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DVX-100
SERVICE MANUAL US Model
Canadian Model
Ver 1.0 2001.09
AEP Model
UK Model
E Model
Chinese Model
· DVX-100 is composed of following units.
DVD changer
FM modulator (RF unit)
Wired remote commander (RM-X130)
Wireless remote commander (RM-X120)
Remote control sensor
SPECIFICATIONS
DVD changer General Supplied accessories
Laser Semiconductor laser Wired remote commander (1)
Power requirements
Signal format system Wireless remote commander (1)
12V DC car battery
For the customers in Europe, China, Remote control sensor (1)
(negative ground)
Oceania and Asia Disc magazine (1)
PAL Outputs
FM modulator (1)
For the customers in the USA, Canada and Audio output
AA (R6) alkaline batteries (2)
Center & South America Video output
Index label (1)
NTSC Digital output
Parts for installation and connections (1 set)
RF signal (FM) output
Inputs Design and specifications are subject to change without notice.
Audio characteristics Connector of remote control censor
Frequency response Power consumption
5 Hz to 20 kHz 1 A (during playback)
Signal to noise ratio Dimensions (approx.)
90 dB 250 × 80 × 205 mm
Harmonic distortion (w/h/d) incl. projecting parts
0.01 % Mass (approx.)
Dynamic range 2.5 kg
90 dB Operating temperature
Wow and flutter 10 °C to 55 °C
below measurable limits
(±0.001 % W PEAK)
DVD CHANGER
9-873-223-01 Sony Corporation
2001I0500-1 e Vehicle Company
C 2001.9 Shinagawa Tec Service Manual Production Group
DVX-100
NOTES ON HANDLING THE OPTICAL PICK-UP US, Canadian models:
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human AEP, UK models:
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
This product is classified as a CLASS 1 LASER PRODUCT.
The CLASS 1 LASER PRODUCT label is located of the rear ex-
NOTES ON LASER DIODE EMISSION CHECK terior.
Never look into the laser diode emission from right avove when
checking it for adustment. It is feared that you will lose your sight.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK .
The laser diode in the optical pick-up block may suffer electro-
static break-down easily. When handling it, perform soldering
This label is located on the rear exterior.
bridge to the laser-tap on the flexible board. Also perform mea-
sures against electrostatic break-down sufficiently before the op-
eration. The flexible board is easily damaged and should be handled
with care.
laser-tap
OPTICAL PICK-UP FLEXIBLE BOARD
Notes on chip component replacement
· Never reuse a disconnected chip component.
· Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
· Keep the temperature of the soldering iron around 270 °C dur-
ing repairing.
· Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
ATTENTION AU COMPOSANT AYANT RAPPORT
SAFETY-RELATED COMPONENT WARNING!! À LA SÉCURITÉ!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
AND IN THE PARTS LIST ARE CRITICAL TO SAFE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
OPERATION. REPLACE THESE COMPONENTS WITH DE FONCTIONNEMENT. NE REMPLACER CES COM-
SONY PARTS WHOSE PART NUMBERS APPEAR AS POSANTS QUE PAR DES PIÈCES SONY DONT LES
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- NUMÉROS SONT DONNÉS DANS CE MANUEL OU
LISHED BY SONY. DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
2
DVX-100
TABLE OF CONTENTS
1. SERVICING NOTES ............................................... 4
2. GENERAL ................................................................... 7
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 11
3-2. Cabinet Assy .................................................................... 12
3-3. Front Panel Assy ............................................................. 12
3-4. MPEG Board ................................................................... 13
3-5. MAIN Board ................................................................... 13
3-6. Mechanism Deck ............................................................. 14
3-7. Top Chassis Assy ............................................................ 14
3-8. DC Motor Assy (Elevator) (M1) ..................................... 15
3-9. Mechanism Panel Assy, Elevator Section ....................... 15
3-10. DC Motor Assy (Loading) (M3) ..................................... 16
3-11. CD Board ......................................................................... 16
3-12. DVD Chassis Assy .......................................................... 17
4. ASSEMBLY
4-1. Adjusting Phase of A Slide Plate, B Slide Plate,
C Slide Plate and D Slide Plate ...................................... 18
5. ELECTRICAL ADJUSTMENTS ......................... 19
6. DIAGRAMS
6-1. Block Diagram SERVO Section .............................. 21
6-2. Block Diagram VIDEO/AUDIO Section ................ 22
6-3. Block Diagram MAIN Section ................................ 23
6-4. Block Diagram CONTROL/POWER Section ......... 24
6-5. Note for Printed Wiring Boards
and Schematic Diagrams ................................................ 25
6-6. Printed Wiring Boards SERVO Section .................. 26
6-7. Schematic Diagrams SERVO Section ..................... 27
6-8. Printed Wiring Board MAIN Board (Side A) ......... 28
6-9. Printed Wiring Board MAIN Board (Side B) ......... 29
6-10. Schematic Diagram MAIN Section (1/4) ................ 30
6-11. Schematic Diagram MAIN Section (2/4) ................ 31
6-12. Schematic Diagram MAIN Section (3/4) ................ 32
6-13. Schematic Diagram MAIN Section (4/4) ................ 33
6-14. Printed Wiring Board
MPEG Board (Component Side) .............................. 34
6-15. Printed Wiring Board
MPEG Board (Conductor Side) ................................ 35
6-16. Schematic Diagram MPEG Section (1/4) ............... 36
6-17. Schematic Diagram MPEG Section (2/4) ............... 37
6-18. Schematic Diagram MPEG Section (3/4) ............... 38
6-19. Schematic Diagram MPEG Section (4/4) ............... 39
6-20. IC Pin Function Description ........................................... 42
7. EXPLODED VIEWS
7-1. Front Panel, Cabinet Section .......................................... 45
7-2. MPEG Board Section ...................................................... 46
7-3. Bottom Lid Section ......................................................... 47
7-4. Mechanism Deck (Top Chassis Section) ........................ 48
7-5. Mechanism Deck (Front Plate, Slide Plate Section) ...... 49
7-6. Mechanism Deck (Base Chassis Section) ...................... 50
7-7. Mechanism Deck (DVD Chassis Section) ..................... 51
7-8. Mechanism Deck (Elevator Chassis Section) ................ 52
7-9. Mechanism Deck (Clamp Chassis Section) ................... 53
8. ELECTRICAL PARTS LIST ............................... 54
3
DVX-100
SECTION 1
SERVICING NOTES
TEST DISC DISC MAGAZINE GETTING OUT PROCEDURE
This set can playback a CD-R, CD-RW for audio use and DVD. ON THE POWER SUPPLY IS OFF
When test this set, use the following test disc.
Test disc for CD-R: TCD-R082LMT (Part No.: J-2501-063-1) Remove the CABINET ASSY, FRONT PANEL ASSY, MPEG
Test disc for CD-RW: TCD-W082L (Part No.: J-2501-063-2) BOARD and MECHANISM DECK beforehand.
Test disc for DVD: (Refer to DISASSEMBLY 3-2 to 3-4 and 3-6.)
NTSC:
HLX-504 (Part No.: J-6090-088-A) (single layer) 1) Press the lock lever assy in the direction of arrow A.
HLX-505 (Part No.: J-6090-089-A) (dual layer) 2) Removal the magazine assy in the direction of arrow B.
PAL: Note: Take out the magazine only when the tray is completely within the
HLX-506 (Part No.: J-6090-077-A) (single layer) magazine. If the disk or tray is sticking out, turn on the power and
HLX-507 (Part No.: J-6090-078-A) (dual layer) eject the magazine.
lock lever assy
mechanism deck
A
B
magazine assy
NOTE FOR TRANSPORTING A SET
When a set is transporting after service is completed, be sure to
put the caution label (9-885-016-81) on the bottom of the set and
fix it with three special screw fixers (9-885-016-80).
Note: Seals may be attached on the holes for special screw fixers.
Remove them completely, then install special screw fixers.
special screw fixer
caution label
bottom
seal
DVD changer
4
DVX-100
This Unit Can Play the Following Discs
DVD VIDEOs Video CDs Audio CDs
Disc logo
Contents Audio + Video Audio + Video Audio
The "DVD VIDEO" logo is a trademark.
DVD Region code of DVDs you can play on this unit
A DVD disc contains both audio and visual data. A 12 Your DVD changer has a region code printed on the back
centimetre disc can hold 7 times the amount of data of the unit and will only play DVDs that are labelled with
contained in a CD-ROM, which translates to 4 consecutive identical region codes.
hours of playing time (8 hours for double-sided discs). DVDs labelled ALL will also play on this unit.
DVD discs are divided into 4 types: single sided single If you try to play any other DVD, the message "This disc
layer, single sided double layer, double sided single layer, can't be played." will appear on the screen.
and double sided double layer. Depending on the DVD, the region code indication may
not appear even if the DVD is prohibited by area
Video CD restrictions.
A Video CD can contain both audio and visual data on a
disc the same size as a regular Audio CD. The playing Region code X 10-DISC DVD CHANGER
10
time is 74 minutes for a standard 12 centimetre CD. MODEL NO
DC 12 VOLTS
NEGATIVE GROUND
Audio CD
An Audio CD containing audio data. The playing time is
74 minutes for a standard 12 centimetre CD.
Note on the TV colour systems
CD-Recordable (CD-R) for audio use The colour system differs, depending on your country.
With a CD-R for audio use, you can edit audio data. You -- Your DVD changer conforms to the PAL colour
can write information on a CD-R only once. system. You cannot play discs recorded in other
colour systems such as SECAM and NTSC.
CD-Rewritable (CD-RW) for audio use
With a CD-RW for audio use, you can edit audio data. You
can write information on a CD-RW again and again.
CD-Extra
A CD-Extra has two sections containing audio and data.
You can only play the section of audio on this unit.
Mixed CD
A Mixed CD has one section containing both audio and
data. You can only play the part of audio on this unit.
Caution
· You can play CD-Rs and CD-RWs designed for audio with this unit, however, depending on the recorded conditions, you
can't play some discs.
· You CANNOT play these discs on this unit.
-- DVD-Audio -- DVD-RAM -- DVD-ROM -- 8 cm discs -- DVD-RW
-- DVD-R -- Active-Audio (Data) -- CD-G -- Photo-CD -- VSD
-- CD-Extra (Data) -- MixedCD (DATA) -- CD-ROM
· This product incorporates copyright protection technology that is protected by method claims of certain U.S. patents and
other intellectual property rights owned by Macrovision Corporation and other rights owners. Use of this copyright
protection technology must be authorized by Macrovision Corporation, and is intended for home and other limited
viewing uses only unless otherwise authorized by Macrovision Corporation. Reverse engineering or disassembly is
prohibited.
5
DVX-100
This Unit Can Play the Following Discs
Note on PBC (Playback Control) (Video CDs)
This player conforms to Ver. 1.1 and Ver. 2.0 of Video CD
standards. You can enjoy two kinds of playback according to the
disc type.
Disc type You can
Video CDs without Enjoy video playback (moving
PBC functions pictures) as well as music.
(Ver. 1.1 discs)
Video CDs with Play interactive software by using
PBC functions menu screens displayed on the monitor
(Ver. 2.0 discs) (PBC Playback), in addition to the
video playback functions of Ver. 1.1
discs. Moreover, you can play high-
resolution still pictures if they are
included on the disc.
Note on DTS-encoded CDs
When playing DTS*-encoded CDs, excessive noise will be heard
from the analog stereo outputs. To avoid possible damage to the
audio system, the consumer should take proper precautions
when the analogue stereo outputs of this DVD changer are
connected to an amplification system. To enjoy DTS Digital
SurroundTM playback, an external 5.1-channel DTS Digital
SurroundTM decoder system must be connected to the digital
output of this DVD changer.
* "DTS," "DTS Digital Surround" and "DTS Digital Out" are
trademarks of Digital Theater Systems, Inc.
Note on CD-R/CD-RW
You can play certain CD-Rs and CD-RWs designed for audio use
(provided the quality of the recording is adequate).
-- You can play Digital Audio CD-Rs and CD-RWs bearing
these icons:
-- You CANNOT play (non-digital audio) CD-Rs and CD-RWs
bearing these icons:
6
DVX-100
SECTION 2 This section is extracted from
GENERAL instruction manual.
Location of controls
Wireless remote commander
1 MENU button 30, 33, 34
Press MENU to display the recorded DVD and Video
CD menu.
2 SUBTITLE button 29
Light emitter
Press SUBTITLE to change the subtitle languages
while playing a DVD.
3 AUDIO button
· DVD 31
Press AUDIO to change the Audio Language.
· Video CD/Audio CD 32
Press AUDIO to change the Audio Output Method.
4 REPEAT button
1 qs · DVD 19
MENU TITLE
Press REPEAT to play a title or a chapter repeatedly.
2 qd · Video CD/Audio CD 19
SUBTITLE AUDIO ANGLE TIME
Press REPEAT to play the entire tracks of a disc or a
3 REPEAT A B Y
SEARCH PLA MODE qf track.
4 qg 5 AyB (A-B repeat) button
· DVD/Video CD 20
5 1 2 3 qh Press AyB to play your favorite scene repeatedly.
· Audio CD 20
6 4 5 6
Press AyB to play your favorite passage of songs.
7 8 9 6 Number buttons 23, 28, 29, 33, 42, 44, 45
CLEAR RETURN
qj Press the number buttons to input numbers.
7 0 7 CLEAR button 23, 28, 29, 33, 42, 44, 45
qk Press CLEAR to clear the wrong number you entered.
LIST 8 Cursor buttons 19, 23, 26, 27, 28, 29, 30, 31, 33, 36,
ql 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47
8 ENTER
Press the cursor buttons to select the items.
DISC w; 9 SCAN buttons 17, 21
Press M for fast forward playback.
9 SCAN Press m for fast rewind playback.
PREV PLAY NEXT wa · DVD/Video CD 21
Press X (PAUSE), then press M/m for slow
q; SET UP STOP PAUSE
playback.
ws q; PREV/NEXT button 16, 17, 21
qa Press > to go to the next chapter, track, or scene.
wd Press . to go back to the previous chapter, track or
scene.
· DVD/Video CD 21
Press X (PAUSE), then press > to play pictures
frame by frame.
qa SET UP button 36, 37, 38, 39, 41, 43, 44, 45, 46, 47
Press SET UP when you want to change the settings,
such as DVD Menu Language, Audio Language,
Subtitle Language, and so on.
qs TITLE button 30
Press TITLE to display the title menu.
qd TIME button 27, 28
Press TIME to display the elapsed/remaining time of
items such as title, chapter, track, and disc.
qf ANGLE button 31
Press ANGLE to select the pictures of a scene viewed
from the multiple angle during a DVD playback.
qg PLAY MODE button 22, 23, 24
· Audio CD
Press PLAY MODE to select your favorite playback
mode.
qh SEARCH button 28, 29
Press SEARCH to specify a desired point on a disc by
title, chapter, track , or time.
qj RETURNO button 26, 27, 36, 37, 38, 39, 41, 42, 43,
44, 45, 46, 47
Press RETURN to come back to the normal playback
mode.
qk ENTER button 23, 24, 26, 27, 28, 29, 30, 31, 32, 33,
37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47
Press ENTER to execute the items or settings.
ql LIST button 26, 27
Press LIST to display the list of discs contained in the
magazine.
w; DISC (+/) button 16
Press DISC to select your favorite disc.
wa PLAY button 16, 17, 21, 23, 24, 33, 34, 37, 38, 39, 40,
41, 43, 44, 45, 46, 47
Press PLAY to play a disc.
ws PAUSE button 16, 17, 21
Press PAUSE to pause playback.
wd STOP button 16, 17, 23, 33, 34, 36
Press STOP to stop playback.
Caution
When you want to turn on the unit, you have to press
B/X* on the wired remote commander. See "1 B/X
button" of the wired remote commander (page 10).
* You can also press PLAY on the wireless remote
commander for start-up.
7
DVX-100
Location of controls
Wired remote commander
1 3
DISC
Window display
OFF 4
2 5
1 B/X button 14, 16 3 DISC (/+) button 16
-- For starting up the unit (equivalent to w; on the wireless remote commander)
Press B/X*1 for starting up the unit.
*1 You can also press PLAY on the wireless remote
4 SCAN/PREV/NEXT button 16, 17, 18, 21
commander for start-up. Press > to go to the next chapter, track, or scene.
-- PLAY/PAUSE Press . to go back to the previous chapter, track or
(equivalent to wa and ws on the wireless remote scene.
commander) · During DVD/Video CD playback
Press B/X (PAUSE), then press > down for fast
2 OFF (power off) button 17 forward playback (only 2 times speed available).
Press OFF to turn off the unit Press B/X (PAUSE), then press . down for fast
rewind playback (only 2 times speed available).
Press B/X (PAUSE), then press >, the chapter
search function*2 is available.
*2 Depending on the disc, even if the "You can't operate this
command now" message appears on the monitor, you may
be able to use the chapter search function (with such discs)
by using the wireless remote commander.
Caution for DVD/Video CD playback
If you want to play a disc at various slow speeds (page 21),
or frame-by-frame (page 21), use the controls of the wireless
remote commander. You cannot perform these functions by
using the wired remote commander.
5 Reset button
Press the reset button with a pointed object, such as a
ball point pen in the cases below:
-- you use the unit for the first time
-- you reconnect the wired remote commander to
the unit
-- you cannot activate a button on the wired remote
commander
-- the display appears unnatural
Note
The wired remote commander is limited to certain functions only.
For more advanced operations, use the wireless remote
commander.
10
8
DVX-100
2 To parking brake swich cord*3
Precauciones Diagrama de conexión (2)
Al cable de conmutación del freno de estacionamiento*3 ·Esta unidad está diseñada para funcionar 1 a un punto metálico del automóvil
Light green 5m Light green Conecte en primer lugar el conductor de puesta a
* únicamente con una toma a tierra CC de 12V
Verde claro masa negro y, después, los conductores de entrada
Verde claro negativa. de alimentación amarillo y rojo.
qk ql ·Antes de realizar las conexiones, desactive el 2 a un terminal de +12 V que esté permanentemente
encendido del automóvil para evitar alimentado
cortocircuitos. Asegúrese de conectar en primer lugar el
Monitor*2 Monitor*2 ·Conecte los conductores de entrada de conductor de puesta a masa negro.
Monitor*2 Monitor*2 alimentación amarillo y rojo solamente 3 a un terminal de +12 V que se alimente al poner el
* * después de haber conectado todos los demás. interruptor de encendido en la posición para
·Cerciórese de conectar el conductor de accesorios
entrada de alimentación rojo a un terminal de Asegúrese de conectar en primer lugar el
alimentación de 12 V positivo que se alimente conductor de puesta a masa negro.
VIDEO IN VIDEO IN al poner el interruptor de encendido en la
Remote control sensor VIDEO OUTPUT FRONT
Las conexiones de salida de audio en esta
posición para accesorios. unidad se pueden configurar de varias
Sensor del mando a distancia Yellow when connecting second ·Conecte todos los conductores de masa a
qf monitor for the rear seat maneras. Consulte el número de ilustración que
Amarillo un punto común.
RCA pin cord*2 corresponda arriba.
Al conectar el segundo ·Para su seguridad, el monitor conectado al
6m Cable con clavijas RCA*2 A Para la salida de audio del sistema de audio del
monitor para el asiento cable VIDEO OUTPUT FRONT (salida de
* automóvil con sintonizador FM.
trasero vídeo frontal) sólo se podrá visualizar cuando Conecte el modulador FM al sistema de audio del
el automóvil esté detenido y se haya aplicado automóvil.
el freno de estacionamiento. B Para la salida de audio del sistema de audio del
AUDIO IN
Asegúrese de conectar el cable de automóvil.
VIDEO OUTPUT REAR estacionamiento qk al cable de conmutación Conecte el cable con clavijas tipo RCA o el
Yellow Aerial connector del freno de estacionamiento.
*1 selector de fuente, etc.
Amarillo An adaptor (optional) may be necessary for your car and car audio C Para la salida de audio del amplificador digital o
system. In such a case, consult your dealer. Notas sobre el cable de suministro de dispositivo de audio.
Car audio with FM tuner*2 Connecting the car aerial connector
Sistema de audio del automóvil
alimentación (amarillo) Conecte el cable óptico RC-97/98 (opcional) etc. a
5m If you do not want to use the FM tuner for audio out, connect the car un amplificador digital o dispositivo de audio
Red con sintonizador FM*2 aerial to the car audio aerial in directly, and disconnect the FM modulator ·Cuando conecte esta unidad en combinación
equipado con un decodificador digital Dolby.
Rojo * w;. con otros componentes estéreo, la capacidad
nominal del circuito conectado del automóvil
*2 Not supplied debe ser superior a la suma de los fusibles de
*3 See "Connecting the parking brake cord" on the reverse side for details. cada componente. Sustitución del fusible
*1Conector de antena
B Es posible que sea necesario utilizar un adaptador (opcional) para el
·Si no hay circuitos del automóvil con Si el fusible se funde, verifique la conexión de
AUDIO IN capacidad nominal suficientemente alta, alimentación y sustitúyalo. Si una vez sustituido
automóvil y el sistema de audio de éste. En tal caso, consulte con el
proveedor. conecte la unidad directamente a la batería. vuelve a fundirse, puede deberse a un
White AERIAL IN
Conexión del conector de la antena del coche funcionamiento interno defectuoso.
Blanco
A *1 Si no desea utilizar el sintonizador de FM para la salida de audio, conecte
la antena del coche directamente a la antena de audio del mismo y Lista de componentes (1) Precaución
desconecte el modulador FM w;. Emplee un fusible del amperaje especificado.
Los números de la lista corresponden a los de El uso de un fusible de amperaje superior puede
*2 No suministrado las instrucciones. provocar daños graves.
*3 Consulte el "Conexión del cable del freno de estacionamiento" en la cara
inversa para obtener información detallada.
w; FM modulator 0.6 m
*
q; Modulador FM 0,6 m 2
· 1
C ·
INPUT
w;
· 2
*
* 3
side of the DVD changer 0.6 m ·
lado del cambiador de DVD 0,6 m from the car aerial*1
5m
de la antena del automóvil*1 ·
* ·
DVD changer
Cambiador de DVD Black
A
Negro
1m
qk
B
1
Fuse (5 A)
Yellow · C
Fusible (5 A)
Amarillo
1m
2 ·
Wired remote commander
Mando a distancia alámbrico
Fuse (2 A)
Fusible (2 A) Red
1
1.5 m Rojo
1,5 m 1m
3
9 9
DVX-100
3 4 5 6 7
Foot brake type Hand brake type Using the tap
Tipo de freno de pie Tipo de freno de mano Uso del conector intermedio w; wa
Parking brake switch cord Screw driver
qa Cable de conmutación del
qa Parking brake switch cord
Destornillador
freno de estacionamiento
Cable de conmutación del
freno de estacionamiento c wa
c
ql
Parking brake switch cord
Cable de conmutación del Back of the wired remote commander Back of the wireless remote commander
freno de estacionamiento Parte posterior del mando a distancia alámbrico