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SERVICE MANUAL
CD PORTABLE SYSTEM
SERVICE 12 2006 MB593 MANUAL

RC-EZ35SB,RC-EZ35SE, RC-EZ35SEN,RC-EZ35SEV, RC-EZ31BB,RC-EZ31BE, RC-EZ31BEN,RC-EZ31BEV
SERVICE POLICY No service part is available for this model. Exchange only.

COPYRIGHT © 2006 Victor Company of Japan, Limited Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)

TABLE OF CONTENTS
1 2 3 4 5 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

COPYRIGHT © 2006 Victor Company of Japan, Limited

No.MB593 2006/12

SPECIFICATION
RC-EZ35 Compact disc player section Type Signal detection Number of channels Radio section Frequency ranges Antennas Cassette deck section Track Motor Heads Fast wind time General Speaker Power output Output terminals Power supply Power consumption Dimentions Mass RC-EZ31 Compact disc player section Type Signal detection Number of channels Radio section Frequency ranges Antennas Cassette deck section Track Motor Heads Fast wind time General Speaker Power output Output terminals Power supply Power consumption Dimentions Mass Compact disc player Non-contact optical pick-up (semicondicator lazer) 2 channels FM 88 MHz - 108.0 MHz AM 530 kHz - 1 600 kHz Telescopic antenna for FM Ferrite core antenna for AM 4-track 2-channel stereo Electronic governor DC motor for capstan Hard permalloy head for recording/playback, magnetic head for erase Approx. 120 sec. (C-60 cassette) 10 cm × 2 (4 , 3 W) 4 W (2 W + 2 W) at 4 (10% THD) (IEC268-3) PHONES × 1 (Ø 3.5 mm, stereo) AC 230 V , 50 Hz DC 12 V ("R20/D (13F)" cells × 8) 13 W (at operation) 1.5 W (at standby) 435 mm (W) × 156 mm (H) × 241 mm (D) Approx. 2.8 kg (without batteries) Compact disc player Non-contact optical pick-up (semicondicator lazer) 2 channels FM 87.5 MHz - 108.0 MHz AM 522 kHz - 1 629 kHz Telescopic antenna for FM Ferrite core antenna for AM 4-track 2-channel stereo Electronic governor DC motor for capstan Hard permalloy head for recording/playback, magnetic head for erase Approx. 120 sec. (C-60 cassette) 10 cm × 2 (4 , 3 W) 4 W (2 W + 2 W) at 4 (10% THD) (IEC268-3) PHONES × 1 (Ø 3.5 mm, stereo) AC 230 V , 50 Hz DC 12 V ("R20/D (13F)" cells × 8) 17 W (at operation) 1.5 W (at standby) 435 mm (W) × 156 mm (H) × 241 mm (D) Approx. 2.8 kg (without batteries)

Design and specifications are subject to change without notice.

1-2 (No.MB593)

SECTION 1 PRECAUTION
1.1 Safety Precautions voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)

(1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only. (2) Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom. (3) Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. (4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassembling. (5) Leakage shock hazard testing After reassembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check. · Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.). · Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC

0.15 F AC TYPE
Place this probe on each exposed metal part.

1500
Good earth ground

10W

1.2

Warning

(1) This equipment has been designed and manufactured to meet international safety standards. (2) It is the legal responsibility of the repairer to ensure that these safety standards are maintained. (3) Repairs must be made in accordance with the relevant safety standards. (4) It is essential that safety critical components are replaced by approved parts. (5) If mains voltage selector is provided, check setting for local voltage.

1.3

Caution

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.

1.4

Critical parts for safety

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)

(No.MB593)1-3

1.5

Important for laser products
1.CLASS 1 LASER PRODUCT 2.CAUTION : (For U.S.A.) Visible and/or invisible class II laser radiation when open. Do not stare into beam. (Others) Visible and/or invisible class 1M laser radiation when open. Do not view directly with optical instruments. 3.CAUTION : Visible and/or invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam. 4.CAUTION : This laser product uses visible and/or invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is dangerous to defeat the safety switches. 5.CAUTION : If safety switches malfunction, the laser is able to function. 6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified here in may result in hazardous radiation exposure.

!

Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.

REPRODUCTION AND POSITION OF LABELS and PRINT WARNING LABEL and PRINT

1-4 (No.MB593)

SECTION 2 SPECIFIC SERVICE INSTRUCTIONS This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.

(No.MB593)1-5

SECTION 3 DISASSEMBLY
3.1 Main body 3.1.1 Removing the Rear cabinet assembly (See Fig.1 to 4) (1) Remove the four screws A and five screws B attaching the Rear cabinet assembly. (See Fig.1) (2) Disconnect the Rod antenna wire from post pin of the Tuner board assembly. (See Fig.2) (3) Disconnect the connector wire from Amplifier board assembly connected to connector CN101 of the Power transformer board assembly. (See Fig.3) (4) Disconnect the connector wire from Capstan motor connected to connector CN102 of the Power transformer board assembly. (See Fig.3) (5) Remove the solder the grand wire from Tuner board soldered to shield plate. (See Fig.4)

CN102

CN101

B

A B

Power transformer board
Fig.3

B
Fig.1

Rod antenna wire

Ground wire

Shield plate
Fig.4

Tuner board assembly
Fig.2

Post pin

1-6 (No.MB593)

3.1.2 Removing the Top cabinet assembly (See Fig.5, 6) (1) Disconnect the connector wire from Cassette mechanism assembly connected to connector CN205 of the Amplifier board assembly. (See Fig.5) (2) Disconnect the connector wire from speaker connected to connector CN301 of the Amplifier board assembly. (See Fig.5) (3) Remove the solder the grand wire from Cassette mechanism assembly soldered to Amplifier board assembly. (See Fig.5) (4) Remove the three screws C attaching the Top cabinet assembly. (See Fig.6)

CN205 CN301

Ground wire
Fig.5

C

C

C
Fig.6 3.1.3 Removing the Cassette mechanism assembly (See Fig.7) (1) Remove the four screws D attaching the Cassette mechanism assembly.

D

D

D
Fig.7 (No.MB593)1-7

3.1.4 Removing the Amplifier board assembly (See Fig.8, 9) (1) Disconnect the card wire from LCD board assembly connected to connector CN701 of the Amplifier board assembly. (See Fig.8) (2) Disconnect the connector wire from Amplifier board assembly connected to connector CN901 of the CD servo board assembly. (See Fig.8) (3) Disconnect the connector wire from CD door switch connected to connector CN906 of the Amplifier board assembly. (See Fig.8) (4) Disconnect the connector wire from Amplifier board assembly connected to connector CN101 of the Tuner board assembly. (See Fig.9) (5) Disconnect the connector wire from Amplifier board assembly connected to connector CN801 of the Headphone jack board assembly. (See Fig.9) (6) Remove the three screws E attaching the Amplifier board assembly. (See Fig.8)

CN701

CN906

Amplifier board assembly

E

CD servo board assembly

CN901
Fig.8

E

CN801

Fig.9

1-8 (No.MB593)

3.1.5 Removing the Headphone jack board assembly (See Fig.10) (1) Remove the solder the grand wire from LCD board assembly soldered to Headphone jack board assembly.) (2) Remove the one screw F attaching the Headphone jack board assembly.) (3) Disconnect the connector wire from Function board assembly connected to connector CN707 of the Headphone board assembly.

F

Solder point

CN707

Ground wire
Fig.10 3.1.6 Removing the Tuner board assembly (See Fig.11) (1) Remove the solder of the grand wire from Function board assembly soldered to Tuner board assembly. (2) Disconnect the connector wire from Function board assembly connected to connector CN102 of the Tuner board assembly. (3) Remove the tree screws G attaching the Tuner board assembly.

G

G
Solder point CN102

Fig.11

(No.MB593)1-9

3.1.7 Removing the Function board assembly (See Fig.12) (1) Disconnect the card wire from LCD board assembly connected to connector CN103 of the Function board assembly. (2) Remove the four screws H attaching the Function board assembly.

H

H

H
3.1.8 Removing the Power switch board assembly (See Fig.13) (1) Disconnect the connector wire from LCD board assembly connected to connector CN709 of the Power switch board assembly. (2) Remove the three screws J attaching the Power switch board assembly.

CN103
Fig.12

H

J

J

CN709
Fig.13

1-10 (No.MB593)

3.1.9 Removing the LCD board assembly (See Fig.14) (1) Remove the two screws K attaching the LCD board assembly.

K
Fig.14 3.1.10 Removing the CD mechanism assembly (See Fig.15) (1) Removing the four screws L attaching the CD mechanism assembly.

K

L

L

L
Fig.15

L

SECTION 4 ADJUSTMENT This service manual does not describe ADJUSTMENT.

(No.MB593)1-11

< MEMO >

SECTION 5 TROUBLESHOOTING
5.1 BLOCK DIAGRAM 5.1.1 Block diagram for RC-EZ35
FM ANT. FM RF FM OSC PLAY OUT REC IN IC201 R/P AMP R/P HEAD AM OSC +8V BIAS OSC

BPF AM ANT.

IC101 FM F/E, IF/DET/MPX AM RF/IF/DET

IC501 IC102 PLL FUNCTION SELECT EQ/BASS/VOL CONTROL

+8V

TU SW.

TA SW.

RESET CD DOOR SW. DECK SW

+ M TAPE MOTOR

L SPEAKER BOX DISC IC901 RF + D-SERVO + MP3 DECODER+1M DRAM IC701 KEY MCU LCD IC301 POWER AMP.

PICKUP

R.C. P-CON + M SPINDLE MOTOR + M SLED MOTOR +5V IC902 SERVO DRIVER +8V Q401 D2061 POWER SW. AC IN +8V CD SW. Q411 RECTIFIER R SPEAKER BOX

Q902

2-13

5.1.2 Block diagram for RC-EZ31
R/P HEAD FM ANT. FM RF FM OSC.

IC201 IC101 BPF FM F/E, IF/DET/MPX AM RF/IF/DET.

AM ANT AM OSC TU-5V REG. L SPEAKER

IC501 VOL SIGNAL SELECT SW.

IC301 POWER AMP.

R SPEAKER DISC LCD IC901 DSP PICKUP KEY SPINDLE MOTOR M IC903 MOTOR/ACTUATOR DRIVER SLED MOTOR M Q902 CD SW. TA SW. Q401 IC902 MCU TU SW. MCASS MOTOR M+

TRANSFORMER

RECTIFIER DC SUP SW

AC INPUT

CD DOOR LEAF SW

2-14

5.2 STANDARD SCHEMATIC DIAGRAMS for RC-EZ35
5.2.1 Primary and Amplifier section
TO CD DOOR LEAF SW.

CN906
ZD404 5V6 C406 47U

C405 + 330U C302 100U R410 330 R419 150 Q403 8050 R409 C304 102 22 R405 10K R404 10K Q404 9014 R406 470 1 / 4W D402 IN4148 + C402 22U R408 10K R407 47K ZD402 6V2 R417 3.3K R302 Q411 8050 1K C301 3.3U Q301 1936 C313 + 1U + + + 120 + 13 10 C306 100U

C310 0.1M

R309 2.2 CN301 CW301 4 3 2 1 4 3 2 1

L SPEAKER

Q412 9014

CN710 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 TO MCU BOARD CN701

R421 10K

R307

C307 100U

+ C312 1000U

+ + C408 100U

12

11

7

8

9

IC301 UTC8227 C305 102

R SPEAKER

R306

Q408 9014 Q406 9014 R414 470 Q409 8550 9014 Q410 ZD403 3V

R411 10K

R416 5.6 1 / 4W

R315 47K

120

R413 10K

+

R415 10K

14

R303 1K

Q302 1936

6

5

4

3

2

C308 100U C316 + 470U / 25V C309 0.1M

R412 470

C314 + + 1U C303 100U R316 4.7K D302 IN4148

1 C311 1000U + R308 2.2

TO TUNER BOARD CN101

CN105 4 3 2 1 R509 4.7K C523 153M D405 C525 153M IN4148 R425 SHORT R508 68K Q407 8550 D404 IN4148

C407 + 1000U / 25V R314 10K

Q415 9014

Q304 8550 R310 100 L301 15UH

R427 1K

D406 IN4148 C532 102 R312 10K D301 IN4148 R313

R510 4.7K

C520 500P C504

R503 3.9K 272M

R304 18K

Q405 A928A

+ 33K

Q303 9014 C315 470U / 25V

R311 100

L303 15UH

C502 0.1M

C503

C505

TO CD BOARD CN901

CN905 1 2 3 4 5 R523 15K C534 OPEN

+ 13
R1 R2

1U

C409

14
NC

11
R3 R4

RBASS1

RSEL0

RBASS2

R520 15K

RTRE

ROUT

VSS

RIN

CE

TEST

DI

R502 15K

15

12

10

9

8

7

6

5

4

3

2

1

R501 15K CN1101

IC501
LESL0

LC75342
LBASS2 LBASS1 LOUT LTRE VREF

R521 2.7K
NC L2 L3 L4 L1

100U

OPEN

+

102

+

C533

C508 1U

0.1M

+ C506 + 1U

+ C501 4.7U

C507 1U

C521 1U +

C531

R301 8.2K

L302 15UH

JK301 HEADPHONES JACK

CN401
VDD CL

LIN

NC

R522 2.7K

16

17

C529 100P

C518 100P

CN205 R517 15K

C527 + 1U

C513 272M

C512 0.1M

C511 0.1M

403

C510 + 22U

R402 22K

C1103

R504 15K

C516 1U

+ C515 1U

C514 1U

C509 4.7U

102

Q402 9014

B+

C1104 403

18 +

19

20

21

22

23

24

25

26 +

27

28

29

30 C530

6 5 4 3 2 1

6 5 4 3 2 1 D1104 IN4001 D1103 IN4001

FX1101 2A 125V

AC-IN1 D1101 IN4001

R507 15K

+ C517 1U Q414 9014 R305 18K R511 68K C526 500P R506 3.9K R424 SHORT R428 68K + C412 47U + R317 4.7K + C519 100U R505 100 CW1102 C410 220U / 25V R401 3 2 1 3 2 1 CN1102 330 1 / 4W IN4148 D401

C1101

TO P / R BOARD CN202

C1105 6800U / 25V +

3.3K

D1102 IN4001

9 8

403

10

R519

C1102 403

DC+

AC-IN2 POWER / TRANSFORMER ACINPUT

6 5 4 3 2 1 GND

R514 3.3K Q50 2

R515 1.2K

R512 1.2K

R426 1K

7

GND

Q401 D2061 C403 470U / 16V + ZD401 8V2

BT -

+

R518 4. 7K 9014 R513 4. 7K Q501 9014 + C528 22U R422 2.2K Q413 9014 D403 IN4148 R423 10K R516 22K R403 10K + C411 10UF R420 5.6K

+ C404 220U / 16V

MOTOR CASSETTE DECK

Q503 9014

CN206 TO CN801 R418 10K

SW801- A CN801

TO AUDIO BOARD CN206 1 TO CONTROL BOARD CN707 2 CN711 R805 10 SW719 Rese t

C401 223

BATT

M

2-15

5.2.2 Front section

MP3
LCD701

TRACK

FOLDER

REPEAT

ALL

RANDOM

PROGRAM
INTRO SLEEP kHz MHz

USB
33 31 34 COM04 COM03 COM02 COM01 32 30 S30

WMA
29 S29

STEREO

HBS

ROCK

JAZZ

POP

CLASSIC
S[1: 34]

S26

S24

S30

S28

S27

S29

S25

S23

S22

S20

S21

S18

S19

S17

S16

28 S28 27 S27 26 S26 25 S25 24 S24 23 S23 22 S22 21 S21 20 S20 19 S19 18 S18 17 S17 16 S16 15 S15 14 S14 13 S13 12 S12 11 S11 10 S10 9 S9 8 S8 7 S7 6 S6 5 S5 4 S4 3 S3 2 S2 1 S1

60

59

58

57

56

55

54

53

52

51

50

49

48

47

46

45

44

43

42

41

R754 47K

R753 47K COM[01:04]

CN708 TO TUNER BOARD CN102

CN707 TO BEAT CUT BOARD CN711

S31

S29

S21

JOG+(I,ex-PU) JOG-(I,ex-PU) SYN_REC(I,ex-PU)

S32

S27

S28

S23

S22

S20

S30

S26

S25

S24

S19

S18

S17

S16

5 4 3 2 1

COM1 COM2 COM3 COM4

COM02

VSS2 VDD2 S15 S14 S13 S12 S11 S10 S9
39 38 37 36 35 34 33 32 31

62

B01 B02 B03 B04 B05

COM04 64
65 66 67 68

S14 S13 S12 S11 S10 S9 S8 S7 S6 S5 S4 S3 S2 S1

B[01:06]

P_ PCON(0 ,CM) VSS3 VDD3 AMUTE(0,CM) P_ TU( 0 ,Nch) P_ CD( 0 ,Nch) IF_ IN(0 ,Nch) TR_ M- ( 0 ,Nch) TR_ M+ ( 0 ,Nch) CD_ RST( 0 ,Nch) CD_ CE( 0 ,Nch) TUEV_ CE( 0 ,Nch) CD_ CMD(0 ,CM) CD_ DATA ( I,-) CD_ CLK IF_ CLK( 0 ,CM) / TX

REM701

B01 B02 B03 B04 B05 B06

C701 100P

69 70

CN703 1 2 3 4 5 6 7 8 9 10

C724

R722

680P

27K

IC701 LC877C64C-57K1

S8 S7 S6 S5 S4 S3 S2 S1
28 27 26 25 24 23 22 21 30 29

10 9 8 7 6 5 4 3 2 1 CN706

R785 2.2K

R783 3.9K

B06
R784 1.2K R787 4.7K SW717 TAPE SW718 PROGR /CLK

COM03 63

S15

B[ 01:06]

B01 B02 B03 B04 B05 B06

R786 390

71 72 73 74

C716

SW714 PRESER UP REPEAT

SW713 FM MODE

SW716 TUNER

2 1

COM01 61

40

SW715 EQ

TO CD BOARD CN903

CN702 5 4 3 2 1

R726 1K R727 1K R744 100 R728 1K

102

75 76 77

C712 104

1 2

1 2

R782 3.3K

R781 1.2K

R780 4.7K

CN704

TUEV_DI(0,CM)

TUEV_CL(0,CM)

R729 1K

OPT_CT (I, - )

IF_ RST(0,Nch)

OPT_SYS1(I, - )

TUEV_D0( I, -)

/RES(I,ex- PU)

78 79

IR(I,-) ST(I,-) V_GND(0,CM)

KEY0( I,- )

XT2( 0)

R724 680K C710 22P X702 8MHz

R742 100

R743 100

R741 100

X701 32.768KHz

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

VDD1

VSS1

80

CF1(I)

XT1(I)

R730 1K
R732 47K R731 47K R745 47K

CF2( 0)

R701 100

IF_OUT (I, -) / RX

KEY1( I,- )

KEY2( I,- )

CN701

IF_REQ( I,-)

SW_CD( I,-)

V_CHK( I,-)

R749 100
ZD701 3.9V

B05

TO AUDIO BOARD CN710

C717 680P

CN709

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

B06 R709
390

SW709 STANDBY

SW710 VOL UP

SW711 VOL DOWN

SW712 HBS

C704 102 R705 56K

R723 4.7M

D704 IN4148

L702 100UH

R751 5.6K R736

390

R737 3.3K

R747 1.2K

680P

680P

680P

R707 4.7K

R711 4.7K

R738 820
C707 102
R712 3.3K

R752 47K

C708 15P

C702 102

R706

R708 4.7K

C711 22P

R750

R702 100

6.8K

68K

C723

C722

C721

C709 15P

C705 102

C706

102

R710 100

D702 IN4148 R717 100K

C713 2200UF - +

R715

10K

C720 102

SW705 SW707 STOP F.B. SW706 SW701 SW702 SW703 SW708 SW704 PLAY RANDOM DISPLAY FOLDER+ FOLDERF.F. R791 4.7K R792 6.8K R793 8.2K R794 10K R795 12K

R713

R721 47K

R735 47K

47K

R703 3.9K

R704

D701 IN4148

R716 47K

C703 104

R718

LED701 Standby R734 3.3K R725 10K B03 D703 IN4148

R720 1K D705 IN4148

Q704 9015

C718 220UF - +

R733 10K

R719 100K

C715 102

EU2

US2

EU3

EU1

C719 104

L701 100UH

B02 B04 B01

2-16

AS

LED702 Amber Back Light

US1

JP1

Q702 9014

10K

C714 2.2UF

Q703 9015

47K

- +

R714 47K

Q701 9015

R739 3K

R740 1.2K

R746 2K

R748 470

5.2.3 CD servo section

+ - C936 4.7UF

+ - C935 4.7UF

R942 100

R943 100

R938 47

- +

R939 33

C932 104

C920 100UF

R941 150

C933 + 330UF

C934 104

C926 104 C931 104 + -

C938 102

C937 102

R940 150

R935 22K

R936 150

C929 1UF R934 22

R933

78

77

76

75

74

80

67

66

64

72

70

68

65

73

63

69

71

62

79

61

C940 473 R901 330 C945 104 R947 100K C902 103 C903 C901 472

R937 220

C939 104

C930 100UF + -

X901 16.9344MHz

3.3K

C928 104 C927 104

EFMIN RFOUT LPF PHLPF AIN CIN BIN DIN FEC RFMON VEEF JITTC EIN FIN TEC TE TEIN LDD LDS

LRSY DATACK DATA TEST1 STDATA STCK STREQ TEST0 CONT0 CONT1

20 19 18 17 16 15 14 13 12 11 10

RESB DO DI CL CE DVSS DVDD

Q901 2SA608NF

+ C946 100UF

- + C907 10UF C908 103

R921 1K R917 1K

CN903 R919 1K R915 2.2K R913 1K 1 2 3 4 5

C924 68P

PDOUT0

DMUTEB

PDOUT1

DEFECT

PCKIST

DVDD1.8

VVSS1

VVDD1

PUIN

C2F

C923

AVSS

DVSS

DVDD

VVSS3

AVDD FD0 TD0

SLD0

SPD0

FSEQ

R918 Open

R922

R912 29 6.8K 30

R909 27 680 28

C912 104

R908 6.8K

R948 100

C913 100UF

+ -

21

31

37

38

26

36

39

22

32

24

34

35

40

23

25

33

C947 104

C914 104

R911

- +

680

C922 104 C919 104

L902 22uH

- +

C916

R907 15K

+ R946 33 SW901 Limit Switch MOTOR1 SLED C943 33UF

R910

2.2M

C915 473

C944 104

1UF

C917 104

C921 100UF

C918 104

C948 100UF + -

R920 100K

27K

68P

R904 470

VVDD3

C925 104

R916 5.6K

C911 103

R914 27K

C949 104

L903 100uH

CN901 1 2 3 4 5

M M
MOTOR2 SPINDLE

-

+
-

C942 104 C950 2.2UF 15 Q902 B764

C941 470UF

L901 26UH

+
28 27 26 25 24 23 22 30 21 20 19 18 17

V03+

VCC2

VREF

VIN4

VG4

VIN3

CD

+ -

16

RESET

V04+

VIN3G

NC

GND

NC

V04-

V03-

R926 150

IC902 LA6548NH

R906 12K

REG_G

MUTE

1

2

3

4

5

6

7

29

8

9

10

11

12

13

R905 10K

REG_B

V02-

V02+

V01+

VCC1

V01-

VIN1

NC

GND

NC

VG2

VIN2

VG1

14

TO AUDIO BOARD CN905

- +

TO MCU BOARD CN702

VC VCC E D A B C F GND LD VR PD F+ T-

6

5

CN902 PICKUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 T+ 15 F16

683

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

SLC0 AVDD RCH0

LRVSS

XIN

LRVDD

XVDD

LCH0

XVSS

4

3

VPDOUT2 VCOC2 VPREF2 VVDD2

XOUT

AMUTEB

DOUT

DVDD

DVSS

DVDD1.8

2

VVSS2

1

R932 0 R930 0 R928 0 R924 10K

R925 8.2K

C909 104

R902 8.2K

C904 473

9

8

7

+ -

C906 102

C905 103

IC901 LC78690W

CONT2 INTB1 INTB0

R950 10K

R903 3.3

R949 100

C910 100UF

2-17

5.2.4 Cassette mechanism section

IC201

3

4

5

6

7

8

1

C259 C205 SW201 - 1 - A 4 L / CH. L / CH GND
R / CH

C258 100P R203 47K Q201

+

SW201 - D - A 7 8 9 C216 7P

100P 10U

5

6

C201

222M

C202

102M

R201 47K C227 7P R204 8K2

R202

+

C207

C206

2 3 4

2 3 4
CN201

R / CH
R216

22K

SW201-1 -B

SW201- 5 -A 15 14 8K2 222M

3K9

AC / B R / CH.

AC / B

R229

9014
C215 C214 104 R219

+

4U7

GND

100U 1000U

+

1

1

C204 4U7

L / CH

+

470K

9

BA3308

2

C203 100U

100

R205

10

11 12 R209 C211

13

C209

222M

5K6

CW201

C208 222M

+

C226 7P

R225

R211

5K6 R210

3K9

C212 102M

27

R208

6k8

R206

C217 7P

SW201- 6- A 1 2 3

C210

333M

C801 500P

T801 3630

R801 C804 223M

100 Q802 16 17 18
MUTE 10 Beat Cut 9

1.5K R220

R215

C806 103M R803

R214

Q801

1.5K

10K

6K8

C803 332M

SW201- 5 - B

C213

333M

R207 27

Mic Rec. 8 Rec.R In 7

8050

R802

C220

C225 223

C805 220U

10K R222

5.6

10U

10k

10K

R221

9014

+

R Out 6 GND +8V 5 4

CN202

R804

15K

C260 223 C219 103

+

Rec. L In3 L Out 2 SYNC 1

TO MAIN BD.CN305
24 8 - STDS13- 108 BIAS =80 KHz

Q203 9014

Q202 9014

2-18

5.2.5 Tuner section
C138 104 R127 220 Q107 9018H R124 220K C156 103 FMVT: L=1.8+ - / 0.1V AMVT: L=1.4+ - / 0.1V R120 1K2 R143 10K L=1.0+ - / 0.1V H=7. 2+ - / 0. 5V(ALL) H=7. 2+ - / 0. 5V(XE / UK) H=7. 2+ - / 0. 5V(CA / KR / AU)

C145 102

C157104

R126 100K

R125 100K

FM-ANT GND

C94 102

C96 12P

TP8 (E)

CT101 VD101 10P

SVC201 VD102

C131 20P R100 820

C133 102

C135 102

L102 2T5 5MM

C130 222

C121 0.22U - +

CF101

R128 10 C126 104

C134 6p

CDA10.7MC1- A

BPF 87~108MHz

R119 3K3 C120 0.22U - + C155 8p C118 3U3 - + CF104 R118 10

C164 104

D102 IN4148

D101 IN4148

4.5T 3.5MM

C101 18p

L101 3.5T 4.5MM

C159 15p

R102 1K

C122 102

C103 6p

TP11(R)

SVC201

L100

TP16(H)

20 R121 19 10

C129 + 4U7 17

R135 18K

C124 103

C127

104

1 2

24

23

22

21

18

16

FMRF1

FMRF2

GND2

FMOSC

DETOUT

MPXIN

ROUT

VCC2

FM / AM

ST / MONO

LOUT

DET

C139 30p

15

GND

14

13

C128 C93 102 R134 18K R109 27K C123 103

104

3 4 CN101

TU- R GND TU- L +8V

R122 10

FMIFOUT

IFBUFF

AMIFOUT

AMOSC

GND1

FMIFIN

AMRF

VCC1

AMIFIN

IC101 LA1823
REG

TP12(L)

10

11

12

CT102 10P

AM COIL ANT 65 : 25

1

2

3

5

6

ST

AGG

TO AUDIO BOARD CN105

R108 33K C117 4U7

4

7

8

9

Q108 2SC3330U

R111 150K

CF102 10. 7MA5 - A

R150

R104 27K

10K

C108 390P(P) VD103 SVC348 C107 56p C104 10U

T101 612R

2070

C114

C102

- +220U

- +

103 - +

ZD101 5V6

C125

- +

C162 223

R145 220 4.7k R140 2K2 R141 R144 10K 4K7 R142 2K7 C150 104 C148 223 C158 104 R146 2K2 + C147 1U R103

L105

C113 100U

C163 104

C165

C115

R101 47K

C105 223

C132 18p

C137 102

Q110 9018F R154 22

R152 330 R151 330

GND

104

R117 10

R153

1M

100UH

C160 104

223 CF103 10.7MA5 - A

*

Q109

8050 R106 680

R147 47

C92 102

CF105 T103 450KHz

- +

R107 100K

C116 100U

ST D0 CE DI CL
CN102

TO CONTROL BOARD CN708
C149 104

C140 100P

C151 223

C144 47U - +

R139 2K7

C143 100P

C142 100P

C146 103

R138 2K2

R123

100K

C141 47P

103

100P

C153

- +

20P

XOUT

AOUT

X101 7.2MHz

C91

102

C152 100U

C100 223

C99

VDD

AMIN

FMIN

VSS

IC102
B01 XIN CE D0 CL DI

LC72131 GND
B03 B02 B04 I01

C154 20P GND GND

10

3

6

5

7

4

8

9

1

2

R110 680

R129 1K

R130 1K

R131 1K

R132

10K

D104 IN4148

C97

C95 100P

20

13

19

18

17

16

15

14

12
NC

AIN

PD

IF

11

2-19

5.3 STANDARD SCHEMATIC DIAGRAMS for RC-EZ31 5.3.1 Primary and Amplifier section
B/C Rch Lch GND +8V 5 4 3 2 1 CN201 C309

1. DISCONNECT POWER CORD BEFORE SERVING 2. RECOMMEND THE UNIT BE OPERATED BY DC 12V VOLTS DURING TROUBLE SHOOTING 3. COMPONENTS MARKED WITH HAVE CRITICAL

CHARACTERISTICS.ONLY REPLACE WITH THE COMPONENT OF THE SAME TYPE NEMBER. 4. SUBJECT TO CHANGE WITHOUT NOTICE

R305 7.5K

R315

(TO:CN101)

C303 152M

R322

C315

10K R327

154M

1K

Q301 D1936

220UF/25V

180K

R313 R314

120 L303 120

10T L302 10T

R307

15K

102M

C312

R309 4.7K

C313 470uF/16V L301 10T SP301 + CN332 JK301 HEAD

R301

C319

100uF

C322 R324

473M 5.6K

C325 1UF

1UF

6

5

4

14

C369

102PF

3

2

1

IN4001 D302

C301

100uF

C307

VR301-B 50KA

2.2K

R303

4.7K

CN307 TO Rec BD CN202 10 9 8 7 6 5 4 3 2 1 CN307

R369 1K R222 10K

IC301 UTC8227
13 C308 100uF 10 47uF 9 12 7 8 11
8550 Q306 10K R328

C3 102P

C4 102P

C1 102P

R304 4.7K

C306 100uF/16V C305

R326

15K

4.7K

C311 102M

R310

B/C TA R/R R/O GND +8V R/L L/O SYNC

VR301-A

C321

473M

50KA

C324 1UF

C302 1UF

R308 180K

R323

5.6K

R302 2.2K

470uF/16V C314 C2 102P

+ SP302

C320

C304 152M

R306 7.5K

Q305 9014C

Q302 D1936

R321

470uF/25V C330 +

10K

C310 154M

2200UF/25V

C402 220U/25V

D300 IN4148

R329 33K

R311 5K6

47UF C371

120K

D311 IN4148

C329 100UF/10V

R381 1.2K

R370 8.2K

R371 8.2K

DZ301 5.1V

1UF

R316 5.6K

R300 10K R320

500P

C316

100K

CN1102 Q303 D308 IN4148 9015C R319 27k

MOTOR LEAF-SW

47UF C326

Q371 S8050

R372 330

C373

R379

500P

120K

1.2K

R312 5K6

C317

47UF

IN4148

D309 D310 IN4148 IN4148

R330 10K

C318 100UF D314

REMARK *
JP VERSION :F110 1 2A125V XE VERSION :F1101 T2AL250V
DC C1102 0.04

R328

C374

R380

TO CN204

R398 4K7 R378

CN309

1k R333

1k R331

9014 Q391

R332

9014C Q392

100UF C323

5K6

4K7

R396 10K

D301 IN4001

C327 0.01

LFSW +12V +8V GND GND

100UF C376

3300UF / 25V

TO CN303 CN1101

C1105

CD TAPE TUN

3.2k

R375

SW301-A

DC+

AC D1102 D1104 C1104 IN4001 IN4001 0.04 T1101 CN1101 AC LINE

SYNC SYNC LEDLED+

R399 10K

R503 10K

R504 10K

R373

3.3K

Q401
LFSW

330 1/2W

R401

D1101 IN4001 C1103 D1103 0.04 IN4001 F1101

R505 10K

R374

CN305

DC+

2SD2061

1UF

2200UF / 25V C403

1UF

1UF

16 R501 1K

C372

0.1UF

1UF

SW301-B

C377

C508

C395

13 C502

C509

C404

IN4148

IN4148

3.9K R394

103M C393

X2 15

X1 14

12

X3 11

10

8.2V DZ401

100U / 10V

R506 10K

VDD

D306

VEE

1 Y0

2 Y2

Y3

R502

4

5

R389 10K

C501

AGND CD-R MUTE CDGND CD+8V

C506 1UF

C507 1UF

C378

47UF

7

CD-L

3 Y

Y1

CN906

3.3U C392

18K R392

8 VSS

9014C

IC501 TC4052
6 INH

D307

4K7 R367

CN303 TO CN1101

C401 0.022

GND

47UF

2K2

X0

B9

4K7 R368

Q369

CD TAPE TUN

+12V +8V GND

IN4148 D401

100

47UF

C1101 0.04

X

A

BATT 12V

1UF

C503 1UF

C510 1UF

R391 3.9K

C394 103M

3.3U C391

18K R393

Q329 9014C

C504

R395

2.2K

D305 IN4148

C505

1UF

2-20

5.3.2 Front sction

REP M
1 2 3 4 5 6 7 8
SW706 REPEAT SW704 P/P SW705 F.F

LCD701
9

SW701 MEMORY

SW703 STOP

SW702 F.B

REM701

R702
9 10 11 12 13 14 15 16 17

Q702 9014

R706

2.7K

R703

2.7K 18PINS CN701
COM1 COM2 COM3 SEG1 SEG2 SEG3 SEG4 SEG5 KEY02 KEY11 KEY12 KEY13 KEY14 GND REM +5V KEY01 S6 18 1 2 3 4 5 6 7 8

LED701

CN702

TO CN203

1.5K

2-21

5.3.3 CD servo section

CLOSE
C950 104 C936 1U C938 104 D901 IN4148 C949 100P C940 104 C919 103 C941 682M Q903 2SA1342 R958 10K
10K

GND
CN904
10K

SW902 CW904

+ C934 10U C935 103 R907 100

+ C953 220U C960 104p C928 103 R946 10 C932 47U + Q901 2SA608NF

C930 100U

C918 100U

+

CD DOOR SW
R956 220 + C945 3U3 CN902 6 5 4 3 2 1

C951 103

D902 IN4148

Q904 2SA1342

+ +

+ C939 100U

X901 16.934MHz

C942 220U

C955 102

+

R957 220

R960 5.6K

C947 102M

C933 473M

C944 680P

C931 0.33U

C929 10U

C964 3U3 + R955 220

R961 5.6K

C948 102M

+8V AGND ROUT AMUTE GND LOUT

C962 104

TO CN906

R901 R902 R903 R904 VREF COM* E D A B C F GND LD VR MD F+ TT+ F1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R905 R906

100K 100K 64 63 62

+ 61 60 59 58

+ 64 R943 1 48 270K R945 4K7 + FSC 46 DGND 45 SLI 44 SLC 43 RFS 42 R941 12K R940 22K C926 C927 2U2 C924 333M R942 10K C961 15P(N) R939 C925 222M 330 R944 100K R938 1K 104 R936 7 FR 10K 8 VSS 9 EFMO 10 EFMIN 11 TMDO DIG1/KEY13 42 C937 104 R937 470 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49

DRF

REMOTE

PMTSL1

L/RVSS

XOUT

CLOSE

ROUT

LOUT

MUTE

L/RVDD

XVDD

RES

REFI

VCC2

DRF

LDD

CC1

DEF

FSS

VR2

LDS

CLK

DAT

BHI

PHI

LF2

DE

CL

100K 1 100K 180K 3 E 180K 4 F

C2F

XIN

RW

VDD
DMUTE

57

56

55

54

53

52

51

50

49 NC

48 CN903 16 PINS 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 REM RANDOM/KEY02 KEYIN/KEY11 PROG/KEY12 DIGI/KEY13 DIGI/KEY14 SEG1/COM1 SEG2/COM2 SEG3/COM3 SEG4/S1 SEG5/S2 SEG6/S3 SEG7/S4 SEG8/S5 GND +5V

DEF1 2 4.2M 3 PDO 4 VVSS R935 10K 5 ISET 6 VVDD

FIN2 2 FIN1

FSEO 47 RANDOM/KEY02 46 NC/KEY01 45 KEYIN/KEY11 44 PROG/KEY12 43

TBC 47

5 TB C901 104M R910 2K2 C903 333M R908 150K R909 6 TE5K6 7 TE 8 TESI 9 SCH C906 330P C902 473M R916 27K R911 330 R913 15K 14 JP R917 3K3 15 TO C907 104M C906 0.1U + 10 TH 11 TA C908 332 12 TDR914 100K 13 TD

IC901 LA9242M (ASP)

IC902

DIG2/KEY14 41 NC 40 VSS 39 SEG1/COM1 38 SEG2/COM2 37 SEG3/COM3 36 SEG4/S1 35 SEG5/S2 SEG6/S3 34 33 32

RFSM 41 CV+ 40 CV- 39 RW 38

LC78601RE

(DSP)

CN901

TO CD DECK

12 CLV+ HFL 37 13 CLVTES 36 TOFF 35 15 TES C923 330P 14 HFL

TO CN701

3.3VDD

SLEO+

NC/S6 SEG8/S5
30 31

TGL

AGND

SPG

SPO

SLD

SL+

SP-

SPI

FE-

SL-

FA-

FD

JP-

SP

FE

FA

16

FD17

SLEO

JP+ 33 17 32

18

19

20

21

22

23

24

PLK

JP+

JP-

16 TOFF

25

26

27

28

29

18

19

20

21

22

23

24

25

26

27

28

29

30

31

R923

R919 15K

15K

C957 100P

R929

R920 22K

R918 68K

C958 332

56K

R921 27K

R928 1K

R926 10K

C911 104M C956 332M C910 333M

C912 153M

R959 10K

R933 150K

C959 332M R924 33K

R930 56K +

R922 1K5

R927 6K8 + + C913 22U

R934 150K C968 104

C914 0.33U R925 3K3

C915 4U7

C954 2U2

+ 24 23 22 21 20 19 18 17 16 15 14 13

VREF

VG4

VIN4

VG3

VCC2

VUN3

IC903 CSC1469XH
REG-OUT REG-IN MUTE VCC1 VIN1 VIN2 VG2 V01 V01 V02 V03 V04

RES

V08

V07

V06

V05

CD

R931 2K2

R932 10K

+

Q902 B764

C963 104

+ C952 470U

L901 26uHX2

1

2

3

4

5

6

7

8

9

10

11

12

C917 104

C916 220U

-

M
SP

+ 1 2 3 4 5 6 SPIN+ SPINSL+ SLP-SW GND 1 2 3 4 5 6

SL
+

M

2-22

SEG7/S4

SLEO-

DOUT

CDIN

PUIN

RWC

SLO-

TGL 34

CLOCK

5.3.4 Cassette mechanism section

1. DISCONNECT POWER CORD BEFORE SERVING
L/CH. L/CH. AGND R/CH AC/B R/CH. AGND L/CH. AGND 2 3 AC/B 4 R/CH R264 820 R265 820 GND 1 2 3 4 CN203 S201-1-A S201-D-A 7 8 9 L204 15UH 47P C202 102M IC201 BA3308

2. RECOMMEND THE UNIT BE OPERATED BY DC 12V VOLTS DURING TROUBLE SHOOTING 3. COMPONENTS MARKED WITH
L201 15UH
C226 7P

1

2

3

4

5

6

7

8

C262

C205 + 10U

C261 47P C258 100P R203 47K Q201 +

9

HAVE CRITICAL CHARACTERISICS. ONLY REPLACE WITH THE COMPONENT OF THE SAME TYPE NUMBER

L203 15UH

C201 222M

4

5 6

C259 100P

R202 470K +

4. SUBJECT TO CHANGE WITHOUT NOTICE
C206 100U 1000U
+ +

C216 7P

GND

C227 7P

C204 4U7

1

R201 47K R204 8K2 + C208 222M

C203 100U

R229

C209

222M

R208

R205

5K6

S201-1-B

S201-5-A 15 14

3K9

9014

C207 4U7

C215

104 R219

6k8

5K6 R210

R225

3K9

L202 15UH

R211

27

R209 8K2 C211 222M

C213 333M

10

11 12

13

R206

C210

S201-6-A 1 2 3 AGND C801 500P T801-A 3630 R801

R216

22K

100 C804 223M Q802

333M

6K8

S201-5-B 16 17 18

332M

R220

C806 103M R803 10K

Q801

C803

10K

C212 102M

R207 27

C214

CN201

100

+

220U C805

R802

C220

9014

R804

15K

10U

C225 223

8050 +

CN204
5.6

C260 223

SYNC

B/C
R221

9 8 7 6 5 4 3 2 1

R214

R222

10K

C219

103

1.5K

10K

TA R/R R/O AGND

Q202

Q203

+8V R/L L/O SYNC CN202 TO CN304
R224 10K

R215

1.5K

9014

9014

AGND

2-23

VC2

5.3.5 Tuner section

L102 3.5T

C114 22P
FM ANT

D102 IN4148 D101 IN4148

473P C127

NC 2.5T L101
VC1

VC3

15 R110 C115 2P

102P C117 473P C109 IC101 2111A

AM ANT 120T:15T

47K R117
T103 1010 120P C118

473P C125 24 23 22 21 C120 22UF 5 VGC 6 VCC 7 AMIF IN T101 10002 8 FMIF IN 9 GND
68P C121

2-24
473P C126 C119 0.47UF DZ101 5.6V CF101 465KHz
C123 5P

VC4

1 FM RFIN AM RFIN 2 RF GND FMRF OUT 3 AM LOW RF VCC 4 MIX OUT FM OSC

AM OSC 20 AFC 19 DET-OUT 18 MPX IN 17 LPF2 16 10 TUN LED 11 ST LED 12 QUAD LPF1 15 L-OUT 14 R-OUT 13 3.9K R108 C106 473M

C104 330P

C103 1UF R107 12K

680P C105

C111M Q101

823M C113
CF103 10.7M R116 10 CF102 10.7MHZ R109 10K

C112 0.22UF
R106 22K

100K R102 C111 220UF 473P C110 100K R101 C101 1UF C102 1UF
R103 150 Rch Lch

C108 153M
SW102B

AM FM

R104 18K

MONO

R105 18K
B/C GND +8V

SW101

ST

C107 153M

CN101

TO CN201

SW102A

< MEMO >

Victor company of Japn, Limited Audio/Video Systems category 10-1,1chome,Ohwatari-machi,Maebashi-city,Gumma-ken, 371-8543,Japan

(No.MB593)
Printed in Japan VPT