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ORDER No. 99-SM-009

Colour Television

TX-28CK1P TX-25CK1P TX-21CK1P
Z8 Chassis

SPECIFICATION
(Information in brackets { } refers to model TX-25CK1P) (Information in brackets [ ] refers to model TX-21CK1P) Power Source: Power Consumption: Stand-by Power Consumption: Aerial Impedance: Receiving System: 220-240V a.c., 50Hz 97W {97W} [88W] High Voltage: 0,9W {0,9W} [1W] Picture Tube: 75 unbalanced, Coaxial Type PAL B/G, PAL D/K ,PAL-60 SECAM B/G, SECAM D/K M.NTSC (AV) NTSC (AV only) Audio Output: A66ECF50X04 {A59ECF50X04 [ A51EER35X80 2 x 10W (M.P.O.) 2 x 5W (R.M.S.) 8 Impedance 8 Impedance 3,5mm 63cm 59cm} 51cm] 28kV +0,7kV - 1kV {28kV +0,7kV -1kV} [27kV +0.7kV - 1kV] AV FRONT Video (21 pin) Audio (21 pin) 1V p-p 75 500mV rms 10k

Headphones: Accessories supplied :

Receiving Channels: VHF E2-E12 VHF H1-H2 (ITALY) VHF A-H (ITALY) VHF R1-R2 VHF R3-R5 VHF R6-R12 UHF E21-E69 CATV (S01-S05) CATV S1-S10 (M1-M10) CATV S11-S20 (U1-U10) CATV S21-S41 (HYPERBAND) Intermediate Frequency: Video/Audio Video Audio

Remote Control 2 x R6 (UM3) Batteries

Dimensions: Height: Width: Depth: Net weight:

580mm 646mm 471mm 33kg

{538mm} {580mm} {442.5mm} {27kg}

[476mm] [512mm] [470mm] [20.6kg]

Colour Terminals: AV1 IN

38,9MHz 32,4MHz, 32,66MHz (A2 CZECH) 33,05MHz (NICAM) 33,4MHz, 33,16MHz (A2) 33,05MHz (NICAM B/G) 34,47MHz 34,5MHz, 34,65MHz Video (21 pin) Audio (21 pin) RGB (21 pin) Video (21 pin) Audio (21 pin) 1V p-p 75 500mV rms 10k 0,7V p-p 75 1V p-p 75 500mV rms 1k

Specifications are subject to change without notice. Weights and dimensions shown are approximate. NOTE: This Service Manual should be used in conjunction with the Z8 Technical guide.

AV1 OUT

CONTENTS
SAFETY PRECAUTIONS..........................................................................................................................................................2 SERVICE HINTS .......................................................................................................................................................................3 ADJUSTMENT PROCEDURE AND FACTORY SETTINGS .....................................................................................................4 WAVEFORM PATTERN TABLE ...............................................................................................................................................5 ALIGNMENT SETTINGS...........................................................................................................................................................6 BLOCK DIAGRAMS ..................................................................................................................................................................7 PARTS LOCATION .................................................................................................................................................................10 REPLACEMENT PARTS LIST ................................................................................................................................................11 SCHEMATIC DIAGRAMS .......................................................................................................................................................20 CONDUCTOR VIEWS.............................................................................................................................................................25

SAFETY PRECAUTIONS
GENERAL GUIDE LINES
1. 2. It is advisable to insert an isolation transformer in the a.c. supply before servicing a hot chassis. When servicing, observe the original lead dress in the high voltage circuits. If a short circuit is found, replace all parts that have been overheated or damaged by the short circuit. After servicing, see that all the protective devices such as insulation barriers, insulation papers, shields and isolation R-C combinations are correctly installed. When the receiver is not being used for a long period of time, unplug the power cord from the a.c. outlet. Potentials as high as 28,7kV, {28,7kV}, [27,7kV] are present when this receiver is in operation. Operation of the receiver without the rear cover involves the danger of a shock hazard from the receiver power supply. Servicing should not be attempted by anyone who is not familiar with the precautions necessary when working on high voltage equipment. Always discharge the anode of the tube. After servicing make the following leakage current checks to prevent the customer from being exposed to shock hazard. Unplug the a.c. cord and connect a jumper between the two prongs of the plug. Turn on the receiver's power switch. Measure the resistance value with an ohmmeter, between the jumpered a.c. plug and each exposed metallic cabinet part on the receiver, such as screw heads, aerials, connectors, control shafts etc. When the exposed metallic part has a return path to the chassis, the reading should be between 4M ohm and 20M ohm. When the exposed metal does not have a return path to the chassis, the reading must be infinite. Plug the a.c. cord directly into the a.c. outlet. Do not use an isolation transformer for this check. Connect a 2k 10W resistor in series with an exposed metallic part on the receiver and an earth, such as a water pipe. Use an a.c. voltmeter with high impedance to measure the potential across the resistor. Check each exposed metallic part and check the voltage at each point. 5. Reverse the a.c. plug at the outlet and repeat each of the above measurements.

3.

HOT CHECK CIRCUIT
a.c. VOLTMETER

4. 5.

2k 10 Watts TO INSTRUMENT'S EXPOSED METALLIC PARTS

WATER PIPE (EARTH)

Fig. 1.

6.

6.

LEAKAGE CURRENT COLD CHECK
1. 2. 3.

The potential at any point should not exceed 1,4Vrms. In case a measurement is outside the limits specified, there is a possibility of a shock hazard, and the receiver should be repaired and rechecked before it is returned to the customer.

X-RADIATION WARNING
1. 2. The potential sources of X-Radiation in TV sets are the high voltage section and the picture tube. When using a picture tube test jig for service, ensure that the jig is capable of handling 28,7kV, {28,7kV}, [27,7kV] without causing X-Radiation.

LEAKAGE CURRENT HOT CHECK
1. 2.

3. 4.

NOTE: It is important to use an accurate periodically calibrated high voltage meter. 1. Set the brightness to minimum. 2. Measure the high voltage. The meter should indicate. TX-28,25CK1P 28kV +0,7kV -1kV. TX-21CK1P 27kV +0,7kV -1kV. If the meter indication is out of tolerance, immediate service and correction is required to prevent the possibility of premature component failure. 3. To prevent any X-Radiation possibility, it is essential to use the specified tube.

2

ADJUSTMENT PROCEDURE
Item / Preparation +B SET-UP
1. 2. Receive a Greyscale signal. Set the controls :Brightness Contrast Volume Minimum Minimum Minimum

Adjustments
Confirm the following voltages. +B1 3,3 +B2 195 {195 [190 +B3 13,5 {13,5 [12,5 +B4 10 +B8 5 +B11 147 { 147 [127 � 0,3V � 10V � 10V} � 10V] � 1V � 1V} � 1V] � 1V � 0,3V � 10V � 10V} � 10V] +B13 +B14 -13 27,5 {27,5 [27,5 28 {28 [28 11,5 {11,5 [11,5 8 5 � � � � � � � � � � � � 1V 1,5V 1,5V} 1,5V] 1,5V 1,5V} 1,5V] 1V 1V} 1V] 1V 0,3V

+B15

+B16

+B17 +B18

Set Contrast on maximum, set Brightness on center, switch on AV mode. Enter Service mode. Set Sub-Brightness to 31. Select Ug2 Test. Press "+" and adjust screen Vr till sharp vertical line is visible and LED switches off. Then reduce screen Vr till LED is just switched on (pin6 of connector E6 must be connected to GND). Note: To set up "white balance" first set up "Cut off" register to 8. Then set up "high-light" with the help of "drive" registers. Finish setting-up of "Low-light" with the help of "Cut-off" register. Carry out setting-up of "white balance" in available TV systems (PAL, SECAM).

CUT OFF / Ug2 Adjustment

1. Receive a Greyscale signal. 2. Degauss the tube externally. 3. Set the TV into Service Mode 1. 4. Select Ug2 Test.

FACTORY SETTINGS
To return customer settings to factory settings and clear owner ID of all information input by the customer, enter Self-Check mode. Press the down (-/v) button on the customer controls at the front of the TV set, at the same time pressing the STATUS button on the remote control. To exit Self Check, switch off the TV set at the power button. NOTE: Self Check should only be used when refurbishing the TV set and not during normal repair work.

OPTION 1

6C

{OPTION 1

6C}

[OPTION 1

4C]

OPTION 2

00

{OPTION 2

00}

[OPTION 2

00]

Service Aids
To aid in the service of our current chassis there are a number of Service Aids which have been made available. � LUCI interface kit (Linked Utility Computer Interface) Part number: TZS6EZ002 This contains interface and cables for connecting TV service connector and a PC as well as diagnostic software. As new models are introduced upgrade software will become available. � VICI (Visual Interactive Computer Information) These C.D.'s contain multimedia documentation providing quick access to service information. Part No. TZS7EZ006, TZS7EZ005 & TZS8EZ001 1. Service Manuals 2. Instruction Books 3. Technical Information � TASMIN (Technically Advanced System for Multimedia Interactive Notes) As well as providing a first step towards more interactive training this product also achieves quick access to Technical Information.

4

WAVEFORM PATTERN TABLE

IC 601 Pin 21

VERT - OUT

IC 451 Pin 2

VERT - DRIVE

IC 451 Pin 3

VFLB

28,4V

50V

1V

20ms

20ms

20ms

IC 601 Pin 33

H - OUT

IC 701 Pin 5

EW - OUT

Base Q501

H - PULSE

20V

64�s

64�s

1,4V

3V

64�s

IC 701 Pin 8

HFLB

IC 601 Pin 34

FBI/SCO

IC601 Pin 38

VIDEO OUT

5,7V

64�s

64�s

2,7 V

2V

64 �s

IC 601 Pin 51

R - OUT

IC 601 Pin 52

G - OUT

IC 601 Pin 53

B - OUT

2,7V

2,7V

2,7V

64�s

64�s

64�s

IC 601 Pin 2

SCL

5V

47�s

5

ALIGNMENT SETTINGS
Enter in service mode: By imputing remote code "FA" followed by key "0" (19 hex) or press "MUTE" on remote control and "V" on TV set, when the sharpness is set on minimum and programme position is on 99.

=/==remote buttons to cycle through the service items. Use +=/=- remote keys to decrement / increment the values within range. -
Use STR lokal key stores the current data. To exit service mode press "N" button. Alignment Function 1. Cut off (Ug2) 2. Vertical slope 3. Vertical shift 4. Vert. Amplitude 5. Horizontal shift 6. Horizontal parallelogram 7. Horizontal bow 8. R - Cut 9. B - Cut 10. R - Drive 11. G - Drive 12. B - Drive 13. AGC 14. Sub Colour 15. Sub Brightness For models TX-25CK1P and TX-28CK1P only: Alignment Function 18. Horizontal Width 19. EW parabola 20. EW Upper corners 21. EW Lower corners 22. EW Trapezoid Setting indication Note: All setting values are approximate EW � WD 34 EW � PR 32 EW � UC32 EW � LC 33 EW � TP 36 Settings / Special features Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Setting indication Note: All setting values are approximate LED On/Off (pin6 of connector E6 to the GND) V-SLO 32 V-POS 43 V-AMP 60 H-CTR 31 H-PAR 034 {034} [-] H-BOW 031 {031} [-] R - CUT 8 B - CUT 8 R - DRV 31 G - DRV 31 B - DRV 31 AGC 20 S - COL 15 S - BRI 31 Settings / Special features LED to be just On Optimum setting Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting.

Imput remote code "FA" followed by key 5 (14 hex) or press "V" on remote control: Option Byte - 1 Bit No. 0 1 2 3 4 5 6 Value 0 0 1 1 0 1 [0] 1 French model Irish model NICAM enabled A2 stereo enabled Tuner manufacturer CRT Q - link enabled Option Byte Table Functions 0 1 0 1 0 1 0 1 0 1 0 1 0 1 NO YES NO YES NO YES NO YES MACO ALPS 21" 25",28" NO YES Option Byte - 2 Bit No. 0 1 2 3 4 5 6 Value 0 0 0 0 0 0 0 Option Byte Table Functions

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IMPORTANT SAFETY NOTICE
Components identified by mark have special characteristics important for safety. When replacing any of these components, use only manufacturers' specified parts.

NOTE
3. RESISTOR All resistors are carbon �W resistor, unless marked otherwise. Unit of resistance is OHM () (k=1,000, M=1,000,000) CAPACITORS All capacitors are ceramic 50V unless marked otherwise. Unit of capacitance is �F unless otherwise stated. COIL Unit of inductance is �H, unless otherwise stated. TEST POINT Test Point Position

4.

5.

6.

7.

EARTH SYMBOL Chassis Earth (Cold) Line Earth (Hot)

8.

VOLTAGE MEASUREMENT Voltage is measured by a d.c. voltmeter. Measurement conditions are as follows: Power source a.c. 220V-240V, 50Hz Receiving Signal Colour Bar signal (RF) All customer controls Maximum position

9. Indicates the Video signal path Indicates the Audio signal path

These schematic diagrams are the latest at time of printing and are subject to change without notice.

REMARKS
a. b. c. d. Do not touch the hot part, or the hot and cold parts at the same time, as you are liable to a shock hazard. Do not short circuit the hot and cold circuits as electrical components may be damaged. Do not connect an instrument, such as an oscilloscope, to the hot and cold circuits simultaneously as this may cause fuse failure. Connect the earth of the instruments to the earth connection of the circuit being measured. Make sure to disconnect the power plug before removing the chassis.

NOTE
1. The Power Supply Circuit contains a circuit area, which uses a separate power supply to isolate the earth connection. The circuit is defined by HOT and COLD indications in the schematic diagram. All circuits, except the Power Circuit, are COLD.

20