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WAX
RM-EA002 / RM-ED002
SERVICE MANUAL WAX CHASSIS
MODEL COMMANDER DEST MODEL COMMANDER DEST
KLV-S40A10E RM-EA002 AEP KDL-S40A12U RM-ED002 UK
KDL-S40A11E RM-ED002 AEP
RM-EA002
KLV-S40A10E / KDL-S40A11E / KDL-S40A12U
RM-ED002
FLAT PANEL COLOR TV
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WAX
RM-EA002 / RM-ED002
TABLE OF CONTENTS
Section Title Page Section Title Page
Caution ................................................................ 3 4. DIAGRAMS
Specifications ...................................................... 4 4-1. Block Diagrams(1) ............................................. 27
Connectors .......................................................... 6 Block Diagrams(2) ............................................. 28
Self Diagnosis ..................................................... 7 Block Diagrams(3) ............................................. 29
Block Diagrams(4) ............................................. 30
1. GENERAL ................................................................... 8 Block Diagrams(5) ............................................. 31
4-2. Circuit Board Location ........................................ 31
2. DISASSEMBLY 4-3. Schematic Diagrams and Printed Wiring
2-1. Rear Cover Removal ........................................... 17 Boards ................................................................. 31
2-2. Stand Removal .................................................... 17 A2E4 Board Schematic Diagram ........................ 32
2-3. Shield Cover Removal ........................................ 18 A2E4 Printed Wiring Board ............................. 37
2-4. Speaker Removal ................................................ 18 BE Board Schematic Diagram ............................ 39
2-5. A2E4 Removal .................................................... 19 BE Printed Wiring Board .................................... 45
2-6. BE Board Removal ............................................. 19 G3 Board Schematic Diagram ............................ 46
2-7. G3 Board Removal ............................................. 20 G3 Printed Wiring Board .................................... 48
2-8. GE2 Board Removal ........................................... 20 GE2 Board Schematic Diagram .......................... 50
2-9. H1E Board Removal ........................................... 21 GE2 Printed Wiring Board ................................. 51
2-10. H2 Board Removal ............................................. 21 H1E Board Schematic Diagram .......................... 52
2-11. H3 Board Removal ............................................. 22 H1E Printed Wiring Board ................................. 53
2-12. N Board Removal (Digital models only) ............ 22 H2 Board Schematic Diagram ............................ 52
2-13. N1 Board Removal (Digital models only) .......... 23 H2 Printed Wiring Board .................................. 53
H3 Board Schematic Diagram ............................ 52
3. SET-UP ADJUSTMENTS H3 Printed Wiring Board .................................... 53
3-1. Signal Adjustment ............................................. 24 N Board Schematic Diagram
3-1-1. Pal auto adjustment (CVBS) ........................... 24 (Digital models only) .......................................... 54
3-1-2. Pal auto adjustment (RGB) .............................. 24 N Printed Wiring Board (Digital models only) .. 61
3-1-3. Secam auto adjustment (CVBS) ...................... 24 N1 Schematic Diagram (Digital models only) .... 62
3-2. White Balance Adjustment ................................. 24 N1 Printed Wiring Board (Digital models only) 63
3-2-1. White Balance adjustment (H/L) ..................... 24 4-4. Semiconductors ................................................... 64
3-2-2. White Balance adjustment (C/O) ..................... 25
3-2-3. Secam White Balance adjustment (H/L) .......... 25 5. EXPLODED VIEWS
3-2-4. Secam White Balance adjustment (C/O) .......... 26 5-1. Chassis .............................................................. 66
3-3. Test Test Mode .................................................. 26 5-2. Rear Cover and Stand ......................................... 68
6. ELECTRICAL PARTS LIST .................................. 69
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
SAFETY-RELATED COMPONENT WARNING !!
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE. COMPONENTS IDENTIFIED BY SHADING AND MARKED ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
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WAX
RM-EA002 / RM-ED002
CAUTION
Lead Free Soldered Boards
example 1
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
example 2
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is
available under the following part numbers :
Partnumber Diameter Remarks
7-640-005-19 0.3mm 0.25Kg
7-640-005-20 0.4mm 0.50Kg
7-640-005-21 0.5mm 0.50Kg
7-640-005-22 0.6mm 0.25Kg
7-640-005-23 0.8mm 1.00Kg
7-640-005-24 1.0mm 1.00Kg
7-640-005-25 1.2mm 1.00Kg
7-640-005-26 1.6mm 1.00Kg
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
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WAX
RM-EA002 / RM-ED002
ITEM MODEL Television System Stereo System Channel Coverage Color System
VHF : E02-E12
UHF : E21-E69
PAL, SECAM
CATV : S01-S20
GERMAN/NICAM NTSC 3.58/4.43
E B/G/H, D/K, I, L,DVB-T HYPER : S21-S41
Stereo (VIDEO ONLY)
D/K : R1-R12, R21-R69
MPEG-2 MP@ML
L : F2-F10, B-Q, F21-F69
I : UHF B21-B69
PAL, SECAM
NTSC 3.58/4.43
U I, DVB-T NICAM Stereo UHF : B21-B69
(VIDEO ONLY)
MPEG-2 MP@ML
Sound Output
LCD(Liqiud Crystal Display) Panel
Projected Picture Size Approx 101.5cm (40 inches).
Right and Left speaker 2 x 10W (RMS)
Input/Output Terminals [REAR] General Specifications
Power Requirements 220 - 240V
Inputs for Audio and Video signals.
1: 21-pin Euro connector Inputs for RGB. Approx 226W/0.8W (KLV-S40A10E)
(CENELEC standard) Outputs of TV Video and Audio Power Consumption/
Approx 232W/0.8W (KDL-S40A11E)
signals. Standby
Approx 232W/0.8W (KDL-S40A12U)
Approx 999 x 740 x 370mm (with stand)
Dimensions
Inputs for Audio and Video signals. Approx 999 x 693 x 103mm (without stand)
2: 21-pin Euro connector Inputs for RGB.
(CENELEC standard) Outputs of Video and Audio signals
(selectable). Smar tLink interface. Approx 33.0kg (with stand)
Weight
Approx 26.5kg (without stand)
RM-EA002 Remote Commander (1)
(KLV-S40A10E)
Output Connectors variable for Audio RM-ED002 Remote Commander (1)
Phono Jacks Supplied Accessories
Signals. (KDL-S40A11E,KDL-S40A12U)
IEC designated R06 battery (2)
Mains Lead (1)
HDMI HDMI In.
Wide Angle LCD Panel, 3D Comb Filter,
MODEM Modem Jack (Digital models only).
Other Features Smar tLink, Teletext, Light Sensor, PinP freeze,
Conditional Access Module BBE Digital, HDMI input, PC input, AVC.
PCMCIA Socket
(Digital models only).
Input/Output Terminals [SIDE] Remote control system : Infrared control
Headphone jack stereo mini jack
Audio input phono jacks 3V dc
Video input phono jack Power requirements 2 batteries IEC designation
R06 (size AA)
S Video input 4 pin mini DIN
Design and specifications are subject to change without notice.
-4-
WAX
RM-EA002 / RM-ED002
Model Name KLV-S40A10E
KDL-S40A12U
Item KDL-S40A11E
PAP OFF OFF
PAT OFF OFF
RGB Priority ON ON
Sub Woofer OFF OFF
Scar t 1 ON ON
Scar t 2 ON ON
Front in (4) ON ON
Projector OFF OFF
Norm B/G ON OFF
Norm I ON ON
Norm D/K ON OFF
Norm AUS OFF OFF
Norm L ON OFF
Norm SAT OFF OFF
Norm M OFF OFF
Teletext ON ON
Nicam Stereo ON ON
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of 13 AMP rating. Should the fuse need to be
replaced, use a 13AMP FUSE approved by ASTA to BS 1362, ie one
that carries the ASA mark.
T
How to replace the fuse.
Open the fuse compartment with
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUIT- a screwdriver blade and replace
ABLE FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD the fuse.
BE CUT OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG
SEVERED FROM THE MAINS LEAD MUST BE DESTROYED AS A FUSE
PLUG WITH BARED WIRES IS DANGEROUS IF ENGAGED IN A
LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with a
13 AMP FUSE, otherwise the circuit should be protected by a
13AMP FUSE at the distribution board.
-5-
WAX
RM-EA002 / RM-ED002
21 pin connector
Pin No 1 2 Signal Signal level
1 Audio output B Standard level : 0.5V rms
(right) Output impedence : Less than 1kohm*
Audio input B Standard level : 0.5V rms
2 (right) Output impedence : More than 10kohm*
Audio output A Standard level : 0.5V rms
3 (left) Output impedence : Less than 1kohm*
4 Ground (audio)
21 5 Ground (blue)
20 6 Audio input A Standard level : 0.5V rms
19 (left) Output impedence : More than 10kohm*
18 7 Blue input 0.7 +/- 3dB, 75 ohms positive
17 High state (9.5-12V) : Part mode
16 8 Function select Low state (0-2V) : TV mode
15 (AV control) Input impedence : More than 10K ohms
14 Input capacitance : Less than 2nF
13 9 Ground (green)
12 10 AVlink
11 11 Green Green signal : 0.7 +/- 3dB, 75 ohms,
10 positive
9 12 Open
8
13 Ground (red)
7
6 14 Ground (blanking)
5 _ _ Red input 0.7 +/- 3dB, 75 ohms, positive
4
15
3 _
- - (S signal Chroma 0.3 +/- 3dB, 75 ohms, positive
2 input)
1 16 Blanking input High state (1-3V) Low state (0-0.4V)
(Ys signal) Input impedence : 75 ohms
17 Ground (video
output)
18 Ground (video
input)
19 Video output 1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
Video input 1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
20
Video input 1V +/- 3dB, 75ohms, positive sync 0.3V
- - Y (S signal) (-3+10dB)
21 Common ground
(plug, shield)
Connected Not Connected (open) * at 20Hz - 20kHz
Rear Connection Panel Side Connection Panel
S-Video
socket
S Video socket pin configuration
Pin Signal Signal Level
No
1 Ground -
2 Ground -
3 Y (S signal) input 1V+/- 3dB 75ohm,
positive Sync. 0.3V
-3 +10dB
4 C (S signal) input 0.3V+/- 3dB
75ohm, positive
Sync.
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WAX
RM-EA002 / RM-ED002
WAX SELF DIAGNOSTIC SOFTWARE
The identification of errors within the WAX chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the
event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous
flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant
device number will be displayed through the LED (Series of flashes which must be counted).
Flash Timing Example : e.g. error number 3
StBy LED
ON ON
OFF OFF
LED Error Code
LED
ERROR ERROR DESCRIPTION
CODE
02 Power Supply (PA) Protection Error
03 Power Supply (PB) Protection Error
04 Panel Error
05 DC Aler t Protection Error
06 Speaker Protection Error
07 AC Det / OVP / Fan Error
08 Digital Error
09 Tuner Error
10 Sound Processor Error
11 Video Processor (SVP-EX) Error
12 Chroma Decoder (CXA2163) Error
13 AV Switch (CXA2069) Error
14 RTC IC Error
15 Temperature Sensor (LM75) Error
16 Por t Expander 1 Error
17 Por t Expander 2 Error
18 Por t Expander 3 Error
19 NVM Error
20 IIC Error
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The operating instructions mentioned here are partial abstracts
from the Operating Instruction Manual. The page numbers of
the Operating Instruction Manual remain as in the manual.
3: Connecting an aerial/VCR 4: Preventing the TV 6: Selecting the language
from toppling over and country/region
When you switch on the TV for the first time, the
After all connections are completed, secure the TV. Language menu appears on the screen.
Coaxial cable
1 (not supplied) 1 Fasten the supplied support belt to the
Rear of the TV stand with a screw.
2 While supporting the TV, tighten the
supplied support belt to adjust the length.
3 Fit the supplied support belt to the TV
stand, then firmly fasten with the supplied
screw using a screw driver or coin, etc.
3
2-1 PC
1,2
(SmartLink) Y
SECTION 1 GENERAL
PR/
CR
Mains lead
L/G/ (supplied)
PB/
CB
L/G/
S/I
1,2
S/I
3
RF lead R/D/
D/D
(not supplied) R/D/D/D
8
2
Scart lead (not supplied) 1 Press m/M/
to select the Select Language
1 language
2-2 displayed on the
English
Franįais
Italiano
IN
menu screens, Deutsch
then press OK. Espaņol
5: Switching on the TV
Suomi
OUT Dansk
VCR Svenska
1 Connect your aerial to the socket on the 4 Bundle the cable.
rear of the TV. 2 2 Press m/M to Country
select the
If connecting to an aerial only country/region in
Select Country
Go to step 3. 1 which you will France
Italia
operate the TV,
2 Deutschland
WEGA
Connect your VCR. then press OK. Espaņa
Suomi
1 Connect the socket on the rear of the TV to The message Danmark
Sverige
the input socket on your VCR with the RF confirming the
lead. SONY
TV start auto-
tuning appears
2 Connect the scart socket on your VCR to the on the screen.
/ 2 scart socket on the rear of the TV 1 Connect the TV to your mains socket (220-
with a scart lead. 240V AC, 50Hz).
3 Connect the supplied mains lead to the AC 2 Press 1 on the TV (top side).
RM-EA002 / RM-ED002
IN socket on the rear of the TV.
When you switch on the TV for the first time, the
Note Language menu appears on the screen, then go to
Do not connect the mains lead to your mains socket until "6: Selecting the language and country/region" on
all connections are complete. page 12.
When the TV is in standby mode (the 1 (standby)
indicator on the front of the TV is red), press TV
WAX
+/1 on the remote to switch on the TV.
1 Press OK to select "Yes".
Watching TV
7: Auto-tuning the TV
Do you want to start
After selecting the language and country/region, a
message confirming the TV start auto-tuning appears
automatic tuning ?
Yes No
Watching TV 2 Press DIGITAL to switch to digital mode or
ANALOG to switch to analogue mode.
on the screen. The channels available vary depending on the
You must tune the TV to receive channels (TV
broadcasts). Do the following to search and store all m mode.
available channels. Digital auto-tune display 1 3 Press the number buttons or PROG
+/- to select a TV channel.
1 To select channel numbers 10 and above using the
Number of Services found 14 number buttons, enter the second and third digits
WEGA
within two seconds.
Searching. 40% To select a digital channel using the Digital
Electronic Programme Guide (EPG), see page 16.
In digital mode
SONY
An information banner appears briefly. The
m following icons may be indicated on the banner.
Analogue auto-tune display : Radio service
: Scrambled/Subscription service
Auto Tuning
: Multiple audio languages available
Programmes found:
: Subtitles available
Searching...
1 : Subtitles available for the hearing impaired
: Recommended minimum age for current
2 programme (from 4 to 18 years)
2
9
The TV starts searching for all available digital
channels followed by all available analogue : Parental Lock
channels. This may take some time, please be : Current programme is being recorded
1 patient and do not press any buttons on the TV or
remote. Additional operations
Once all available digital and analogue channels
3
have been stored, the TV returns to normal To Do this
operation, displaying the digital channel stored on Turn off the TV Press TV "/1.
channel number 1. If no digital channels are temporarily
(Standby mode)
found, the analogue channel stored on channel 1 is
displayed. Turn on the TV from Press %. Press 2 +/- to set the
Standby mode volume level
without sound
When a message appears for you to confirm the
4 aerial connections Turn off the TV Press 1 on the top side of the
completely TV.
No digital or analogue channels are found. Check
all the aerial connections and press OK twice to Adjust the volume Press 2 + (increase)
start auto-tuning again. /- (decrease).
2 The Programme Sorting menu appears on Mute the sound Press %. Press again to restore.
the screen. Switch to digital mode Press DIGITAL.
Note Hide interactive
If some digital channel is found, this step will
3 prompts from the
screen (in digital mode
not appear only)
3
RM-EA002 / RM-ED002
To change the order in which the channels Switch to analogue Press ANALOG.
are stored on the TV. See page 30. mode
4 Press MENU to exit. 1 Press 1 on the TV (Top side) to switch on
The TV has now tuned in all the available the TV.
channels. When the TV is in standby mode (the 1 (standby)
indicator on the front of the TV is red), press TV
WAX
"/1 on the remote to switch on the TV.
Using the Menu
Checking the Digital Electronic Programme Guide Viewing pictures from
(EPG) connected equipment Navigating through
Switch on the connected equipment, then
All Categories
Thu 27 May 10:30
001 BBC ONE Wales
11:00
Thu 27 May 10:31
11:30 12:00
City Hospital Houses Be... Bargain Hu... Cash in the... 1 In digital mode, press to display the
perform one of the following operation. menus
002 BBC 2W The... The... Sch... Sch... The Daily Politics
For equipment connected to the scart sockets using a
003 ITV 1 Wales
006 ITV 2
This M... i i This Morning
Sally Jessy Rap... Judge Judy Judge J...
i This Morning
Judge J...
Digital Electronic Programme Guide fully-wired 21-pin scart lead
007 BBC THREE This is BBC THREE This is BB...
008 Channel 4
009 Teletext
Self... The Vi... Teen Big B...
No Event Information
From Th... News at N...
(EPG). Start playback on the connected equipment.
014 E4 E4 Preview
The picture from the connected equipment appears on
024 price-drop.tv
029 UKTV FOOD
030 CBBC Channel
040 BBC NEWS 24
No Event Information
Food and D...
Mat... Mat...
Ready Stea...
K... K... K...
No Event Information
Look... Look... Zig Zag
2 Perform the desired operation in following the screen.
table.
BBC News BBC News BBC News
Previous Next 30 min view Category
Select: Action list: OK +/- 1 day on/off
For an auto-tuned VCR (page 11)
Digital Electronic Programme Press PROG +/-, or the number buttons, to select the
Guide (EPG) video channel. You can also press / repeatedly
until the correct input symbol (see below) appears on
To Do this the screen.
For other connected equipment
Turn off the EPG Press .
Press / repeatedly until the correct input
Move through the EPG Press m/M/ to access the Input signal index table. Press , to select
Display the previous or next six channels Press the red (previous) or green (next) button. an input source, press m/M, then press OK.
Watch a current programme Press OK while the current programme is selected.
1/ 1, 2/ 2:
Sort the programme information by 1 Press the blue button. Audio/video or RGB input signal through the scart
category Category list socket / 1 or 2. appears only if an RGB
2 Press m/M/ 10
displayed on the side.
The categories available include: 3:
Component input signal through the Y, PB/CB, PR/CR
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