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S1X Mobile Microcomputer Technical Information
174 155
POWER SYSTEM 55,75 MODE STATUS 8,5 8,5 10 60,25
9 10
123,5
10,5 AMP Stecker AMP Connector
1 15 29
14 28 42
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S1X Mobile Microcomputer Technical Information Overview
DESCRIPTION The Sauer-Danfoss S1X Mobile Microcomputer is a digital electronic, designed for open loop as well as closed loop mobile off-road system applications. State of art controls in mobile applications driving rotary and linear actuators (hydrostatic transmissions, hydraulic cylinders etc.) are to be more flexible and intelligent. The robust design of the S1X digital electronic series provides best for this. The design provides the required performance for a mobile environment and high performance, 16 bit microcontroller provides the capability for future expansion. It is possible to load several software programs via RS232 interface for various series without any hardware change. This feature makes it possible for an unexperienced operator to use standard hardware for different applications while the appropriate software is selected. The S1X software and hardware is developed for easy communication between the controller. Especially developed tools can be used to optimize the performance during production. This facility simplifies start-up, field service and stock.
FEATURES
· · · · · · · ·
Environmentally proofed for mobile applications. Supply voltage 12 VDC or 24 VDC. Software changes without hardware operations. Individual setup per software possible. Visual error output (Blink code for red Error LED). Diagnostic functions and emergency routines. Communication between S1X and Laptop via RS232. Update Software download.
TECHNICAL DATA
Supply voltage: Battery input current: Sensor voltage: LED outputs:
12 VDC or 24 VDC max. 6,5 A 5 VDC up to 200 mA 2 (under software control). 2 (for internal voltages). All visible from outside the enclosure. Communication: RS232 full buffered. CAN Interface: Optional Specification V2.0 Part B (active). Physical layer: Standard ISO 11898 (High-Speed) Electrical connections: 42pin board-mounted AMP I/O connector. Operation temperature: -40 °C to +70 °C Moisture: Protected against 95 % relative humidity and high pressure wash-downs. Vibration: Random 50 to 2000 Hz for 2 h in each of 3 orthogonal axes at 5.58 g. Shock: 50 g for 11 ms in all 3 axes for a total of 18 shocks. Electrical: The S1X is protected for short circuits to ground. The supply voltage must only be connected to the pins defined in a system connection diagram. Otherwise damage to the controller is possible. Withstands reverse polarity, over voltage, voltage transients, static discharge, EMI/RFI and load dump.
© 2002, Sauer-Danfoss
Sauer-Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without subsequent changes being necessary in specifications already agreed. All trademarks in this material are properties of the respective companies. Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group. All rights reserved.
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BLN-96-9912-E · Rev. G · 10/2002
S1X Mobile Microcomputer Technical Information Technical Data
S1X-11 G2 AMP K196
I/O Functions
4 Digital inputs 2 Analog inputs 2 Frequency inputs 2 Current feedback inputs 4 Proportional outputs Controller Memory
Description
high side or low side switching. Selectable via software. 0 VDC to 5 VDC 2- or 3-wire PPU. Selectable via software. 0 to 10 kHz. high current measuring up to 2 A. unidirectional PWM outputs. 2 A high side switching. Can be used as digital outputs. Intel 80C196 KC Flash Memory: 128kByte RAM: 8kByte I2C EEPROM: 2kByte
S1X-26 G2 AMP K196C
I/O Functions
4 Digital inputs 2 Analog inputs 2 Frequency inputs 4 Configurable inputs
Description
high side or low side switching. Selectable via software. 0 VDC to 5 VDC 2- or 3-wire PPU. Selectable via software. 0 to 10 kHz. selectable via software. · High current measuring · Low current measuring · Analog measuring unidirectional PWM outputs. 2 A high side switching. Can be used as digital outputs.
4 Proportional outputs
2 Configurable in-/outputs selectable via software. · Frequency input · Proportional output 2 Digital outputs Controller Memory 2A high side switching. Intel 80C196 KC Flash Memory: 128kByte RAM: 8kByte 2kByte I2C EEPROM: Specification V2.0 Part B (active). Physical layer: Standard ISO 11898 (High-Speed)
CAN interface
BLN-96-9912-E · Rev. G · 10/2002
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S1X Mobile Microcomputer Technical Information Technical Data
S1X-46 G2 AMP K164C
I/O Functions
4 Digital inputs 2 Analog inputs 4 Frequency inputs 1 Frequency input 4 Configurable inputs
Description
high side or low side switching. Selectable via software. 0 VDC to 5 VDC 2- or 3-wire PPU. Selectable via software. 0 to 10 kHz. 3-wire PPU. 0 to 10 kHz. selectable via software. · High current measuring · Low current measuring · Analog measuring unidirectional PWM outputs. 2 A high side switching. Can be used as digital outputs. 2A high side switching. Infineon SAF C164 CI-LM Flash Memory: 512kByte RAM: 128kByte 2kByte I2C EEPROM: Specification V2.0 Part B (active). Physical layer: Standard ISO 11898 (High-Speed) Max. current 6.5 A overall
6 Proportional outputs 2 Digital outputs Controller Memory
CAN interface Power consumption
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BLN-96-9912-E · Rev. G · 10/2002
S1X Mobile Microcomputer Technical Information Dimensions
LED OVERVIEW
174 155
7 6 5
POWER SYSTEM
4
60,25 8,5 10
55,75
MODE STATUS
8,5
9 10
123,5
10,5
2
3
1
1 15 29
14 28 42
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1 2 3 4
S1X Mounting slots AMP connector Diagnostic LED red (STATUS) Error check Lights up if an error is detected.
5
Diagnostic LED yellow (MODE)
Software check Flashes with approx. 0.5Hz (slow) if the program is running fine. Flashes with approx. 5Hz (fast) if no program is loaded. No flashing if in setup mode.
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Diagnostic LED green (SYSTEM)
5VDC internal Lights up if 5VDC internal is O.K. Battery after ignition switch Lights up if the battery voltage is connected after ignition.
S01697b
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Diagnostic LED green (POWER)
BLN-96-9912-E · Rev. G · 10/2002
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S1X Mobile Microcomputer Technical Information Environmental Tests
ENVIRONMENTAL TESTS EMC-Standards, MCES015
Immunity
Radiation (stripline) Radiation (antenna) ESD Impulsive disturbances applied to supply leads
Test principle
ISO 11452-5: 12.1995 ISO 11452-2: 12.1995 ISO TR 10605: 10.1995 DIN 40839 part 1: 10.1992
Severity level
100 V/m (1 MHz - 200 MHz) 100 V/m (200 MHz - 1000 MHz) 15 kV / 8 kV pulse 1: pulse 2: pulse 3a: pulse 3b: pulse 4: pulse 5: pulse 1: pulse 2: pulse 3a: pulse 3b: -200 V +100 V -200 V +200 V Us -16 / -7 V +200 V -60 V +30 V -80 V +80 V
Impulsive disturbances applied to transmitter and signal leads
DIN 40839 part 3: 12.1991
Emission
(Radio interference) Electrical disturbance field strength Disturbance voltage
Test principle
Limit value met
Directive 95/54/EEC DIN 57879 part 3: 04.1981
EUB/narrowband EUB/broadband Degree of suppression 5 (0,15 MHz - 30 MHz) Degree of suppression 4 (87,5 MHz - 108 MHz)
Mechanical Standards, MCES015
Mechanical vibration
Random Resonance Search
Test principle
DIN IEC 68-2-34 DIN IEC 68-2-34
Severity level
2 h in each of 3 orthogonal axes at 5.58 g 50 Hz - 2000 Hz 10 Hz - 2000 Hz at the rate of 1 octave per minute 4 g throughout sweep 4 g throughout sweep 5 minutes dwell time 3 shocks in each direction of the three major orthogonal axes 50 g throughout sweep with 11 ms
Resonance Dwell time: Mechanical Shock
DIN IEC 68-2-34 DIN IEC 68-2-27
Temperature test
Temperature shock:
Test principle
DIN IEC 68-2-38
Severity level
+70 °C max. temperature -40 °C min. temperature 1 h dwell time 24 h test cycle time
Salt test
Salt spray:
Test principle
DIN IEC 68-2-52
Severity level
5 % NaCl at 35 °C / 72 h
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BLN-96-9912-E · Rev. G · 10/2002
S1X Mobile Microcomputer Technical Information Notes
BLN-96-9912-E · Rev. G · 10/2002
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OUR PRODUCTS Hydrostatic transmissions Hydraulic power steering Electric power steering Closed and open circuit axial piston pumps and motors Gear pumps and motors Bent axis motors Orbital motors Transit mixer drives Planetary compact gears Proportional valves Directional spool valves Cartridge valves Hydraulic integrated circuits Hydrostatic transaxles Integrated systems Fan drive systems Electrohydraulic controls Digital electronics and software Electric motors and inverters Sensors
Sauer-Danfoss Hydraulic Power Systems Market Leaders Worldwide Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market. Sauer-Danfoss serves markets such as agriculture, construction, road building, material handling, municipal, forestry, turf care, and many others. We offer our customers optimum solutions for their needs and develop new products and systems in close cooperation and partnership with them. Sauer-Danfoss specializes in integrating a full range of system components to provide vehicle designers with the most advanced total system design. Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive network of Authorized Service Centers strategically located in all parts of the world.
Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239-6000, Fax: +1 515 239-6618 Sauer-Danfoss (Neumünster) GmbH & Co. OHG Postfach 2460, D-24531 Neumünster Krokamp 35, D-24539 Neumünster, Germany Phone: +49 4321 871-0, Fax: +49 4321 871-284 Sauer-Danfoss (Nordborg) A/S DK-6430 Nordborg, Denmark Phone: +45 7488-4444, Fax: +45 7488-4400 Sauer-Danfoss (US) Company 3500 Annapolis Lane North Minneapolis, MN 55447, USA Phone: +1 763 509-2084, Fax: +1 763 559-0108
BLN-96-9912-E · Rev. G · 10/2002
www.sauer-danfoss.com