Text preview for : SONY HVR-DR60 SERVICE MANUAL VER 1.3 2008.07 REV-2 (9-852-146-14).pdf part of SONY HVR-DR60 SONY HVR-DR60
HARD DISK RECORDING UNIT.
SERVICE MANUAL VERSION 1.3 2008.07 REVISION-2 (9-852-146-14)
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HVR-DR60
SERVICE MANUAL
US Model
Ver. 1.3 2008.07 Canadian Model
Revision History AEP Model
Chinese Model
Japanese Model
How to use
Acrobat Reader
Revised-2
Replace the previously issued
SERVICE MANUAL 9-852-146-12
with this Manual.
Link
SPECIFICATIONS BLOCK DIAGRAMS PRINTED WIRING BOARDS
SERVICE NOTE FRAME SCHEMATIC DIAGRAM REPAIR PARTS LIST
DISASSEMBLY SCHEMATIC DIAGRAMS ADJUSTMENT
The components identified by Les composants identifiés par une
mark 0 or dotted line with marque 0 sont critiques pour la
mark 0 are critical for safety. sécurité.
Replace only with part num- Ne les remplacer que par une pièce
ber specified. portant le numéro spécifié.
HARD DISK RECORDING UNIT
2008G0800-1
HVR-DR60 © 2008.07
9-852-146-13 Sony EMCS Co. Published by Kohda TEC
ENGLISH JAPANESE
SPECIFICATIONS
System
File system FAT32
Hard disk 60 GB
The capacity is the value when 1 GB equals 1 billion bytes.
The actual usable capacity may be slightly less because administrative files etc. are included.
File format HDV recording MPEG-2TS (.m2t)
DVCAM/DV recording AVI-Type1 (.AVI)
RAW DV (.DV)
Input signal HDV recording/playback Video: MPEG-2TS
Audio: MPEG1 Audio Layer2 Stereo
DVCAM/DV recording/playback Video: DV embedded
Audio: PCM digital (12/16 bit, 32k, 48k)
Recording/playback time Approx. 270 minutes
General
Power requirement DC 7.2 V (battery pack)
DC 8.4 V (AC adaptor)
Power consumption 2.7 W
Operating temperature 0 °C to 40 °C (32 °F to 104 °F)
Storage temperature 20 °C to +60 °C (4 °F to +140 °F)
Operating humidity 20 % (20 °C) to 90 % (35 °C) (no condensation)
Operating altitude Maximum 3,000 m (9,843 feet)
Dimensions Approx. 81 × 45 × 100 mm (w × h × d) (3 1/4 × 1 3/4 × 4 in.)
Mass Approx. 230 g (8 oz.)
Input/output jack i.LINK (IEEE1394 6-pin connector S400)
Included items i.LINK cable (6-pin 4-pin) 70 cm (1)
Operating instructions (1)
Guide to supported models and their functions (1)
CD-ROM manual (1)
Shoe adaptor (1)
Optional accessories AC adaptor/charger AC-VQ1050B
Battery pack NP-F570/F770/F970
Design and specifications are subject to change without notice.
HVR-DR60
--2--
ENGLISH JAPANESE
FAT32
60GB
1GB 10
HDV MPEG-2TS (.m2 t)
DVCAM/DV AVI-Type1 (.AVI)
RAW DV (.DV)
HDV MPEG-2TS
MPEG1 Audio Layer2 Stereo
DVCAM/DV DV embedded
PCM (12/16 bit,32k,48k)
270
7.2V
DC 8.4V
2.7 W
0 °C~40 °C
20 °C~+60 °C
20 % (20 °C) ~90 (35 °C) % ( )
3,000 m
81 × 45 × 100 mm ( )
230 g
i.LINK (IEEE1394 6 s400)
i.LINK (6 4 ) 70 cm (1)
(1)
(1)
(1)
(1)
(1)
/ AC-VQ1050B
NP-F570/F770/F970
HVR-DR60
--3--
ENGLISH JAPANESE
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
SAFETY-RELATED COMPONENT WARNING!! ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
PUBLISHED BY SONY. DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
1. Check the area of your repair for unsoldered or poorly-soldered Unleaded solder
connections. Check the entire board surface for solder splashes Boards requiring use of unleaded solder are printed with the lead-
and bridges. free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
2. Check the interboard wiring to ensure that no wires are
the lead free mark due to their particular size.)
"pinched" or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly
: LEAD FREE MARK
transistors, that were installed during a previous repair. Point
Unleaded solder has the following characteristics.
them out to the customer and recommend their replacement. · Unleaded solder melts at a temperature about 40°C higher than
4. Look for parts which, through functioning, show obvious signs ordinary solder.
of deterioration. Point them out to the customer and Ordinary soldering irons can be used but the iron tip has to be
recommend their replacement. applied to the solder joint for a slightly longer time.
5. Check the B+ voltage to see it is at the values specified. Soldering irons using a temperature regulator should be set to
6. Flexible Circuit Board Repairing about 350°C.
· Keep the temperature of the soldering iron around 270°C Caution: The printed pattern (copper foil) may peel away if the
during repairing. heated tip is applied for too long, so be careful!
· Strong viscosity
· Do not touch the soldering iron on the same conductor of the
Unleaded solder is more viscous (sticky, less prone to flow) than
circuit board (within 3 times). ordinary solder so use caution not to let solder bridges occur such
· Be careful not to apply force on the conductor when soldering as on IC pins, etc.
or unsoldering. · Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
HVR-DR60
--4--
ENGLISH JAPANESE
1. 6.
· 270
·
·
2. 7.
Lead
Free
0
3.
· 40
4. 350
·
5. IC
·
· ·
HVR-DR60
--5--
TABLE OF CONTENTS
Section Title Page
1. SERVICE NOTE
1-1. Service Note ··································································· 1-1
1-2. Description on Self-diagnosis Display ··························· 1-2
2. DISASSEMBLY
2-1. Disassembly ··································································· 2-2
3. BLOCK DIAGRAMS
3-1. Overall Block Diagram (1/2) ········································· 3-1
3-2. Overall Block Diagram (2/2) ········································· 3-2
3-3. Power Block Diagram ···················································· 3-3
4. PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
4-1. Frame Schematic Diagram ············································· 4-1
4-2. Schematic Diagrams ······················································· 4-3
4-3. Printed Wiring Boards ·················································· 4-13
4-4. Mounted Parts Location ··············································· 4-20
5. REPAIR PARTS LIST
5-1. Exploded Views ······························································ 5-2
5-2. Electrical Parts List ························································ 5-6
6. ADJUSTMENT
6-1. Adjustment Items Required at Replacement
of Main Parts and Boards ··············································· 6-1
6-2. List of Service Tools ······················································ 6-2
6-3. Installation of Driver ······················································ 6-3
6-4. HDD Check ···································································· 6-7
6-5. HDD AVC Mode Recording Check ····························· 6-10
6-6. Confirmation of HDV AVC Mode Playback ················ 6-10
6-7. Confirmation of DV SBP Mode Playback ··················· 6-10
6-8. Key Check ···································································· 6-11
6-9. LCD Indication Check ················································· 6-11
6-10. Battery Check ······························································· 6-11
6-11. G-sensor Check ···························································· 6-12
6-12. HDD Format (File Erasure) ········································· 6-12
6-13. History Clear ································································ 6-13
HVR-DR60
--6--
1. SERVICE NOTE ENGLISH JAPANESE
1-1. SERVICE NOTE
1. NOTE FOR REPAIR
Make sure that the flat cable and flexible board are not cracked of When remove a connector, don't pull at wire of connector.
bent at the terminal. Be in danger of the snapping of a wire.
Do not insert the cable insufficiently nor crookedly.
When installing a connector, don't press down at wire of connector.
Be in danger of the snapping of a wire.
Cut and remove the part of gilt
which comes off at the point.
(Take care that there are
some pieces of gilt left inside)
2. POWER SUPPLY DURING REPAIRS
In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated power supply (8.4V),
the power is shut off so that the unit cannot operate.
This following method are available to prevent this.Take note of which to use during repairs.
Method 1.
Use the AC power adaptor.
HVR-DR60
1-1
ENGLISH JAPANESE
1-2. DESCRIPTION ON SELF-DIAGNOSIS DISPLAY
When an error occurs the following warning indicators may appear on the LCD screen.
And this unit is sent error code to camera.
Self-diagnosis display : X:Yy:ZZ
X Y y ZZ
i.LINK I: Main 1y Physical Y1 When error is defined
ATA A: Sub 2y Logical Y2 in the devise, the error
Power Supply P: Other 9y Other Y9 code of it is displayed.
Button K:
MPEG/AVI M:
Other X:
Fatal Error F:
X Yy ZZ Description
I 12 ZZ Returnable i.LINK-related error (The code that is corresponded to ZZ, is representative for status of i.LINK..)
A 12 ZZ Returnable HDD-related error (The code that is corresponded to ZZ, is representative for error of ATA..)
Error is occurred when the power supply -related command is sent from Main controller to Sub controller. (ZZ is
12 ZZ
given value)
P
01 In case that error has been occurred with power supply controller of each device using by Sub controller.
21
02 Cannot enter into sleep mode
M 12 ZZ Stream processor abnormally (ZZ is given value. Such as, when AVI format is differed, ZZ becomes 01 etc.)
01 HDD failure
11
02 i.LINK error
12 ZZ In case that error has been detected into file system etc.
F 21 ZZ In case that cannot communicates to Sub controller
22 ZZ In case that cannot controls the others device from Sub controller
91 ZZ Others, fatal error related with hardware
92 ZZ Others, fatal error related with software
X 99 ZZ In case that for DV SIGNAL PROCESSOR (IC501), error code etc. of firmware is to displaying.
Principal Eroor Code
X Yy ZZ Countermeasure Description
01 Turn the unit back on again. Overflow of receiving buffer.
12
02 Turn the unit back on again. FAT error.
01 Store the unit at room temperature for a little Caution the unit to low temperature.
A 90
11 Store the unit at room temperature for a little Caution the unit to high temperature.
Turn the unit back on again. Detect the communication error with selecting the
91 01
computer mode.
11 01 Turn the unit back on again. HDD has failed, or communication error between HDD.
12 01 Format the HDD HDD format error.
F 20 01 Turn the unit back on again. Unit failed PHY (Physical Layer) reset.
There is partucularly no solution. (In this case, No writing into the sub controller firmware.
29 00
perform the firmware updates automatically.)
HVR-DR60
1-2
ENGLISH JAPANESE
Following is error code that has been described to instructoin manual.
Display Code Countermeasure Cause
A:11:ss Turn this unit off and then back on. Cannot read or write to the HDD.
A:19:ss Turn this unit off and then back on. Internal error has occurred.
I:11:ss Turn this unit off and then back on. i.LINK communication error has occurred.
I:92:ss Turn this unit off and then back on. Internal error has occurred.
M:11:ss Turn this unit off and then back on. The recorded image cannot be manipulated.
X:ss:ss Turn this unit off and then back on. Internal error has occurred.
F:12:ss Format this unit by selecting DELETE and then FORMAT. There is a conflict in the HDD logic structure.
If you still cannot operate the unit, contact Sony Customer
Service.
F:29:ss Contact Sony Customer Service. There is an internal malfunction.
HVR-DR60
1-3
1. SERVICE NOTE ENGLISH JAPANESE
1-1.
1.
2.
8 . 4 V d c 1 0
1
AC
HVR-DR60
1-4
ENGLISH JAPANESE
1-2.
X:Yy:ZZ
i.LINK I: Main 1y Physical Y1
ATA A: Sub 2y Logical Y2
P: Other 9y Other Y9
K:
MPEG/AVI M:
Other X:
F:
I 12 ZZ i.LINKZZi.LINK
A 12 ZZ HDDZZATA
MainSubZZ
12 ZZ
01 Sub
21
02
M 12 ZZ -ZZAVI01
01 HDDHDD
11
02 i.LINK
12 ZZ
F 21 ZZ Sub
22 ZZ Sub
91 ZZ
92 ZZ
X 99 ZZ DV
SIGNAL
PROCESSOR
(IC501)
01
12
02 FAT
A 01
90
11
91 01
11 01 HDDHDD
12 01 HDD HDD
F 20 01 PHY
( Sub
29 00
)
HVR-DR60
1-5
ENGLISH JAPANESE
A:11:ss HDD
A:19:ss
I:11:ss i.LINK
I:92:ss
M:11:ss
X:ss:ss
F:12:ss DELETEFORMAT HDD
F:29:ss
HVR-DR60
1-6E
2. DISASSEMBLY
NOTE FOR REPAIR
· Make sure that the flat cable and flexible board are not cracked of bent at the terminal. Cut and remove the part of gilt
Do not insert the cable insufficiently nor crookedly. which comes off at the point.
(Be careful or some
· When remove a connector, dont' pull at wire of connector. It is possible that a wire is snapped. pieces of gilt may be left inside)
· When installing a connector, dont' press down at wire of connector.
It is possible that a wire is snapped.
HVR-DR60
2-1
HELP
2-1. DISASSEMBLY
EXPLODED VIEW HARDWARE LIST
2-1-1. OVERALL ASSEMBLY
1-4(#53)
1 Bottom Case Block
1-3(#49)
1-1(#53)
1-6
1-2(#53)
1-5
2 Main Block
HVR-DR60
2-2
2-1-2. BOTTOM CASE ASSEMBLY
EXPLODED VIEW HARDWARE LIST
1 Bottom Case Block
1-1
3-1(#49)
2 DC-IN Connector
1-4(Clow) 2-3
2-2
1-7 1-2
(#53)
1-3
(Boss)
2-1(#23)
1-6(Clow) 4-1
4-2
3-4
4 Battery Terminal
1-5 Board
(#23)
3 Heatsink A
3-3
3-2(#23) 3-7
3-2(#23)
3-5 3-6
HVR-DR60
2-3
2-1-3. MAIN BLOCK
EXPLODED VIEW HARDWARE LIST
1 LC-093 Board 1-4(#23)
1-3
LC
1-7(Clow) -09
3
1-6(Solder)
1-6(Solder)
1-1 1-5
1-9(Boss) 1-8(Solder)
3-1(#23)
3-2(Clow)
3-4(Clow) 2 HDD Case Block
3-4(Clow) 2-2(#23)
2-2 (#23)
-49
2 3-3(#23)
1-10 SW
3-2(Clow) 3-5
3 SW-492
Board
1-2 2-1
HVR-DR60
2-4
2-1-4. HDD CASE BLOCK
EXPLODED VIEW HARDWARE LIST
2-2(#64)
2-2(#64)
2-1
2 HD-035 Board 2-9
2-3
2-4(#64)
HD
-03
5
2-7
2-6
2-5(Boss)
1-3
2-8
1-1
1-2
1-4
1 HDD
HVR-DR60
2-5E
HELP
Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.
1. Attach the sheet (FP-431) to the FP-431 flexible cable of PWB by referring to the figure below.
Sheet (FP-431) Wind the sheet around the FP-431
mount.
Tolerance: 0 to 2 mm
Reference
Attach the sheet starting from the FP-431 Mount.
portion shown by the arrows.
2. Attach the sheet (heatsink A) to the heatsink A by referring to the figure below.
Attach the slit portion of the
Heatsink A sheet to the bent portion.
Attach the sheet
(Heatsink A) to
standard portion.
Fold back
Sheet (Heatsink A)
3. Attach the harness sheet to the battery terminal board and DC-IN connector by referring to the figure below.
Cut the harness sheet into 40 x 40 mm square to use.
Battery Terminal Board DC-IN Connector
Harness Sheet Harness Sheet
1 to 3 mm
1 to 3 mm
HVR-DR60
HELP
4. Attach the heat conduction sheet to the heatsink A by using four holes as a guide.
Holes
Heatsink A
Heat Conduction Sheet
Holes
5. Tighten two screws fixing the HDD board to the HDD case assembly in the order of numbers shown in the figure below.
HD-035 Board
2
1
HDD Case Assy
6. Insert the tip of FP-431 Flexible Board to the connector on HDD straight and firmly.
HDD
FP-431 Flexible Board
HVR-DR60
HELP
7. Attach the sheet (HD-035) sheet to the heatsink B fitting to the corner of connector.
Heatsink B
Sheet Bus (HD-035)
Connector
8. Insert the other end of FBH-002 connected to the SW-492 board to the connector on HD-035 board.
HD-035 Board
FBH-002
9. Place the FBH-002 cable connected to the LCD PWB board between the TOP CASE BLOCK ASSEMBLY and LCD PWB board.
Flexible Flat Cable (FBH-002)
LC-093 Board
Top Case Block Assy
10. Place the harnesses from the battery terminal board and DC-IN connector as shown in the figure below.
Harness of DC-IN Connector Harness of Battery terminal board
HVR-DR60
HELP
3. BLOCK DIAGRAMS
Link
OVERALL BLOCK DIAGRAM (1/2) POWER BLOCK DIAGRAM
OVERALL BLOCK DIAGRAM (2/2)
HVR-DR60
3. BLOCK DIAGRAMS
3-1. OVERALL BLOCK DIAGRAM (1/2) ( ) : Number in parenthesis ( ) indicates the division number of schematic diagram where the component is located.
HD-035 BOARD (1/2) LC-093 BOARD
CN203 CN601
PD LCD_RESET #RES
14 E1 15 15
CNA LCD_CS1 #CS
E3 13 13
38, 39, 42
3
26, 27
LCD_A0 A0
IC401 IC501 F3 11 11 ND001
LCD_SDA SDA
C2 9 9 S602
PHY LINK DV SIGNAL PROCESS LCD_SCL SCL
A10, A11
C11, B11
CN402 B1 7 7 MENU
C7, A6
B7, A7
6 - 13
TPB- (4/5) (5/5)
3 34 LD0 - LD7
CN402 8 TPB+ (IEEE 1394)
4 35 S601
1
5
TPA-
HDV/DV 5 36 STOP
TPA+ LREQ
2
6
6 37 1 D7 PHY LINK
7 9
2 INTERFACE
A5, B6
CTL0, CTL1
4, 5
S603
IC203 EL_OFF REC
59 PCLK 39 5 5
X401 2 C6 PD (1/2) STOP
55 35 4 4
24.576MHz LKON SUSPEND SUB-CON REC_ON
60 19 B12 20 34 3 3
CNA (2/5) LED_ON D601
21 32 2 2
2 LPS ENA REC EL
POR- LPS A12 26 17 17
53 15 1
4 OUT1
SUSPEND IC601 5 LND050
IC402 3 OUT2
LCD DRIVE 6 LND051
H1, H3 D5, A3, B4, C5, A4, C8, B8, A8, D9, C10 W2, W1, V2, U3, P4
G2, G3, H1, H2, J3
G3, F1 A18, D16, C17, B17, A19, B19, B20, D18 R2, R1, P2, N2, M4
G8, G9, F7, F3, G1
(4/5)
G7, H9, H3
K1, J3, T2
IC301 DA0 - DA12
22
SDRAM X201 S706
64M 8MHz CN201
C20, E18, E19, G17, G18, G19, H18, H20
(3/5) S702
23 CN701 PLAY
R2, N2, M2, L2, D3, C3, N3, M3 S703
C7, D7, M7, N7, A8, C8, D8, E8
L8, M8, N8, R8, A9, B9, P9, R9
J18, K19, R20, R19, U18, U19
A1, B1, R1, P1, E2, D2, C2, A2
FF
36 2 2 S704
PLAY
33 3 3 REPEAT S705
REW
37 4 4 CAM LINK
DDQ0 - DDQ31 REPEAT
38 5 5
CAM LINK
40 6 6
SDRAM AVC_ON
INTERFACE 16 8 8 COMPUTER S701
SBP_ON OFF POWER
17 9 9
SW_OFF
7 7 VIDEO
K9, K1
F8, F2
DQM0 - DQM3
J8
#CS
D1 SW-492 BOARD
RAS
J9 E2
CAS G_ALERT
K7 F2 G1 45
#WE
K8 G4
SUB_S_CNVSS
D2, E4
J7, H8
BA0, BA1 C1 18
CLKE AOZ SE201
J2 A17 1 3
CLKD AOY G-SENSOR
J1 C9 2 4
AOX (2/5)
3 5
STBYB