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DSR-PD150/PD150P
RMT-811
DSR-PD150

SERVICE MANUAL
Ver 1.9 2004. 07

US Model Canadian Model AEP Model Chinese Model
DSR-PD150P

Photo : DSR-PD150

C MECHANISM

NTSC model : DSR-PD150 PAL model : DSR-PD150P

SPECIFICATIONS

-- Continued on next page --

DIGITAL CAMCORDER

· SUPPLIED ACCESSORIES
Check that the following accessories are supplied with your camcorder.

SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer. 1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 5. Check the B+ voltage to see it is at the values specified. 6. Flexible Circuit Board Repairing · Keep the temperature of the soldering iron around 270°C during repairing. · Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). · Be careful not to apply force on the conductor when soldering or unsoldering. 4.

2. 3.

--2--

TABLE OF CONTENTS SERVICE NOTE
1. 2. POWER SUPPLY DURING REPAIRS ····························· 7 TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT) ································································ 7 Customizing Your Camcorder ················································· 1-26 Changing the menu settings ················································· 1-26 Resetting the date and time ·················································· 1-28 "Memory Stick" Operations ···················································· 1-28 Using a "Memory Stick" ­introduction ······························· 1-28 Recording still images on a "Memory Stick" ­Memory Photo recording ··················································· 1-29 Superimposing a still picture in a "Memory Stick" on a moving picture ­MEMORY MIX ································ 1-30 Recording an image from a tape as a still image ················· 1-31 Copying still images from a tape ­Photo save ····················· 1-31 Viewing a still picture ­Memory photo playback ················ 1-32 Copying an image recorded on a "Memory Stick" to tapes ··· 1-33 Playing back images continuously ­SLIDE SHOW ··············· 1-33 Preventing accidental erasure ­Image protection ················ 1-33 Deleting images ··································································· 1-34 Writing a print mark ­Print mark ········································ 1-34 Additional Information ···························································· 1-35 Compativility of DVCAM and DV formats ························ 1-35 Usable cassettes ··································································· 1-35 About i.LINK ······································································· 1-36 Troubleshooting ··································································· 1-36 Self-diagnosis display ·························································· 1-37 Warning indicators and messages ········································ 1-38 Using your camcorder abroad ·············································· 1-38 Maintenance information and precautions ··························· 1-38 Quick Reference ······································································ 1-40 Identifying the parts and controls ········································ 1-40 Quick Function Guide ························································· 1-42 Auto Logo Insert for Copyright Protection ····························· 1-43 Introduction ­Auto Logo Insert ··········································· 1-43 Preparing a logo file ····························································· 1-43 Registering your password ·················································· 1-43 Registering a still image to be used as a logo ······················ 1-44 Deactivating the auto logo insert function ··························· 1-44 Changing or resetting the setup ··········································· 1-45 Precautions concerning the auto logo insert function ·········· 1-45

SELF-DIAGNOSIS FUNCTION
1. 2. 3. 3-1. 3-2. 3-3. 4. SELF-DIAGNOSIS FUNCTION ······································· 8 SELF-DIAGNOSIS DISPLAY ·········································· 8 SERVICE MODE DISPLAY ············································· 8 Display Method ·································································· 8 Switching of Backup No. ··················································· 8 End of Display ···································································· 8 SELF-DIAGNOSIS CODE TABLE ··································· 9

1.

GENERAL

Quick Start Guide ······································································ 1-1 Getting started ··········································································· 1-1 Using this manual ·································································· 1-1 Checking supplied accessories ·············································· 1-2 Step 1 Inserting the microphone ············································ 1-2 Step 2 Preparing the power supply ········································ 1-2 Step 3 Inserting a cassette ······················································ 1-3 Recording ­Basics ····································································· 1-4 Recording a picture ································································ 1-4 Shooting backlit subjects (BACK LIGHT) ·························· 1-5 Spot light ·············································································· 1-6 Checking the recording ­ END SEARCH/ EDIT SEARCH/Rec Review ··············································· 1-6 Playback ­Basics ······································································· 1-6 Playing back a tape ································································ 1-6 Viewing the recording on TV ················································ 1-7 Advanced Recording Operations ··············································· 1-8 Recording a still image on a tape ­Tape Photo recording ····· 1-8 Shooting with all the pixels ­PROG. SCAN ························· 1-8 Using the guide frame ···························································· 1-8 Using the wide mode ····························································· 1-9 Using the fader function ························································ 1-9 Using special effects ­Digital effect ······································ 1-9 Shooting with manual adjustment ······································· 1-10 Adjusting the white balance ················································· 1-12 Adjusting recording level manually ­Sound recording level ·· 1-13 Connecting an optional external microphone ·························· 1-13 Presetting the adjustment for picture quality ­Custom preset ·· 1-14 Focusing manually ······························································· 1-14 Interval recording ································································· 1-14 Frame by frame recording ­Cut recording ·························· 1-15 Superimposing the date and time on a picture ····················· 1-15 Marking an Index ································································· 1-15 Advanced Playback Operations ··············································· 1-16 Searching for a recording by index ­Index search ·············· 1-16 Searching the boundaries of recorded tape by title ­Title search ········································································· 1-16 Searching a recording by date ­Date search ························ 1-16 Searching for a photo ­Photo search/Photo scan ················· 1-17 Playing back a tape with digital effects ······························· 1-17 Editing ····················································································· 1-18 Dubbing a tape ····································································· 1-18 Dubbing only desired scenes ­Digital program editing ········· 1-18 Using with analog video unit and a PC ­ Signal convert function ····················································· 1-20 Recording video or TV programs ········································ 1-20 Audio dubbing ····································································· 1-21 Setting time values ······························································· 1-22 Superimposing a title ··························································· 1-23 Making your own titles ························································ 1-24 Labeling a cassette ······························································· 1-25 Erasing the cassette memory data ········································ 1-25

2.

DISASSEMBLY

2-1. LCD SECTION (HL-011, PD-126 BOARDS, INVERTER TRANSFORMER UNIT) ··························· 2-2 2-2. EVF SECTION (LB-065D BOARD) ······························ 2-3 2-3. UPPER HANDLE BLOCK ASSEMBLY ······················· 2-4 2-4. FK-076, MA-386D BOARDS ········································· 2-4 2-5. XD-001, XS-001, XM-001 BOARDS ····························· 2-5 2-6. CABINET (L) BLOCK ASSEMBLY, MECHANISM DECK, VC-242D, DD-138D, JK-190 BOARDS (FOR FORCE EJECT OF CASSETTE AND VTR SECTION CHECK) ························································ 2-6 2-7. CABINET (R) BLOCK ASSEMBLY ····························· 2-8 2-8. CABINET BOTTOM (D) ASSEMBLY ·························· 2-8 2-9. BATTERY PANEL BLOCK ASSEMBLY (MK-014, KP-010, MS-049 BOARDS) ·························· 2-9 2-10. EVF BLOCK ASSEMBLY ············································· 2-9 2-11. LA-026, DD-138D, VC-242D, JK-190 BOARDS, MECHANISM DECK ··················································· 2-10 2-12. LENS BLOCK ASSEMBLY, CENTER FRAME ASSEMBLY ·································································· 2-11 2-13. CD-254, SE-108 BOARDS, ZOOM LENS ASSEMBLY ·································································· 2-12 2-14. CONTROL SWITCH BLOCK (PS-4980), CONTROL SWITCH BLOCK (CF-4980) ··················· 2-12 2-15. CK-093 BOARD ··························································· 2-13 2-16. CONTROL SWITCH BLOCK (ED-4980), HINGE ASSEMBLY ····················································· 2-14 2-17. CIRCUIT BOARDS LOCATION ································· 2-15 2-18. FLEXIBLE BOARDS LOCATION ······························ 2-16

--3--

3.
3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7.

BLOCK DIAGRAMS
OVERALL BLOCK DIAGRAM (1/4) ··························· 3-1 OVERALL BLOCK DIAGRAM (2/4) ··························· 3-3 OVERALL BLOCK DIAGRAM (3/4) ··························· 3-5 OVERALL BLOCK DIAGRAM (4/4) ··························· 3-7 POWER BLOCK DIAGRAM (1/3) ································ 3-9 POWER BLOCK DIAGRAM (2/3) ······························ 3-11 POWER BLOCK DIAGRAM (3/3) ······························ 3-13

4.

PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

4-1. FRAME SCHEMATIC DIAGRAM (1/3) ······················· 4-1 FRAME SCHEMATIC DIAGRAM (2/3) ······················· 4-3 FRAME SCHEMATIC DIAGRAM (3/3) ······················· 4-5 4-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS ············································ 4-8 · CD-254 (CCD IMAGER) SCHEMATIC DIAGRAM ······························ 4-9 · CD-254 (CCD IMAGER) PRINTED WIRING BOARD ······················· 4-11 · VC-242D (S/H AGC, TG)(1/18) SCHEMATIC DIAGRAM ···························· 4-13 · VC-242D (CAMERA SIGNAL PROCESS)(2/18) SCHEMATIC DIAGRAM ···························· 4-15 · VC-242D (MS I/F)(3/18) SCHEMATIC DIAGRAM ···························· 4-17 · VC-242D (RS 232C I/F, STILL CONTROL)(4/18) SCHEMATIC DIAGRAM ···························· 4-19 · VC-242D (MS DRIVE)(5/18) SCHEMATIC DIAGRAM ···························· 4-21 · VC-242D (DV SIGNAL PROCESS)(6/18) SCHEMATIC DIAGRAM ···························· 4-23 · VC-242D (DV INTERFACE)(7/18) SCHEMATIC DIAGRAM ···························· 4-25 · VC-242D (REC/PB AMP)(8/18) SCHEMATIC DIAGRAM ···························· 4-27 · VC-242D (LINE IN/OUT)(9/18) SCHEMATIC DIAGRAM ···························· 4-29 · VC-242D (LINE A/D)(10/18) SCHEMATIC DIAGRAM ···························· 4-31 · VC-242D (RGB DRIVE/TG)(11/18) SCHEMATIC DIAGRAM ···························· 4-33 · VC-242D (CAMERA CONTROL)(12/18) SCHEMATIC DIAGRAM ···························· 4-35 · VC-242D (MECHANISM CONTROL)(13/18) SCHEMATIC DIAGRAM ···························· 4-37 · VC-242D (DRUM/CAPSTAN MOTOR DRIVE)(14/18) SCHEMATIC DIAGRAM ···························· 4-39 · FP-594 (LOADING MOTOR, S/T REEL SENSOR) PRINTED WIRING BOARD ······················· 4-41 · VC-242D (HI CONTROL)(15/18) SCHEMATIC DIAGRAM ···························· 4-43 · VC-242D (AU LINE A/D, D/A)(16/18) SCHEMATIC DIAGRAM ···························· 4-45 · VC-242D (LINE AMP)(17/18) SCHEMATIC DIAGRAM ···························· 4-47 · VC-242D (CONNECTOR)(18/18) SCHEMATIC DIAGRAM ···························· 4-49 · VC-242D (S/H AGC, TG, CAMERA SIGNAL PROCESS, MS I/F, RS232C I/F, STILL CONTROL, MS DRIVE, DV SIGNAL PROCESS, REC/PB AMP, LINE IN/OUT, LINE A/D, RGB DRIVE/TG, CAMERA CONTROL, MECHANISM CONTROL, DRUM/CAPSTAN MOTOR DRIVE, HI CONTROL, AU LINE A/D, D/A, LINE AMP) PRINTED WIRING BOARD ······················· 4-51

· JK-190 (JACK BOARD) PRINTED WIRING BOARD ······················· 4-55 · JK-190 (JACK BOARD) SCHEMATIC DIAGRAM ···························· 4-57 · CK-093 (KEY IN) PRINTED WIRING BOARD ······················· 4-59 · CK-093 (KEY IN) SCHEMATIC DIAGRAM ···························· 4-61 · PD-126 (RGB DRIVE/TG) PRINTED WIRING BOARD ······················· 4-63 · PD-126 (RGB DRIVE/TG) SCHEMATIC DIAGRAM ···························· 4-65 · LA-026 (ZOOM/FOCUS DRIVE, VAP DRIVE, KEY IN/CONNECTOR) PRINTED WIRING BOARD ······················· 4-67 · LA-026 (ZOOM/FOCUS DRIVE)(1/3) SCHEMATIC DIAGRAM ···························· 4-69 · LA-026 (VAP DRIVE)(2/3) SCHEMATIC DIAGRAM ···························· 4-71 · LA-026 (KEY IN/CONNECTOR)(3/3) SCHEMATIC DIAGRAM ···························· 4-73 · SE-108 (VAP SENSOR) PRINTED WIRING BOARD ······················· 4-75 · MS-049 (MS CONNECTOR) PRINTED WIRING BOARD ······················· 4-77 · KP-010 (SELECT DIAL) PRINTED WIRING BOARD ······················· 4-79 · MK-014 (CONTROL KEY) PRINTED WIRING BOARD ······················· 4-79 · KP-010 (LCD DRIVE), MK-014 (CONTROL KEY), MS-049 (MS CONNECTOR) SCHEMATIC DIAGRAM ···························· 4-81 · FK-076 (CONTROL SWITCH) PRINTED WIRING BOARD ······················· 4-83 · FK-076 (CONTROL SWITCH) SCHEMATIC DIAGRAM ···························· 4-85 · XD-001 (DC/DC CONVERTER SIRCS), XS-001 (MIC SELECT) PRINTED WIRING BOARDS ····················· 4-87 · XD-001 (DC/DC CONVERTER SIRCS), XS-001 (MIC SELECT) SCHEMATIC DIAGRAM ···························· 4-89 · XM-001 (MIC AMP) PRINTED WIRING BOARD ······················· 4-91 · XM-001 (MIC AMP) SCHEMATIC DIAGRAM ···························· 4-93 · LB-065D (BACK LIGHT) PRINTED WIRING BOARD ······················· 4-96 · LB-065D (BACK LIGHT) SCHEMATIC DIAGRAM ···························· 4-97 · HL-011 (LCD DRIVE) PRINTED WIRING BOARD ······················· 4-99 · HL-011 (LCD DRIVE) SCHEMATIC DIAGRAM ·························· 4-101 · MA-386D (AUDIO AMP) PRINTED WIRING BOARD ····················· 4-103 · MA-386D (AUDIO AMP) SCHEMATIC DIAGRAM ·························· 4-105 · DD-138D (DC/DC CONVERTER, DC REGURATOR) PRINTED WIRING BOARD ····················· 4-107 · DD-138D (DC/DC CONVERTER)(1/2) SCHEMATIC DIAGRAM ·························· 4-109 · DD-138D (DC REGURATOR)(2/2) SCHEMATIC DIAGRAM ·························· 4-111 4-3. WAVEFORMS ···························································· 4-113 4-4. MOUNTED PARTS LOCATION ······························· 4-118

--4--

5
1. 1-1. 5-1. 1-1.

ADJUSTMENTS

Before starting adjustment ··············································· 5-1 Adjusting items when replacing main parts and boards. · 5-2 CAMERA SECTION ADJUSTMENT ··························· 5-4 PREPARATIONS BEFORE ADJUSTMENT (CAMERA SECTION) ··················································· 5-4 1-1-1. List of Service Tools ························································ 5-4 1-1-2. Preparations ····································································· 5-6 1-1-3. Precaution ········································································ 5-8 1. Setting the Switch ···························································· 5-8 2. Order of Adjustments ······················································ 5-8 3. Subjects ··········································································· 5-8 1-2. INITIALIZATION OF A, B, C, D, E, F, 8 PAGE DATA ··· 5-9 1-2-1. INITIALIZATION OF A, C, D, 8 PAGE DATA ············· 5-9 1. Initializing the C, D, 8 Page Data ···································· 5-9 2. Modification of C, D, 8 Page Data ·································· 5-9 3. C Page Table ···································································· 5-9 4. D Page Table ·································································· 5-11 5. 8 Page Table ··································································· 5-12 6. Initializing the A Page Data ··········································· 5-12 1-2-2. INITIALIZATION OF B PAGE DATA ························· 5-13 1. Initializing the B Page Data ··········································· 5-13 2. Modification of B Page Data ········································· 5-13 3. B Page Table ·································································· 5-13 1-2-3. INITIALIZATION OF E, F PAGE DATA ····················· 5-14 1. Initializing the E, F Page Data ······································· 5-14 2. Modification of E, F Page Data ····································· 5-14 3. Modification of E Page Data ········································· 5-14 4. F Page Table ·································································· 5-15 5. E Page Table ·································································· 5-16 1-3. CAMERA SYSTEM ADJUSTMENTS ························ 5-17 1. 27MHz Origin Oscillation Adjustment (VC-242D board) ·························································· 5-17 2. Zoom Key Center Adjustment ······································· 5-17 3. HALL Adjustment ························································· 5-18 4. Offset Adjustment ·························································· 5-18 5. Flange Back Adjustment (Using Minipattern Box) ······· 5-19 6. Flange Back Adjustment (Using Flange Back Adjustment Chart and Subject More Than 500m Away) ··············································· 5-20 6-1. Flange Back Adjustment (1) ·········································· 5-20 6-2. Flange Back Adjustment (2) ·········································· 5-20 7. Flange Back Check ························································ 5-21 8. Picture Frame Setting ···················································· 5-21 9. Pre White Balance Data Input ······································· 5-22 10. Auto White Balance Standard Data Input ····················· 5-22 11. MAX GAIN Adjustment ··············································· 5-23 12. LV Standard Data Input ················································· 5-23 13. White Balance ND Filter 1 Compensation ···················· 5-24 14. White Balance ND Filter 2 Compensation ···················· 5-24 15. Auto White Balance Adjustment ··································· 5-25 16. Color Reproduction Adjustment (ND Filter OFF) ········ 5-25 17. Color Reproduction Adjustment (ND Filter 1) ·············· 5-26 18. Color Reproduction Adjustment (ND Filter 2) ·············· 5-26 19. White Balance Check ···················································· 5-27 20. Steady Shot Adjustment ················································ 5-28 20-1. Steady Shot Adjustment (1) ··········································· 5-29 20-2. Steady Shot Adjustment (2) ··········································· 5-30 1-4. ELECTRONIC VIEWFINDER SYSTEM ADJUSTMENT ····························································· 5-31 1. VCO Adjustment (VC-242D board) ······························ 5-31 2. Bright Adjustment (1) (VC-242D board) ······················ 5-32 3. Bright Adjustment (2) (VC-242D board) ······················ 5-32 4. Contrast Adjustment (VC-242D board) ························ 5-33 5. Backlight Consumption Current Adjustment (VC-242D board) ·························································· 5-33

LCD SYSTEM ADJUSTMENT ··································· 5-34 VCO Adjustment (PD-126 board) ································· 5-34 Bright Adjustment (PD-126 board) ······························· 5-35 Black Limit Adjustment (PD-126 board) ······················ 5-35 Contrast Adjustment (PD-126 board) ···························· 5-36 Center Level Adjustment (PD-126 board) ····················· 5-36 V-COM Adjustment (PD-126 board) ···························· 5-37 White Balance Adjustment (PD-126 board) ·················· 5-37 MECHANICAL SECTION ADJUSTMENT ··············· 5-38 PARTS REPLACEMENT AND PREPARATION FOR ADJUSTMENT ···················································· 5-38 2-1-1. Outline ··········································································· 5-38 1. Manual test ···································································· 5-38 2. Step test ········································································· 5-38 3. Auto test ········································································ 5-38 2-1-2. Mechanism Condition (Position) Shifting Order List ··· 5-38 2-1-3. Mode Selector II (A-6082-282-A) Connection ············· 5-38 2-1-4. The Mechanical Adjustment Requires the Following Tools ·············································································· 5-39 2-2. PARTS REPLACEMENT ············································· 5-40 2-2-1. Tape Fall Stopper, HC Roller and HC Arm ··················· 5-40 2-2-2. Drum Assembly and Drum Base Block Assembly ········ 5-40 2-2-3. Damper Assembly, Cassette Compartment Assembly and Extension Spring ····················································· 5-41 2-2-4. Reel Table (S) / Reel Table (T) Assembly ····················· 5-42 2-2-5. Cassette Base Block Assembly, Gooseneck Gear Assembly and Relay Gear ············································· 5-42 2-2-6. TG1 Adjustment Plate Assembly, Tension Coil Spring (TG1), TG1 Arm Assembly, TG7 Retainer Spring and TG7 Arm Block Assembly ············································ 5-43 2-2-7. Brake Slider Assembly, Pinch Slider Assembly and Cam Gear ······································································· 5-43 2-2-8. Pinch Arm Assembly, Torsion Spring (TG7LD), Pinch Press Arm and Eject Arm ·············································· 5-44 2-2-9. GL Block Assembly, GL Driving Gear and HC Driving Arm ················································································ 5-44 2-2-10. Capstan Motor, Conversion Pulley, Timing Belt and Holder ·········································································· 5-45 2-2-11. L Motor Block Assembly and FP-594 Flexible Board ·· 5-46 2-2-12. Reset Arm (S), Brake (S), Brake Rack (S), Brake (T), Brake Gear (T), Brake Spring (T) and Extension Spring ························································· 5-47 2-2-13. Coaster (S) / (T) Assembly, GL Arm (S) / (T) Assembly, Guide Rail, GL Gear (S) / (T) and Torsion Spring (GLS) / (GLT) ······························································ 5-48 2-2-14. L Motor Assembly, Motor Shield, FP-248 Flexible Board, TG1 Spring Hook, Spring Hook Fulcrum Base, Spring Hook Driving Arm, Worm Shaft, Deceleration Gear and Motor Holder ··············································· 5-49 2-3. CHECK AND ADJUSTMENT ····································· 5-50 2-3-1. FWD Position Checking and Adjustment ····················· 5-51 2-3-2. FWD Back Tension Checking and Adjustment ············· 5-51 2-2-3. Reel Table (S) / Reel Table (T) Torque Check ·············· 5-52 2-3-4. Preparation for Tape Path Checking and Adjustment ···· 5-53 2-3-5. Track Checking and Adjustment ··································· 5-54 2-3-6. TG7 Slack Checking and Adjustment ··························· 5-54 2-3-7. Curl Checking and Adjustment ····································· 5-55 2-3-8. CUE / REV Check ························································· 5-55 2-3-9. Rising Check ································································· 5-55 2-4. PERIODIC CHECK ······················································ 5-56 2-4-1. Cleaning of Rotary Drum Assembly ····························· 5-56 2-4-2. Cleaning of Tape Path System ······································· 5-56 2-4-3. Periodic Checks ····························································· 5-56 5-3. VIDEO SECTION ADJUSTMENTS ··························· 5-57 3-1. PREPARATIONS BEFORE ADJUSTMENTS ············ 5-57 3-1-1. Equipment Required ······················································ 5-57

1-5. 1. 2. 3. 4. 5. 6. 7. 5-2. 2-1.

--5--

3-1-2. Precautions on Adjusting ··············································· 5-58 3-1-3. HOW TO ENTER RECORD MODE WITHOUT CASSETTE ··································································· 5-58 3-1-4. HOW TO ENTER PLAYBACK MODE WITHOUT CASSETTE ··································································· 5-58 3-1-5. Adjusting Connectors ···················································· 5-59 3-1-6. Connecting the Equipment ············································ 5-59 3-1-7. Alignment Tapes ···························································· 5-60 3-1-8. Input/Output Level and Impedance ······························· 5-60 3-2. SYSTEM CONTROL SYSTEM ADJUSTMENT ········ 5-61 1. Initialization of A, B, C, D, E, F, 8 Page Data ··············· 5-61 2. Serial No. Input ····························································· 5-61 2-1. Company ID Input ························································· 5-61 2-2. Serial No. Input ····························································· 5-61 3. Battery End Adjustment ················································ 5-63 3-3. SERVO AND RF SYSTEM ADJUSTMENT ··············· 5-64 1. Cap FG Duty Adjustment (VC-242D board) ················ 5-64 2. T reel FG Duty Adjustment (VC-242D board) ············· 5-64 3. PLL f0 & LPF f0 Adjustment (VC-242D board) ············ 5-64 4. Switching Position Adjustment (VC-242D board) ········ 5-65 5. AGC Center Level and APC & AEQ Adjustment ········· 5-65 5-1. Preparations before adjustments ···································· 5-65 5-2. AGC Center Level Adjustment (VC-242D board) ········ 5-65 5-3. APC & AEQ Adjustment (VC-242D Board) ················ 5-66 5-4. Processing after Completing Adjustments ···················· 5-66 6. PLL f0 & LPF f0 Final Adjustment (VC-242D board) ··· 5-66 3-4. VIDEO SYSTEM ADJUSTMENTS ····························· 5-67 3-4-1. Base Band Block Adjustments ······································ 5-67 1. Chroma BPF f0 Adjustment (VC-242D board) ············· 5-67 2. S VIDEO OUT Y Level Adjustment (VC-242D board) ·· 5-67 3. S VIDEO OUT Chroma Level Adjustment (VC-242D board) ·························································· 5-68 VIDEO OUT Y, Chroma Level Check (VC-242D board) ·· 5-68 4. 3-4-2. BIST Check ·································································· 5-69 1. Playback System Check ················································ 5-69 1-1. Preparations for Playback ·············································· 5-69 1-2. IC301 TRX (RF) PB BIST Check ································· 5-69 1-3. IC301 AUD (ABUS) PB BIST Check ··························· 5-69 1-4. IC301 VFD PB BIST Check ········································· 5-69 1-5. IC301 ENCODER BIST Check ···································· 5-70 1-6. Processing after Completing Playback System Check ·· 5-70 3-5. AUDIO SYSTEM ADJUSTMENTS ···························· 5-71 1. Playback Level Check ··················································· 5-72 2. Overall Level Characteristics Check ····························· 5-72 3. Overall Distortion Check ··············································· 5-72 4. Overall Noise Level Check ············································ 5-72 5. Overall Separation Check ·············································· 5-72 5-4. SERVICE MODE ·························································· 5-73 4-1. ADJUSTMENT REMOTE COMMANDER ················ 5-73 1. Using the adjustment remote commander ····················· 5-73 2. Precautions upon using the adjustment remote commander ···································································· 5-73 4-2. DATA PROCESS ··························································· 5-74 4-3. SERVICE MODE ·························································· 5-75 1. Setting the Test Mode ···················································· 5-75 2. Emergence Memory Address ········································ 5-75 2-1. EMG Code (Emergency Code) ····································· 5-75 2-2. MSW Code ···································································· 5-76 3. Bit value discrimination ················································ 5-77 4. Switch check (1) ···························································· 5-77 5. Switch check (2) ···························································· 5-78 6. Record of Use check ······················································ 5-78 7. Record of Self-diagnosis check ····································· 5-79 8. HRS METER (Hours meter) ········································· 5-80

6.

REPAIR PARTS LIST

6-1. EXPLODED VIEWS ······················································ 6-1 6-1-1. OVERALL SECTION-1 ················································· 6-1 6-1-2. OVERALL SECTION-2 ················································· 6-2 6-1-3. CABINET (L) SECTION ················································ 6-3 6-1-4. CABINET (R) SECTION-1 ············································ 6-4 6-1-5. CABINET (R) SECTION-2 ············································ 6-5 6-1-6. UPPER HANDLE SECTION ········································· 6-6 6-1-7. BATTERY PANEL SECTION ········································ 6-7 6-1-8. EVF SECTION ································································ 6-8 6-1-9. CENTER FRAME SECTION ········································· 6-9 6-1-10. LENS BLOCK SECTION ·········································· 6-10 6-1-11. CASSETTE COMPARTMENT, DRUM AND REEL TABLE ASSEMBLY ········································ 6-11 6-1-12. TAPE GUIDE, PINCH SLIDER ASSEMBLY AND BRAKE SLIDER ASSEMBLY ··································· 6-12 6-1-13. EACH GEARS AND LOADING/CAPSTAN MOTOR ASSEMBLY ································································ 6-13 6-2. ELECTRICAL PARTS LIST ········································ 6-14 * Color reproduction frame is shown on page 329.

--6--

SERVICE NOTE
1. POWER SUPPLY DURING REPAIRS

In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated power supply (8.4V), the power is shut off so that the unit cannot operate. These following two methods are available to prevent this. Take note of which to use during repairs. Method 1. Connect the servicing remote commander RM-95 (J-6082-053-B) to the LANC jack, and set the commander switch to the "ADJ" side. Method 2. Use the DC IN terminal. (Use the AC power adaptor. (AC-L10, AC-VQ800 etc. ))

2.
1 2 3 4 5 6

TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)
Refer to 2-3. to remove the upper handle block assembly. Refer to 2-5. to remove the cabinet (L) assembly. Refer to 2-5. to remove the mechanism deck (Including VC-242D board and DD-138D board). Remove DD-138D board from the mechanism deck (Including VC-242D board). Remove the CN022 (27P 0.3 mm) of VC-242D board. Supply +4.5V from the DC power supply to the loading motor and unload with a pressing the cassette compartment.

DC power supply (+4.5V)

: loading : unloading

Disconnect from CN022 (27P) of VC-242D board.

Loading motor

What to do when a user forgets a password
This camcorder has the forced log insertion function. A password is inputted, and this function is set up. When this function was set up, this camcorder doesn't move if the memory stick which memorize a correct logo isn't inserted. To release the forced logo function, the correct password must be input. This password is memorized in the IC1105 (EEPROM) on VC-242D board. Therefore, when a user forgets the password, replace the IC1105. This IC1105 memorizes the HRS METER data (Hour meter data: page A, address 00 to 13), too. Therefore, replace the IC1105 in the following order to copy the HRS METER data. Replacing procedure: 1) Note down the data of page A, address 00 to 13. 2) Replace IC1105 (EEPROM) on VC-242D board. 3) To page A, address 00 to 13, input the data noted down. (Refer to "HRS METER (Hours meter)" of "5-4. SERVICE MODE")

--7--

SELF-DIAGNOSIS FUNCTION
1. SELF-DIAGNOSIS FUNCTION 2. SELF-DIAGNOSIS DISPLAY

When problems occur while the unit is operating, the self-diagnosis function starts working, and displays on the viewfinder, LCD screen or LCD window what to do. This function consists of two display; self-diagnosis display and service mode display. Details of the self-diagnosis functions are provided in the Instruction manual.
Viewfinder or LCD screen
C:31:11

When problems occur while the unit is operating, the counter of the viewfinder, LCD screen or LCD window consists of an alphabet and 4-digit numbers, which blinks at 3.2 Hz. This 5-character display indicates the "repaired by:", "block" in which the problem occurred, and "detailed code" of the problem.
LCD window

C : 3 1 : 11

Blinks at 3.2Hz

C
Repaired by:

31
Block

11
Detailed Code

C : Corrected by customer H : Corrected by dealer E : Corrected by service engineer

Refer to page 9. Indicates the appropriate Self-diagnosis Code Table. step to be taken. E.g. 31 ....Reload the tape. 32 ....Turn on power again.

3.
3-1.

SERVICE MODE DISPLAY
Display Method

The service mode display shows up to six self-diagnosis codes shown in the past.

While pressing the "STOP" key, set the switch from OFF to "VCR or PLAYER", and continue pressing the "STOP" key for 5 seconds continuously. The service mode will be displayed, and the counter will show the backup No. and the 5-character self-diagnosis codes.
Viewfinder or LCD screen
[3] C : 3 1 : 1 1

LCD window

3 C : 3 1 : 11

Lights up

[3]
Backup No. Order of previous errors

C:31:11
Control dial

Self-diagnosis Codes

3-2.

Switching of Backup No.

By rotating the control dial, past self-diagnosis codes will be shown in order. The backup No. in the [] indicates the order in which the problem occurred. (If the number of problems which occurred is less than 6, only the number of problems which occurred will be shown.) [1] : Occurred first time [4] : Occurred fourth time [2] : Occurred second time [5] : Occurred fifth time [3] : Occurred third time [6] : Occurred the last time

3-3.

End of Display

Turning OFF the power supply will end the service mode display.
Note: The "self-diagnosis display" data will be backed up by the coin-type lithium battery of CK-093 board BT250. When CK-093 board is removed, the "self-diagnosis display" data will be lost by initialization.

--8--

Ver 1.9 2004. 07

4.
Repaired by:

SELF-DIAGNOSIS CODE TABLE
Self-diagnosis Code Block Detailed Function Code 0 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 0 0 0 1 1 2 2 2 2 2 3 4 4 1 1 2 2 2 2 2 3 4 4 0 0 0 0 1 0 1 2 3 4 0 0 2 0 1 0 1 2 3 4 0 0 2 Symptom/State Correction

C C C C C C C C C C C C C C C C C C C C C C C

Non-standard battery is used. Condensation. Video head is dirty. LOAD direction. Loading does not complete within specified time UNLOAD direction. Loading does not complete within specified time T reel side tape slacking when unloading. Winding S reel fault when counting the rest of tape. T reel fault. S reel fault. T reel fault. FG fault when starting capstan. FG fault when starting drum. FG fault during normal drum operations. LOAD direction loading motor timeout. UNLOAD direction loading motor time-out. T reel side tape slacking when unloading. Winding S reel fault when counting the rest of tape. T reel fault. S reel fault. T reel fault. FG fault when starting capstan. FG fault when starting drum FG fault during normal drum operations Difficult to adjust focus (Cannot initialize focus.)

Use the info LITHIUM battery. Remove the cassette, and insert it again after one hour. Clean with the optional cleaning cassette. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Inspect the lens block focus reset sensor (Pin wg of LA-026 board) when focusing is performed when the control dial is rotated in the focus manual mode, and the focus motor drive circuit (IC140 of LA-026 board) when the focusing is not performed. Inspect the lens block zoom reset sensor (Pin ws of LA-026 board) when zooming is performed when the zoom lens is operated and the zoom motor drive circuit (IC140 of LA-026 board) when zooming is not performed. Inspect pitch angular velocity sensor (SE601 or SE602 of SE-108 board) peripheral circuits. Inspect yaw angular velocity sensor (SE600 or SE603 of SE-108 board) peripheral circuits.

E

6

1

0

0

E

6

1

1

0

Zoom operations fault (Cannot initialize zoom lens.) Steadyshot function does not work well. (With pitch angular velocity sensor output stopped.) Steadyshot function does not work well. (With yaw angular velocity sensor output stopped.)

E

6

2

0

0

E

6

2

0

1

--9--

SECTION 1 GENERAL

DSR-PD150/PD150P
This section is extracted from instruction manual. (DSR-PD150P)

1-1

1-2

1-3

1-4

1-5

1-6

1-7

1-8

1-9

1-10

1-11

1-12

1-13

1-14

1-15

1-16

1-17

1-18

1-19

1-20

1-21

1-22

1-23

1-24

1-25

1-26

1-27

1-28

1-29

1-30

1-31

1-32

1-33

1-34

1-35

1-36

1-37

1-38

1-39

1-40

1-41

1-42

This section is extracted from instruction manual. (Auto Logo Insert for Copyright Protection)

1-43

1-44

1-45E

SECTION 2 DISASSEMBLY
The following flow chart shows the disassembly procedure.

DSR-PD150/PD150P

2-1. LCD section (HL-011, PD-126 boards, Inverter transformer unit)

HL-011, PD-126 boards service position

2-2. EVF section (LB-065D board)

LB-065D board service position

2-3. Upper handle block assembly

2-4. FK-076, MA-386D boards

2-5. XD-001, XS-001, XM-001 boards

FK-076, XD-001, XS-001, XM-001, MA-386D boards service position 2-6. Cabinet (L) block assembly, Mechanism deck, VC-242D, DD-138D, JK-190 boards (for force eject of cassette and VTR section check)

Mechanism deck service position-1

DSR-PD150/PD150P

2-14. Control switch block (PS-4980), Control switch block (CF-4980)

Service position to check the VTR section

2-7. Cabinet (R) block assembly

CK-093 board service position

2-8. Cabinet bottom (D) assembly

2-15. CK-093 board

2-9. Battery panel block assembly (MK-014, KP-010, MS-049 boards)

2-16. Control switch block (ED-4980), Hinge assembly

2-10. EVF block assembly

2-11. LA-026, DD-138D, VC-242D, JK-190 boards, Mechanism deck

2-12. Lens block assembly, Center frame assembly

2-13. CD-254, SE-108 boards, Zoom lens assembly

[Connection diagram for service position (Mainly for voltage measurement and check)] (CK-093, VC-242D, JK-190, CD-254, DD-138D, LA-026, KP-010, MK-014, MS-049 boards, Mechanism deck-2)

2-1

NOTE: Follow the disassembly procedure in the numerical order given.

2-1. LCD SECTION (HL-011, PD-126 BOARDS, INVERTER TRANSFORMER UNIT)
REMOVING THE PD-126 BOARD, INVERTER TRANSFORMER UNIT
3 P cabinet (C) assembly 4 Harness (CP-093) (8P) 6 LCD frame, BL retainer, FP-196 flexible board 5 Harness (CP-094) (14P) qa Remove the three solderings qh Inverter transformer unit 1 FP-195 flexible board (7P)
6 -12 PD oard B

2 Two screws (M2 × 3), spring bolt q; HL-011 board 9 Release the two claws and slide the HL-011 board in the direction of the arrow B. qs Two screws (M2 × 3), spring bolt qd Panel holder 7 Release the two claws and slide the indication panel block assembly in the direction of the arrow A. A 8 Indication panel block assembly 6 FP-205 flexible board (21P)

B qa Screw (M2 × 3), spring bolt

q; Screw (M1.7 × 2.5), lock ace qj PD-126 board

qd PCB clip

qf PCB clip qg Remove the six solderings 7 Two screws (M1.7 × 2.5), lock ace qs Back light Cold cathode fluorescent tube 9 Liquid crystal indicator module (24P) 8 P cabinet (M) assembly 5 FP-196 flexible board (5P)
6 -12 PD oard B

3 Three claws

2 Two screws (M2 × 5), spring bolt

1 Two screws (M2 × 5), spring bolt 4 FP-195 flexible board (7P)

[HL-011, PD-126 BOARDS SERVICE POSITION]
HL-011 board Indication panel block assembly (21P)

CN007 20

Adjustment remote commander (RM-95)

1 LANC jack

2 Claw

FP-196 flexible board (5P)
6 -12 PD oard B

FP-195 flexible board (7P)

3 CPC cover

PD-126 board Inverter transformer unit AC POWER ADAPTOR

CPC-13 jig (J-6082-443-A) AC IN

1 Screw (M2 × 5), spring bolt

2-2

2-2. EVF SECTION (LB-065D BOARD)

4 EVF front cabinet (upper) 2 EVF rear cabinet assembly 1 Push the lock knob in the direction of the arrow A and remove the EVF rear cabinet assembly in the direction of the arrow B. 6

B

A

3 Two tapping screws (M1.7 × 8)

5 EVF front cabinet (lower) assembly

REMOVING THE LB-065D BOARD
2 LCD (LCX033AL-J)(16P) 8 LCD (LCX033AL-J) 1 FP-193 flexible board (27P) q; LCD holder assembly

3 Two claws 9 Light interception sheet 7 LCD cushion (498) 6 Illuminator (498) 5 LCD cushion (498) 4 LB-065D board

[LB-065D BOARD SERVICE POSITION]
Adjustment remote commander (RM-95) LCD holder assembly LB-065D board CPC-13 jig (J-6082-443-A) AC POWER ADAPTOR AC IN

LANC jack

2-3

2-3. UPPER HANDLE BLOCK ASSEMBLY
9 Upper handle block assembly

4 Tilt up the finder. 2 Two screws (M2 × 5), spring bolt 3 Screw (M2 × 5), spring bolt 1 Two screws (M2 × 5), spring bolt 5 Screw (M2 × 5), spring bolt 8 FP-200 flexible board (36P) 6 Tilt down the finder.

7

2-4. FK-076, MA-386D BOARDS

5 Two screws (M2 × 5), spring bolt

6 Handle cover (D) assembly 7 Screw (M2 × 3), spring bolt 9 MA-386D board

8 FP-216 flexible board (20P) 1 FP-202 flexible board (27P) 3 FK-076 board 4 FK frame (D) assembly 2 Four screws (M2 × 3), spring bolt

2-4

2-5. XD-001, XS-001, XM-001 BOARDS
7 Screw (M2.6) 8 Cable holder 6 Four screws (M2.6) 3 Two screws (M2 × 5), spring bolt

Remove the XM-001 board and XLR sheet metal in the direction of the arrow.
9 5 Two FP-217 flexible boards (16P) 0 XM-001 board, XLR sheet metal A

w; Handle (D) assembly, (Upper) cabinet

qa Handle cabinet (R) 1 Two screws (B3 ×10) qd Tapping screw (B2 × 5) qs FP-218 flexible board (13P) A 2 Microphone holder assembly qf XD-001 board, DD bracket 4 Two screws (M2 × 5), spring bolt

qh Two tapping screws (B2 × 5) qj SW insulated plate

ql Handle cabinet (L) assembly

qg Three Tapping screws (M2 × 5) qk XS-001 board

When installing it, align the five switch positions as arrow.

PRECAUTION DURING INSTALLATION

[FK-076, XD-001, XS-001, XM-001, MA-386D BOARDS SERVICE POSITION]
MA-386D board FP-217 flexible board (16P) XM-001 board FP-218 flexible board (13P) XD-001 board XS-001 board FP-216 flexible board (20P)

FP-202 flexible board (27P) FK-076 board CPC-13 jig (J-6082-443-A)

Adjustment remote commander (RM-95) AC POWER ADAPTOR LANC jack AC IN

2-5

2-6. CABINET (L) BLOCK ASSEMBLY, MECHANISM DECK, VC-242D, DD-138D, JK-190 BOARDS (FOR FORCE EJECT OF CASSETTE AND VTR SECTION CHECK)

3 Screw (M2 × 5), spring bolt 6 Cabinet (L) block assembly

(FOR FORCE EJECT OF CASSETTE)
4 Screw (M2 × 3), spring bolt 5 Flexible retainer 2 FP-200 flexible board (10P) 1 FP-193 flexible board (27P) q; Claw 8 JK-190 board (40P)

1 Screw (M2 × 5), spring bolt 2 Screw (M2 × 5), spring bolt 5 Three screws (M2 × 5), spring bolt 4 Two screws (M2 × 3), spring bolt

3 Screw (M2 × 3), spring bolt 6 FP-187 flexible board (50P)

9 Four screws (M2 × 3), spring bolt 7 FP-186 flexible board (80P) qa CD-254 board (50P)

qd DC-IN connector (3P) qs Battery terminal board (4P)

qf Mechanism deck, VC-242D, DD-138D board, MD frame assembly

(FOR VTR SECTION CHECK)
6 Mechanism deck, VC-242D board, MD frame assembly 4 FP-191 flexible board (60P)
4 -2 VCard o B 2D

1 Two screws (M2 × 5), spring bolt

DD D 8 13

3 Two screws (M2 × 3), spring bolt

2 JK-190 board, JK frame

5 DD-138D board

2-6

[MECHANISM DECK SERVICE POSITION-1]
Note: Use the parts only which can be removed easily from outside of the mechanism deck.

Adjustment remote commander (RM-95) LANC jack Mechanism deck CPC-13 jig (J-6082-443-A)

AC POWER ADAPTOR

AC IN

Cabinet (L) block assembly

[SERVICE POSITION TO CHECK THE VTR SECTION]
Connection to Check the VTR Section
To check the VTR Section, set the VTR to the "forced VTR power ON" mode. Operate the VTR functions using the adjustment remote commander (with the HOLD switch set in the OFF position) (However, connect the cabinet (L) assembly when cassette is going to be ejected only.) Setting the "Forced VTR Power ON" mode 1) Select page: 0, address: 01, and set data: 01. 2) Select page: D, address: 10, set data: 02, and press the PAUSE button of the adjustment remote commander. Exiting the "Forced VTR Power ON" mode 1) Select page: 0, address: 01, and set data: 01. 2) Select page: D, address: 10, set data: 00, and press the PAUSE button of the adjustment remote commander. 3) Select page: 0, address: 01, and set data: 00.
FP-191 flexible board (60P) Insert the FP-191 flexible board in the opposite direction to the normal insertion direction.

AC IN

AC POWER ADAPTOR

DD-138D board DC-IN connector (3P) (1-794-637-11)

CPC-13 jig (J-6082-443-A) Connect here when the tape path check is going to be performed.
V B Co 2 a 4 rd 2 D

VC-242D board

JK-190 board

Mechanism deck

LANC jack

VIDEO jack

Monitor TV

Cabinet (L) block assembly

Adjustment remote commander (RM-95) Control switch block (CF-4980) (14P) (Connect here when cassette is going to be ejected.)

2-7

2-7. CABINET (R) BLOCK ASSEMBLY
5 Screw (M2 × 5), spring bolt

7 Cabinet (R) block assembly 6 Two screws (M2 × 5), spring bolt 1 Screw (M2 × 5), spring bolt

4 Two screws (M2 × 5), spring bolt

3 CF ornamental plate 2 Claw

[CK-093 BOARD SERVICE POSITION]

CPC-13 jig (J-6082-443-A)

Adjustment remote commander (RM-95) AC POWER ADAPTOR LANC jack
C Bo K-0 ar 93 d

AC IN

CK-093 board Cabinet (R) block assembly

2-8. CABINET BOTTOM (D) ASSEMBLY

REMOVING THE FBS COVER ASSEMBLY

1 Two tapping screws (B2 × 5) 3 Two tapping screws (B2 × 5)

1 FP-189 flexible board (6P)

5 Cabinet bottom (D) assembly

2 FP-189 flexible board

5 FBS cover assembly

3 Tripod table 2 Four screws (M2 × 5), spring bolt

4 Two screws (M2 × 5), spring bolt

4 Cabinet (bottom)

2-8

2-9. BATTERY PANEL BLOCK ASSEMBLY (MK-014, KP-010, MS-049 BOARDS)
9 CPC cover q; Battery panel block assembly 8 Screw (M2 × 5), spring bolt 7 Two screws (M2 × 5), spring bolt 6 Two screws (M2 × 5), spring bolt

4 Screw (M2 × 3), spring bolt
2 -0 LAard bo 6

1 FP-190 flexible board (20P) 5 Screw (M2 × 5), spring bolt 2 DC-IN connector (3P) 3 Battery terminal board (4P)

qs DC-IN connector qa DC jack retainer q; Two tapping screws (B2 × 5) 9 MS holder assembly 8 Two tapping screws (B2 × 5) A

PRECAUTION DURING INSTALLATION

When installing it, align the switch position as shown.
4 -0 MS rd a Bo 9

3 MK-014 board 2 MK retainer A 1 Two tapping screws (B2 × 5) 5 KP-010 board 4 Screw (M2 × 3), spring bolt

7 MS-049 board

6 Two screws (M2 × 3), spring bolt

2-10.EVF BLOCK ASSEMBLY
6 Two screws (M2 × 3), spring bolt 1 FP-193 flexible board (27P) 7 EVF block assembly

4 Peel off the area shown by shading. 3 Claw 2 Screw (M2 × 3), spring bolt 5 Flexible clamp

26 -0 LAard bo

2-9

2-11.LA-026, DD-138D, VC-242D, JK-190 BOARDS, MECHANISM DECK
1 Screw (M2 × 3), spring bolt 2 Flexible retainer 9 LA joint 3 FP-188 flexible board (6P) 7 LA-026 board
26 -0 LA rd a Bo

8 Screw (M2 × 3), spring bolt

6 Three screws (M2 × 3), spring bolt

5 Flexible board (27P) (from VAP assembly) 4 Flexible board (39P) (from zoom lens assembly)

1 CD-254 board (50P)

6 -02 LABoard

4 Two screws (M2 × 5), spring bolt 5 3 Two screws (M2 × 3), spring bolt 2 Two screws (M2 × 3), spring bolt

8 Two screws (M2 × 2), lock ace

9 LD outer lid 7 MD frame assembly

4 VC-242D board q; Mechanism deck A CB D 5 Two step screws (M2) DB qa Two screws C (M2 × 3), spring bolt A 3 Three screws (M2 × 3), spring bolt 1 Two screws (M2 × 3), spring bolt

6 Step screw (M2) qg JK-190 board qs Two screws (M2 × 3), spring bolt qd Two claws

42 -2 VCard Bo

DD

DD D 8 13

(LA-026 board)
26 -0 LAard Bo

2 DD-138D board

qf JK frame

2-10

2-12.LENS BLOCK ASSEMBLY, CENTER FRAME ASSEMBLY
qd Center frame assembly 6 Screw (M2 × 3), spring bolt qs FP-188 flexible board (6P) q; Two screws (M2 × 4), lock ace qa Two screws (M2 × 3), spring bolt

9 Lens block assembly PRECAUTION DURING INSTALLATION

When installing it. Align the swich position. FP-188 flexible board

8 Two screws (M2 × 5), spring bolt 7 Two screws (M2 × 5), spring bolt 2 Tapping screw (B2 × 5) 1 Screw (M2 × 3), spring bolt 3 CCD cover

Lens block assembly

Center frame assembly

4 Screw (M2 × 3), spring bolt 5 CJ-064 harness

[SERVICE POSITION TO CHECK THE CAMERA SECTION]
Connection to Check the CAMERA Section
To check the CAMERA Section, set the CAMERA to the "forced CAMERA power ON" mode. Setting the "Forced CAMERA Power ON" mode 1) Select page: 0, address: 01, and set data: 01. 2) Select page: D, address: 10, set data: 01, and press the PAUSE button of the adjustment remote commander. Exiting the "Forced CAMERA Power ON" mode 1) Select page: 0, address: 01, and set data: 01. 2) Select page: D, address: 10, set data: 00, and press the PAUSE button of the adjustment remote commander. 3) Select page: 0, address: 01, and set data: 00.
FP-186 flexible board (80P) Insert the FP-186 flexible board in the opposite direction to the normal insertion direction. CD-254 board (50P) DD-138D board
6 2 -0 d A r L oa B

FP-191 flexible board (60P) Insert the FP-191 flexible board in the opposite direction to the normal insertion direction. AC IN AC POWER ADAPTOR

Flexible board (27P) (from VAP assembly)

DC-IN connector (3P) (1-794-637-11) Extension cable (J-6082-496-A) (50P)

LA-026 board VC-242D board JK-190 board
V B Co 2 a 4 rd 2 D

Lens block assembly

Flexible board (39P) (from zoom lens assembly) Mechanism deck Monitor TV LANC jack VIDEO jack

Adjustment remote commander (RM-95)

2-11

2-13.CD-254, SE-108 BOARDS, ZOOM LENS ASSEMBLY
4 Three tapping screws (B2 × 5) 5 SE-108 board 3 Flexible board (6P) (from zoom lens assembly) 9 Zoom lens (VCL-6012WB) 1 Three tapping screws (M1.7 × 7)

2 (CCD) flexible block assembly

REMOVING THE CD-254 BOARD
8 Remove the soldering. 7 Sheet (CD) 9 CJ-064 harness 3 Remove the sixteen solderings. q; CD-254 board 4 Remove the sixteen solderings. 5 Remove the sixteen solderings. 2 Prism cover 1 CCD heat sink

6 CCD emblem 7 Rubber foot (A) 8 Name ring 6 Prism assembly

REMOVING THE ZOOM LENS ASSEMBLY
4 Ornamental ring assembly Rotate it in the direction of the arrow C and remove it in the direction of the arrow D. B A 3 Zoom lens assembly Rotate it in the direction of the arrow A and remove it in the direction of the arrow B. 1 Tapping screw (M1.7 × 4) 5 VAP assembly

2 Two tapping screws (B2 × 7)

C D

2-14.CONTROL SWITCH BLOCK (PS-4980), CONTROL SWITCH BLOCK (CF-4980)
5 Control switch block (PS-4980) 3 Control switch block (CF-4980) 1 Tapping screw (B2 × 5) 4 Two tapping screws (B2 × 5) 2 Control switch block (PS-4980) (8P) 7 Four tapping screws (B2 × 5) 8 Slider assembly PRECAUTION DURING INSTALLATION Install the slider assembly while pushing the eject lever fully to the left (CCW). 6 Push the eject knob in the direction of the arrow, and open the cassette lid.

Cassette lid Eject knob
q; Control switch block (CF-4980) Be careful not to damage the control switch block's (CF-4980) flexible.

9 Two tapping screws (B2 × 5)

Eject lever

2-12

[CONNECTION DIAGRAM FOR SERVICE POSITION (Mainly for voltage measurement and check)] CK-093, VC-242D, JK-190, CD-254, DD-138D, LA-026, KP-010, MK-014, MS-049 BOARDS, MECHANISM DECK-2
AC IN CPC-13 jig (J-6082-443-A) KP-010 board MK-014 board AC POWER ADAPTOR DC-IN connector (3P) (1-794-637-11) Battery panel assembly

Battery terminal board (4P) DD-138D board
B A

Mechanism deck
A B

MS-049 board Control switch block (PS-4980) (8P) LA-026 board
LA Bo-02 ar 6 d

Flexible board (27P) (from VAP assembly) Flexible board (39P) from zoom lens assembly

Control switch block (CF-4980) (14P) JK-190 board EVF block assembly FP-193 flexible board (27P) CK-093 board Cabinet (R) block assembly Lens block assembly CD-254 board (50P) Extension cable (J-6082-496-A) (50P)

V B Co 2 a 4 rd 2

D

Adjustment remote commander (RM-95) VC-242D board FP-187 flexible board (50P)

2-15.CK-093 BOARD
PRECAUTION DURING INSTALLATION

When installing it. Align the switch position.

qa Claw 9 FP-194 flexible board (5P) qf CK-093 board

q; Seven screws (M2 × 3), spring bolt

qd Harness (CP-094) (14P) qs Harness (CP-093) (8P) 3 R flexible protection sheet 5 Two screws (M2 × 3), spring bolt 6 SP retainer plate assembly 2 FP-197 flexible board (6P) 1 Control switch block (ED-4980) (6P) 8 Speaker holder 4 Speaker (2P) 7 Speaker

2-13

2-16.CONTROL SWITCH BLOCK (ED-4980), HINGE ASSEMBLY
Start the removal work after the LCD section has been removed referring section 2-1.

2 Control switch block (ED-4980) 1 Bright button

3 Blind door (D) assembly 2 Hinge lid 1 Three screws (M2 × 3), spring bolt 8 Three screws (M2 × 5), spring bolt 9 q; Screw (M1.7 × 2.5), lock ace qs Hinge assembly A

3 Three claws

2 Screw (M1.7 × 2.5), lock ace

4 Hinge cover (rear) 6 Two harness fixed tapes

7 6 Three screws (M2 × 3), spring bolt 4 Harness (CP-093) (8P) 5 Harness (CP-094) (14P)

qa FP-197 flexible board 9 Screw (M1.7 × 2.5), lock ace 5 Hinge cover (front)

A

1 Two screws (M1.7 × 2.5), lock ace

7 Harness (CP-093)

8 Harness (CP-094)

2-14

2-17.CIRCUIT BOARDS LOCATION
The circuit boards contained in the zoom lens are not shown.

MA-386D XM-001 (AUDIO AMP) (MIC AMP) XD-001 (DC/DC CONVERTER SIRCS)

LB-065D (BACK LIGHT)

CK-093 (KEY IN)

PD-126 (RGB DRIVE/TG)

XS-001 (MIC SELECT) SE-108 (VAP SENSOR)

INVERTER TRANSFORMER UNIT HL-011 (LCD DRIVE) CD-254 (CCD IMAGER) FK-076 (CONTROL SWITCH)

VC-242D S/H AGC, TG, CAMERA SIGNAL PROCESS, MS I/F, RS232C I/F, STILL CONTROL, MS DRIVE, DV SIGNAL PROCESS, REC/PB AMP, LINE IN/OUT, LINE A/D, RGB DRIVE/TG, CAMERA CONTROL, DRUM/CAPSTAN MOTOR DRIVE, HI CONTROL, AU LINE A/D, D/A, LINE AMP JK-190 (JACK BOARD)

LA-026 200m/FOCUS DRIVE, VAP DRIVE, KEY IN/CONNECTOR

MK-014 (CONTROL KEY)

KP-010 (SELECT DIAL) MS-049 (MS CONNECTOR) DD-138D (DC/DC CONVERTER, DC REGULATOR)

2-15

2-18.FLEXIBLE BOARDS LOCATION
The flexible boards contained in the mechanism deck and that in the zoom lens are not shown.

FP-193 FP-202 FP-217 FP-218 FP-190 FP-216 FP-200

FP-194

FP-196 FP-189 FP-195 FP-191 CONTROL SWITCH BLOCK (ED-4980) CONTROL SWITCH BLOCK (PS-4980) FP-186 FP-188

FP-187 FP-205

FP-197

CONTROL SWITCH BLOCK (CF-4980)

2-16E

SECTION 3 BLOCK DIAGRAMS
3-1. OVERALL BLOCK DIAGRAM (1/4)
CD-254 BOARD
(4-9) (4-9)

DSR-PD150/PD150P

( ) : Page No. shown in ( ) indicates the page to refer on the schematic diagram.

VC-242D BOARD(1/4)
AGC CONT 1,2 R,B GAIN R,G,B OFFSET CN025 G CCD OUT 40 31 32 40 40 42 1 3 G 38 47 G D0-09 2 11

IC103
8 3 1 35 35

IC101
G-CH CCD IMAGER 11,14-16 1-4 V1,V2A,V2B,V3

(4-13)

7

19

(4-14)

(4-16)

(IC705)SPCK 38 Y0-Y7 45 29 C0-C7 36 49 HD,VD,OE TO OVERALL BLOCK DIAGRAM (2/4)

LENS BLOCK
H1,H2,RG,SUB DICHROIC PRISM

43 43 44 44 29 47 47

IC704
S/H,AGC R 5 21 28

IC706
A/D CONVERTER 26 36 R D0-09 79 83

IC771
(U-CORE) CAMERA SIGNAL PROCESS

(4-9)

IC104
(4-9)
8 R CCD OUT 3 1 19 19

IRIS

IC102
R-CH CCD IMAGER 11,14-16 1-4

11 35 34 25 25 B 1 48 26 25 19 28 28 29 29 XSHD XSHP XRS 11 14 37 38 44 CLPDM PBLK CLP OB 48 1 2 14

B D0-09

50 99 51 90 HI SO,SI,SCK ZOOM VR AD

(SEE PAGE 3-3)

9

17

V1,V2A,V2B,V3

H1,H2,RG,SUB

(4-9)

32 32

IC105
(4-9)
8 B CCD OUT 3 1 9 9 31 X701 27MHz H1,H2,RG 6 H1,H2,RG,SUB 18 18 SUB CN100 V1,V2A,V2B,V3 6 45 13 13 29 46 71 HD,VD 70 32

IC100
B-CH CCD IMAGER 11,14-16 1-4

IC705
TIMING GENERATOR 47 SPCK 47 77

(4-14)

3 V1,V2A,V2B,V3

3

17

IC701,702
CCD V DRIVE

10 5 9

39 38

IRIS METER

(4-70)
DRIVE20 8 IRIS DRIVE 10 HALL AD HALL AMP 5 ZM RST SENS 22 1 7 41 42

(4-13)
IRIS PWM 54 53

M H
ZOOM RESET SENSOR

IC141

HALL17

EN1 DIR 1A,1B 61 62 64 66 68 EN1 DIR 1A,1B

62 63 64

ZOOM MOTOR

M M

2 4 6 34

ZOOM A,B

(4-70)
ZOOM MOTOR DRIVE

63 65 67

EN0 DIR 0A,0B

59 60 61

IC140
FOCUS A,B FOCUS MOTOR DRIVE

IC803
ZM RST SENS EN0 DIR 0A,0B 43 66 19 20 17 18 82 4 3 2 35 CAMERA CONTROL 33 CAM SO,SI,SCK

64 FOCUS MOTOR 36 38 39 FC RST SENS FOCUS RESET SENSOR 25 28 ND A,B,C ND FILTER SW 27 29 CN050 ACTIVE PRISM ACTUATOR 55 57 59 53 66 68

63 65 67 60 54 56 58

(4-35)

EVR

58 57

17 16

FC RST SENS

IC802

(4-36)

14 15 66

(4-71,72)

P Y

21 20

P DRIV A,B

IC070,071 073-076
ACTIVE PRISM ACTUATOR DRIVE

P PWM 56 55

45

IC801
EEPROM

15 14

Y DRIV A,B

Y PWM 58 57

44 48 HI SO,SI,SCK

(4-35)
50 62 ZOOM VR AD

P OUT 12 Y OUT 22 46 45 44 43

61 60

(4-72)
25 VAP LOCK 20 VAP LOCK DRIVE VAP LOCK +,-

IC072

VP LOCK DR 36 35

7

VP LOCK SENS 23 38 37

10 CN200 CH1 MIC/LINE

(4-70)
ZOOM RING 3 5 MZ F0,F1 1,2 DETECTOR

XM-001 BOARD
(4-93,94) (4-94)

IC144
8,13

48 50

47 49

MZ A,B

24 25

XS-001 BOARD (1/2)
CN201 5 14 3 CN101 1 27

MIC L (4-70)
FOCUS RING 8 9 CN052 MF F0,F1 1,2 DETECTOR

IC200 IC201
MIC/LINE AMP

IC202
2 7 LOW CUT AMP

FK-076 BOARD (1/2)
36 27

LA-026 BOARD (2/4)
2 CH1 TO OVERALL BLOCK DIAGRAM (2/4) (VC-242D)

IC143
8,13

2 S103 CN1103 S102 REC SELECT CH1

26 CN500 CN501

35

26 CN053 CN051

1

CH2

47 49

48 50

MF A,B

22 23 1 16 6

(4-93,94) (4-72)
PSD OUT 5 12 8 PITCH/YAW SENSOR AMP YSD OUT 3 CN600 10 12 CN050 18 CN051 CN023 43 44 YS OUT 58

(4-94)

11

CH1 AUDIO SLECT SW

(SEE PAGE 3-3)

SE601,602 PITCH SENSOR SE600,603 YAW SENSOR

IC200
2

PS OUT 45 46

59

MIC R
CN300 CH2 MIC/LINE

IC300 IC301
MIC/LINE AMP

IC302
2 7 LOW CUT AMP 5

CN301 14 3

CH1+CH2

XD-001 BOARD (1/2) CN401
7 SHOE UNREG 8 7 6

S104 1 11 16 6 CN102 CH2 AUDIO SLECT SW

IC401
DC/DC CONV.

16

SE-108 BOARD
(SEE PAGE 4-69)

CH1 MIC 48V CH2 MIC 48V CN100

5 6

8 9

LA-026 BOARD(1/4)

(4-89)

3-1

3-2

DSR-PD150/PD150P

3-2. OVERALL BLOCK DIAGRAM (2/4)
VC-242D BOARD(2/4)

( ) : Page No. shown in ( ) indicates the page to refer on the schematic diagram.
CN300 DV IN/OUT

(4-17)
SPCK SPCK

(4-23)
199 77 203 | 70 213 68 1 | C0-C3 5 64 63 17 HD,VD OE 62 21 23 200 202 206 212 216 6 8 7 3 215 Y0-Y7 207 211 205 201

138 139 142 | 145

IC1407
37 60 (HONEY) DIGITAL STILL PROCESS | 51 46

IC301
(CAIN) DV SIGNAL PROCESS

X301 24.576MHz

(4-26)
45 L BUS 42

CN006 6 9 TPA+,TPB+,6 2 6 2

CN301

IC361
(LIP) DV INTERFACE

YO-Y7

Y0-Y7

51 141 152 153 156 133 132 127

TRCK LCK

47 49

29 MC BUS 37

CO-C7 TO OVERALL BLOCK DIAGRAM (1/4)

C0-C7

| 38 49

HD,VD,OE

HD,VD,DE 48 47

61 96 204 | 87 214 86 Y0-Y7 208

FRRV,TRRV,TRRT

JK-190 BOARD(1/2)
J301 S VIDEO

JK-190 BOARD (2/2)

(SEE PAGE 3-2)

DATA TO SFD DATA FROM SFD SFD BCK

HI SO,SI,SCK

IC1301
(TAKO) 39 48 42 LINE IN LINE OUT AGC ACC Y C

SPCK

68

IC903
(ALIGN) A/D CONVERTER 59 Y0-Y7 52 49 C0-C7 42

2 C4-C7 9

4

ZOOM VR AD

| 83 80

11 13 15 18

99 97

REC CK REC DT

36 34

2 6

HD,VD,OE 79 22 83 78 24 | 6 6 TO OVERALL BLOCK DIAGRAM (3/4) 88 7 82 AFCK SYSCLK(IC1401) AFCK(IC903) SPCK(IC705) 196 48 170 8 | 20 · 19 HD VD 184 · 183 179 MC BUS FRRV,TRRV,TRRT 81 79 PB CK ATF ERR AD DT

C

Y

Y 20 20 C 22 22 17 17 X1301 13.5MHz

Y

18 26 TAKO CK 25

38 HD,VD,DE 37

G

G

C V

14 22 28 30 46 7 Y C

36

(4-30)
10 9

(4-32)
63 66

34

(SEE PAGE 3-5)

J300 V VIDEO ZOOM VR AD

(4-25) (4-17)
20 | 31 1 129 13 D0-D15 | 111 38 48 A0-A8 97 | 106 CHARACTER GENERATOR 18 · 17 · 16 · 14 COL0 195 · | COL3 194 · 191 · 190

IC1403
HI SO,SI,SCK TO OVERALL BLOCK DIAGRAM (4/4) 16Mbit DRAM SP+,OSD CS,SO,SCK PANEL R,G,B,EVF R,G,B,HD,VD LANC SIG

IC302

159 | 161 VSP SO,SI,SCK

(SEE PAGE 3-8)

PANEL G 75 73 PANEL R PANEL B HD,VD EVF G 67 65 63 Y 55 59 C EVF R EVF B

(4-19)

1

3 OSD CS OSD SO OSD SCK

71 105 · 106

IC1404
232C ON J303 LANC SIG/232C RD LANC 35 35 LANC GND/232C TD 37 37 Q111 12 14 9 7 RXD RS232C IF

VSP SO,SCK

141 · 142

12 | 21 4 140 132 143 144 1 JID0-JID7

TXD

(4-46)

IC1001
J302 HP L 26 26 HP R (HEADPHONE) 28 28 Q1008,1004 CH1 J300 AUDIO CH2 CH2 CN301 9 9 CN006 CH1 CH2 CH1 51 17 CH2 16 9 46 25 CH1 2 7 0dbB -7odB ATT 8 5 3 12 2 DATA FROM SFD DATA TO SFD SFD BCK 109 DI,CI 1 2 SHUTTER SOUND 7 5 CH2 55 19 CH1 CH1 12 12 1 3 CH1 54 64 2

(4-46)

IC1001
(XYZ) AUDIO I/O

8 10

SP+,-

(4-46)

IC1002
(4-46)

VSP SO, SCK

IC1010
15

(ADC&DAC) D/A CONV. A/D CONV.

HI SO,SI SCK

(4-20)
X1401 7.375MHz 77 79 54-52 19 21 2 4

IC1406
EEPROM

SPCK1(IC705)

6

(4-19)

(4-48)

(4-48)

IC1412
SYSCLK 88 27 34 JID0-JID7 13 41 JPEG 2,9-16 58-64

IC1007
CH1 TO OVERALL BLOCK DIAGRAM (1/4) (LA-026) 1 2 CH1 VCA 1 3

IC1008
1 CH1 58

IC1012
(4-48)
2 7 0dbB -7odB ATT 5

(4-17)

(4-19)

4

112

IC1401
DIGITAL STILL CONTROL 50 51 TXD RXD

(4-21)

IC1005
EVR

14

IC1409
18

IC1408
16Mbit DRAM SYSCLK(IC1401) 1-13 38-48 28 36

CH2 2 CN023

2

(SEE PAGE 3-2)

CH2 VCA

1

5

7

CH2

(4-48)

5-15

55-75

20-31

(4-48)

14 VSP SO,SCK 15 KASHAON A0-A10

IC1006
16 (4-47)

| 38

(4-22)

4

IC1410
MEMORY STICK I/F CN023 15 | 31 30 33 31 30 33

MS-049 BOARD
CN051 18 20 17 CN056 6 8 5 CN776 CN775 4 8 2

10 | D0-D15 1 · 48 X1411 20MHz 2 4 XTAL OSC SCK | 17 40

MEMORY STICK SLOT

53 CH2 49 60

IC1004
(XYZ) AUDIO CHZ INPUT

23 14 15

CH2

(4-22)

IC1411

13

LA-026 BOARD(3/4)

3-3

3-4

DSR-PD150/PD150P

3-3. OVERALL BLOCK DIAGRAM (3/4)
VC-242D BOARD(3/4)
REC CK REC DT

( ) : Page No. shown in ( ) indicates the page to refer on the schematic diagram.
CN007 FOR ADJUSTMENTS 3 SWP 2 RF MON

C MECHA DECK
(SEE PAGE 4-39) (4-28)
REC CK REC DT

IC102
40 42 (TRW) 6 REC/PB AMP 7 2 1 EVEN ODD CN101 5 6 DRUM 8 9

(4-27)
AD DT 6 AD DT 6 20 TO OVERALL BLOCK DIAGRAM (2/4) 15

42

PB Y OUT

27

IC101
(TRF) EQ A/D CONV. PLL 34 22 24 31

PB CK

PB CK

13

(SEE PAGE 3-4)

ATF ERR

95 60 78 | DRP SO,XDRP SCK SWP

SWP

MC BUS FRRV TRRT,TRRV

(4-37)

80

CN024 CAP FG CAP ON,CAP FWD 2,3 32 14,15 24 25

M902

IC501
MECHA CONTROL

115 45 46

CAPSTAN FG AMP

CAPSTAN FG

VSP SO,SI,SCK