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4 D5 AMPLIFIER PARTS SPECS. ALL ¼ Watt Resistors 2% metal film ALL 1 Watt Resistors 5% metal oxide
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0.1 OHM 2 WATT Resistors shall be wire wound All other 2 Watt Resistors are metal oxide ALL CAPICATORS above 470 uF shall be LOW E.S.R. 105 degrees. 3300 uF Caps. Are snap in type POLY CAPS are dipped mylar 100 volt
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D5300.2 AMPLIFIER SYSTEM INTERCONNECTION
2SC5200 AND 2SA1493 are TOSHIBA TL494 is TEXAS INSTRUMENTS DG405 is SILICONIX L1 and T1 as per DIAMOND AUDIO drawing
D53002 Supply D53002 Supply RevC.SCH
MUTE
D53002 Preamp D53002 Preamp RevC.SCH
MUTE CH1PWRIN CH2PWRIN
D53002 Amp D53002 Amp RevC.SCH
CH1PWRIN CH2PWRIN CH1OUT+ CH1OUTCH2OUT+ CH2OUT-
POWER and SPEAKER pins as per drawing NOTES: 1. Power Ground and Signal Ground MUST are SINGLE POINT GROUNDED at the STORAGE CAPACITORS. 2. PCB copper thickness shall be a minimum of 2 Ounce/in**2. 3. Minmum Pad/Via size is 0.050" Diameter. 4. Minimum hole size is 0.025" Diameter. 5. Minimum Signal Trace width is 0.015". 6. Minimum Power Trace width is 0.250" (for Output and +/- Rails) 7. Mounting pads for 0.100" center through hole components, 1/4W Resistors, and small Capacitors shall be a Minimum of 0.075"X0.075" (prefered pad is 0.075" X 0.100" OVAL or larger id space permits). 8. All PCBs and Schematics to be in PROTEL format ONLY. (www.protel.com) 9. Heat sink all TO-220 or larger ICs unless mounting is called out as FREE AIR. 10. PCB and Schematic Libraries are to be supplied as part of the deliverables. 11. Sikscreen shall be WHITE non-conductive with a minimum Text size of 0.040" Height. CONTACTS: B
B OC TAIL OC TAIL
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UPDATES: 1. COMPONENTS ADDED: C97 - C104 2. VALUE CHANGES: R120, R122, C8, C13 3. IINCORPORATEDECO: Change R89 from 12K to 8.2K Change R126 , R127, from 150 ohms to 100 ohms
Mark Busier (480) 813-6200 [email protected] J Schwitalla (310) 582-1121 X17 (310) 600-3841 Mobile [email protected]
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TITLE
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D5300.2 AMPLIFIER MAIN BOARD ASSY.
THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO DIAMOND AUDIO TECHNOLOGY, INC. ANY REPRODUCTION, DISCLOSURE, OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT UPON EXPLICIT WRITTEN PERMISSION BY DIAMOND AUDIO TECHNOLOGY, INC. 1 2 3
Cannot open file F:\EDA\Projects\D5\D56002\DATTIT LE.wmf
SIZE NEXT ASSY USEDON APPLICATION
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DRAWING NO.
400-6716
11:47:31AM
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REV DRAWN SHEET
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Schwitalla 1 of 4
DATE FILE
8/21/2003
C:\DON\D5\3002\REVC\D53002 Project RevC.sch
3030PennsylvaniaAve. Santa Monica, CA 90404 USA
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R53 B+ F1 F2 30A R1 1.00K 10uF/25V 1.00K R2 C1 1.00K P1 A CON3SIP 30A 1 2 3 B+ REMOTE CGND R4 Q18 MPSA56 R33 270 / 1/4W SWB+ 10uF/25V R34 270 / 1/4W Q30 TIP41C VERT MNT FREE AIR R35 100 R5 1.00K R3 U1 4N36 R54 100K 100K D1 1N4750A R6 1.00K D2 MUR-160 D3 MUR-160 C96 0.047uF Poly SEC2 100 / 1W R66 R84 22 / 1W D4 MUR-160 D5 100uF/63V 10uF/50V C23 MUR-160 C17 U4 7805T N I GND R36 100 OUT +RAIL 100uF/63V C19
SEC1
SEC3
1 2
3
+AUX
A
1.00K Q1 MPSA06 C2
C97
100uF/63V
10uF/50V
.001uF
C3 Q2 MPSA06 10uF/25V SEC4 R85 22 / 1W T1 TRANSFORMER5/5/13 R124 10.0 10.0 10.0 10.0 10.0 R73 R75 R72 R74 150 R71 Q19 MPSA56 R70 10.0 B+ 12 SEC3 SEC1 1 11 8
MUR-160 D7 MUR-160
R37 100 GND N I U6 7905T
-RAIL OUT 3
R68 1.00K C98 .01uF R101 THERMISTOR B R89 R88 2.21K 4.82K R90 2.21K R102 100K C101 0.1uFPoly C100 1 2 3 4 5 6 7 R77 10.0 10uF/25V C5 10uF/25V C R38 100 U2 4N36 C54 100uF/25V R56 100K R8 1.00K D13 1N4003 SWB+ R13 1.00K U3 4N36 D -15 R55 100K Q20 MPSA56 R92 2.21K R103 1.0K OC C6 8 U5 1IN+ 1INFEEDBACK DTC CT RT GND C1 TL494N 1.00K R10 2IN+ 2INREF OUT CTRL VCC C2 E2 E1 1.00K R7
1 2
C20
C24
C18
D6
100uF/63V -AUX +RAIL B 0.1uF/Z5U 0.1uF/Z5U CONNECT POWER AND SIGNAL GROUNDS -RAIL
6 1 5 1 4 1 10uF/25V C4 3 1 2 1 1 0 1 9 R67 10.0 R69 1.00K C99 .01uF
Q32 Q33 Q34 Q35 Q36 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405 L1
D8
1000uF/50V C46
1000uF/50V C48 1000uF/50V C49
100 / 1W
C95
INDUCTOR 8T 3WIRE C41 2200uF/25V
C42 3300uF/25V
C43 3300uF/25V
.001uF
2 3
7 6
R76
C44
FEP16DT
1000uF/50V C47
R91 8200pF Poly 2.21K
Q3 MPSA06
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5 10
SEC2
D9
10.0
10.0
10.0
10.0
10.0
R80
R78 10.0
Q37 Q38 Q39 Q40 Q41 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405
+AUX HEAT SINK MNT R11 1.00K C102 0.1uF Poly 100uF/63V R9 1.00K C106 1uF/25V R57 100K R58 100K R94 2.21K C11 Q42 J109 C21 CHASSIS GND POWER GND +RAIL Q31 TIP41C R93 2.21K 10uF/25V 10uF/25V 10uF/25V C8 1N4744A D10 C9 C7 R12 1.00K 10uF/25V D12 1N4732A C10 C +15 +5
R83
R82
150 R79
R125
R81
Q21 MPSA56
FEN16DT 9 SEC4
R86 22 / 1W
100uF/63V
10uF/25V
1000uF/50V C104 D15 4148 C55
C45
1000uF/50V C103
R95 2.21K
R128 1.21K Q45 TIP42C
R104 1.00K
220uF/25V TAIL -15
10uF/25V
10uF/25V
D11
1N4744A
C22
C13
C12
C14
10uF/25V
-RAIL MUTE
R87 22 / 1W
R59 100K -15
LED
D14
TITLE
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D5300.2 AMPLIFIER MAIN BOARD ASSY.
SIZE NEXT ASSY USEDON APPLICATION DATE FILE
Cannot open file G:\CLIENT\Projects\DATForms\DAT TITLE.wmf
THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO DIAMOND AUDIO TECHNOLOGY, INC. ANY REPRODUCTION, DISCLOSURE, OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT UPON EXPLICIT WRITTEN PERMISSION BY DIAMOND AUDIO TECHNOLOGY, INC. 1 2 3
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DRAWING NO.
400-6716
11:47:31AM
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REV DRAWN SHEET
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Schwitalla 2 of 4
8/21/2003
C:\DON\D5\3002\REVC\D53002 Supply RevC.sch
3030PennsylvaniaAve. Santa Monica, CA 90404 USA
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DISTRIBUTE CAPS NEAR POWER PINS OF OP AMPS
+15 0.1uF/Z5U R106 10.0K C27 0.1uF Poly C28 0.1uF Poly C29 0.1uF Poly C30 0.1uF Poly C31 0.1uF Poly C32 0.1uF Poly +15 8 SW1A HI PASS R16 R109 10.0K 1.00K
ALL SWITCHES SHOWN IN THE OUT (EXTENDED) POSITION
10uF/25V C52
C50
ROUTE DIRECTLY TO SUPPLY CAPS 0.1uF/Z5U
C63 100pF/NPO R107 10.0K +15 8
U16A DG405 C72 0.033uF Poly
U16B DG405 C73 0.033uF Poly
C51
A
10uF/25V C53
C33 0.1uF Poly +15 8
A
-15 R105 10.0K C56 10uF/25V R60 100K 6 R14 1.00K 7 5 U7B NE5532N R15 1.00K C62 100pF/NPO R150 20.0K +15 8 R61 100K 2
R135 1 511 R139A 50KCX4A
6 7 5 U8B NE5532N
R136 511 R139B 50KCX4A
2 1 3 4 U9A NE5532N -15 ON OFF
6 7 5 U9B NE5532N R140 475 R144A 50KCX4 R141 475 R144B 50KCX4
2 1 3 C15 0.047uF Poly 4 U10A NE5532N -15 ON OFF
3 4 U8A NE5532N -15 R108 10.0K
SW2A LO PASS
R111 10.0K R154A Q 9mm 5KB +5 SW5B SUBSONIC/HPF HPF SUBSONIC HPF R96 2.21K 10 +15 +5 C94 11 12 0.1uF/Z5U
R148 2.74K
R18 1.00K
5 7 6 U10B NE5532N
C59 10uF/25V
R98 2.21K 1 Q43 G J109 2 S D 3
CH1PWRIN
R145A GAIN 9mm 10KA R17 1.00K
2 1 3 4 U7A NE5532N -15 ST
SW4A MONO/ST MONO
U16E IN2 V+ VL DG405 IN1 VGND 15 14 13 -15 R155 NOINSERT C76 NOINSERT C77 33pF/NPO R152 20.0K R151 20.0K 6 7 5 U14B NE5532N MUTE C58 10uF/25V R97 2.21K 1 R156 10
SUBSONIC SW5A SUBSONIC/HPF SW3A
C64
B
100pF/NPO
R146 33.2
R62 100K
B
S M
Q44 G J109 2 S D
GAIN BYPASS J1 RCAX4 6 LIN 5 4 RIN 3 LOUT 1 ROUT C57 10uF/25V 2 R21 1.00K 4 -15 C67 100pF/NPO R153 8 20.0K R113 10.0K R65 100K C R145B GAIN 9mm 10KA R19 1.00K 6 7 5 U11B NE5532N R22 1.00K 4 -15 R115 10.0K 2 3 U12A NE5532N 1 3 U11A NE5532N C68 100pF/NPO R114 10.0K +15 8 U16D DG405 C74 0.033uF Poly 8 +15 S SW3B
M GAIN BYPASS
R110 10.0K C34 0.1uF Poly C36 0.1uF Poly C37 0.1uF Poly C35 0.1uF Poly C38 MONO 0.1uF Poly C39 0.1uF Poly +15 SW1B HI PASS R23 R116 10.0K 1.00K 8 SW4B MONO/ST ST
R63 100K
U16C DG405 C75 0.033uF Poly
C40 0.1uF Poly +15 SW2B LO PASS O N OFF 1 U14A NE5532N 4 -15 C
R149 2.74K
R137 1 511 R139C 50KCX4A
6 5
R138 7 U12B NE5532N 511 R139D 50KCX4A
2 3
1 U13A NE5532N 4 -15
OFF ON
6 5
7 U13B NE5532N
2 R142 475 R144C 50KCX4 R143 475 R144D 50KCX4 3 C16 0.047uF Poly
100pF/NPO
R147 33.2
R64 100K
C65
R154B Q 9mm 5KB
C66
100pF/NPO R20 1.00K +15 8
R112 10.0K PASS EQ
R39 100
2 1 3 U15A NE5532N 4 -15 R24 1.00K C60 10uF/25V R117 10.0K
SW6A AUX SELECT
C69
100pF/NPO R25 1.00K
R118 10.0K PASS EQ SW6B AUX SELECT
R40 D 100
6 7 5 U15B NE5532N R26 1.00K C61 D 10uF/25V R119 10.0K
TITLE
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CH2PWRIN
D5300.2 AMPLIFIER MAIN BOARD ASSY. C
DRAWING NO.
Cannot open file DATTITLE.WMF
THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO DIAMOND AUDIO TECHNOLOGY, INC. ANY REPRODUCTION, DISCLOSURE, OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT UPON EXPLICIT WRITTEN PERMISSION BY DIAMOND AUDIO TECHNOLOGY, INC. 1 2 3 4
SIZE NEXT ASSY USED ON APPLICATION DATE FILE
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400-6716
11:47:31 AM
REV DRAWN SHEET
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Busier 3 of 4
8/21/2003
C:\DON\D5\3002\REVC\D53002 Preamp RevC.sch
3030 Pennsylvania Ave. Santa Monica, CA 90404 USA
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+AUX R129 1.21K TAIL A OC TAIL OC D16 4148 D17 4148 Q4 MPSA06 33pF/NPO C79 R120 100K C82 100uF/25V R173 47.5 R27 1.00K Q5 MPSA06 R130 1.21K R28 1.00K C84 10pF/NPO 100pF/NPO C70 D18 4148 R41 100 Q23 MPSA56 D19 +RAIL 4148 150pF/NPO Q7 MPSA06 Q8 MPSA06 Q46 2SC5200 Q47 2SC5200 R126 100 R43 100 R165 0.1 / 2W WOUND R166 0.1 / 2W WOUND C88 Q9 MPSA06 R99 2.21K A OC
R42 100
C78 33pF/NPO
Q22 MPSA56
R131 1.82K R157 390
R158 221
CH1PWRIN
R163 200
10uF/50V
C25
Q6 MPSA06
CH1OUT+ R159 221 R46 Q24 MPSA56 100 150pF/NPO C89 Q25 MPSA56 C92 0.1uF/100V Poly Q50 2SA1943 Q51 2SA1943 -RAIL CH1OUT-
R47 100
R167 0.1 / 2W WOUND
R168 0.1 / 2W WOUND
R181 332
R183 10 / 1W
R121 10.0K
R174 47.5
C85 10pF/NPO
Q10 MPSA06 D20 R44 100
B
R177 8.25K TAIL
R179 82.5K
R29 1.00K
4148 -AUX
B
+AUX R132 1.21K D24 4148 R45 100 Q27 MPSA56 R133 1.21K D22 4148 D23 4148 Q11 MPSA06 33pF/NPO C80 R122 100K C83 100uF/25V R30 1.00K Q12 MPSA06 C81 33pF/NPO Q26 MPSA56 R134 1.82K R160 390 R164 200 Q13 MPSA06 R31 1.00K C86 10pF/NPO 100pF/NPO C71 D21 +RAIL 4148 150pF/NPO Q14 MPSA06 Q15 MPSA06 Q48 2SC5200 Q49 2SC5200 R127 100 R50 100 R169 0.1 / 2W WOUND R171 0.1 / 2W WOUND C CH2OUT+ R162 221 R49 Q28 MPSA56 100 150pF/NPO C91 Q29 MPSA56 C93 0.1uF/100V Poly Q52 2SA1943 Q53 2SA1943 -RAIL 4148 -AUX CH2OUTC90 Q16 MPSA06 R100 2.21K OC
R48 100
C
R161 221
CH2PWRIN
10uF/50V
C26
R51 100
R170 0.1 / 2W WOUND
R172 0.1 / 2W WOUND
R182 332
R184 10 / 1W
R175 47.5
R123 10.0K
R176 47.5
C87 10pF/NPO
Q17 MPSA06 D25 R52 100
R178 8.25K TAIL
R180 82.5K
R32 1.00K
D
TITLE
D
D5300.2 AMPLIFIER MAIN BOARD ASSY.
THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO DIAMOND AUDIO TECHNOLOGY, INC. ANY REPRODUCTION, DISCLOSURE, OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT UPON EXPLICIT WRITTEN PERMISSION BY DIAMOND AUDIO TECHNOLOGY, INC. 1 2 3
Cannot open file G:\CLIENT\Projects\DATForms\DAT TITLE.wmf
SIZE NEXT ASSY USEDON APPLICATION
4
B
DRAWING NO.
400-6716
11:47:32AM
5
REV DRAWN SHEET
C
Schwitalla 4 of 4
DATE FILE
8/21/2003
C:\DON\D5\3002\REVC\D53002 Amp RevC.sch
3030PennsylvaniaAve. Santa Monica, CA 90404 USA
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