8-729-029-21 8-729-030-02 8-729-620-05 8-729-620-05 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SC2878-AB 2SC2878-AB 2SC2878-AB 2SC2878-AB DTA144ESA DTA144ESA DTA114ESA DTC144ESA 2SC2603-EF 2SC2603-EF
1-580-230-11 PIN, CONNECTOR (PC BOARD) 2P < DIODE >
D301 D381 D531 D601 D602 D603 D604 D605 D606 D606 D611 D612 D613 D614
8-719-911-19 8-719-911-19 8-719-911-19 8-719-210-21 8-719-210-21 8-719-210-21 8-719-210-21 8-719-024-99 8-719-929-15 8-719-110-12 8-719-911-19 8-719-921-40 8-719-024-99 8-719-024-99
DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE
1SS119 1SS119 1SS119 11EQS04 11EQS04 11EQS04 11EQS04 11ES2-NTA2B RD9.1ES-T2B2 RD9.1ES-B1 1SS119 MTZJ-4.7C 11ES2-NTA2B 11ES2-NTA2B
8-729-119-76 TRANSISTOR 2SA1175-HFE < RESISTOR >
R101 R102 R103 R104 R105 R111 R112 R113 R114 R115
1-215-405-00 1-215-405-00 1-215-409-00 1-215-409-00 1-215-437-00 1-215-407-00 1-215-407-00 1-215-451-00 1-215-451-00 1-215-451-00
METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL
220 220 330 330 4.7K 270 270 18K 18K 18K
1% 1% 1% 1% 1% 1% 1% 1% 1% 1%
1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W
< EARTH > EB001 1-537-770-21 TERMINAL BOARD, GROUND
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MAIN
Ref. No. R116 R117 R118 R120 R122 R123 R124 R126 R127 R130 R131 R141 R142 R143 R144 R151 R152 R153 R154 R201 R202 R203 R204 R205 R211 R212 R213 R214 R215 R216 R217 R218 R220 R222 R223 R224 R226 R227 R230 R231 R243 R244 R251 R252 R253 R254 R301 R302 R303 R306 R307 R308 R310 R319 R320 R338 R351 R352 R381 R382 Part No. 1-215-451-00 1-215-420-00 1-215-416-00 1-215-427-00 1-215-481-00 1-215-415-00 1-215-397-00 1-249-421-11 1-249-421-11 1-215-373-31 1-215-373-31 1-215-413-00 1-215-420-00 1-215-373-31 1-215-373-31 1-215-457-00 1-215-451-00 1-249-429-11 1-249-435-11 1-215-405-00 1-215-405-00 1-215-409-00 1-215-409-00 1-215-437-00 1-215-407-00 1-215-407-00 1-215-451-00 1-215-451-00 1-215-451-00 1-215-451-00 1-215-420-00 1-215-416-00 1-215-427-00 1-215-481-00 1-215-415-00 1-215-397-00 1-249-421-11 1-249-421-11 1-215-373-31 1-215-373-31 1-215-373-31 1-215-373-31 1-215-457-00 1-215-451-00 1-249-429-11 1-249-435-11 1-249-417-11 1-249-411-11 1-247-843-11 1-249-441-11 1-249-441-11 1-249-441-11 1-249-429-11 1-249-417-11 1-249-417-11 1-249-429-11 1-247-807-31 1-247-807-31 1-249-425-11 1-249-429-11 Description METAL METAL METAL METAL METAL METAL METAL CARBON CARBON METAL METAL METAL METAL METAL METAL METAL METAL CARBON CARBON METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL METAL CARBON CARBON METAL METAL METAL METAL METAL METAL CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON 18K 910 620 1.8K 330K 560 100 2.2K 2.2K 10 10 470 910 10 10 33K 18K 10K 33K 220 220 330 330 4.7K 270 270 18K 18K 18K 18K 910 620 1.8K 330K 560 100 2.2K 2.2K 10 10 10 10 33K 18K 10K 33K 1K 330 3.3K 100K 100K 100K 10K 1K 1K 10K 100 100 4.7K 10K 1% 1% 1% 1% 1% 1% 1% 5% 5% 1% 1% 1% 1% 1% 1% 1% 1% 5% 5% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 5% 5% 1% 1% 1% 1% 1% 1% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% Remarks 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W F 1/4W F 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W F 1/4W F 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W F 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W F 1/4W F 1/4W 1/4W 1/4W 1/4W F 1/4W Ref. No. R383 R384 R471 R501 R502 R503 R504 R505 R509 R510 R511 R512 R513 R514 R515 R522 R523 R524 R525 R526 R530 R531 R532 R533 R543 R544 R559 R561 R562 R563 R564 R591 R592 R593 R594 R595 R596 R601 R602 R603 R604 Part No. 1-249-393-11 1-249-409-11 1-249-429-11 1-247-807-31 1-247-807-31 1-247-807-31 1-247-807-31 1-249-437-11 1-249-417-11 1-249-427-11 1-249-427-11 1-249-427-11 1-249-427-11 1-249-429-11 1-249-429-11 1-249-430-11 1-249-429-11 1-249-425-11 1-249-425-11 1-249-425-11 1-249-403-11 1-249-403-11 1-249-417-11 1-249-429-11 1-249-429-11 1-249-429-11 1-249-417-11 1-249-429-11 1-249-429-11 1-249-429-11 1-249-429-11 1-249-429-11 1-249-426-11 1-249-425-11 1-249-430-11 1-249-382-11 1-249-382-11 1-249-435-11 1-249-429-11 1-249-438-11 Description CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON 10 220 10K 100 100 100 100 47K 1K 6.8K 6.8K 6.8K 6.8K 10K 10K 12K 10K 4.7K 4.7K 4.7K 68 68 1K 10K 10K 10K 1K 10K 10K 10K 10K 10K 5.6K 4.7K 12K 1.2 1.2 33K 10K 56K 470 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% Remarks 1/4W F 1/4W F 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W F 1/4W F 1/4W F 1/4W F 1/4W F 1/4W 1/4W 1/4W 1/4W 1/4W F 1/4W F 1/4W F 1/4W F 1/4W F 1/4W F 1/4W 1/4W 1/4W 1/4W F 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W F 1/4W 1/6W F 1/6W F 1/4W 1/4W 1/4W 1/4W F
1-249-413-11 CARBON < SWITCH >
S401
1-571-308-11 SWITCH, SLIDE(COMMAND MODE) < SWITCH >
! SW601
1-572-675-11 SWITCH, POWER(VOLTAGE CHANGE) (E) < TRANSFORMER >
! T703
1-424-485-11 FILTER, LINE < VIBRATOR >
X301 1-579-314-11 VIBRATOR, CRYSTAL (22.5MHz) X501 1-579-175-11 VIBRATOR, CERAMIC (10MHz) ************************************************************
The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified.
-- 54 --
SENSOR
Ref. No. * Part No. Description Remarks Ref. No. Part No. Description 1-647-362-12 SENSOR BOARD ************* < CONNECTOR > CN801 CN802 1-573-383-11 PIN, CONNECTOR (PC BOARD) 2P 1-750-243-11 SOCKET, CONNECTOR 6P < DIODE > D801 D802 8-749-924-18 DIODE PHOTO INTERRUPTER RPI-1391 8-749-924-30 DIODE PHOTO REFLECTOR GP2S28 < RESISTOR > R801 1-249-416-11 CARBON 820 5% 1/4W F R802 1-249-406-11 CARBON 120 5% 1/4W F ************************************************************ * 1-650-082-11 TABLE MOTOR BOARD ****************** < MOTOR > M801 A-4660-525-A MOTOR ASSY,ROTARY ************************************************************ MISCELLANEOUS *************** 15 72 74 74 74 75 76 105 109 122 ! 151 152 M101 M102 M801 1-769-456-11 1-751-052-11 1-575-042-21 1-575-651-21 1-696-027-11 1-569-007-11 1-500-386-11 1-466-996-11 1-765-443-11 1-452-925-21 8-848-379-31 1-769-069-11 X-4917-523-4 X-4917-504-1 A-4660-525-A WIRE (FLAT TYPE) (15 CORE) WIRE (FLAT TYPE) (6 CORE) CORD, POWER (US ) CORD, POWER ( AEP,SP) CORD, POWER (E) ADAPTOR, CONVERSION 2P (E) FILTER, CLAMP (FERRITE CORE) ENCODER, ROTARY WIRE (FLAT TYPE) (23 CORE) MAGNET ASSY DEVICE, OPTICAL KSS-213B/S-N WIRE (FLAT TYPE) (16 CORE) MOTOR ASSY (SPINDLE) MOTOR ASSY (SLED) MOTOR ASSY, ROTARY #1 #2 #3 #4 #5 #6 #7 #8 #9 7-685-647-79 7-685-646-79 7-685-871-01 7-685-872-09 7-621-772-00 7-682-564-04 7-685-648-79 7-685-902-21 7-621-255-15
TABLE MOTOR
Remarks
ACCESSORIES & PACKING MATERIALS ******************************** 1-475-680-11 REMOTE COMMANDER (RM-DC80) 1-590-925-31 CORD, CONNECTION 3-810-765-11 MANUAL,COMMONNESS INSTRUCTION (ENGLISH) (US) 3-810-765-21 MANUAL,COMMONNESS INSTRUCTION (ENGLISH,FRENCH,GERMAN,SPANISH,DUTCH,SWEDISH, ITALIAN,PORTUGUESE,CHINESE) (AEP,E,SP) 3-862-223-11 MANUAL,INSTRUCTION (ENGLISH) (US) 3-862-223-21 MANUAL,INSTRUCTION (FRENCH,SPANISH,CHINESE) (AEP,E,SP) 3-862-223-31 MANUAL,INSTRUCTION (GERMAN,DUTCH,ITALIAN,PORTUGUESE) (AEP) 4-981-643-01 BATTERY,COVER (for RM-DC80) *****************************************************