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CS Series
CS60.4
4 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
JBL Consumer Products 250 Crossways Park Dr. Woodbury, New York 11797 Rev0 11/2005
CS Series 60.4
- CONTENTS -
SPECIFICATIONS ...............................................1 PACKAGING.......................................................2 CONNECTIONS....................................................3 SET-UP/CONTROLS.............................................4 BASIC TROUBLESHOOTING..................................4 EXPLODED VIEW/PARTS LIST...............................5 AMPLIFIER BLOCK DIAGRAM...............................6 P.C.B. DRAWINGS................................................7 ELECTRICAL PARTS LIST ....................................11 IC/TRANSISTOR PINOUTS......................................15 SCHEMATICS......................................................16
CS60.4 Specifications
Output Power: (14.4V supply) Signal-to-noise ratio: Dynamic power: Effective damping factor: Frequency response: Maximum input signal: Maximum sensitivity: Bass boost (45Hz) DC Offset Output regulation: Idle Current Input Impedance Max Current Draw Dimensions: Fuses: 60W RMS x 4 channels @ 4 ohms; 1% THD + N 80W RMS x 4 channels @ 2 ohms; 1% THD + N 160W RMS x 2 channels @ 4 ohms; 1% THD + N 86dBA (reference 1W into 4 ohms) 145W @ 2 ohms 6.395 @ 4 ohms 10Hz 27kHz (3dB) 6V 100mV Variable 0 6dB <30mV .03dB @ 4 ohms 0.65A 20k 26A @ 4 ohms 49A @ 2 ohms 13 1/4 x 10 1/4 x 2 3/16" (L x W x H) (336mm x 260mm x 55mm) 25A x 2
JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice.
1
CS Series 60.4
2
CS Series 60.4 APPLICATIONS CS200.1
The CS subwoofer amplifier is a single-channel amplifier. There are two sets of terminals to make it easy to connect multiple woofers. Either set of (+/) terminals may be used when connecting woofers. To the right are two application diagrams to help plan your subwoofer system installation. Figures 2 and 3 show how to configure the CS200.1 subwoofer amplifier. NOTE: For simplicity, Figures 2 and 3 do not show power, remote and input connections. NOTE: Minimum speaker load is 2 ohms total. Figure 2. CS subwoofer amplifier with two woofers connected. Figure 3. CS subwoofer amplifier with one woofer connected.
APPLICATIONS CS60.4
The CS60.4 can be set up for stereo 4-channel, 3-channel or bridged 2-channel operation, as shown in Figures 4 through 6. NOTE: For simplicity, Figures 4 through 6 do not show power, remote and input connections. NOTE: Minimum speaker impedance for stereo operation is 2 ohms. Minimum speaker impedance for bridged operation is 4 ohms.
Figure 4. CS60.4 amplifier in 4-channel (stereo) operation to drive front and rear full-range speakers.
Figure 5. CS60.4 is set up for 3-channel operation to drive a set of full-range speakers and a subwoofer.
Figure 6. CS60.4 used in bridged 2-channel mode to drive a set of components or subwoofers. Set crossovers according to application.
3
CS Series 60.4 CONTROLS AND SETUP
SETTING THE CROSSOVER(S) Determine your system plans and set the crossover mode switch accordingly. If your system design does not include a subwoofer with the CS60.4, set the crossover mode to FLAT and skip to "Setting Input Sensitivity." Initially set the crossover frequency control midway. While listening to music, adjust the crossover for the least perceived distortion from the speakers, allowing them to reproduce as much bass as possible. Systems using a separate subwoofer set the crossover mode to HP (high pass) for your full-range speakers. Adjust the crossover frequency to limit bass and provide increased system volume with less distortion. For subwoofers, choose the highest frequency that removes vocal information from the sound of the subwoofer. If using the CS60.4 to drive a subwoofer(s), set the crossover mode to LP (low pass). SETTING INPUT SENSITIVITY 1. Initially turn the INPUT LEVEL control(s) to minimum (counter clockwise). 2. Reconnect the () negative lead to the vehicle's battery. Apply power to the audio system and play a dynamic music track. 3. On the source unit, increase the volume control to 3/4 volume. Slowly increase the INPUT LEVEL control(s) toward three o'clock until you hear slight distortion in the music. Then reduce the INPUT LEVEL slightly until distortion is no longer heard. NOTE: After the source unit is on, blue LEDs (on the top panel) will light, indicating the amplifier is on. If not, check the wiring, especially the remote connection from the source unit. Also refer to "Troubleshooting" guide below.
TROUBLESHOOTING
SYMPTOM No audio (POWER LEDs are off) No audio (POWER LEDs are on) LIKELY CAUSE No voltage at BATT+ or REM terminals, connection ground or bad or no Amplifier is overheated SOLUTION Check voltages at amplifier terminals with VOM Make sure amplifier cooling is not blocked at mounting location; verify speaker-system impedance is within specified limits Check vehicle charging system SYMPTOM No audio (POWER LEDs flash) LIKELY CAUSE Voltage less than 9V on BATT+ connection DC voltage on amplifier output SOLUTION Check vehicle charging system Amplifier may need service; see enclosed warranty card for service information Check INPUT LEVEL setting; or check speaker wires for shorts or grounds Remove speaker leads one at a time to locate shorted speaker or wire, then repair Check speaker connections for proper polarity
Distorted audio
Voltage more than 16V or less than 8.5V on BATT+ connection
Distorted audio and POWER LEDs flash Music lacks "punch"
Input sensitivity is not set properly, or amplifier or source unit is defective Short circuit in speaker or wire
Speakers are not connected properly
Features, specifications and appearance are subject to change without notice.
4
CS Series 60.4
5
1
2
3
4
5
6
CS Series 60.4
MAIN AMP FRONT L
D
INPUT FRONT L
BALANCED INPUT (UNIT GAIN) Ap
MODE HP/FLAT/LP VARIABLE LPF/HPF 32Hz--320Hz/12dB
BOOST VARIABLE 0dB--6dB/45Hz
2 ohm/4 ohm
D
10 320
Ap
20K
10 50
20K
Ao
SPEAKER
AUX OUT FRONT L+ REAR L Ap
Ap
Ap MODE HP/FLAT/LP
C
INPUT REAR L
BALANCED INPUT (UNIT GAIN)
VARIABLE LPF/HPF 32Hz--320Hz/12dB
BOOST VARIABLE 0dB--6dB/45Hz
MAIN AMP REAR L 2 ohm/4 ohm
C
10 320
Ap Ap
20K
10 50
20K
Ao
SPEAKER
MODE HP/FLAT/LP INPUT FRONT R BALANCED INPUT (UNIT GAIN) Ap
B
MAIN AMP VARIABLE 0dB--6dB/45Hz FRONT R 2 ohm/4 ohm
VARIABLE LPF/HPF 32Hz--320Hz/12dB
10 320
Ap
20K
10 50
20K
Ao
SPEAKER B
AUX OUT FRONT R+ REAR R Ap
Ap
Ap MODE HP/FLAT/LP INPUT REAR R
A
BALANCED INPUT (UNIT GAIN)
VARIABLE LPF/HPF 32Hz--320Hz/12dB
BOOST VARIABLE 0dB--6dB/45Hz
MAIN AMP REAR R 2 ohm/4 ohm
10 320
Ap Ap
20K
10 50
20K
Ao
SPEAKER
A
1
2
3
4
5
6
6
CS Series 60.4
7
CS Series 60.4
8
CS Series 60.4
9
CS Series 60.4
10
CS Series 60.4
CS 60.4 Electrical Parts List
Part Number Description Qty Reference Designator
Note on Numbering Sequence, all components: "D1~7" (tilde mark) means D1,2,3,4,5,6,7. but "D136-D436" (hyphen) means D136,236,336,436" Main PCB Semiconductors 124TN4401 124TN4403 124T0SA06 125T0C945 126TSB647 126TSD667 129T0J109 131TN4148 133T0J5B6 133T0011B 133T0015B 155TTL431 124T0SA56 124TN4401 134TN4002 134TN5402 151T04558 154T04558 154LM358N 158TTL494 123TRFZ48 128TKD718 128TKB688 135T1620C 135T1620R Resistors 22022047A 220440101 220440103 220440272 220880000 220880101 220880102 220880103 220880104 220880123 220880153 220880154 220880183 220880202 230884421 220880204 220880205 220880221 220880222 220880223 220880242 RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RD 1/2W 4.7 RD 1/4W 100 RD 1/4W 10K RD 1/4W 2.7K RD 1/8W 0 RD 1/8W 100 RD 1/8W 1K RD 1/8W 10K RD 1/8W 100K RD 1/8W 12K RD 1/8W 15K RD 1/8W 150K RD 1/8W 18K RD 1/8W 2K MF1/8W 4.42K 1% RD 1/8W 200K RD 1/8W 2M RD 1/8W 220 RD 1/8W 2.2K RD 1/8W 22K RD 1/8W 2.4K 4 4 4 4 29 18 19 11 8 1 2 2 9 2 4 1 1 4 1 6 4 R152-R452 R25 R26 R28 R29 R154-R454 R151-R451 JP1 JP18 JP24 JP30 JP35~39 JP41~51 JP53 JP86 JP101~103 R103-R403 R11R27.R138-R438 R139-R439 R142-R442 R143R443 R7 R14 R15 R137-R437 R156-R456 R157-R457 R136-R436 R135-R435 R10 R19 R20 R108-R408 R2~6 R12 R124 R224 R17 R49 R50 R43 R42 R35 R140-R440 R141-R441 R40 R41 R144-R444 R23 R22 R148-R448 R36 R45 R30 R100-R400 R147-R447 Transistor Transistor Transistor Transistor Transistor Transistor Transistor DIODE ZINER DIODE ZINER DIODE ZINER DIODE IC DIP3 Transistor Transistor RECTIFIER DIODE RECTIFIER DIODE IC SIP8 IC DIP8 IC DIP8 IC DIP16 Transistor Transistor Transistor DIODE DIODE TR MOTOROLA 2N4401 NPN TR MOTOROLA 2N4403 PNP TR MOTOROLA MPSA06 80V NPN TR NEC 2SC945P 0.1A60V NPN 2SB647A PNP 2SD667A NPN J109 DIODE NS1N4148HSS150MA DIODE NECRD5.6JSB ZNR5.6V DIODE NEC RD11EB3 11V DIODE NEC RD15EB3 15V TL431 adjustable shunt regulator TR MOTOROLA MPSA56 80V PNP TR MOTOROLA 2N4401 NPN DIODE 1N4002 RET1.0A100V DIODE 1N5402 ET3.0A100V JRC MC4558 Dual Op-Amp JRC or ROHM BA4558 Dual Op-Amp DIP8 LM358N Dual Op-Amp NEC UPC494 or TI TL494 PWM IR IRFZ48V MOSFET KD718 NPN KB688 PNP DIODE MOTOROLA 1620CT DIODE MOTOROLA 1620CTR 18 Q2 Q4 Q5 Q16 Q17,Q138-Q438,Q140-Q440 Q135-Q435 Q143 11 Q6 Q9 Q10 Q136-Q436 Q137-Q437 4 Q145-Q445 4 Q144-Q444 6 Q7 Q8 Q146-Q446 5 Q14 Q141-Q441 1 Q1 13 D1~7 D11~16 1 ZD1 1 ZD2 2 ZD3 ZD4 1 Q3 4 Q139-Q439 3 Q243 Q343 Q443 8 D135-D435 D136-D436 1 D9 1 IC202 6 IC101-IC401 102-402, 203, 403 1 IC2 1 IC1 4 Q1~13,Q15 4 Q142-Q442 4 Q147-Q447 1 D8 1 D10
11
CS Series 60.4
Part Number Description Qty Reference Designator
Note on Numbering Sequence, all components: "D1~7" (tilde mark) means D1,2,3,4,5,6,7. but "D136-D436" (hyphen) means D136,236,336,436" Main PCB 220880243 220880272 220880302 220880363 220880391 220880392 220880470 220880472 220880473 220880474 220880562 220880563 220880682 220880821 230881002 230881003 230881052 230882202 230884751 230884991 220220220 220220470 220880472 231100101 232XL502J 202G09B23 Capacitors 31K510010 31Z510305 31Z510410 31J547010 31J568125 32J510410 32J568210 340Z10625 340Z10716 340Z22550 340Z22616 340Z22625 340Z47625 370Z10550 370Z10716 370Z22616 390Z22625 340T10750 341T22835 341T10835 370Z10550 370Z10625
Miscellaneous
RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR CEMENT RESISTOR Variable Resistor
RD 1/8W 24K RD 1/8W 2.7K RD 1/8W 3K RD 1/8W 36K RD 1/8W 390 RD 1/8W 3.9K RD 1/8W 47 RD 1/8W 4.7K RD 1/8W 47K RD 1/8W 470K RD 1/8W 5.6K RD 1/8W 56K RD 1/8W 6.8K RD 1/8W 820 MF 1/8W 10K 1% MF 1/8W 100K 1% MF 1/8W 10.5K 1% MF 1/8W 22K 1% MF 1/8W 4.75K 1% MF 1/8W 4.99K 1% RD 1/2W 22 RD 1/2W 47 RD 1/8W 4.7K 1Ws 100 SQM 5Ws 0.2 B20K 20% H=15L=9 Input Lev.
2 1 4 1 4 1 8 4 10 1 4 9 2 4 1 4 1 1 6 2 1 2 4 1 8 2
R123 R223 R24 R9 R18 R39 R38 R51 R111-R411 R13 R145-R445 R158-R458 R146-R446 R1 R34 R101-R401 R102-R402 R44 R155-R455 R52 R109-R409 R110-R410 R46 R16 R153-R453 R48 R105-R405 R47 R8 R213 R413 R112-R412 R113 R313 R37 R33 R32 C103~403 R31 R149-R449 R150-R450 VR101 VR201
CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR M/C M/C Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap Electrolytic Cap
C/C NPO 10pF 100V K C/C Y5V 10000pF 50V Z C/C Y5V 0.1uF 100V Z C/C NPO 47pF 100V J C/C Y5E 680pF 250V K M/C 0.1uF 100V J M/C 0.0068uF 100V J 10uF 25V 5*11 100uF 16V 5*11 2.2uF 50V 5*11 22uF 16V 22uF 25V 5*11 47uF 25V 5*11 1uF 50V 5*11 100uF 16V 8*12 22uF 16V NP 22uF 25V 4*7 100uF 50V 8*13 2200uF 35V 16*26 105C 1000uF 35V 13*26 105C 1uF 50V 5*11 10UF/25V 5*11
C101-C401 C35 C6~9 C10 C11 C31 C32 C12 C13 C136-C436 C142-C442 C137-C437 18 C105-C405 1 C22 8 C143-C443 C138-C438 1 C20 6 C112 C212 C129-C429 10 C4 C19 C27~30 C141-C441 3 C3 C34 C33 1 C21 9 C2 C100-C300 C402 C104-C404 3 C5 C36 C14 3 C239 C339 C439 1 C18 1 C1 4 C102 C202 C302 C400 8 C135-C435 C140-C440 4 C23~26 3 C15~17 1 C139 4 C103-C403
4 1 8
261T05103 173T00102 401T25040
THERMISTOR INDUCTOR COPPER BAR
NTC THERMISTORD103J 10K 102UH 2.5*40m/m H=20
2 1 1
RTH1 RTH2 JP89
12
CS Series 60.4
Part Number Description Qty Reference Designator
Note on Numbering Sequence, all components: "D1~7" (tilde mark) means D1,2,3,4,5,6,7. but "D136-D436" (hyphen) means D136,236,336,436" Main PCB 401T25815 410T21004 571T20070 572TB6012 862T00010 862T00020 172T41050 181T37612 435T00025 447T00001 526URDW14 535T25002 544T300003 544T34324 COPPER BAR BUSS BAR CONNECTOR W/WIRE CONNECTOR W/WIRE FIBER SLEEVE FIBER SLEEVE INDUCTOR TRANSFORMER FUSE FUSE HOLDER RCA JACK CONNECTOR TERMINAL TERMINAL 2.5*81.5m/m H=20 4P2.1*55.5m/m 1015# 20AWG 70m/m 12P 60m/m(CN*2) 10m/m 1.0 20m/m 1.0 T23*90-26 1.0*4*71/2TS5. 37 6:12 L=1.2*3*6Ts 25A ATC 6 HOLE 14P 2P P=2.5m/m GA30-03-3P EM-2304 4P*2+C150 1 1 1 1 4 1 1 1 2 1 1 1 1 1
JP134 GND J4 RTH1 RTH2 JP91 L1 T1 F1 for F1 RCA1 J3 J1 J2
Pre-Amp PCB, LED board Semiconductors 154T04558 IC DIP8 P137T05B02 LED Resistors 220880000 220880102 220880103 220880223 220880362 220880392 220880474 220880562 220880682 220880562 202G13B23 202G15C53 Capacitors 31J510110 31K547110 32J539310 32J582310 340Z10716 31Z510410 32J518410
Miscellaneous
ROHM BA4558 5LED BLUE LIGHT
10 IC104-IC404 IC103 IC303 IC105-IC405 3 BLED1 BLED2 BLED3
RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR Variable Resistor Variable Resistor
RD 1/8W 0 RD 1/8W 1K RD 1/8W 10K RD 1/8W 22K RD 1/8W 3.6K RD 1/8W 3.9K RD 1/8W 470K RD 1/8W 5.6K RD 1/8W 6.8K RD 1/8W 5.6K B20K 20% H=15 L=13 C50K 20% H=15 L=22
NP1~NP4 NP10 NP22 NP25 NP30 NP33 NP34 NP36 NP37 NP39 4 R119-R419 16 R104-R404 R106-R406 R107-R407 R114-R414 4 R115-R415 4 R120-R420 4 R122-R422 4 R125-R425 11 R116-R416 R117-R417 R121 R221 R421 4 R118-R418 1 R321 2 VR103 VR303 2 VR102 VR302 13
CERAMIC CAPACITOR CERAMIC CAPACITOR M/C M/C Electrolytic Cap CERAMIC CAPACITOR Electrolytic Cap
C/C NPO 100pF 100V J C/C Y5E470pF 100V K M/C 0.039uF 100V J M/C 0.082 uF 100V J 100uF 16V 5*11 C/C Y5V 0.1uF 100V Z M/C 0.18uF 100V J
4 4 4 8 2 2 4
C106-C406 C11 C211 C311 C411 C110-C410 C107-C407 C108-C408 CN1 CN2 CN3 CN4 C109-C409
192R23D05 531T25012
SWITCH CONNECTOR
SK-23D05 G=7 12P P=2.5m/m
2 1
SW100 SW300 J5
MISC./MECHANICAL 571W15002 CONNECTOR W/WIRE 621B25038A TRANSISTOR BAR 621B25050A TRANSISTOR BAR 2P 150 T=5m/m 1 HOLE 2.5*15*38m/m 1HOLE 2.5*15*50m/m 1 3 2
13
CS Series 60.4
Part Number Description Qty Reference Designator
Note on Numbering Sequence, all components: "D1~7" (tilde mark) means D1,2,3,4,5,6,7. but "D136-D436" (hyphen) means D136,236,336,436" MISC./MECHANICAL 623BI2565A 647TCS604-A 674TCS604-A 680TCS604 711T13065 711T14145 721T33085 721T53125 721T53085 721T26065 761T04001 771T48029 820TJBL00 830T03010 830T30010 831T25046A 833T23065A 843101025 843389535 852T00005 657TJBL0L-A 657TJBL0R-A 695TCS504 718T63508-A 721T52304 830T17082 843TJBL00 863300788 TRANSISTOR BAR HEATSINK POWER PANEL RCA PANEL SCREW SCREW SCREW SCREW SCREW SCREW SPRING WASHER COPPER STANDOFF NAME BADGE INSULATOR WASHER INSULATOR INSULATOR RUBBER WASHER RUBBER WASHER STANDOFF LEFT MOUNTING BRKT RIGHT MOUNTING BRKT BOTTOM PLATE SCREW SCREW PAPER WASHER RUBBER WASHER INSULATOR 3HLE 2.5*12*65m/m CS60.4 CS60.4 CS60.4 PMS 3*6m/m M4*14m/m PTS-1)3*8 PTS-4 3*12 PTS-2 3*8 PT 2.6*6m/m 4 29.0*4.75m/m CS60.2&CS300.1&CS60.4 3*10*1m/m 300*10*0.5m/m 1 25*46m/m 3 23*65m/m 10*10m/m T=2.5 38*9.5*3.5m/m H=5m/m PCB CS60.4&CS300.1&CS60.2 CS60.4&CS300.1&CS60.2 CS50.4 P3.5*8 4.7~5.2m/m 170*82*0.5m/m 4 300*7.8*0.5m/m 1 1 1 1 8 8 7 3 8 2 8 4 1 2 1 5 1 2 1 3 2 2 1 8 10 1 4 2
14
CS Series 60.4
15
CS Series 60.4
RCA1A CH1 RCA IN C100 3 2 R110 56K R109 56K 22u/25v 20K R111 *390 R112 4.75K R101 47K C101 22u/25v *22K C102 10p/C R102 22u/25v 47K IC101A JRC4558 1 R103 *0 VR101A C104 5 6 R114 R105 100K C105 47P/C R113 4.99K 10K 1 JRC4558 IC101B 7 6 7 5 IC105B JRC4558 R118 6.8K R104 R115 22K C106 101/C B20K VR102A C107 823/M 1 320Hz 2 32Hz 3 IC105A JRC4558 1 10K B20K VR102B HIGH-1 2P3T R119 1K SW100B R107 10K R120 3.6K JRC4558 IC104B 5 7 6 R121 5.6K B20K VR103B C11 CH1
R100
R106
10K R116 5.6K
C108
823/M
*4.7K
X-OVER
R117 5.6K
X-OVER
1 320Hz 32Hz 6 7 5 IC103B JRC4558
FULL-1
C103 *10UF/25V NP
LOW-1
Odb
BASS TO 45HZ
C109 184/M C110 393/M IC202A 3 1 R123 24K 2 JRC4558 10U/25V R124 100K C112 RCA1E OUT CH1+CH3 RCA OUT R125 470K 3
RCA3O IC102A 3 1 2 JRC4558 R108 10K
RCA1B CH2 RCA IN
C200 R201 47K C201 22u/25v *22K C202 10p/C R202 22u/25v 47K R209 56K 3 2 R210 56K
R200
IC201A JRC4558 1 R203 *0 VR101B C204 1
C205
47P/C R205 100K
R204 R215 22K 7 C206 101/C B20K VR102C C207 823/M 1 320Hz R218 6.8K 6 32Hz 5 IC205B JRC4558 7 10K B20K VR102D HIGH-2 SW100A R219 1K 2P3T R220 3.6K JRC4558 IC204B 5 7 6 R221 5.6K B20K VR103A C211 CH2
R213 4.75K
6 5
IC201B 2 JRC4558 R214 10K
R206
10K 1 R216 5.6K
C208
823/M
*4.7K
X-OVER
R217 5.6K
X-OVER
1 320Hz 32Hz 2 1 3 IC205A JRC4558
FULL-2
C203 *10UF/25V NP
22u/25v 20K R211 *390
3 IC103A JRC4558
LOW-2
R207 10K
R212 4.75K
Odb
BASS TO 45HZ
C209 184/M C210 393/M IC202B 5 7 R223 24K 6 JRC4558 10U/25V R224 100K C212 RCA1F OUT CH2+CH4 RCA OUT R225 470K 3
RCA 4O IC102B 5 7 6 JRC4558 R208 10K
+15V 8 8 8 8 8 8 8 8 8 8 IC105C IC205C
+15V CN1 100u/16V CN2 100u/16V -15V CN3 104/C CN4 104/C TITLE: DRAWN BY: CZJ DWG NO:
IC101C JRC4558
IC102C JRC4558 4 4
IC103C JRC4558 4
IC104C JRC4558 4
IC201C JRC4558 4
IC202C JRC4558 4
IC203C JRC4558 4
IC204C JRC4558 4
JBL CS60.4
DATE: CHECKED: DATE: APPOVED: DATE:
JRC4558 4 4 -15V
JRC4558
2005-11-03 CS60.4-E-02
VER: 1.1 PCB VER: 1.0 SHEET: 1/5
16
1
1
+6db
471/C
R122 3.9K JRC4558 IC104A 1 2
+6db
471/C
R222 3.9K JRC4558 IC204A 1 2
CS Series 60.4
RCA1C CH3 RCA IN
C300 R301 47K C301 22u/25v *22K 101/C C302 R302 47K R309 56K 5 6 R310 56K
R300
IC301B JRC4558 7 R303 *0 VR201A C304 3 22u/25v 20K R311 *390 R312 4.75K 2 1 JRC4558 IC301A 1
R304 R315 22K C306 101/C B20K VR302B C307 823/M 1 320Hz R318 6.8K 47P/C R313 4.99k 2 32Hz 3 IC305A JRC4558 1 10K B20K VR302A HIGH-3 SW200B C308 823/M FULL-1 R319 1K 2P3T R320 3.6K 5 7 6 R321 5.6K B20K VR303A C311 CH3 JRC4558 IC304B
R306 6 R314
10K 7 R316 5.6K
22u/25v *4.7K C303
X-OVER
R317 5.6K
X-OVER
1 320Hz 32Hz 2 1 3 IC303A JRC4558
*10UF/25V NP
R305 100K C305
5 IC305B JRC4558
10K
LOW-1
R307 10K
Odb
BASS TO 45HZ
C309 184/M C310 393/M IC302A 3 1 2 JRC4558 R308 10K 3 RCA3O R325 470K
RCA1D CH4 RCA IN
C400 R401 47K C401 22u/25v *22K 101/C C402 R402 22u/25v 47K R409 56K 5 6 R410 56K
IC401B JRC4558 7 R403 *0 VR201B C404 1
C405 47P/C R405 10K R413 4.75K 2 3 JRC4558 R411 *390 R412 4.75K R414 10K IC401A 1 6 7 5 IC405B JRC4558 R418 6.8K
R404 R415 22K C406 101/C B20K VR302C C407 823/M 1 320Hz 2 32Hz 3 IC405A JRC4558 1 10K B20K VR302D HIGH-4 SW300A R419 1K 2P3T R420 3.6K JRC4558 IC404B 5 7 6 R421 5.6K B20K VR303B C411 CH4
R400
*4.7K
R406
10K R416 5.6K
C408
823/M
X-OVER
R417 5.6K
X-OVER
1 320Hz 32Hz 6 7 5 IC303B JRC4558
FULL-4
22u/25v 20K
C403 *10UF/25V NP
LOW-4
R407 10K
Odb
BASS TO 45HZ
C409 184/M C410 393/M IC302B 5 7 6 JRC4558 R408 10K 3 RCA 4O R425 470K
+15V 8 8 8 8 8 8 8 8 8 8 IC305C IC301C IC303C IC304C IC401C IC405C TITLE: DRAWN BY: JRC4558 4 4 JRC4558 4 -15V JRC4558 4 JRC4558 4 JRC4558 4 JRC4558 4 JRC4558 4 JRC4558 4 JRC4558 4 JRC4558 CZJ
IC302C
IC402C
IC403C
IC404C
JBL CS60.4
DATE: CHECKED: DATE: APPOVED: DATE:
2005-11-03 CS60.4-E-02
VER: 1.1 PCB VER: 1.0 SHEET: 2/5
17
DWG NO:
1
1
+6db
471/C
R322 3.9K JRC4558 IC304A 1 2
+6db
471/C
R422 3.9K JRC4558 IC404A 1 2
CS Series 60.4
D135 100U/50V + C135 R145 47 1N4002 Q141 D667 Q139 A56 C129 CH1 CH1 R136 1K 10U/25V R135 10K Q135 4401 R138 100 R141 18k R142 100 Q138 C136 47/C C137 47/c R146 4.7K 4401 C138 104/C Q140 4401 R149 0.2\5W Q142 *KEC D718 R151 2.7K C139 NP1U/50V R153 820 1 R147 2.4K R148 220 0.2\5W R150 Q143 4401 +VCC R154 10k PROTECT
R137 1k
100 R139 Q136 4403 Q144 945 MUTING R155 5.6K R140 18k
R143 100 Q137 4403
R144 *4.42K R157 C142 1k 47/C Q145 A06 Q146 B647 Q147 *KEC B688 C143 104/M
OUTL1
4.7/0.5W
R152
R156 1k + C140 100U/50V
+ C141 100U\16V
R158 47 D136 -VCC 1N4002
D235 100U/50V + C235 R245 47 1N4002 Q241 D667 Q239 A56 CH2 R236 1K 10u/25V 10K R235 C229 Q235 4401 R238 100 R241 18k R242 100 Q238 C236 47/C C237 47/c R246 4.7K 4401 C238 104/C Q240 4401 R249 0.2\5W Q242 *KEC D718 R251 2.7K C239 NP1U/50V R253 820 2 R247 2.4K R248 220 4.7/0.5W 0.2\5W R250 Q243 4401 +VCC R254 10k PROTECT
R237 1k
CH2
100 R239 Q236 4403 Q244 945 MUTING R255 5.6K R240 18k
R243 100 Q237 4403
R244 *4.42K R257 C242 1k 47/C Q245 A06 Q246 B647 Q247 *KEC B688 C243 104/M
OUTL2
R252
R256 1k + C240 100U/50V
+ C241 100U\16V
R258 47 D236 -VCC 1N4002 TITLE: DRAWN BY:
JBL CS60.4
DATE: CHECKED: DATE: APPOVED: DATE:
18
CZJ DWG NO:
2005-11-03 CS60.4-E-02
VER: 1.1 PCB VER: 1.0 SHEET: 3/5
CS Series 60.4
D335 100U/50V + C335 R345 47 1N4002 Q341 D667 Q339 A56 C329 CH3 CH3 R336 1K 10U/25V R335 10K Q335 4401 R338 100 R341 18k R342 100 C337 Q338 C336 47/c 47/C C338 104/C R344 R339 100 Q336 4403 Q344 945 MUTING R355 5.6K 47/C Q345 A06 Q346 B647 R356 1k + C340 100U/50V + C341 100U\16V R358 47 D336 -VCC 1N4002 Q347 C343 104/M *KEC B688 R343 100 R340 18k Q337 4403 *4.42K R357 C342 1k R347 2.4K R348 220 0.2\5W R350 R352 4.7/0.5W R346 4.7K Q340 4401 Q342 *KEC D718 R351 R349 0.2\5W 2.7K C339 NP1U/50V R353 820 3 +VCC R354 10k PROTECT
R337 1k
Q343 4401
4401
OUT3
D435 100U/50V + C435 R445 47 1N4002 Q441 D667 Q439 A56 CH4 R436 1K 10U/25V R435 10K C429 Q435 4401 R438 100 R441 18k R442 100 Q438 C436 47/C C437 47/c C438 104/C R444 R439 100 Q436 4403 Q444 945 MUTING R455 5.6K 47/C Q445 A06 Q446 B647 R456 1k + C440 100U/50V + C441 100U\16V R458 47 D436 -VCC 1N4002 Q447 C443 104/M *KEC B688 R443 100 R440 18k Q437 4403 *4.42K R457 1k C442 R447 2.4K R448 220 0.2\5W R450 R452 4.7/0.5W R446 4.7K Q440 4401 R449 0.2\5W Q442 *KEC D718 R451 2.7K C439 NP1U/50V R453 820 4 Q443 4401 +VCC R454 10k PROTECT
R437 1k
CH4
4401
OUTL4
TITLE: DRAWN BY:
JBL CS60.4
DATE: CHECKED: DATE: APPOVED: DATE:
19
CZJ DWG NO:
2005-11-03 CS60.4-E-02
VER: 1.1 PCB VER: 1.0 SHEET: 4/5
CS Series 60.4
REM Q7 B647 R20 R49 10k 15K R8 22K 1% 8 PROTECT PRO Q6 4403 D13 R21 0 4148 4 Q2 4401 D12 + C5 4148 R23 200K 47U/25V C6 104/C R19 10K 10K1% R48 C36 47U/25V 1 3 IC2A LM358 2 ZD1 5.6V Q3TL431 4148 R30 22K C14 47U/25V R10 10K D2 4148 Q1 J109 4148 D15* R50 15K 4148 R52 *56K C12 47P Q11 IRFZ48v Q13 IRFZ48v 1620 D8 4148 D5 4148 IC1 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 Q9 4403 R27 100 R14 1K R25 100 R26 100 T1 1 2 3 R15 1K Q10 4403 D6 C19 RTH2 10k RTH1 R24 10K 2.7K R11 100 C20 682/M 100u/16V R36 2.2K C21 22U/16V ZD2 11V 4148 16C20A C13 47P R28 100 Q15 IRFZ48V R29 100 Q12 IRFZ48v 4 5 6:12 D10 1 3 2 2 C24 C26 2200/35V 2200/35V 7 6 R37 22 8 1 C22 3 681/C 2 D3 4148 R12 100k C35 R13 103/C 3.9K R7 1K C2 *22U/25v R44 470K D1 +12VB +12VB C7 104/C C15 C16 D9 5402 C8 104/C L1 5uH
JP89 102UH F1A 25A 1 3 F1B 25A C17 1000u/35 +12V Battery REM POWER-GND J1 1 2 3 3P R2 100K R4 100K R5 100K R6 R31 C9 104/C PROTECT R34 47K Q5 4401 DCPROTECT 100K OUT4 OUT3 OUT2 OUT1 4 3 2 1
J2 8P 1 2 3 4 5 6 7 8
12 C3 + R18 3K R47 10.5K1%
2.2uF/50V
1000U/35 1000U/35
R9 3k D7 D16* 4148
100/1W
R51 36K
R1 47K
-15V
MUTING C1 NP22U/16V
Q4 4401 R3 100K C18 NP100U/16V
D4 C4 100U/16V R35 18K
+VCC Q14 D667 R38 C23 C25 2200/35V 2200/35V C10 104/C 3K ZD3 C27 15V 100U/16V C29 220U/25V C31 104/C 2.2U/50V Q16 4401 C28 100U/16V C30 220U/25V R39 3K R33 47/0.5W -VCC Q8 B647 C32 104/C -vcc -15V LED3 B LED LED2 B LED LED1 B LED J4 1 2 CON2 R45 22K D11 4148 R41 2K C33 R42 150K R43 150K C34 R40 2K 2.2U/50V Q17 4401 12 +15V J3 1 2 CON2
R32 47/0.5W
R46 6.8K D14 4148 U2B LM358 7
R16 6.8K
R17 12K
R22 2M
TL494
ZD4 15V C11 104/C
6
5
TL494
TITLE: DRAWN BY:
JBL CS60.4
DATE: CHECKED: DATE: APPOVED: DATE:
20
CZJ DWG NO:
2005-11-03 CS60.4-E-02
VER: 1.1 PCB VER: 1.0 SHEET: 5/5