Text preview for : SONY SAL55200 SERVICE MANUAL VER 1.1 2007.10 REV-1 (9-852-229-12).pdf part of SONY SAL55200 SONY SAL55200
LENS FOR DSLR CAMERA.
SERVICE MANUAL VERSION 1.1 2007.10 REVISION-1
PART#(9-852-229-12)
Back to : SONY SAL55200 SERVICE MAN | Home
SAL55200
(DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
SERVICE MANUAL
US Model
Ver. 1.1 2007.10
Canadian Model
Revision History
AEP Model
Chinese Model
Revised-1
Replace the previously issued
Japanese Model
SERVICE MANUAL 9-852-229-11
with this Manual.
Link (English)
SPECIFICATIONS DISASSEMBLY ADJUSTMENTS
SERVICE NOTE REPAIR PARTS LIST
· About the Lens Test Projector and Finished Inspection JIG
Link (Japanese)
SPECIFICATIONS DISASSEMBLY ADJUSTMENTS
SERVICE NOTE REPAIR PARTS LIST
LENS FOR DSLR CAMERA
2007J0800-1
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6) © 2007.10
9-852-229-12 Sony EMCS Co. Published by Kohda TEC
SPECIFICATIONS
· This lens is equipped with a distance encoder. The distance encoder allows more accurate measurement (ADI) by using a flash for ADI.
· Depending on the lens mechanism, the focal length may change with any change of the shooting distance. The focal length assumes the lens is focused
at infinity.
Equivalent 35mm-format focal length *1 (mm)
82.5-300
Lens groups elements
9-13
Angle of view *1
29°-8°
*1 The values for equivalent 35mm-format focal length and angle of view are based on Digital Single Lens Reflex Cameras equipped with an APS-
C sized image sensor.
Minimum focus *2 (m (feet))
0.95 (3.1)
*2 Minimum focus is the shortest distance from the image sensor to the subject.
Maximum magnification (X)
0.29
Minimum f-stop
f/32-45
Filter diameter (mm)
55
Dimensions (maximum diameter × height) (mm (in.))
Approx. 71.5 × 85 (2 7/8 × 3 3/8)
Mass (g (oz.))
Approx. 295 (10 3/8)
Included items
Lens (1), Front lens cap (1), Rear lens cap (1), Lens hood (1), Set of printed documentation
Designs and specifications are subject to change without notice.
Extra-Low Dispersion Glass
WIDE
1st Lens 2nd Lens 3rd Lens
(33.478mm) (8.353mm) (11.243mm)
TELE
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
--2--
1. SERVICE NOTE
1-1. Chemicals
Some chemicals used for servicing are highly volatile.
Their evaporation caused by improper management affects your health and environment, and wastes resources.
Manage the chemicals carefully as follows.
· Store chemicals sealed in a specific place to prevent from exposure to high temperature or direct sunlight.
· Avoid dividing chemicals into excessive numbers of small containers to reduce natural evaporation.
· Keep containers sealed to avoid natural evaporation when chemicals are not in use.
· Avoid using chemicals as much as possible. When using chemicals, divide only required amount to a small plate from the container and
use up it.
1-2. Exterior Parts
Be careful to the following points for exterior parts used in this unit.
· Use a piece of cleaning paper or cleaning cloth for cleaning exterior parts. Avoid using chemicals.
Even if you have to use chemicals to clean heavy dirt, don't use paint thinner, ketone, nor alcohol.
· Insert the specific screws vertically to the part when installing a exterior part.
Be careful not to tighten screws too much.
1-3. Unleaded Solder
This unit uses unleaded solder.
Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Be careful to the following points to solder or unsolder.
· Set the soldering iron tip temperature to 350 °C approximately.
If cannot control temperature, solder/unsolder at high temperature for a short time.
Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
· Be sure to control soldering iron tips used for unleaded solder and those for leaded solder so they are managed separately. Mixing
unleaded solder and leaded solder will cause detachment phenomenon.
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
1-1
1-4. SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer.
1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their
replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit Board Repairing
· Keep the temperature of the soldering iron around 270 °C during repairing.
· Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering or unsoldering.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
SAFETY-RELATED COMPONENT WARNING!! ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
PUBLISHED BY SONY. DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
1-2
2. DISASSEMBLY
NOTE FOR REPAIR
· Make sure that the flat cable and flexible board are not cracked of bent at the terminal. Cut and remove the part of gilt
Do not insert the cable insufficiently nor crookedly. which comes off at the point.
(Be careful or some
· When remove a connector, dont' pull at wire of connector. It is possible that a wire is snapped. pieces of gilt may be left inside)
· When installing a connector, dont' press down at wire of connector.
It is possible that a wire is snapped.
· Do not apply excessive load to the gilded flexible board.
UNIVERSAL WRENCH
In case of the following notches or holes are located in the lens block, etc during disassembling/
assembling the lens, Use the universal wrench.
Notches Holes
How to Use
Chip-A for Chip-B for
Universal wrench
universal wrench: universal wrench:
J-6082-609-A
J-6082-609-1 J-6082-609-2
Attach the chip-A or chip-B to the universal wrench.
For the notches: chip-A
For the holes: chip-B
Match the universal wrench to the holes or notches of the lens block, etc.
Chip-A
Match the universal wrench Universal wrench
to the width of holes or notches.
Chip-A
Notches
Fixed screw
Chip-B
Chip
Chip
Fixed screw
Chip-B
Holes
SERVICE TOOLS
A-20 Anti-diffusion agent (A-20): J-6082-611-A G-22 Grease (G-22): J-6082-665-A
B-10 Adhesive bond (B-10): J-6082-612-A G-32 Grease (G-32): J-6082-666-A
LOCTITE 460 Adhesive bond (LOCTITE 460) G-36 Grease (G-36): J-6082-667-A
or the equivalent or the equivalent.
G-37 Grease (G-37): J-6082-668-A
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
2-1
2-1. DISASSEMBLY
The following flow chart shows the disassembly procedure.
2-2-1
Note: DISASSEMBLY 2-2-1. MOUNT ASSY, MAIN PCB ASSY 2-2-2. SEMI BARREL ASSY AND
AND REAR LENS BARREL FIRST LENS BARREL ASSY
This lens can disassemble both the REPAIR PART LIST
1st lens side and the mount side.
Refer to DISASSEMBLY or flow chart 1 Mount Assy First Lens Barrel Assy
for disassembly. 2
3
A Back Adjustment Washer 1st Lens Adjustment Washer
5
6 Main PCB Assy
Rear Light
Shield Barrel
7
Rear Lens Barrel
A 4 Mount Assy
Coupler
8 Back Adjustment Zoom Brush
Washer
Zoom Brush
Main PCB Assy
Zoom
Brush
Linkage qd Connect
Plate G11-13 Lens Barrel Assy
Plate Rear Lens Barrel
qf qs
2-2-2
9 DISASSEMBLY G10-11 Adjustment Washer
Zoom Rubber
qg REPAIR PART LIST
Gear Base Plate B 6
Idler 7
qa
q;
Output Shaft
G11-13 Lens
Zoom Ring Barrel Assy
G10-11 Adjustment
Washer
5
4
3
Semi Barrel Assy
2
1 2nd Lens Decoration Plate
Light Shield Plate
1st Lens Adjustment Washer
First Lens Barrel Assy
Focus Rubber Ring
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
2-2
2-2. DETAILS
2-2-1. MOUNT ASSY, MAIN PCB ASSY AND REAR LENS BARREL
EXPLODED VIEW
G-37
APERTURE
1 DIAMETER
HELP01 ADJUSTMENT
3 Mount Assy
A 4
Coupler
Rear Light
Shield Barrel 2 G-22
5
A
G-37
Back Adjustment
Washer
FLANGE BACK
ADJUSTMENT
G-36
Rear Lens Barrel
Main PCB Assy
HELP03 7
HELP02 6
(See page 2-4.)
Note (Assembling)
Make sure the Flexible board
does not protrude out of
the Main PCB Assy.
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
2-3
8 HELP04 9 Gear Base Plate B
HELP04 q; G-22
Zoom Rubber Idler qa HELP04
(From page 2-3.)
Output Shaft
G-22
Zoom Linkage Plate qf HELP06
Zoom Ring
ZOOM BRUSH
POSITION
ADJUSTMENT
HELP05 qg HELP06
qd
B-10
(See page 2-5.)
Zoom Brush qs
Brush Connect
Plate
Semi Barrel Assy
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
2-4
2-2-2. SEMI BARREL ASSY AND FIRST LENS BARREL ASSY
EXPLODED VIEW 2 First Lens Barrel Assy
1
FOCUS-SHIFT
ADJUSTMENT
1st Lens
3 Adjustment Washer
Focus Rubber
4
Light Shield Plate
Universal wrench
J-6082-609-A
(From page 2-4.) 5 2st Lens
Decoration Plate
Chip-A for
universal wrench:
J-6082-609-1
Semi Barrel Assy
OPTICAL
AXIS SU2.6X2.5C3C PROJECTIVE
ADJUSTMENT RESOLVING
G11-13 Barrel Assy POWER (Partial Blur)
6 ADJUSTMENT
7 G10-11 Adjustment Washer
PROJECTIVE
RESOLVING
POWER
(Curvature of field)
ADJUSTMENT
FOCUS-SHIFT
SU2.6X2.5C3C
(Amount of
SU2.6X2.5C3C
speherical
aberration)
ADJUSTMENT
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
2-5
HELP
Note for assembling and grease applying positions are shown.
HELP01
Grease(G-22): J-6082-665-A
Grease(G-37): J-6082-668-A
1. Apply the grease (G-37) to indicated portion of back adjustment washer, install the back adjustment washer to the main assy.
2. Apply the grease (G-22) to indicated portion of coupler, apply the grease (G-37) to indicated portion of the mount assy.
3. Inserting the installation part of coupler in the groove of back adjustment washer, install the coupler.
4. Set the zoom to tele position.
5. While inserting the operation lever of the mount assy into the groove on the aperture operate plate and pushing the main spring outer,
install the mount assy and secure with four mount fix screws.
Note: Install the mount assy so that the main spring will be in the rear lens barrel.
Install the mount assy so that the main spring doesn't touch the zoom brush.
Mount Fix Screw
Mount Assy
Main Spring
Back Adjustment Washer
Main Assy
Coupler
Operation
Lever
Apply the grease (G-37)
Apply the grease (G-22)
Groove on the
Aperture Operate
Plate
Apply the grease (G-37)
(mount side)
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
HELP
HELP02
1. Fold the main PCB assy at the locations shown in the figure.
2. Install the main PCB assy to main assy, tighten the two screws.
3. Connect the flexible cable of F.ECD board and Z.ECD board to connector.
Note: Be carefull about the flexible board not to bend too much.
Be carefull about the flexible board not to come out of the main board.
Main PCB Assy
Screw
Fold upward Fold downward
Main Assy
F. ECD Board
Z. ECD Board
Outside Inside
F. ECD Board
Z. ECD Board
Make sure the Flexible board
does not protrude out of
the main PCB assy.
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
HELP
HELP03
Grease(G-36): J-6082-667-A
Adhesive bond (LOCTITE 460)
Note: Use the adhesive bond (LOCTITE 460) or an equivalent article.
Do not use what becomes white after drying like quick-drying glue.
1. Apply the grease (G-36) to indicated portion of the rear lens barrel.
2. Apply the adhesive bond (LOCTITE 460) to indicated portion of the mount index, affix the mount index to the rear lens barrel.
Apply the adhesive bond (LOCTITE 460)
Apply the grease (G-36)
Rear Lens Barrel
Mount Index
3. Set the zoom to wide position, align the "55" of zoom range and the zoom index of rear lens barrel, and tighten the four screws.
Note: Tighten the screws in the order of 1 to 4.
Zoom Index
Screw
4
2
1
3
Rear Lens Barrel
2 4
Main Assy
3
1
Main Assy Rear Lens Barrel
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
HELP
HELP04
Grease(G-22): J-6082-665-A
1. Apply the grease (G-22) to indicated portions of the output shaft, gear part and shaft part of the idler.
2. Install the output shaft and the idler to shown in figure.
3. Apply the grease (G-22) to indicated portion of the gear base plate B.
4. Fit the gear base plate B to the main assy as shown in the figure below and secure with two screws.
5. Confirm the operation of the focus ring.
Note: Confirm the focus ring operates smooth and comfortably. (Confirm with installing the coupler.)
Gear Base Plate B
Screw
Idler
Output Shaft
Main Assy
Apply the grease (G-22)
Apply the grease (G-22)
Gear Base Plate B
Apply the grease (G-22)
Idler
Output Shaft
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
HELP
HELP05
Adhesive bond (B-10): J-6082-612-A
1. Install the zoom brush to the brush connect plate and secure with a screw.
2. Install the brush connect plate to the zoom linkage plate in the main assy and secure with a screw.
3. Adjust the zoom brush to the patterns on the zoom encoder as shown in the figure.
4. Secure the zoom brush with a screw.
5. Perform the zoom brush position adjustment. (See page 4-32)
6. Confirm the zoom brush position with moving it from wide to tele.
7. Apply the adhesive bond (B-10) to indicated portion of the zoom brush securing screw.
Main Assy
Brush Connect Plate
Screw
Zoom Brush
Screw
Zoom Linkage Plate
Zoom Brush
Screw Apply the adhesive bond (B-10)
A B
Please match A and B
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
HELP
HELP06
Anti-diffusion agent (A-20): J-6082-611-A
Grease(G-32): J-6082-666-A
1. Confirm no malfunction of the focus brush, the focus brush securing screw is secured with the adhesive bond or not and tightened or
not.
2. Apply the anti-diffusion agent (A-20) to the indicated portion of main assy.
3. Apply the grease (G-32) to the middle lens barrel in the main assy and the baynet portion on the inside of the zoom ring.
4. Engage three projections on the zoom ring to three grooves on the main assy mutually.
5. Apply the grease (G-32) to indicated portions of the zoom linkage plate.
6. Adjust the hole for screw on the side of the zoom ring to the attachment position of the zoom linkage plate with rotating the zoom
ring and secure the zoom linkage plate with two screws.
Note: When secure the zoom Linkage plate, set the zoom to wide position.
7. Confirm the zoom ring operates smooth and comfortably.
Apply the grease (G-32)
Zoom Ring
Zoom Ring
Middle Lens Zoom Linkage Plate
Barrel
Baynet
Apply the anti-diffusion
agent (A-20)
Apply the grease (G-32)
Screw
Projection
Notch Notch
Main Assy
(WIDE)
Notch
Attachment position
(Zoom Linkage Plate) Main Assy Zoom Ring
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
HELP
DISASSEMBLY
3. REPAIR PARTS LIST (ENGLISH)
DISASSEMBLY
(JAPANESE)
NOTE:
· -XX and -X mean standardized parts, so they may · The mechanical parts with no reference number in
have some difference from the original one. the exploded views are not supplied.
· Items marked "*" are not stocked since they are
seldom required for routine service. Some delay
should be anticipated when ordering these items.
3-1. EXPLODED VIEWS
3-1-1. MOUNT ASSY, MAIN PCB ASSY AND REAR LENS BARREL
12
4
5 6
3
7
1
11
10 24
23
8 9 21
A
23
2
22
21
(See page 3-2.) 16
17 20
19
15 A
18 (Note 1)
15 (Note 1) The number or type of these parts need to be selected
according to adjustment etc..
Select the part referring to page 3-3.
(Note
1)
14
3-3
13
Ref. No. Part No. Description Ref. No. Part No. Description
1 3-276-996-01 UT3.5P1.7X2C3C IB LOCK 13 3-277-031-01 REAR LENS BARREL
2 3-276-997-01 ZOOM RING 14 2-683-692-01 CHIP (MOUNT INDEX)
3 3-276-999-01 ZOOM LINKAGE PLATE 15 3-277-033-01 BT2P1.7X8.5C3C
4 3-277-000-01 2P1.7X2C3C
5 3-277-008-01 ZOOM BRUSH 16 A-1368-097-A MAIN PCB ASSY
17 3-277-035-01 BT2P1.7X3C3C
6 3-277-009-01 LOCK, 2P1.7X2C3C IB LOCK 18 Selection Parts BACK ADJUSTMENT WASHER (Note 1)
7 3-277-010-01 BRUSH CONNECT PLATE 19 3-277-034-01 COUPLER
8 3-277-011-01 OUTPUT SHAFT 20 A-1368-098-A MOUNT ASSY
9 3-277-014-01 IDLER
10 3-277-012-01 GEAR BASE PLATE B 21 3-277-058-01 MOUNT FIX SCREW
22 3-277-059-01 REAR LIGHT SHIELD BARREL
11 3-277-013-01 BT2P1.7X4.5C3C 23 3-277-061-01 BT1P1.4X3.5GR301
12 3-276-995-01 ZOOM RUBBER 24 3-277-062-01 BT101.7X4GR301
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
3-1
DISASSEMBLY
(ENGLISH)
DISASSEMBLY
(JAPANESE)
3-1-2. SEMI BARREL ASSY AND FIRST LENS BARREL ASSY
ns: not supplied
ns
57
(Note 2)
ns
ns
ns
56
(Note 1)
54
55
53
52
(Note 1)
51
58
(Note 1) The number or type of these parts need to be selected (Note
1)
according to adjustment etc..
Select the part referring to page 3-3.
3-3
(Note 2) Use the SU2.6 X 2.5C 3C (Ref. No. 57) according to (Note
2) SU2.6X2.5C3C
(
57)
,
partial blur adjustment.
Ref. No. Part No. Description Ref. No. Part No. Description
51 A-1368-096-A FIRST LENS BARREL ASSY 55 A-1368-050-A SEMI BARREL ASSY
52 Selection Parts 1ST LENS ADJUSTMENT WASHER (Note 1) 56 Selection Parts G10-11 ADJUSTMENT WASHER (Note 1)
53 3-276-993-01 LIGHT SHIELD PLATE 57 3-279-371-01 SU2.6X2.5C3C (Note 2)
54 3-276-994-01 2ND LENS DECORATION PLATE 58 3-287-254-01 FOCUS RUBBER RING
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
3-2
3-1-3. SELECTION PARTS
Ref.No. 18
These washers are provided for flange back adjustment.
Change the thickness (t) according to result of adjustment.
Part No. Description
3-277-057-01 BACK ADJUSTMENT WASHER (t=0.50)
3-277-057-11 BACK ADJUSTMENT WASHER (t=0.30)
3-277-057-21 BACK ADJUSTMENT WASHER (t=0.10)
3-277-057-31 BACK ADJUSTMENT WASHER (t=0.05)
3-277-057-41 BACK ADJUSTMENT WASHER (t=0.04)
3-277-057-51 BACK ADJUSTMENT WASHER (t=0.03)
3-277-057-61 BACK ADJUSTMENT WASHER (t=0.20)
Ref.No. 52
These washers are provided for focus adjustment.
Change the thickness (t) according to result of adjustment.
Part No. Description
3-277-015-01 1ST LENS ADJUSTMENT WASHER (t=0.80)
3-277-015-11 1ST LENS ADJUSTMENT WASHER (t=0.50)
3-277-015-21 1ST LENS ADJUSTMENT WASHER (t=0.30)
3-277-015-31 1ST LENS ADJUSTMENT WASHER (t=0.10)
3-277-015-41 1ST LENS ADJUSTMENT WASHER (t=0.08)
3-277-015-51 1ST LENS ADJUSTMENT WASHER (t=0.07)
3-277-015-61 1ST LENS ADJUSTMENT WASHER (t=0.05)
Ref.No. 56
These washers are provided for projective resolving power adjustment.
Change the thickness (t) according to result of adjustment.
Part No. Description
3-279-372-01 G10-11 ADJUSTMENT WASHER (t=0.05)
3-279-372-11 G10-11 ADJUSTMENT WASHER (t=0.03)
3-279-372-21 G10-11 ADJUSTMENT WASHER (t=0.02)
3-279-372-31 G10-11 ADJUSTMENT WASHER (t=0.10)
3-279-372-41 G10-11 ADJUSTMENT WASHER (t=0.15)
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
3-3
ENGLISH JAPANESE
3-2. SUPPLIED ACCESSORIES
Checking supplied accessories.
Other accessories
3-270-986-01 MANUAL, INSTRUCTION
(JAPANESE, ENGLISH, FRENCH, SPANISH, SIMPLIFIED CHINESE)
3-270-986-11 MANUAL, INSTRUCTION
(GERMAN, DUTCH, SWEDISH, ITALIAN) (AEP)
3-270-986-21 MANUAL, INSTRUCTION (PORTUGUESE, RUSSIAN,
Lens Hood (ALC-SH102) Front Lens Cap TRADITIONAL CHINESE, KOREAN, ARABIC) (AEP)
3-274-537-01 X-2179-383-1
Rear Lens Cap
2-683-615-01
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
3-4
ENGLISH JAPANESE
(ALC-SH102)
3-274-537-01 X-2179-383-1
2-683-615-01
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
3-5
4. ADJUSTMENTS
Note: After the service repair, perform the adjustments referring to this section.
4-1. PREPARATIONS
4-1-1. List of Service Tools and Equipments
· Variable Transformer (Output voltage: AC 100 V) (Note 3)
· Camera DSLR-A100
· Compact Flash (CF) Card (For image saving)
· Screen (Art paper)
· Tape Measure
· Plane Mirror (For SLRs)
· Adhesive bond (B-10): J-6082-612-A
· Lens Adjustment Program (ActuatorChecker2.exe)
· PC Card Setup File (InstaCal.exe)
· Color Calculator 2
Note: Color Calculator 2 is downloadable from the ESI homepage.
J-1 J-2 J-3
Personal computer AE master lens
Luminance box
(Note 1) J-6082-597-A
J-6082-581-A
J-4 J-5 J-6
1000 mm Collimator Flange back tester
110V: J-6082-604-A Lens test projector
J-6082-606-A
240V: J-6082-604-B J-6082-605-A
70
80
60
50
90
(Note 3)
40
0
30
10
(Note 2)
20
J-7 J-8 J-9
A-mount Flange back gauge Aberration
attachment (43.50mm) measuring cap
J-6082-607-A J-6082-608-A 55mm (SAL55200)
J-6082-675-A
J-10 J-11 J-12
Finished
Chip-A for
Inspection Universal wrench
universal wrench:
JIG J-6082-609-A
J-6082-609-1
J-6082-645-A
(Note 4)
J-13
Chip-B for
universal wrench:
J-6082-609-2
Fig. 4-1-1
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
4-1
Note 1: Personal Computer (PC)
(Color Calculator 2 installed)
OS: Windows XP
MEMORY: 40 M Byte or more recommended
Hard disk free area: 15 M Byte or more recommended
USB terminal: Standard equipment
Graphics: 32,000 colors or more recommended VGA monitor
Note 2: Attach the chart to the 1000 mm collimator as shown in Fig. 4-1-2.
Align the marks
Chart
1000 mm collimator
Fig. 4-1-2
Note 3: Connect the variable transformer (Output voltage: AC 100 V) to the lens test projector.
Note 4: Finished Inspection JIG is AC 100 V only.
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
4-2
4-1-2. Lens Adjustment Program
Check/Adjustment Order
Optical System
NG
Aperture Diameter Check Aperture Diameter Adjustment
Section 4-2
OK
NG
Optical Axis Check 4th Lens barrel-B Assy
Section 4-3-1
Position Adjustment
OK Partial Blur Adjustment
Adjustment Parts:
SU 2.6 X 2.5C3C
NG
Projective Resolving
Power Check Curvature of field
Section 4-4 Adjustment
Adjustment Parts:
OK G10-11 Adjustment Washer
NG Frange Back (f'F)
Frange Back (f'F) Check Adjustment
Adjustment Parts:
Section 4-5-1
Back Adjustment Washer
OK
Focus-Shift NG Focus-Shift
(focal length) Check (focal length) Adjustment
Section 4-5-2 Adjustment Parts:
1st Lens Adjustment Washer
OK
NG
Focus-Shift
Focus-Shift (Amount of spherical
(Amount of spherical aberration) aberration) Adjustment
Section 4-6 Adjustment Parts: Drive System
G10-11Adjustment Washer
OK
Focus Brush Zoom Brush
Position Check/Adjustment Position Check/Adjustment
Section 4-8 Section 4-7
OK OK
Finished Inspection
(ActuatorChecker2)
Section 4-9
OK
END
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
4-3
4-1-3. Lens Adjustment Program (ActuatorChecker2)
The lens adjustment program is required for the finished inspection.
Prepare/start the lens adjustment program with the following steps.
Equipment used
· Personal Computer
· Lens Adjustment Program (ActuatorChecker2.exe)
· PC Card Setup File (InstaCal.exe)
Note 1: Lap top PC with PC card slot on which Windows XP runs
Note 2: Obtain the PC card setup file (InstaCal.exe) from the ESI homepage.
Note 3: Obtain the lens adjustment program (ActuatorChecker2 Ver. x.x.x.x.zip) from the ESI homepage.
1. Download of PC card setup file (InstaCal.exe)
1) Create the "MCC"folder in the C drive.
Fig.4-1-3
2) Download the file from Service Fixture and Software of ESI homepage, and save it in "C:\MCC".
3) Double-click the downloaded file "InstaCal.exe"to extract it.
4) The window to specify the extract destination folder appears. Click [Browse...].
Fig.4-1-4
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
4-4
5) Specify "C:\MCC" for the extract destination folder.
Fig.4-1-5
6) The window returns to the menu to specify the extract destination folder. Click [Unzip].
Fig.4-1-6
7) When the window below appears, click [OK].
Fig.4-1-7
8) Return to the menu to specify the extract destination folder. Then, click [Close] to close the window.
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
4-5
2. Setup of PC Card
1) Double-click "InstaCal.exe" in "C:\MCC" folder to begin the installation.
Fig.4-1-8
2) The menu to begin the installation appears. Click [Next>].
Fig.4-1-9
3) Specify the install destination folder. As the default is used for it, click [Next>].
Fig.4-1-10
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
4-6
4) The menu to tell that the wizard is ready to install appears. Click [Install].
Fig.4-1-11
5) The installation is completed. Click [Finish].
Note: To refer to the "readme" file, check the "Show the readme file" and click [Finish].
Fig.4-1-12
6) To make the configuration installed effective, the window to prompt the restart appears.
Click "Yes" to restart the PC.
Note: If a device is connected without restarting, the program may not work properly.
Fig.4-1-13
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
4-7
7) After restarting the PC, insert the PC-CARD-DIO48 in the PC card slot.
8) The software installation window appears.
Click "Install the software automatically. (Recommended)".
Fig.4-1-14
9) The software is detected and installed. When the window below appears, click [Finish] to terminate the installation.
Fig.4-1-15
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
4-8
3. Confirmation of PC card setting
1) Select "All programs" - "MeasumentComputing" - "InstaCal" from the startup menu, and start up the software.
Note: Depending on the Windows setting, the window below may differ.
Fig.4-1-16
2) When "PC-CARD-DIO48" is detected, the window below appears. Confirm that the PC-CARD-DIO48" is checked.
Note: Depending on the slot inserted, the slot No. differs.
Fig.4-1-17
3) Confirm that "PC-CARD-DIO48" is recognized as "Board#0".
Note: If not recognized as "Board#0", the program does not work properly.
Fig.4-1-18
4) Click "File" - "Exit" to terminate "InstaCal".
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
4-9
4. Startup of Lens Adjustment Program (ActuatorChecker2.exe)
1) Download the file "ActuatorChecker2 VerX.X.X.X.zip" from Service Fixture and Software of ESI homepage, save and extract it.
2) Start up "ActuatorChecker2.exe" from an arbitrary folder.
3) If "PC-CARD-DIO48" is properly installed, the window below appears.
Note: The version of "ActuatorCheker2" might be updated.
Fig.4-1-19
SAL55200 (DT 4-5.6/55-200) (DT 55-200mm F4-5.6)
4-10
4-1-4. Connection of Finished Inspection JIG and Lens Adjustment Program
(ActuatorChecker2.exe)
Note: Confirm "4-1-3. Lens Adjustment Program (ActuatorChecker2)" has been completed before this procedure is executed.
Equipment
· Personal Computer
· Finished Inspection JIG (AC100 V only)
· Lens Adjustment Program (ActuatorChecker2.exe)
1. Connect equipment and checking lens as shown Fig.4-1-20.