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Kappa One
1 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
Infinity Systems Incorporated
250 Crossways Park Dr.
Woodbury, New York 11797
Rev0 11/2008
Released 2008
Discontinued XXXX
KAPPA ONE
- CONTENTS -
SPECIFICATIONS ...............................................1
PACKING............................................................2
CONTROL/INSTALLATION INSTRUCTIONS..............3
CONTROL/INSTALLATION DRAWINGS...................4
BASIC TROUBLESHOOTING.................................5
DISASSEMBLY INSTRUCTIONS.............................6
EXPLODED VIEW/PARTS LIST...............................7
AMPLIFIER BLOCK DIAGRAM...............................8
ELECTRICAL PARTS LIST ....................................9
P.C.B. DRAWINGS..............................................14
IC/TRANSISTOR PINOUTS...................................20
SCHEMATICS.....................................................23
Kappa One Specifications
Output Power: 500W RMS x 1 channels @ 4 ohms; 1% THD + N
(14.4V supply) 800W RMS x 1 channels @ 2 ohms; 1% THD + N
Total Peak Power 1600W
Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)
109dBA (reference rated power into 4 ohms)
Frequency response: 20Hz 320Hz (3dB)
THD+N 1KHz LPF=22KHz 0.05% (rated power @ 4 ohms)
Input Impedance >20K ohms
Maximum input signal: 6.0V
Maximum sensitivity: 200mV
Bass Boost @ 20-100Hz 0-12dB
DC Offset <30mV
Idle Current @ 4 ohms 1.6A
Max Current Draw 76A
Remote Operating Voltages OFF 4V
Circuit Protection Temperature (80C), Short circuit, over/under voltage
Operating voltage range (8-16V)
Dimensions: 13 x 7 x 1 ¾" (329 x 179 x 44mm)
Fuses: (3) x 40A
Infinity Systems continually strives to update and improve existing products, as well as create new ones. The specifications and
details in this and related JBL publications are therefore subject to change without notice.
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KAPPA ONE
2
KAPPA ONE
Installation Warnings and Tips 3 DBO: Variable Subsonic High-Pass
· isconnect the negative () lead from your vehicle's battery.
D Filter With Variable Boost (Q)
· ttheinstallationsites,locateandmakeanoteofallfuel
A · orwoofersintuned(vented)enclosures,setthe
F
ENGLISH lines, hydraulic brake lines, vacuum lines and electrical frequency control to a value 10Hz below the enclo-
wiring. Use extreme caution when cutting or drilling in and sure's resonance (tuned) frequency.
around these areas. · orwoofersinsealedboxes,setthecontroltoany
F
· hooseasafemountinglocationawayfrommoisture.
C value you prefer between 30Hz and 50Hz.
· akesurethereissufficientaircirculationatthemount-
M · ettheBoostcontrolaccordingtoyourpreference,
S
ing location for the amplifier to cool itself. being careful not to apply enough boost to damage
· ounttheamplifier,usingthesuppliedhardware.
M your woofer(s).
A BOBoostcontrolprovidesupto12dBofboost,
D
Specifications slightly above the high-pass filter's frequency.
· See above for appropriate settings.
B BOHigh-PassFilterFrequencycontrol,variable
D
between 10Hz and 80Hz. See above for appropri-
ate settings.
4 Crossover-Frequency Control
· 2dB/octavecrossover,variablefrom32Hzto320Hz.
1
See for the adjustment procedure.
Input Level Control
· sedtomatchtheinputleveloftheamplifierto
U
the output level of the source unit. See A for the
CEA-2006A-compliant adjustment procedure.
Input Connectors
0 Speaker Output Connectors · onnecttofrontoutputsfromthesourceunitor
C
· onnectthespeakerstotheseterminals,observing
C signal processor.
proper polarity. Gold screws indicate +, and silver Aux Output Connectors
screws indicate . · onfilteredpass-throughoutput.Connecttothe
N
· inimumspeakerimpedanceis2ohms.
M input of an additional subwoofer amplifier.
1 Fuses Protect LED
· eplaceonlywiththesametypeandrating.
R · lluminatedunderanyofthefollowingfault
I
2 Power Input Connectors conditions: battery over/under voltage; short
· 12V:Connecttothepositiveterminalofthevehicle's
+ circuit in speaker wires; amplifier is too hot;
battery. Install an appropriate fuse holder and fuse amplifier's output circuit has failed (DC voltage
(120Aminimum)within18"(457mm)ofthebattery. present in the amplifier's output).
Makesurethewireisnotdamagedorpinchedduring Power On LEDs
installation. Install protective grommets when routing · lluminatedwhentheamplifierison.
I
wires through the firewall or other sheet metal. A Setting Input Level
· ND:Connecttothevehicle'schassis.Refertothe
G A urnInputLevelcontrolcounterclockwiseto6V.
T
illustration below. B With a dynamic music track playing, turn the head
Factory Bolt Ring Connector unit'svolumecontroltothe3/4position.
Ground Wire C Turn Input Level control clockwise until the bass
output is proportionate to the output of the high-
frequency speakers, according to your preference.
D Input level is now adjusted correctly.
Setting the Crossover
A Crossover setting for subwoofers.
Note: Acceptable frequency ranges indicated in gray.
Note: Remove any paint Star Washer
below ring connector.
· EM:Connecttothe"RemoteOut"leadfromthe
R
source unit or to a source of switched +12V(ACC).
3a 4 AWG Adapter
· orpowerwirelongerthan4'(1.2m),4AWGwireis
F
recommended. Use the adapter to make the connection
according to the illustration below.
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KAPPA ONE
4x 3x 1x
1x
3a
¡
A B
A B C D A
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KAPPA ONE
Amplifier Troubleshooting Guide
1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON
Verify:
A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage
2. Status LED's Lit, No Output from Speakers in Normal Operating Condition
Verify:
A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing
3. Engine Noise From Speaker(s)
Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify:
A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables
4. Amplifier Output Distorted Music
Verify:
A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted
5. Amplifier Shuts Down, Green LED's are Lit - Amplifier is in Thermal Protection Mode
Verify:
A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)
6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify:
A. Speaker crossover (if used) is not defective
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KAPPA ONE
KAPPA ONE DISASSEMBLY INSTRUCTIONS
For examination:
1) Remove the two screws at opposite ends on the bottom of the heatsink.
2) Remove the end panel on the Input side only, three Phillips screws.
3) Slide both pieces of silver trim off the heatsink.
4) Remove the top cover; it will be attached with a cable so unplug at Molex connector CN1
For any component repair, the entire PCB must be removed from the heatsink
5) Remove the Output end panel, four Phillips screws.
6) Remove the single remaining Phillips screw on the bottom of the heatsink
7) Remove all Phillips screws holding the Aluminum transistor clamps on
8) Slide the complete PCB out of the heatsink channel.
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KAPPA ONE
7
1 2 3 4
KAPPA ONE
RJ45
D 8 D
7
OP
6
5
4
3
OP
2
1
R
OP
C C
MODEL FREQ MODEL FREQ BASS BOOST
SPEAKER
VARIABLE LP VARIABLE HP VARIABLE MAIN AMP
2ohm/4ohm
11HZ--320HZ/12dB 10HZ--80HZ/12dB 0dB--12dB FRONTL
L
GAIN CONTROL
11 25 320 10 25 80 11 50 320
OP OP OP AMP
AUX OUT L
B B
OP
AUX OUT R
OP +15V
+5V
+
+VCC
Battery POWER SUPPLY
-VCC
-
-5V
A A
-15V
8
1 2 3 4
KAPPA ONE
KAPPA ONE Electrical Parts List
Part Number Description Qty Reference Designator
Main PCB
Resistors
0702-0106-03 Resistor 0.1 ±1% 1.5 10.5MM H16.5MM 4 7R R127 R126 R124
0701-A123-02 Resistor SMD 1W 12K ±5% 2512 6 1R 2R 4R 3R R177 R176
0702-3103-02 Resistor 1/2W 10K ±5%12.5MM 1 R69
0701-54R7-02 Resistor SMD 4.7 1/2W ±5% 2512 1 R119
0705-5470-04 Resistor 5W 47 ±5% 13.5*9*23MM 1 R142
0701-2100-03 Resistor SMD 10 1/8W ±1% 0805 6 R112 R111 R110 R109 R108 R107
0712-64R7-02 Resistor 2W 4.7 ±5% 10MM 1 R139
0701-A220-02 Resistor SMD 22 1W ±5% 2512 3 R168 R167 R169
0704-6221-02 Resistor 2W 220 ±5% 1 R136
0701-3220-02 Resistor SMD 22 1/4W ±5% 1206 2 6R 5R
0702-3331-02 Resistor 1/2W 330 ±5%12.5MM 2 R67 R66
R188 R187 R166 R165 R164 R162 R161 R160
0701-2101-03 Resistor SMD 100 1/8W ±1% 0805 19 R47 R190 R189 R144 R128 R90 R89 R86 R74
R125 R101
0703-3222-03 Resistor 1/2W 2.2K ±1% 1 R131
0701-3101-02 Resistor SMD 100 1/4W ±5% 1206 2 R179 R178
0706-A222-02 Resistor 2.2K 10W 22.5*13*13MM ±5% 1 R130
0701-2221-03 Resistor SMD 220 1/8W ±1% 0805 2 R3 R60
0701-2821-02 Resistor SMD 820 1/8W ±5% 0805 1 R50
0701-2221-03 Resistor SMD 220 1/8W ±1% 0805 1 R2
0701-2102-03 Resistor SMD 1K 1/8W ±1% 0805 7 R41 R42 R158 R157 R18 R54 R53
0701-2182-02 Resistor SMD 1.8K 1/8W ±5% 0805 1 R19
0701-2222-02 Resistor SMD 2.2K 1/8W ±5% 0805 4 R37 R135 R185 R140
0701-2302-03 Resistor SMD 3K 1/8W ±1% 0805 1 R29
0701-2472-03 Resistor SMD 4.7K 1/8W ±1% 0805 1 RX
0701-2512-02 Resistor SMD 5.1K 1/8W ±5% 0805 3 R38 R81 R82
0701-2432-03 Resistor SMD 4.3K 1/8W ±1% 0805 1 R27
0701-2103-03 Resistor SMD 10K 1/8W ±1% 0805 9 R61 R87 R22 R21 R28 R17 R33 R34 R197
0701-2333-03 Resistor SMD 33K 1/8W ±1% 0805 3 R31 R30 R184
0701-2223-03 Resistor SMD 22K 1/8W ±1% 0805 4 R36 R20 R4 R1
07012487YK03 Resistor SMD 48.7K 1/8W ±1% 0805 1 R80
R5 R25 R24 R194 R181 R77 R26 R14 R11 R8 R7
0701-2473-03 Resistor SMD 47K 1/8W ±1% 0805 22 R10 R180 R59 R196 R195 R75 R68 R23 R13 R9
R6
0701-2183-03 Resistor SMD 18K 1/8W ±1% 0805 1 R12
0701-2104-03 Resistor SMD 100K 1/8W ±1% 0805 4 R83 R63 R62 R16
0701-2622-03 Resistor SMD 6.2K 1/8W ±1% 0805 1 R35
0701-2332-03 Resistor SMD 3.3K 1/8W ±1% 0805 1 R134
0701-2511-02 Resistor SMD R0805 510 1/8W ±5% 1 R39
0701-2133-02 Resistor SMD 1/8W 13K ±5% 0805 1 R15
0701-2164-03 Resistor SMD 160K 1/8W ±1% 0805 1 R40
0704-4123-02 Resistor 1W 12K ±5% 15MM 1 R120
0701-2682-03 Resistor SMD 6.8K 1/8W ±1% 0805 1 R32
1204-2040-01 VR, HP FREQ B200K/B2K L=15 ±10% B200K,B2K 1 VR3
1204-2030-01 VR, LEVEL B20K L=15 ±10% 2.5dB 1 VR1
1204-5031-30 VR, LP FREQ B50K ±10% :R0971G KQ 1 VR2
1204-5011-01 VR, BOOST B500 KQ L=15 ±15% 1 VR4
Capacitors
3.3UF/100V ±10% MAX24*18.5*10.5MM
06D1C3357700 Capacitor 1 C105
20MM CBB21
06D2C335C701 Capacitor 3.3UF/250V ±20% 105 27mm CBB21 1 C96
06D2C1067001 Capacitor 10UF/100V±20% 20MM 10.5MM 5 C141 C106 C101 11C 12C
06D212266010 Capacitor 22uF/50V ±20% 5*11 1055.0MM 11 C9 C6 C5 C11 C41 C31 C10 C8 C7 C4 C3
06D102266000 Capacitor 22UF/50V ±10% 6.3*11 85 NP 1 C119
06D214765000 Capacitor 47UF/35V ±20% 5*11 1055MM 3 C50 C49 C35
06D211073116 Capacitor 100UF/16V ±20% 5*11 1055MM 3 C131 C130 C129
06D214775101 Capacitor 470UF/35V ±20% 8*20MM 105 3 C134 C133 C127
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KAPPA ONE
Part Number Description Qty Reference Designator
Main PCB
2200UF/35V 16*26MM ±20% 105 7.5MM
06D212285001 Capacitor 4 C112 C111 C110 C109
SUSCON
06D213387002 Capacitor 3300UF/100V 35MM*25MM ±20% 105 4 C148 C147 C146 C145
06D231047000 Capacitor 0.1uF/100V ±20%5MM 1 C122
06D3C104C701 Capacitor 104/250V ±5% 5mm 3 C139 C86 C65
06D942247401 Capacitor 224/100V ±2% 7.2*8.5*3.5MM 5MM 2 C103 C102
06D184717400 Capacitor 471/100V X7R ±10% 1 C124
06D1C4747701 Capacitor 474/100V ±10% 7.5mm 4 C99 C98 C152 C135
06D342749400 Capacitor 274/63V ±5% 5MM 1 C2
06D344737400 Capacitor 473/100V ±5% 1 C47
06S15101F000 Capacitor SMD 101/1KV ±10% X7R 1206 1 CX100
06D941247401 Capacitor 124/100V ±2% 7.2*6.5*3.0MM 5MM 1 C46
06S15222F000 Capacitor SMD 222/1KV ±10% X7R 1206 1 C97
06D322227200 Capacitor 222/100V ±5% 5MM 4 15C CX1 C24 C23
06S321006000 Capacitor SMD 10pF/50V 0805 NPO ±5% 3 C14 C12 C13
06S322206000 Capacitor SMD 22pF/50V 0805 NPO ±5% 2 C33 C32
C40 C22 C36 C15 C44 C38 C37 C17 C16 14C
06S321016000 Capacitor SMD 100pF/50V 0805 NPO ±5% 13
13C 3C 4C
C121 C120 C138 C137 C118 C76 C51 C48 C21
06S121046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 28 C20 C19 C18 C108 C90 C115 C128 C116 C29
C28 C27 C26 JP428 JP426 7C 5C 8C 2C 1C
06S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 4 C42 9C 6C C25
06S121244000 Capacitor SMD 0.12UF/25V 0805 X7R ±10% 1 C123
06S124716000 Capacitor SMD 470pF/50V 0805 X7R ±10% 4 C30 C150 C149 CX2
06S131037000 Capacitor SMD 103/100V X7R ±10% 1206 2 C126 C125
06D201066200 Capacitor 10UF/50V ±20% 5*11 85 5mm 2 C34 C39
06D2410644CB Capacitor SMD 10uF/25V CASE-D ±20% 2 C76 C136
06D212256301 Capacitor 2.2UF/50V ±20% 5*11 105 5mm 1 C43
06D348249400 Capacitor 824/63V ±5% 1 C1
Semiconductors
04ZL-6A10-00 Diode 6A10 1000V 1 D17
04ZL-4007-03 Diode 1N4007 DO-41 1 D16
04GS-R104-00 Diode FR104 1A 400V 52MM 4 D29 D28 D27 D26
03D1-TP50-24 MOSFET TP50N20P TO-220 6 Q14 Q13 Q12 Q11 Q10 Q9
01FA-7812-04 Regulator KA7812E TO-220 FAIRCHILD +12v 2 U13 U15
01FA-7912-04 Regulator KA7912 TO-220 FAIRCHILD -12v 1 U14
D51 D1 DX1 D2 D14 D13 D12 D11 D10 D9 D6 D3
04PT-4148-01 Diode SMD 1N4148 DO-213AA 13
D4
04ZL-2512-00 Diode SMD MUR120 1A 2512 2 D35 D34
2202-1602-05 Bridge UF1602CT AKA 16/200V TO-220 2 D31 D30
03N1-5551-04 Transistor SMD MMBT5551LT1 NPN SOT-23 1 Q3
MUR1620RG KAK 16A/200V TO-220 ON
2202-20RG-05 Bridge 2 D33 D32
SEMI
03N1-2222-04 Transistor SMD BT2222 SOT-23 NPN 1 Q29
04WY-51AV101 Diode SMD 5.1V DO-213AA 0.5W 2 DZ3 DZ2
04ZL-4007-02 Diode SMD FM4007 DO-214AC 3 D25 D24 D23
0100-M833-08 Dual Op-amp SMD LM833 SOP-8 7 U6 U3 U7 U1 U5 U4 U2
04GS-RS1G-02 Diode SMD RS1G 400V 1A DO-214AC 5 D22 D21 D20 D7 D5
03T1-3205-02 MOSFET IRF3205 110A 50V TO-220 6 Q28 Q27 Q26 Q24 Q23 Q22
03T1-K30A-01 FET 2SK30A TO-92 1 Q1
01TI-L072-09 Dual Op-amp SMD TL072 SO-8 1 1U1
04WY-12BV101 Diode SMD 12V DO-213AA 0.5W 1 DZ1
0100-78M1-07 Regulator SMD 78M12 TO-252 +12v 1 U8
Miscellaneous
1404-0020-04 RCA QUAD AV4-8.4-38 JACKS 1 J1
1601-403G-01 Fuse 40A/32V UL Littelfuse 6 F1
1401-0001-03 Fuse holder 3PIN :BXS3-09 1 for F1
1380-0214-00 Temperature switch 90±5 TO-220 PCS 1 SW1
1003-1002-08 Inductor SMD 10UH CPL-0805 20MA ±20% 2 L1 DX2
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KAPPA ONE
Part Number Description Qty Reference Designator
Main PCB
4:24:6:7 F1=F2=1.0*8*4TS
3000-MONE-01 HF transformer S1=S2=0.8*5*24TS S3=S4=0.8*1*6TS 1 L8
S5=S6=0.8*1*7TS
2901-224C-00 Relay YL-224-C DC12V 30A 1 RL1
1004-3003-10 Inductor 90 30UH 125 2 L12 L11
32 1.8MH L1=L2 1.0*12 4TS 38*22MM
1001-1820-10 Inductor 1 L6
42MM
1001-4000-10 Inductor 40UH 40A ETD-49 0.1*80*14TS 1 L4
1501-0300-04 Terminal JS23A-25A 3PIN POWER 1 CN3
1501-0400-02 Terminal JS24A-23A 4PIN 22 SPEAKER 1 CN2
1501-0404-00 Socket Pitch 2.0MM 4PIN 1 CN1
24D1-0070190 Grounding UL1015#18AWG L=70MM 2 JK1 JK2
1001-3501-10 Inductor 35UH 330.3*18*2 29MM 1 L5
2102-0052-04 FFC 4P 1430.26L=80MM5MM2.0105 1 connect to the LED board
1501-0300-05 Terminal 3P JSZ3-83 180 1 Accessory
1400-0001-16 RJ45 socket 16PIN RJ45 10P16C 1 RJ1
PWM PCB
Resistors
0701-2221-03 Resistor SMD 220 1/8W ±1% 0805 1 2R65
0701-2102-03 Resistor SMD 1K 1/8W ±1% 0805 5 2R156 2R155 2R5 R8 R9
0701-2202-02 Resistor SMD R0805 2K 1/8W ±5% 2 2R33 2R138
0701-2222-02 Resistor SMD 2.2K 1/8W ±5% 0805 2 2R200 2R132
0701-2472-03 Resistor SMD 4.7K 1/8W ±1% 0805 2 2R147 2R46
0701-2682-03 Resistor SMD 6.8K 1/8W ±1% 0805 1 2R102
0701-2103-03 Resistor SMD 10K 1/8W ±1% 0805 5 2R99 2R137 2R78 2R34 2R146
0701-2113-03 Resistor SMD 11K 1/8W ±1% 0805 1 2R171
0701-2123-03 Resistor SMD 12K 1/8W ±1% 0805 2 2R35 2R149
0701-2183-03 Resistor SMD 18K 1/8W ±1% 0805 1 2R1
0701-2203-03 Resistor SMD 20K 1/8W ±1% 0805 1 2R104
0701-2303-02 Resistor SMD 30K 1/8W ±5% 0805 1 2R175
0701-2333-03 Resistor SMD 33K 1/8W ±1% 0805 1 2R98
0701-2473-03 Resistor SMD 47K 1/8W ±1% 0805 7 2R3 2R44 2R97 2R4 2R20 2R145 2R19
0701-2753-03 Resistor SMD 75K 1/8W ±1% 0805 1 2R103
0701-2104-03 Resistor SMD 100K 1/8W ±1% 0805 3 2R2 2R148 2R154
Capacitors
06S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 1 2C143
2C1 2C132 2C84 2C81 2C22 2C79 2C117 2C82
06S121047000 Capacitor SMD 104/100V 0805 X7R ±10% 12
2C34 2C80 2C89 2C151
06D252274000 Capacitor 220UF/25V 8*9 ±20% 105 2 2C88 2C87
06D211074101 Capacitor 100UF/25V 6.3*7mm 5mm ±20% 105 1 2C2
Semiconductors
2D1 2D42 2D46 2D47 2D45 2D43 2D2 2D5 2D18
04PT-4148-01 Diode SMD 1N4148 DO-213AA 10
2D19
2Q38 2Q8 2Q7 2Q5 2Q6 2Q37 2Q2 2Q33 2Q3
03N1-5551-04 Transistor SMD MMBT5551LT1 NPN SOT-23 10
2Q4
03P1-5401-04 Transistor SMD MMBT5401LT1 PNP SOT-23 1 2Q32
01TI-L494-09 PWM SMD TL494C SO-16 1 2U18
04WY-39AV101 Diode SMD 3.9V DO-213AA 0.5W 1 2D15
03P1-1023-01 Transistor A1023 TO-92 PNP 2 2Q20 2Q19
03P1-B649-07 Transistor 2SB649A 1.5A 180V 20W PNP TO-126 1 2Q17
Miscellaneous
1506-0805-00 Pin 8PIN 902.5MM 2.75MM 2 2CN1 2CN2
11
KAPPA ONE
Part Number Description Qty Reference Designator
PROCESSOR PCB
Resistors
0701-2104-03 Resistor SMD 100K 1/8W ±1% 0805 1 R64
0701-2103-03 Resistor SMD 10K 1/8W ±1% 0805 5 R33 R30 R31 R3 R2
0701-2100-03 Resistor SMD 10 1/8W ±1% 0805 4 R117 R193 R198 R118
0701-2102-03 Resistor SMD 1K 1/8W ±1% 0805 2 R55 R58
0701-2222-02 Resistor SMD 2.2K 1/8W ±5% 0805 2 R105 R106
0701-2472-03 Resistor SMD 4.7K 1/8W ±1% 0805 4 R44 R41 R42 R43
0701-2622-03 Resistor SMD 6.2K 1/8W ±1% 0805 1 R40
0701-2681-02 Resistor SMD 680 1/8W ±5% 0805 3 R45 R116 R199
0701-2152-02 Resistor SMD 1.5K 1/8W ±5% 0805 1 R56
0701-2101-03 Resistor SMD 100 1/8W ±1% 0805 3 R191 R192 R49
0701-2303-03 Resistor SMD 30K 1/8W ±1% 0805 1 R29
0701-2221-03 Resistor SMD 220 1/8W ±1% 0805 1 R113
0701-2331-02 Resistor SMD 330 1/8W ±5% 0805 1 R48
0701-2473-03 Resistor SMD 47K 1/8W ±1% 0805 1 R57
Capacitors
06S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 1 C100
06S321016000 Capacitor SMD 100pF/50V 0805 NPO ±5% 2 C62 C61
06S121046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 8 C57 C59 C75 C77 C60 C63 C91 C92
06S132253000 Capacitor SMD 2.2uF/16V 1206 X7R ±10% 2 C104 E1
06S123326000 Capacitor SMD 332/50V ±10% X7R 0805 1 C64
06S2410724CC Capacitor SMD 100UF/10V CASE-C ±20% 1 C58
06S124727000 Capacitor SMD 472/100V 0805 X7R ±10% 2 C55 C56
06S2447634CC Capacitor SMD 47uF/16V CASE-C ±20% 1 C43
06S2447644CD Capacitor SMD 47uF/25V CASE-D ±20% 2 C93 C94
Semiconductors
01JR-4560-08 Dual Op-amp SMD 4560 SOP-8 JRC 1 U8
2601-4N35-00 photocoupler 4N35 6 1 U17
01LM-M555-08 Timer SMD LM555 SOP-8 1 U7
0100-2010-00 Hi/Lo Side Driver IR2010S SOL-16 1 U10
03P1-5401-04 Transistor SMD MMBT5401LT1 PNP SOT-23 1 Q30
01TC-WH04-00 Triple Inverter TC7WH04F 1 U9
0100-74AH-00 Inverter 74AHC1G04 SOT-235 1 U16
04ZL-2512-00 Diode SMD MUR120 1A 2512 1 D8
01LM-M311-08 Comparator SMD LM311 SOP-8 1 U11
04PT-4148-01 Diode SMD 1N4148 DO-213AA 5 D3 D7 D4 D2 D49
04WY-51AV101 Diode SMD 5.1V DO-213AA 0.5W 1 DZ1
Miscellaneous
1505-1009-04 Pin PITCH 2.54mm 10PIN 912.75MM 2 CN6 CN5
LED PCB
2009-0001-00 LED SMD White with blue light, 3.2*2.4*2.4 2 LED1 LED3
200A-0001-00 LED SMD White with red light, 3.2*2.4*2.4 1 LED2
06S121046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 2 C1 C2
MECHANICAL
SR-APPA-0124 Heatsink Alum.6063-T5,290*177.7*37.5MM Black
SG-0011-0501 Top plate Alum. alloy ADC-12,290*154.8*9.7MM black painting
ZS-A00010133 Side bar Alum. 6063-T5,19*290.2MM Plating
Clear PC,262.2*70MM black painitng with
CP-A00020002 Top plastic
"INFINITY"LOGO holofoil
Alum. alloy ADC-12,178.9*19.6*39.9MM
SG-0001-0133 Side panel
plating
MK-0127-0507 Front plate 171.8*37.1*1.2MM black painting + silkscreen
HG-0037-0507 Rear plate 171.8*37.1*1.2MM black painting + silkscreen
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Part Number Description Qty Reference Designator
MECHANICAL
PL-A0060-000 Layer Alum. Two holes, 43*13*5.6MM,16.5MM
Alum. Three holes, 64*14*7MM 4.5MM
PL-A0005-000 Layer
16.5MM
XN-10500-012 Knob ABS-757 Black 10.5*9MM white arrow
3M two sided,UL94V-1, temperature durable
PL-V0001-160 gummed paper
for 110-180 degree
JY428413003X Insulated mat Red UL94V-1,284*130*0.3MM One side under the PCB
LS1JM0401401 Screw BM4*14 black Zinc plating Screw the layer
LS1BJ0402501 Screw 4*25MM Accessory
LS1JT0301001 Screw BT3*10 black Zinc plating Screw, RCA
Screw the front/rear plate to the side panel and
LS1FY0300501 Screw KM3*5 1.2,
heatsink
LS1FM0300501 Screw KM3*5
DQC270055080 aseismatic mat SBR 270*5.5*0.5MM,
JY217A12A10A ceramic plate 17*12*1.0mm
DQ5066040102 Spring mat 6.6*4MM*1.0MM With BM4*14 screw
JY218420A01X Mica 184*20.9*0.1MM
SR-KAPP-0225 2010IC Heatsink Dia-casting ADC-12 alum. Alloy
LS1FM0300801 Screw KM3*8MM Black Zinc plating
JY443A12A301 Insulated mat 43*12*0.3MM
LP-A001-KAPP User manual 216*280MM multi-language
BZB35023006Y PE + seal bag 350*230*0.06MM
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Data Sheet No. PD60195-D
IR2010(S) & (PbF)
Features HIGH AND LOW SIDE DRIVER
· Floating channel designed for bootstrap operation Product Summary
Fully operational to 200V
Tolerant to negative transient voltage, dV/dt immune VOFFSET 200V max.
· Gate drive supply range from 10 to 20V
· Undervoltage lockout for both channels
· 3.3V logic compatible IO+/- 3.0A / 3.0A typ.
Separate logic supply range from 3.3V to 20V
Logic and power ground ±5V offset VOUT 10 - 20V
· CMOS Schmitt-triggered inputs with pull-down
· Shut down input turns off both channels
ton/off 95 & 65 ns typ.
· Matched propagation delay for both channels
· Outputs in phase with inputs
· Also available LEAD-FREE
Delay Matching 15 ns max.
Applications Packages
· Audio Class D amplifiers
· High power DC-DC SMPS converters
· Other high frequency applications
Description
The IR2010 is a high power, high voltage, high speed power MOSFET and IGBT
drivers with independent high and low side referenced output channels, ideal for Audio 14-Lead PDIP
Class D and DC-DC converter applications. Logic inputs are compatible with standard
CMOS or LSTTL output, down to 3.0V logic. The output drivers feature a high pulse
current buffer stage designed for minimum driver cross-conduction. Propagation de-
lays are matched to simplify use in high frequency applications. The floating channel
can be used to drive an N-channel power MOSFET or IGBT in the high side configura-
tion which operates up to 200 volts. Proprietary HVIC and latch immune CMOS tech-
16-Lead SOIC
nologies enable ruggedized monolithic construction.
Typical Connection 200V
HO
VDD VDD VB
HIN HIN VS
TO
SD SD LOAD
LIN LIN VCC
V SS VSS COM
VCC LO
(Refer to Lead Assignments for correct configuration). This/These diagram(s) show electrical connections only.
Please refer to our Application Notes and DesignTips for proper circuit board layout.
www.irf.com 1
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IR2010(S) & (PbF)
Functional Block Diagram
VB
UV
VDD DETECT
LEVEL UV Q
SHIFT S HO
VSS /COM CIRCUIT R
HIN LEVEL
SHIFT VS
SD
VCC
UV
DETECT
VSS /COM
LIN LEVEL LO
SHIFT
DELAY
VSS COM
Lead Definitions
Symbol Description
VDD Logic supply
HIN Logic input for high side gate driver output (HO), in phase
SD Logic input for shutdown
LIN Logic input for low side gate driver output (LO), in phase
VSS Logic ground
VB High side floating supply
HO High side gate drive output
VS High side floating supply return
VCC Low side supply
LO Low side gate drive output
COM Low side return
Lead Assignments
14 Lead PDIP 16 Lead SOIC (Wide Body)
IR2010 IR2010S
Part Number
4 www.irf.com
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1 2 3 4 5 6 7 8 9 10 11 12
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HO D9 R108 D13
IN4148 10R IN4148
R107 D11 R109
10R IN4148 10R C99
474/100V
R120
+VIN +VCC RELOU D16 RL
D 12K/1W D
R23 C32
4.7R R119
47K 22p 4007
C15 100P
C3 R9 R25 CN5
3.3U/250V CBB21
22U/50V 47K 47K 20 Q9 Q11 Q13 RL1
R13 47K C30 19 TP50N20 TP50N20 TP50N20 D35
471 C7 18 MUR120 1 2
ROU
2 22U/50V 17 R185
C96
R38 R180 1 SD
R1 16 2.2K
13C C12 3 +12V.BIAS
IMSOU
47K 15 L4 40UH DCPR L5 35UH +SP
101 22K C5 10P 2 5.1K R47 U3A R53 1k 14 C103 C106 C141 11C 4 5 10U/100V
22U/50V 1 2 100R LM833 R62 3C 13
1 3 1
3
1 100K 101 12 OU R130
2
R21 3 11 2.2K/10W C101 C102 3
RCA IN
MUR120
5 C97 C105
D34
R5 U1A 10K