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AUTOMATIC SHEET FEEDER
SF-10D SERIES SF-15D SERIES
TECHNICAL MANUAL
[ EIGHTH EDITION ]
INTRODUCTION
This manual is an introduction to the Automatic Sheet Feeders as shown below. It is intended for use as a reference for periodic inspections and maintenance procedures. This manual is prepared for use at a technical level and not for the general user.
Model Name SF-10D SF-10DJ SF-10DK SF-10DM SF-10DMII SF-15D SF-15DE SF-15DJ SF-15DM SF-15DMII SF-10DR SF-10DN SF-10DQ SF-10DS SF-10DT SF-10DV SF-10DW LC-10, NX-1000
Applicable Printer NX-10, NX-10C, NL-10, ND-10, NR-10, NB24-10 LC24-10, NX-2400, NX24-10 XB-2410, XB24-10, XR-1000, FR-10, CR-3410KS XB-2410, XB24-10, XR-1000, FR-10, CR-3410KS XB-2420, XB24-200, XR-1020, ZA-200 NX-15, ND-15, NR-15 NB24-15 (For asian and pacific market) AR-2463, AR-2460HT, AR-3240, AR-2400KS NX-1500, LC-15, NX-2415, LC24-15 XB-2415, XB24-15, XR-1500, FR-15, CR-3415KS, CR-3200, XT-15 XB-2415, XB24-15, XR-1500, FR-15, CR-3415KS, CR-3200, XT-15 XB-2425, XB-2425HT, XB24-250, XR-1520, ZA-250 NX-1001, LC-20 NX-1020, LC-200 NX-2420, LC24-200, NX-2420HT NX-2430, LC24-20 NX-1040, LC-1010C, LC-100+, LC-100 NX-2440, LC24-100 NX-2480, LC24-300
· First edition : Mar. 1987 SF-10D/15D Second edition : Aug. 1988 Add SF-10DJ/10DK/15DE Third edition : Feb. 1990 Add SF-10DM/15DJ/15DM Fourth edition : Jul. 1991 Add SF-10DR/10DN/10DQ/10DMII/15DMII Fifth edition : Dec. 1991 Add SF-10DS Sixth edition : Aug. 1992 Add SF-10DT/10DV Seventh edition : Mar. 1993 Eighth edition : Apr. 1996 Add SF-10DW NOTICE · All rights reserved. Reproduction of any part of this manual in any form whatsoever, without STAR's express written permission is forbidden. · The contents of this manual are subject to change without notice. · All efforts have been made to ensure the accuracy of the contents of this manual before printing. However, should any errors be detected, STAR would greatly appreciate being informed of them. · The above notwithstanding, STAR can assume no responsibility for any errors in this manual. © Copyright 1996 Star Micronics Co., Ltd.
Table of Contents
Chapter 1. General Specifications ............................................................................................ 1 Chapter 2. Theory of Operation ................................................................................................ 5
1. 2. 3. 4. General Flow Chart ......................................................................................................... 5 Path for the Paper ........................................................................................................... 9 Transmission of Movement ......................................................................................... 10 Clutch Mechanism ........................................................................................................ 11
Chapter 3. Assembly Inspection .............................................................................................. 12 Chapter 4. Parts Replacement ................................................................................................. 14
1. 2. 3. 4. 5. SF-10D/15D/15DE .......................................................................................................... 15 SF-10DJ/10DK/10DR/15DJ/10DT/10DV ........................................................................ 21 SF10DM/15DM/10DMII/15DMII ...................................................................................... 27 SF-10DN/10DQ/10DW ....................................................................................................33 SF-10DS ......................................................................................................................... 39
Chapter 5. Maintenance and Lubrication ................................................................................ 45
1. Maintenance .................................................................................................................. 45 2. Lubrication .................................................................................................................... 45
Chapter 6. Trouble Shooting .................................................................................................... 46 Chapter 7. Parts List ................................................................................................................. 48
1. SF-10D/15D/15DE .......................................................................................................... 49 1-1. Disassembly Drawing .......................................................................................... 49 1-2. Parts List ............................................................................................................... 51 2. SF-10DJ/10DK/10DR/15DJ/10DT/10DV ........................................................................ 53 2-1. Disassembly Drawing .......................................................................................... 53 2-2. Parts List ............................................................................................................... 55 3. SF-10DM/15DM/10DMII/15DMII ............................................................................................ 57 3-1. Disassembly Drawing .......................................................................................... 57 3-2. Parts List ............................................................................................................... 61 4. SF-10DN/10DQ/10DW ....................................................................................................63 4-1. Disassembly Drawing .......................................................................................... 63 4-2. Parts List ............................................................................................................... 65 5. SF-10DS ......................................................................................................................... 67 5-1. Disassembly Drawing .......................................................................................... 67 5-2. Parts List ............................................................................................................... 69
CHAPTER 1 GENERAL SPECIFICATIONS
1. Number of bins 2. Hopper capacity
1 bin 120 sheets (at 64g/m2, A4 size) [For SF-10D/10DM/10DMII/15D/15DE/15DM/15DMII] 50 sheets (at 64g/m2, A4 size) [Others] Stacker capacity 120 sheets (at 64g/m2, A4 size) [For SF-10D/10DM/10DMII/15D/15DE/15DM/15DMII] 50 sheets (at 64g/m2, A4 size) [Others] 3. Environment Temperature : operation +5 ~ +40°C storage -30 ~ +70°C Humidity : operation 30 ~ 80% (Without condensation) storage 20 ~ 90% (Without condensation) Vibration : 2.5G 4. Reliability MCBF : 50,000 cycles MTTR : Max. 20 minutes Life Time : 4 years 5. Paper feed stability Jamming : 1/500 Double feed : 1/300 Skew : ±0.4° [For SF-10DM/10DMII/15DM/15DMII] ±1/100mm [SF-10D/10DK/15D/15DE] ±1/140 mm [Others] Vertical tolerance : ±1mm Horizontal tolerance : ±1mm 6. Paper Weight : 60 ~ 90g/m2 Width : 182mm (7.15") ~ 216mm (8.5") [SF-10D/10DJ/10DK/10DR/10DT/10DV] 182mm (7.15") ~ 280mm (11.0") [SF-10DM/10DMII/10DN/10DQ/10DS/10DW] 182mm (7.15") ~ 364mm (14.3") [SF-15D/15DE] 182mm (7.15") ~ 420 mm (16.5") [SF-15DJ/15DM/15DMII] Length : 182mm (7.15") ~ 356mm (14.0") [SF-10D/10DJ/10DK/15D/15DE/15DJ/10DR/10DS/10DT/10DV] 182mm (7.15") ~ 364mm (14.3") [SF-10DM/10DMII/15DM/15DMII/10DN/10DQ/10DW] Type : Use fine quality paper Note: Avoid using paper over. Paper other than smooth paper can be used in this Automatic Sheet Feeder, but it may not be fed properly. When using paper that does not match the above specifications, test it before actual use. 7. Others Dimensions : 355(W) × 280(D) × 330(H)mm [SF-10D] 355(W) × 400(D) × 330(H)mm [SF-10DM/10DMII] 363(W) × 272(D) × 270(H)mm [SF-10DN/10DQ/10DW] 361(W) × 270(D) × 320(H)mm [SF-10DS] 496(W) × 288(D) × 330(H)mm [SF-15D/15DE] 505(W) × 250(D) × 320(H)mm [SF-15DJ] 493(W) × 400(D) × 330(H)mm [SF-15DM/15DMII] 340(W) × 250(D) × 320(H)mm [Others] Weight : Approx. 1.5kg [SF-10D] Approx. 1.3kg [SF-10DM/10DMII] Approx. 2.2kg [SF-15D/15DE] Approx. 1.5kg [SF-15DJ] Approx. 1.8kg [SF-15DM/15DMII] Approx. 1.2kg [Others] 1
Unit: mm ( ): SF-15D/15DE
Fig. 1-1 External Dimension for SF-10D/15D/15DE
Unit: mm ( ): SF-15DJ
Fig. 1-2 External Dimension for SF-10DJ/10DK/15DJ/10DR/10DT/10DV
2
Unit: mm ( ): SF-15DM/15DMII
Fig. 1-3 External Dimension for SF-10DM/10DMII/15DM/15DMII
Unit: mm Fig. 1-4 External Dimension for SF-10DN/10DQ/10DW
3
Unit: mm
Fig. 1-5 External Dimension for SF-10DS
4
CHAPTER 2 THEORY OF OPERATION
1.
General Flow Chart
Fig. 2-1 is a general flow chart of the automatic sheet feeder. START YES Note: (1) 1 line = 1/6 inch (2) If there is paper, the judgment for paper out detection is no.
Initialize clutch
Home position of ASF? NO REV. n1 line FWD. n2 line
Clutch engaged
REV. n3 line FWD. 1 Step
Paper feed from hopper to platen
Paper Out Detector ? NO FWD. n4 line
YES
Clutch disengaged To printing position
REV. 4 line FWD. n5 line END
After the paper is fed the distance programmed or after the judgement for the paper out detector changes from no to yes. FWD. n6 line
n1 15 15 17 17
n2 15 15 17 17
n3 7 7.5 7.5 7.5
n4 8 10 0 0
n5 12.45 11.7 9.24 9.28
n6 35 45 45 45
Model SF-10D/15D/15DE SF-10DJ/10DR SF-10DT SF-10DV
Fig. 2-1-A General Flow Chart For SF-10D/15D/15DE/10DJ/10DR/10DT/10DV
5
START YES
Home position of ASF? Initialize clutch NO REV. 15 line FWD. 15 line Clutch engaged REV. n1 line FWD. 1 Step Paper feed from hopper to platen
Note: (1) 1 line = 1/6 inch (2) If there is paper, the judgment for paper out detection is no.
Paper Out Detector ? NO
YES
Clutch disengaged
REV. 4 line FWD. 1 Step
To printing position
Paper Out Detector ? NO FWD. n2 line END
YES
After the paper is fed the distance programmed or after the judgement for the paper out detector changes from no to yes.
FWD. n3 line
n1 7.5 7.5 7.5 7.5
n2 13 9.67 9.72 9.45
n3 45 35 35 35
Model SF-10DK SF-10DN SF-10DQ SF-10DS
Fig. 2-1-B General Flow Chart For SF-10DK/10DN/10DQ/10DS
6
START YES
Home position of ASF? Initialize clutch NO REV. 15 line FWD. 15 line Clutch engaged REV. 8 line FWD. 1 Step Paper feed from hopper to platen
Note: (1) 1 line = 1/6 inch (2) If there is paper, the judgment for paper out detection is no.
Paper Out Detector ? NO
YES
Clutch disengaged
REV. 4.5 line FWD. 1 Step
Paper Out Detector ? To printing position NO To of form is 1 inch? NO FWD. 10.87 line END
YES
YES
FWD 14.62 line
After the paper is fed the distance programmed or after the judgement for the paper out detector changes from no to yes.
FWD. 45 line
Fig. 2-1-C General Flow Chart For SF-10DM/10DMII/15DM/15DMII
7
START
Home position of ASF? Initialize clutch NO REV. 15 line FWD. 15 line Clutch engaged REV. 7.5 line FWD. 1 Step Paper feed from hopper to platen
YES
Note: (1) 1 line = 1/6 inch (2) If there is paper, the judgment for paper out detection is no.
Paper Out Detector ? NO
YES
Clutch disengaged
REV. 4 line FWD. 1 Step
Paper Out Detector ? To printing position NO To of form is 1 inch? NO FWD. 11 line END
YES
YES
FWD 13 line
After the paper is fed the distance programmed or after the judgement for the paper out detector changes from no to yes. FWD. 45 line
Fig. 2-1-D General Flow Chart For SF-15DJ
8
2.
(1) (2) (3) (4) (5)
Path for the Paper
The paper piled up in the hopper is pressed between the pressure plate unit and the roller unit. The rotation of the platen gear is transmitted to the roller unit by the gear train. The paper is guided through the hopper bottom, the stacker bottom, and the paper chute of the printer. The platen gear is fed backwards in order to disengage the clutch (to separate from the movement of the platen gear and the roller unit). Once the clutch has been disengaged, the sheet of paper is no longer under the control of the automatic sheet feeder. It is controlled from that point on by the printer. The paper is fed to the printing position by the rotation of the platen. Once the sheet of paper has been printed, it is guided through the printer's guide holder and the stacker bottom and front sheet cover unit towards the stacker. Once the paper has moved away from the platen, it is ejected by the ejection roller unit and piled up in the rear stacker.
Fig. 2-2 shows the path for the paper.
(6) (7)
Fig. 2-2 Path of the Paper
9
3.
Transmission of Movement
The rotation of the platen gear is transmitted to the clutch by the gear train of the automatic sheet feeder. When the clutch is engaged, the rotation of the platen gear is transmitted to the roller unit and to the ejection roller unit to feed paper into the printer and to eject paper from the printer.
Fig. 2-3 Transmission of Movement
10
4.
(1) (2)
Clutch Mechanism
Initialization of the clutch mechanism The claw is in the home position of the clutch (B) unit. Clutch engaged The clutch (A) unit turns the equivalent of a lines in the direction of the arrow in Fig. 2-4, i.e. reverse. Since the claw is on the clutch (A) unit, the claw moves along the clutch (B) unit. When it has traveled the distance equivalent to a lines, the claw falls into the hole in the clutch (B) unit, the ratchet meshes, and the automatic sheet feeder begins to feed a sheet of paper into the printer. (See Fig. 2-5.) Clutch disengaged With the clutch engaged, the clutch (A) unit is fed backwards the equivalent of b lines to separate the claw and the ratchet and disengage the clutch. With the clutch disengaged, when the clutch (A) unit turns forward, the automatic sheet feeder ejects the sheet of paper from the printer. With the clutch disengaged, when the clutch (A) unit turns forward, the claw is returned to the home position of the clutch (B) unit (the initial position for the clutch mechanism). The clutch mechanism repeats this 4-step cycle over and over to feed sheets of paper into the printer and to eject them. SF-10DM/10DMII/ SF-10DN/10DQ 15DM/15DMII 10DS/10DW/15DJ a b 8 lines 4.5 lines 7.5 lines 4 lines Others 7 lines 4 lines
(3)
(4)
Fig. 2-4 Initial Position of the Clutch Mechanism
Fig. 2-5 Clutch Engaged
Fig. 2-6 Clutch Disengaged
11
CHAPTER 3 ASSEMBLY INSPECTION
Item (1) Screw tightening torque
Check Method Tighten the screws to the torque value shown below. Tapping screw M3 × 8 6 ± 1kgcm Drwg. No. 57 (For SF-10D/15D/15DE) Drwg. No. 51 (For SF-10DJ/10K/15DJ/10DT/ 10DV) Drwg. No. 47 (For SF-10DN/10DQ/10DW) Drwg. No. 56 (For SF-10DM/10DMII/15DM/ 15DMII) Refer to chapter 7. Other screws 8 ± 1kgcm Move gear by hand to move the clutch forward. Check that the claw follows the movement of the cam section of the clutch (B) unit normally and that the clutch engages and disengages. Check that when the clutch is engaged, the claw and the ratchet mesh properly. 1 With the lever pressed back and no paper in the hopper, check that the pressure plate unit and the roller are touching. In other words, there should be no gap between them.
Instrument Torque-driver
(2) Clutch operation
Visually inspect
(3) Transport force for the roller unit
Visually inspect
12
Item
Check Method 2 Mount the automatic sheet feeder on the printer, then set one sheet of 7 cm wide paper in the left side of the roller unit and one sheet of 7 cm wide paper in the right side of the roller unit as shown in the figure, then press the lever to the set position (push it back). Engage the clutch, then check that there is no great difference between the friction force at the left and the right roller when the paper is pulled in.
Instrument
Checking the corner separator
1 With the lever pressed back (into the set position) and no paper in the hopper, check that the corner separator touches the pressure plate (about 0.5 mm movement). 2 Push away the corner separator about 3 mm two or three times with your finger and check that the separator spring brings the corner separator back to its original position.
Visually inspect
Visually inspect
13
CHAPTER 4 PARTS REPLACEMENT
INTRODUCTION
(1) When a part or parts are to be removed, be sure to remove the automatic sheet feeder from the printer. (2) In handling the parts described below, be especially careful not to scratch them or apply excess force. Roller units Parts of clutch mechanism Corner separators Separator spring, hopper spring, lever spring, claw spring (3) After replacement is completed, carry out the designated assembly inspection. (See Chapter 3.) (4) Installing is the reverse of removal unless otherwise specified. (5) Grease lubrication points (marked 7 in the illustrations) after assembly as outlined in Chapter 5.
14
1.
SF-10D/15D/15DE
1-1. Side Covers and Front Cover (1) (2) Remove the automatic sheet feeder from the printer. Remove · Side cover (R) [1] Release the two hooks [2] and remove side cover (R)[1]. · Side cover (L) [3] Release the two hooks [4] and remove side cover (L) [3]. · Front cover [5] · Cover (R) [6] · Cover (L) [7]
1-2. Roller Unit (1) (2) Remove the side covers and front cover according to the procedure described in item 1-1. Remove · Lever spring[1] · Screw [2] · Two brake levers [3] · Stop ring [4] · Roller shaft [5] · Roller (R) [6] · Roller (L) [7] Lubrication · Where roller shaft and set plates touch. (two places) Note · When reassembling, be careful that the rollers are turning in the correct direction and be sure not to mix up the roller (R) unit and roller (L) unit. (The roller unit with a blue mark at the edge of the roller is the roller (R) unit.)
(3)
(4)
15
1.
SF-10D/15D/15DE (Continue)
1-3. Clutch (A) Unit (1) (2) Remove the roller shaft according to the procedure described in item 1-2. Remove · Stop ring [1] · Ratchet [2] · Clutch (B) [3] · Clutch (A) [4] Lubrication · Where clutch (A) and roller shaft touch.
(3)
1-4. Gears (1) (2) Remove the roller shaft according to the procedure described in item 1-2. Remove · Five tapping screws [1] · Two collars [2] · Two gears G1 [3] · Gear G5 [4] · Two gears G7 [5] · Gear G10 [6] · Three stop rings [7] · Two gears G2 [8] · Gear G12 [9] Lubrication · Where gears and set plate touch. (three places)
(3)
16
1-5. Ejection Roller Unit (1) (2) Remove the side covers and front cover according to the procedure described in item 1-1. Remove · Two stop rings [1] · Gear G12 [2] · Ejection roller [3] Lubrication · Where set plate (R), (L) and ejection roller touch. (two places)
(3)
1-6. Lever (1) (2) Remove the side cover (L) unit according to the procedure described in item 1-1. Remove · Lever screw [1] · Lever [2]
17
1.
SF-10D/15D/15DE (Continue)
1-7. Hopper Bottom (1) (2) Remove the lever according to the procedure described in item 1-6. Remove · Four tapping screws [1] · Hopper bottom [2]
1-8. Pressure Plate Unit (1) (2) (3) (4) (5) Remove the roller shaft according to the procedure described in item 1-2. Remove the hopper bottom according to the procedure described in item 1-7. Remove · Two hopper springs [1] Remove the lever screw [2] and lever [3] according to the procedure described in item 1-6. Remove · Stop ring SE4 [4] · Lever gear [5] · Hopper shaft [6] · Screw [7] · Shaft (A) [8] · Two O rings [9] · Hopper (L) [10] · Pressure plate (L) unit [11] · Pressure plate (R) unit [12]
18
1-9. Stacker Bottom (1) (2) Remove the ejection roller according to the procedure described in item 1-5. Remove · Stop ring SE3 [1] · Gear G2 [2] · Shaft (B) [3] · Screw [4] · Gear G1 [5] · Four screws [6] · Stacker bottom [7] Lubrication · Where set plate (R) and shaft (B) touch.
(3)
1-10. Set Plate (R) (1) (2) (3) Remove the clutch (A) according to the procedure described in item 1-3. Remove the gears according to the procedure described in item 1-4. Remove · Stop ring SE4 [1] · Lever gear [2] · Screw [3] · Six tapping screws [4] · Set plate (R) [5]
19
1.
SF-10D/15D/15DE (Continue)
1-11. Set Plate (L) (1) Remove the lever screw [1] and lever [2] according to the procedure described in item 1-6. Remove · Stop ring SE4 [3] · Lever gear [4] · Stop ring SE5 [5] · Stop ring SE6 [6] Remove the gear G1 and gear G2 according to the procedure described in item 1-4. Remove · Six tapping screws [7] · Set plate (L) [8]
(2)
(3) (4)
1-12. Corner Separators (1) (2) Remove the set plate (L) [1] according to the procedure described in item 1-11. Remove · Hopper (L) [2] · Hopper support [3] · Hopper (R) [4] · O ring [5] · Pressure plate [6] · Spring cover [7] · Separator spring [8] · Stop ring SE4 [9] · Corner separators [10]
20
2.
SF-10DJ/10DK/10DR/15DJ/10DT/10DV
2-1. Side Covers and Front Sheet Cover (1) (2) Remove the automatic sheet feeder from the printer. Remove · Side cover (R) [1] Press a minus driver into joints [2] of side cover (R) and set plate (R) for separation. · Side cover (L) [3] Press a minus driver into joints [4] of side cover (L) and set plate (L) for separation. · Front sheet cover [5]
2-2. Roller Unit (1) Remove the side covers and front sheet cover according to the procedure described in item 2-1. Remove · Screw [1] · Lever spring [2] · Stop ring [3] · Roller shaft [4] · Roller (R) [5] · Roller (L) [6] Lubrication · Where roller shaft and set plates touch. (two places) Note · When reassembling, be careful that the rollers are turning in the correct direction and be sure not to mix up the roller (R) unit and roller (L) unit. (See the illustration for difference of the rollers.)
(2)
(3)
(4)
21
2.
SF-10DJ/10DK/10DR/15DJ/10DT/10DV (Continue)
2-3. Clutch (A) Unit (1) (2) Remove the roller shaft according to the procedure described in item 2-2. Remove · Stop ring [1] · Ratchet [2] · Clutch (B) [3] · Clutch (A) [4] · Locating bushing [5] Lubrication · Where clutch (A) and roller shaft touch.
(3)
2-4. Gears (1) (2) Remove the roller shaft according to the procedure described in item 2-2. Remove · Three tapping screws [1] · Three collars [2] · Three gears G1 [3] · Tapping screw [4] · Gear G4 [5] · Two gears G7 [6] · Gear [7] · Tapping screw [8] · Gear G8 [9] · Stop ring [10] · Gear G10 [11] Lubrication · Where gears and set plate (R) touch. (eleven places)
(3)
22
2-5. Ejection Roller Unit (1) Remove the side covers and front sheet cover according to the procedure described in item 2-1. Remove · Stop ring [1] · Stop ring [2] · Gear G10 [3] · Ejection roller unit [4] Lubrication · Where set plate (R), (L) and ejection roller touch. (two places)
(2)
(3)
2-6. Lever (1) (2) Remove the side cover (L) unit according to the procedure described in item 2-1. Remove · Lever screw [1] · Lever [2]
23
2.
SF-10DJ/10DK/10DR/15DJ/10DT/10DV (Continue)
2-7. Hopper Bottom (1) (2) Remove the lever according to the procedure described in item 2-6. Remove · Two tapping screws [1] · Hopper bottom [2]
2-8. Pressure Plate Unit (1) (2) (3) (4) (5) Remove the roller shaft according to the procedure described in item 2-2. Remove the hopper bottom according to the procedure described in item 2-7. Remove · Two hopper springs [1] Remove the lever screw and lever according to the procedure described in item 2-6. Remove · Stop ring SE4 [2] · Lever gear [3] · Hopper shaft [4] · Screw [5] · Shaft (A) [6] · Two O rings [7] · Hopper (L) [8] · Pressure plate (L) unit [9] · Pressure plate (R) unit [10]
24
2-9. Stacker Bottom (1) (2) (3) (4) Remove the ejection roller according to the procedure described in item 2-5. Remove the clutch (A) unit according to the procedure described in item 2-3. Remove the gears according to the procedure described in item 2-4. Remove · Four screws [1] · Stacker bottom [2]
2-10. Set Plate (R) (1) (2) (3) Remove the clutch (A) according to the procedure described in item 2-3. Remove the gears according to the procedure described in item 2-4. Remove · Stop ring SE4 [1] · Lever gear [2] · Screw [3] · Three tapping screws [4] · Set plate (R) [5]
25
2.
SF-10DJ/10DK/10DR/15DJ/10DT/10DV (Continue)
2-11. Set Plate (L) (1) Remove the lever screw [1] and lever [2] according to the procedure described in item 2-6. Remove · Stop ring SE4 [3] · Lever gear [4] · Two stop rings SE5 [5] · Three tapping screws [6] · Set plate (L) [7]
(2)
2-12. Corner Separators (1) (2) Remove the set plate (L) [1] according to the procedure described in item 2-11. Remove · Hopper (L) [2] · Hopper support [3] · Hopper (R) [4] · O ring [5] · Pressure plate [6] · Spring cover [7] · Separator spring [8] · Stop ring SE4 [9] · Corner separators [10]
26
3.
SF-10DM/15DM/10DMII/15DMII
3-1. Side Covers and Front Stacker (1) (2) Remove the automatic sheet feeder from the printer. Remove · Side cover (R) [1] Press a minus driver into joints [2] of side cover (R) and set plate (R) for separation. · Side cover (L) [3] Press a minus driver into joints [4] of side cover (L) and set plate (L) for separation. · Front stacker [5] Push up the front stacker [5] to release the hooks [6].
3-2. Roller Unit (1) Remove the side cover (R), (L) and front stacker according to the procedure described in item 3-1. Release the brake spring [1] from the groove of the clutch (B) [2]. Remove · Stop ring [3] · Shaft (4) [4] · Roller (R) [5] · Roller (L) [6] Lubrication · Where roller shaft and set plate (L) touch. Note · When reassembling, be careful that the rollers are turning in the correct direction and be sure not to mix up the roller (R) unit and roller (L) unit. (See the illustration for difference of the rollers.)
(2) (3)
(4)
(5)
27
3.
SF-10DM/15DM/10DMII/15DMII (Continue)
3-3. Clutch (A) Unit (1) (2) Remove the shaft (4) according to the procedure described in item 3-2. Remove · Stop ring [1] · Ratchet [2] · Clutch (B) [3] · Clutch (A) [4] · Positioning bearing [5] Lubrication · Where clutch (A) and shaft (4) touch.
(3)
3-4. Gears (1) (2) Remove the shaft (4) according to the procedure described in item 3-2. Remove · Two tapping screws [1] · Two gears (1) [2] · Two collars [3] · Tapping screw [4] · Gear (3) [5] · Tapping screw [6] · Parking lever unit [7] · Gear (2) [8] · Gear (5) [9] By holding the hook with fingers · Spring [10] · Stop ring SE3 [11] · Gear (6) [12] · Bearing [13] · Two stop rings SE3 [14] · Two gears (4) [15] · Two bearings [16] · Stop ring SE5 [17] · Bearing [18] · Shaft (3) [19] With the gear (6) [20] attached Lubrication · Where gears and plate touch. · Where bearings and plate touch. · Where gear (5) and parking lever touch.
(3)
28
3-5. Ejection Roller Unit (1) Remove the side cover (R), (L) and front stacker according to the procedure described in item 3-1. Remove · Two stop rings [1] · Two stop rings [2] · Two gears (4) [3] · Two bearings [4] · Shaft (1) [5] · Shaft (2) [6] Lubrication · Where set plate (R), (L) and shaft (1), (2) touch. (four places)
(2)
(3)
3-6. Lever (1) (2) Remove the side cover (L) according to the procedure described in item 3-1. Remove · Lever screw [1] · Lever [2]
29
3.
SF-10DM/15DM/10DMII/15DMII (Continue)
3-7. Hopper Bottom (1) (2) Remove the lever according to the procedure described in item 3-6. Remove · Two tapping screws [1] · Hopper bottom [2]
3-8. Pressure Plate Unit (1) (2) (3) Remove the shaft (4) according to the procedure described in item 3-2. Remove the hopper bottom according to the procedure described in item 3-7. Remove the lever screw [1] and lever [2] according to the procedure described in item 3-6. Remove · Two hopper springs [3] · Stop ring SE4 [4] · Lever gear [5] · Shaft (5) [6] · Screw [7] · Shaft (6) [8] · Two o rings [9] · Pressure plate (L) unit [10] · Pressure plate (R) unit [11]
(4)
30
3-9. Stacker Bottom (1) (2) Remove the shaft (1) and shaft (2) according to the procedure described in item 3-5. Remove · Four screws [1] · Stacker guide [2]
3-10. Set Plate (R) (1) (2) (3) Remove the clutch (A) according to the procedure described in item 3-3. Remove the gears according to the procedure described in item 3-4. Remove · Stop ring SE4 [1] · Lever gear [2] · Screw [3] · Three tapping screws [4] · Set plate (R) [5]
31
3.
SF-10DM/15DM/10DMII/15DMII (Continue)
3-11. Set Plate (L) (1) Remove the lever screw [1] and Lever [2] according to the procedure described in item 3-6. Remove · Three stop rings SE5 [3] · Stop ring SE3 [4] · Bearing [5] · Stop ring SE4 [6] · Lever gear [7] · Three tapping screws [8] · Set plate (L) [9]
(2)
3-12. Corner Separators (1) Remove the pressure plate (R) unit [1] and (L) [2] according to the procedure described in item 3-8. Remove · Hopper (R) [3] · Hopper (L) [4] · Hopper separator [5] · Three bushings [6] · Two spring covers [7] · Two separator springs [8] · Two stop rings SE4 [9] · Corner separator (R) [10] · Corner separator (L) [11] Note · In assembly, first make the shaft through hopper (R) [3] and hopper (L) [4], and next press the bushing [6] into the shaft.
(2)
(3)
32
4.
SF-10DN/10DQ/10DW
4-1. Side Covers and Front Sheet Cover (1) (2) Remove the automatic sheet feeder from the printer. Remove · Side cover (R) [1] Press a minus driver into joints [2] of side cover (R) and set plate (R) for separation. · Side cover (L) [3] Press a minus driver into joints [4] of side cover (L) and set plate (L) for separation. · Front sheet cover [5]
4-2. Roller Unit (1) Remove the side covers and front sheet cover according to the procedure described in item 4-1. Remove · Screw [1] · Lever spring [2] · Stop ring [3] · Ejection roller shaft [4] · Roller (R) [5] · Roller (L) [6] Lubrication · Where roller shaft and set plates touch. (two places) Note · When reassembling, be careful that the rollers are turning in the correct direction and be sure not to mix up the roller (R) unit and roller (L) unit. (See the illustration for difference of the rollers.)
(2)
(3)
(4)
33
4.
SF-10DN/10DQ/10DW (Continue)
4-3. Clutch (A) Unit (1) (2) Remove the roller shaft according to the procedure described in item 4-2. Remove · Stop ring [1] · Ratchet [2] · Clutch (B) [3] · Clutch (A) [4] · Positioning bearing [5] Lubrication · Where clutch (A) and roller shaft touch.
(3)
4-4. Gears (1) (2) Remove the roller shaft according to the procedure described in item 4-2. Remove · Three tapping screws [1] · Three gears [2] · Two stop rings [3] · Gear [4] · Bearing [5] · Gear [6] · Two tapping screws [7] · Two gears [8] · Gear [9] Lubrication · Where gears and set plate touch. (eleven places)
(3)
34
4-5. Ejection Roller Unit (1) (2) Remove the side covers and front cover according to the procedure described in item 4-1. Remove · Two stop rings [1] · Gear G4 [2] · Gear G5 [3] · Bearing [4] · Ejection roller unit [5] Lubrication · Where set plate (R), (L) and ejection roller touch. (two places)
(3)
4-6. Lever (1) (2) Remove the side cover (R) unit according to the procedure described in item 4-1. Remove · Lever screw [1] · Lever [2]
35
4.
SF-10DN/10DQ/10DW (Continue)
4-7. Hopper Bottom (1) (2) (3) Remove the ejection roller unit according to the procedure described in item 4-5. Remove the lever according to the procedure described in item 4-6. Remove · Four tapping screws [1] · Hopper bottom [2]
4-8. Pressure Plate Unit (1) (2) (3) (4) Remove the roller shaft according to the procedure described in item 4-2. Remove the hopper bottom according to the procedure described in item 4-7. Remove the lever screw and lever according to the procedure described in item 4-6. Remove · Two stop rings [1] · Two lever gears [2] · Hopper shaft [3] · Shaft (A) [4] · Pressure plate (R) unit [5] · Hopper support [6] · Pressure plate (L) unit [7]
36
4-9. Stacker Bottom (1) (2) (3) Remove the ejection roller according to the procedure described in item 4-5. Remove the clutch (A) unit according to the procedure described in item 4-3. Remove · Two screws [1] · Stacker bottom [2]
4-10. Set Plate (R) (1) Remove the lever screw [1] and lever [2] according to the procedure described in item 4-6. Remove · Three screws [3] · Stop ring [4] · Stop ring [5] · Lever gear [6] · Set plate (R) [7]
(2)
37
4-11. Set Plate (L) (1) (2) (3) Remove the clutch (A) according to the procedure described in item 4-3. Remove the gears according to the procedure described in item 4-4. Remove · Stop ring [1] · Gear [2] · Screw [3] · Three screws [4] · Tapping screw [5] · Set plate (L) [6]
4-12. Corner Separator (1) (2) Remove the hopper unit (L) [1] according to the procedure described in item 4-8. Remove · Hopper cover [2] · Separator spring [3] · Corner separator [4] · Pressure plate [5] · Hopper spring [6]
38
5.
SF-10DS
5-1. Side Cover Unit and Front Sheet Cover (1) (2) Remove the automatic sheet feeder from the printer. Remove · Front cover [1] · Side cover (R) [2] Release the two hooks [3] and remove side cover (R) [2]. · Side cover (L) [4] Release the two hooks [5] and remove side cover (R) [4].
5-2. Roller Unit (1) Remove the side covers and front sheet cover according to the procedure described in item 5-1. Remove · Stop ring [1] · Brake spring [2] · Shaft (4) unit [3] · Roller (R) [4] · Roller (L) [5] Lubrication · Where roller shaft and set plate (R) touch. Note · When reassembling, be careful that the rollers are turning in the correct direction and be sure not to mix up the roller (R) unit and roller (L) unit. (See the illustration for difference of the rollers.)
(2)
(3)
(4)
39
5.
SF-10DS (Continue)
5-3. Clutch (A) Unit (1) (2) Remove the shaft (4) unit according to the procedure described in item 5-2. Remove · Stop ring [1] · Ratchet [2] · Clutch (B) [3] · Clutch (A) unit [4] · Positioning bearing [5] Lubrication · Where clutch (A) unit and roller shaft touch.
(3)
5-4. Gears (1) (2) Remove the shaft (4) unit according to the procedure described in item 5-2. Remove · Two tapping screws [1] · Stop ring [2] · Two gears G2 [3] · Gear (B) [4] · Gear G3 [5] · Gear (A) [6] · Gear (C) [7] Lubrication · Where gears and set plate touch. (five places)
(3)
40
5-5. Shaft assy (1) (2) Remove the side covers according to the procedure described in item 5-1. Remove · Two stop rings [1] · Gear B [2] · Bearing [3] · Shaft assy [4] Lubrication · Where set plate (R), (L) and shaft assy touch. (two places)
(3)
5-6. Lever (1) (2) Remove the side cover (R) according to the procedure described in item 5-1. Remove · Lever screw [1] · Lever [2]
41
5.
SF-10DS (Continue)
5-7. Hopper Bottom (1) (2) Remove the side covers according to the procedure described in item 5-1. Remove · Four screws [1] · Hopper bottom [2]
5-8. Pressure Plate Unit (1) (2) (3) Remove the shaft (4) unit according to the procedure described in item 5-2. Remove the set plate (R) according to the procedure described in item 5-10. Remove · Pressure plate (R) unit [1] · Hopper support [2] · Pressure plate (L) unit [3]
42
5-9. Stacker Bottom (1) (2) (3) Remove the gears according to the procedure described in item 5-4. Remove the shaft assy according to the procedure described in item 5-5. Remove · Two screws [1] · Stacker bottom [2]
5-10. Set Plate (R) (1) Remove the lever screw [1] and lever [2] according to the procedure described in item 5-6. Remove · Stop ring [3] · Lever gear [4] · Stop ring [5] · Four screws [6] · Set plate (R) [7]
(2)
43
5.
SF-10DS (Continue)
5-11. Set Plate (L) (1) (2) Remove the gear according to the procedure described in item 5-4. Remove · Stop ring [1] · Lever gear [2] · Screw [3] · Four screw [4] · Set plate (L) [5]
5-12. Corner Separator (1) Remove the pressure plate (R) unit and Pressure plate (L) unit according to the procedure described in item 5-8. Remove · Hopper cover [1] · Separator spring [2] · Corner separator [3] · Pressure plate [4] · Hopper spring [5]
(2)
44
CHAPTER 5 MAINTENANCE AND LUBRICATION
1.
Maintenance
In order to maintain the optimum performance of this automatic sheet feeder (ASF) and to prevent troubles, maintenance must be carried out as follows. 1-1. Cleaning (1) Removal of dirt Wipe off dirt with a soft cloth soaked in alcohol or benzine. * Note: Do not use paint thinner, trichlene, or ketone solvents because they may damage plastic parts. (2) Cleaning out paper bits, and dust Wipe the roller unit and the ejection roller with a rag soaked in alcohol and clean away any ink and any paper bits. * Note: Make sure that there is no grease or oil on the roller unit or the ejection roller. Clean away the paper bits in the hopper bottom, the stacker bottom and the front sheet cover.
2.
Lubrication
Lubrication is very important in maintaining optimum performance of the automatic sheet feeder and in preventing troubles. 2-1. Lubricant The type of lubricant greatly affects the performance and durability of the automatic sheet feeder. Special care must be taken to ensure correct low temperature characteristics. For this automatic sheet feeder, Grease AL-#1 is recommended. 2-2. Lubricating Method When lubrication is carried out during assembly and disassembly, wash parts well to remove dust and dirt before lubricating them. 2-3. Lubrication Point Here are the places to lubricate. (These locations are marked with 7 in the figure in Chapter 4.) Lubrication Point Where roller shaft and set plates touch Where set plates and gears touch Where set plates and ejection roller unit touch Where set plates and shaft (B) touch Figure No. Roller unit of the chapter 4 Gears of the chapter 4 Ejection roller unit (Shaft assy) of the chapter 4 Stacker bottom of the chapter 4 (SF-10D/15D/15DE)
Where roller shaft and clutch (A) and (B) unit touch Clutch (A) unit of the chapter 4
45
CHAPTER 6 TROUBLE SHOOTING
Possible troubles and remedies with the Automatic Sheet Feeder (ASF): No. 1. Symptom Automatic sheet feeder does not work. Cause · The automatic sheet feeder is not mounted properly on the printer. · The printer is not in automatic sheet feeder mode. Solution · Remount the automatic sheet feeder and check that when you turn the platen knob by hand the ejection roller unit of the automatic sheet feeder turns. · Check that the protrusion at the left rear of the automatic sheet feeder press correctly into the automatic sheet feeder detector (Precision snap-acting switch) on the printer. [SF-10D/15D/15DE] · Check that the DIP switch on (EDS switch) the printer is set active position. [SF-10DJ/10DK/15DJ/10DT/10DV/ 10DM/15DM/10DMII/15DMII/ 10DR/10DN/10DQ/10DS/10DW] · Check that the printer release lever is set to the AUTO position. · The clutch is not working. · Check the movement of the gear train and the clutch visually. If they are not moving correctly, replace whichever part is broken. · Set the hopper a bit wider (about 0.5 mm) than the width of the paper. · Replace the paper with paper that meets the specifications for the automatic sheet feeder. · Push the lever back to the set position.
2.
Paper can not be fed from the hopper (non-feed).
· The paper is caught between the left and the right side of the hopper. · The paper is too thick.
· The automatic sheet feeder lever is in the reset (open) position. · There are too many sheets of paper in the hopper.
· Reduce the pile of paper in the hopper.
45
No. 3.
Symptom Paper jams
Cause · The hopper is set too wide or too narrow for the paper being used. · Paper that does not meet the specifications for the automatic sheet feeder is being used. · The paper is not lined up correctly. · The paper is bent or folded. · There is too much paper in the hopper. · The paper in the hopper is outside the corner separator. · The transport force of the left and right roller units is inadequate or unbalanced. (See Item 3 in Chapter 5.) · There is something wrong with the corner separator. · There is something wrong along the path of the paper through the automatic sheet feeder and the printer.
Solution · Align the hopper with the width of the paper. · Replace the paper with paper that meets the specifications for the automatic sheet feeder. · Align the paper correctly. · Replace the paper with new paper. · Reduce the pile of paper in the hopper. · Set the paper correctly in the corner separator. · Check the hopper spring, the pressure plate, and the left and right roller units and measure the transport force. Replace whichever part is broken. · Check the condition of the corner separator and spring and fix them if necessary. · Carry out the paper feed operation exactly by hand to find out exactly what the problem is and to eliminate possible causes (e.g. dirt, foreign object, or deformation or damage of the paper guide section). · Fan the paper well before loading it into the hopper. · Use paper that meets the specifications of the automatic sheet feeder.
4.
More than one sheet of paper is pulled in at a time. (double feed)
· Sheets of paper are sticking together. · Paper that does not meet the specifications for the automatic sheet feeder is being used. · The hopper is set too wide or too narrow for the paper being used. · The paper in the hopper is outside the corner separator.
· Set the hopper a bit wider (about 0.5 mm) than the width of the paper. · Set the paper correctly in the corner separator.
46
CHAPTER 7 PARTS LIST
HOW TO USE PARTS LIST
(1) (2) DRWG. NO. This column shows the drawing number of the illustration. REVISED EDITION MARK The second column shows a revision number. Parts that have been added in the revised edition are indicated with "#". Parts that have been abolished in the revised edition are indicated with "*". #1: First edition¡ Second edition *1: First edition¡ Second edition #3: Third edition¡ Fourth edition *3: Third edition¡ Fourth edition #5: Fifth edition¡ Sixth edition *5: Fifth edition¡ Sixth edition #7: Seventh edition¡Eighth edition *7: Seventh edition¡Eighth edition (3) (4) (5) (6) (7) #2: Second edition¡ Third edition *2: Second edition¡ Third edition #4: Fourth edition¡Fifth edition *4: Fourth edition¡Fifth edition #6: Sixth edition¡Seventh edition *6: Sixth edition¡Seventh edition
PARTS NO. Parts numbers must be notified when ordering replacement parts. PARTS NAME Parts names must be notified when ordering replacement parts. Q'TY This column shows the number of the part used as indicated in the figure. REMARKS When there are differences in the model, the differences are described. RANK Parts marked "S" are service parts. Service parts are recommended to be in stock.
48
1.
SF-10D/15D/15DE
1-1. Disassembly Drawing
49
50
1-2. Parts List
SF-10D/15D/15DE
DRWG.NO. REV. PARTS NO 1 80904750 80905100 2 80904570 80905040 3 *6 80904310 #6 80903471 4 80904330 5 80904340 6 80904320 7 80904530 80905010 8 80904540 80904540 9 80904550 80905020 10 80904590 80905060 11 80904610 80905080 12 80904560 *6 80905030 #6 80903766 13 80904730 14 80904740 15 80904600 80905070 16 80904620 80905090 17 80904580 80905050 18 80904780 19 80904790 80905110 20 80904510 21 80904490 22 80904460 23 80904450 24 80904480 25 80904500 26 80904380 27 80904390 28 80904410 29 80904420 30 80904430 31 80904440 32 80904350 33 80904360 34 80904760 35 80904770 36 80904680 37 80904660 38 80904630 39 80904710 40 80904300 41 80904720 42 80904690 PARTS NAME FRONT COVER FRONT COVER HOPPER BOTTOM HOPPER BOTTOM SIDE COVER R SIDE COVER R COVER R COVER L SIDE COVER L STACKER BOTTOM STACKER BOTTOM GUARD PIECE GUARD PIECE BRUSH BRUSH SHAFT B SHAFT B EJECTION ROLLER UNIT EJECTION ROLLER UNIT REAR STACKER REAR STACKER REAR STACKER ROLLER R UNIT ROLLER L UNIT ROLLER SHAFT ROLLER SHAFT HOPPER SHAFT HOPPER SHAFT SHAFT A SHAFT A HOPPER ATTACHMENT STACKER ATTACHMENT STACKER ATTACHMENT BRAKE LEVER RATCHET CLUTCH B UNIT CLUTCH A UNIT CLAW LEVER GEAR GEAR G1 GEAR G2 GEAR G5 GEAR G7 GEAR G10 GEAR G12 SET PLATE R SET PLATE L LEVER LEVER SCREW SPRING COVER CORNER SEPARATOR R HOPPER UNIT R O-RING BUSHING HOPPER SUPPORT PRESSURE PLATE R SF-10D SF-15D SF-10D SF-15D SF-10D SF-15DEP SF-10D SF-10D SF-10D SF-10D SF-15D SF-10D SF-10D SF-10D SF-15D SF-10D SF-15D SF-10D SF-15D SF-10D SF-15D SF-15D SF-10D SF-10D SF-10D SF-15D SF-10D SF-15D SF-10D SF-15D SF-10D SF-10D SF-15D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D Q'TY 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 1 1 1 1 1 2 1 1 2 3 1 1 FOR FOR FOR FOR REMARKS SF-10D SF-15D/15DE SF-10D SF-15D/15DE RANK S S
S S
S FOR SF-10D FOR SF-15D/15DE FOR SF-10D FOR SF-15D/15DE FOR SF-10D FOR SF-15D/15DE FOR SF-10D FOR SF-15D/15DE SF-10D:INCLUDE NO.60 FOR SF-15D/15DE FOR SF-10D FOR SF-15D/15DE FOR SF-15D/15DE
S S
S S FOR FOR FOR FOR FOR FOR SF-10D SF-15D/15DE SF-10D SF-15D/15DE SF-10D SF-15D/15DE S S S
FOR SF-10D FOR SF-15D/15DE
S
S S S
S S
51
SF-10D/15D/15DE
DRWG.NO. REV. PARTS NO 43 80904700 44 80904640 45 80904670 46 80904370 47 80904470 48 80904520 49 80904650 50 04020010 51 04020015 52 04020016 53 04020017 54 *3 04020014 #3 04020022 55 01903045 56 00630804 57 01903060 58 80904990 59 80905000 60 #2 80905250 -- 80904800 80905120 80905160 PARTS NAME PRESSURE PLATE L HOPPER UNIT L CORNER SEPARATOR L HOPPER SPRING CLAW SPRING LEVER SPRING SEPARATOR SPRING STOP RING SE2.0 STOP RING SE3.0 STOP RING SE4.0 STOP RING SE5.0 STOP RING SE6.0 STOP RING SE6.0-SUS SCREW TR 3-8 FL SCREW TR 3-8 SCREW TAT 3-8 PT-FL COLLAR SUPPORTER RUBBER ROLLER PRINTER COVER PRINTER COVER PRINTER COVER SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D SF-10D Q'TY 1 1 1 2 1 1 2 1 3 4 2 2 2 1 12 6 2 1 3 1 1 1 REMARKS RANK
S S S S S S S S S FOR FOR FOR FOR FOR SF-15D/15DE ONLY SF-10D ONLY SF-10D SF-15D SF-15DE
SF-10D SF-15D SF-10D SF-10D SF-15D SF-15DE
S S S
52
2.
SF-10DJ/10DK/10DR/15DJ/10DT/10DV
2-1. Disassembly Drawing
53
54
2-2. Parts List
SF-10DJ/10DK/10DR/15DJ/10DT/10DV
DRWG.NO. REV. PARTS NO 1 80905300 #2 80903498 2 80905310 *5 80905640 #5 80905310 #2 80903497 #5 80903741 3 80905320 *5 80903495 #5 80905320 #3 80903549 4 80905330 #3 80903550 5 80905340 80903551 #2 80903496 *5 80905340 #5 80905700 6 80904540 *5 80904540 #5 80903750 80904540 7 80905350 #2 80903493 8 *5 80905360 #5 80903542 #3 80903542 9 *5 80905370 #5 80903543 #3 80903543 10 80905380 #2 80903492 11 *6 80905390 #6 80904620 #2 80903491 12 *5 80905400 #5 80903539 #3 80903539 #2 80903494 13 80905410 #5 80903639 14 80905420 15 80905430 16 80905440 17 80905450 18 80905460 19 80905470 20 80904500 21 80905480 22 80905490 23 80904420 24 80905500 25 80905510 26 80905520 27 80905530 #3 80903547 PARTS NAME FRONT SHEET COVER FRONT SHEET COVER HOPPER BOTTOM HOPPER BOTTOM HOPPER BOTTOM HOPPER BOTTOM HOPPER BOTTOM SIDE COVER R SIDE COVER R SIDE COVER R SIDE COVER R SIDE COVER L SIDE COVER L STACKER BOTTOM STACKER BOTTOM STACKER BOTTOM STACKER BOTTOM STACKER BOTTOM GUARD PIECE GUARD PIECE GUARD PIECE GUARD PIECE EJECTION ROLLER UNIT SHAFT C ROLLER R ROLLER R AS ROLLER R AS ROLLER L ROLLER L AS ROLLER L AS ROLLER SHAFT SHAFT B HOPPER SHAFT HOPPER SHAFT SHAFT A SHAFT A SHAFT A SHAFT A SHAFT D HOPPER ATTACHMENT HOPPER ATTACHMENT STACKER ATTACHMENT BRAKE SPRING RATCHET CLUTCH B CLUTCH A CLAW LEVER GEAR GEAR G1 GEAR G4 GEAR G7 GEAR G7 GEAR G8 GEAR G10 SET PLATE R SET PLATE R SF-10DJ SF-15DJ SF-10DJ SF-10DK SF-10DJ SF-15DJ SF-10DT SF-10DJ SF-15DJ SF-10DJ SF-10DR SF-10DJ SF-10DR SF-10DJ SF-10DR SF-15DJ SF-10DJ SF-10DKP SF-10D SF-10D SF-10DT SF-10D SF-10DJ SF-15DJ SF-10DJ SF-10DR SF-10DR SF-10DJ SF-10DR SF-10DR SF-10DJ SF-15DJ SF-10DJ SF-10D SF-15DJ SF-10DJ SF-10DR SF-10DR SF-15DJ SF-10DJ SF-15DKP SF-10DJ SF-10DJ SF-10DJ SF-10DJ SF-10DJ SF-10DJ SF-10D SF-10DJ SF-10DJ SF-10D SF-10DJ SF-10DJ SF-10DJ SF-10DJ SF-10DR Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 1 1 2 1 1 1 1 REMARKS EXCEPT FOR SF-15DJ FOR SF-15DJ FOR SF-10DJ/10DR FOR SF-10DK FOR SF-10DK FOR SF-15DJ FOR SF-10DT/10DV FOR SF-10DJ/10DK FOR SF-15DJ FOR SF-15DJ SF-10DR/10DT/10DV SF-10DJ/10DK/15DJ SF-10DR/10DT/10DV FOR SF-10DJ FOR SF-10DR FOR SF-15DJ FOR SF-10DK SF-10DK/10DT/10DV SF-10DJ/10DK FOR SF-10DR SF-10DR/10DT/10DV FOR SF-15DJ EXCEPT FOR SF-15DJ FOR SF-15DJ SF-10DJ/10DK/15DJ SF-10DJ/10DK/15DJ SF-10DR/10DT/10DV SF-10DJ/10DK/15DJ SF-10DJ/10DK/15DJ SF-10DR/10DT/10DV EXCEPT FOR SF-15DJ FOR SF-15DJ EXCEPT FOR SF-15DJ EXCEPT FOR SF-15DJ FOR SF-15DJ FOR SF-10DJ/10DK FOR SF-10DJ/10DK SF-10DR/10DT/10DV FOR SF-15DJ EXCEPT FOR SF-15DJ FOR SF-15DJ RANK S S
S S S S S S
S S S S
S S S S S S
S S S
SF-10DJ/10DK/15DJ SF-10DR/10DT/10DV
S S
55
SF-10DJ/10DK/10DR/15DJ/10DT/10DV
DRWG.NO. REV. PARTS NO 28 80905540 #3 80903548 29 80904760 #5 80903742 30 80904770 31 80904680 #5 80903743 32 80904660 33 80904630 #5 80903744 34 80904710 35 80904300 36 80904720 #5 80903745 37 *5 80904690 #5 80905180 80905180 #5 80903746 38 *5 80904700 #5 80905190 80905190 #5 80903747 39 80904640 *5 80904640 #5 80903748 40 80904670 41 80905550 42 80905560 43 80904650 44 04020010 45 04020015 46 04020016 47 04020017 48 *3 04020014 #3 04020022 48A *3 04020014 #3 04020022 49 01903045 50 00630804 51 01903060 52 80905570 *5 80903110 #5 80905570 53 80905580 80905650 #2 80903502 #3 80903553 #5 80903739 #5 80903738 54 80905290 55 #2 80905000 56 #3 80903544 #5 80903544 #5 80903749 -- #3 80903517 PARTS NAME SET PLATE L SET PLATE L LEVER LEVER LEVER SCREW SPRING COVER SPRING COVER CORNER SEPARATOR R HOPPER UNIT R HOPPER UNIT R O-RING BUSHING HOPPER SUPPORT HOPPER SUPPORT PRESSURE PLATE R PRESSURE PLATE R PRESSURE PLATE R PRESSURE PLATE R PRESSURE PLATE L PRESSURE PLATE L PRESSURE PLATE L PRESSURE PLATE L HOPPER UNIT L HOPPER UNIT L HOPPER UNIT L CORNER SEPARATOR L HOPPER SPRING CLAW SPRING SEPARATOR SPRING STOP RING SE2.0 STOP RING SE3.0 STOP RING SE4.0 STOP RING SE5.0 STOP RING SE6.0 STOP RING SE6.0-SUS STOP RING SE6.0 STOP RING SE6.0-SUS SCREW TR 3-8 FL SCREW TR 3-8 SCREW TAT 3-8 PT-FL COLLAR COLLAR COLLAR PRINTER COVER PRINTER COVER PRINTER COVER PRINTER COVER PRINTER COVER PRINTER COVER POSITIONING BEARING SUPPORTER RUBBER ROLLER RUBBER ROLLER RUBBER ROLLER REAR COVER SF-10DJ SF-10DR SF-10D SF-10DT SF-10D SF-10D SF-10DT SF-10D SF-10D SF-10DT SF-10D SF-10D SF-10D SF-10DT SF-10D SF-10DP SF-10DP SF-10DT SF-10D SF-10DP SF-10DP SF-10DT SF-10D SF-10D SF-10DT SF-10D SF-10DJ SF-10DJ SF-10D Q'TY 1 1 1 1 1 2 2 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 4 2 1 1 1 1 1 6 6 3 3 3 1 1 1 1 1 1 1 1 3 4 3 1 REMARKS SF-10DJ/10DK/15DJ SF-10DR/10DT/10DV SF-10DJ/10DK/15DJ SF-10DR/10DT/10DV SF-10DJ/10DK/15DJ SF-10DR/10DT/10DV SF-10DJ/10DK/15DJ SF-10DR/10DT/10DV S SF-10DJ/10DK/15DJ SF-10DR/10DT/10DV SF-10DJ/10DK/10DR SF-10DJ/10DK FOR SF-15DJ SF-10DR/10DT/10DV SF-10DJ/10DK/10DR SF-10DJ/10DK FOR SF-15DJ SF-10DR/10DT/10DV SF-10DJ/10DK/15DJ SF-10DR SF-10DR/10DT/10DV RANK S S S S
FOR SF-15DJ ONLY FOR SF-15DJ ONLY
S S S S S S S S S S S
SF-10DJ SF-10DM SF-10DJ SF-10DJ SF-10DK SF-15DJ SF-10DR SF-10DT SF-10DV SF-10DJ SF-15D SF-10DR SF-10DR SF-10DT SF-10DR
EXCEPT FOR SF-10DR FOR SF-10DR FOR SF-10DR FOR SF-10DJ FOR SF-10DK FOR SF-15DJ FOR SF-10DR FOR SF-10DT FOR SF-10DV FOR SF-15DJ ONLY SF-10DJ/10DK/10DR FOR SF-15DJ SF-10DT/10DV FOR SF-10DR
S S
56
3.
SF-10DM/15DM/10DMII/15DMII
3-1. Disassembly Drawing
A. SF-10DM/15DM
57
58
B. SF-10DMII/15DMII
59
60
3-2. Parts List
SF-10DM/10DMII/15DM/15DMII
DRWG.NO. REV. PARTS NO 1 80903260 #6 80903772 80903390 #6 80903773 2 80903220 *6 80903616 #6 80903775 80903350 *6 80903617 #6 80903774 3 80903210 *6 80903618 #6 80903778 80903370 *6 80903619 #6 80903777 4 80903160 80903310 5 80903150 80903300 6 80903170 80903320 7 80903200 80903380 8 80903190 80903340 9 80903180 80903330 10 *5 80905360 #5 80903542 11 *5 80905370 #5 80903543 12 80903030 #6 80903768 13 80905290 14 80905460 15 80905560 16 80905470 17 80905450 18 80905440 19 80905430 20 80904500 21 80903060 22 80903130 #6 80903769 23 80903090 24 80903140 25 80903070 26 *5 80903110 #5 80905570 27 80903050 28 80903120 29 80903100 30 80903080 31 80903010 #6 80903767 PARTS NAME FRONT STACKER FRONT STACKER FRONT STACKER FRONT STACKER STACKER GUIDE STACKER GUIDE STACKER GUIDE STACKER GUIDE STACKER GUIDE STACKER GUIDE HOPPER BOTTOM HOPPER BOTTOM HOPPER BOTTOM HOPPER BOTTOM HOPPER BOTTOM HOPPER BOTTOM SHAFT 2 SHAFT 2 SHAFT 1 SHAFT 1 SHAFT 3 SHAFT 3 SHAFT 6 SHAFT 6 SHAFT 5 SHAFT 5 SHAFT 4 SHAFT 4 ROLLER R ROLLER R AS ROLLER L ROLLER L AS SET PLATE R SET PLATE R POSITIONING BEARING CLUTCH A CLAW SPRING CLAW CLUTCH B RATCHET BRAKE SPRING LEVER GEAR GEAR 2 PARKING LEVER PARKING LEVER GEAR 5 SPRING GEAR 3 COLLAR COLLAR GEAR 1 BEARING GEAR 6 GEAR 4 SIDE COVER R SIDE COVER R SF-10DM SF-10DMII SF-15DM SF-15DMII SF-10DM SF-10DMII SF-10DMII SF-15DM SF-15DMII SF-15DMII SF-10DM SF-10DMII SF-10DMII SF-15DM SF-15DMII SF-15DMII SF-10DM SF-15DM SF-10DM SF-15DM SF-10DM SF-15DM SF-10DM SF-15DM SF-10DM SF-15DM SF-10DM SF-15DM SF-10DJ SF-10DR SF-10DJ SF-10DR SF-10DM SF-10DMII SF-10DJ SF-10DJ SF-10DJ SF-10DJ SF-10DJ SF-10DJ SF-10DJ SF-10D SF-10DM SF-10DM SF-10DMII SF-10DM SF-10DM SF-10DM SF-10DM SF-10DJ SF-10DM SF-10DM SF-10DM SF-10DM SF-10DM SF-10DMII Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 4 2 2 1 1 FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR REMARKS SF-10DM SF-10DMII SF-15DM SF-15DMII SF-10DM SF-10DMII SF-10DMII SF-15DM SF-15DMII SF-15DMII SF-10DM SF-10DMII SF-10DMII SF-15DM SF-15DMII SF-15DMII SF-10DM/10DMII SF-15DM/15DMII SF-10DM/10DMII SF-15DM/15DMII SF-10DM/10DMII SF-15DM/15DMII SF-10DM/10DMII SF-15DM/15DMII SF-10DM/10DMII SF-15DM/15DMII SF-10DM/10DMII SF-15DM/15DMII RANK S S S S
S S S S
FOR SF-10DM/15DM FOR SF-10DMII/15DMII
S S S S S S
FOR SF-10DM/15DM FOR SF-10DMII/15DMII
S S
S FOR SF-10DM/15DM FOR SF-10DMII/15DMII S S
61
SF-10DM/10DMII/15DM/15DMII
DRWG.NO. REV. PARTS NO 32 80903040 #6 80903779 33 80903270 #6 80903781 34 80903280 35 80903020 #6 80903771 36 80904630 #6 80903744 37 80904660 #3 80903622 38 80904650 39 80904680 #6 80903743 40 80904710 41 80904300 42 80904720 #6 80903745 43 80905180 #3 80903624 44 80905190 #3 80903625 45 *6 80905550 #6 80904370 46 80904640 80903748 47 80904670 #3 80903623 48 80903290 80903290 49 80905410 #3 80903629 50 04020010 51 04020015 52 04020016 53 04020017 54 00630804 55 01903045 56 01903060 #3 01903060 57 #3 80903626 58 #3 80903627 59 #3 80903628 PARTS NAME SET PLATE L SET PLATE L LEVER LEVER SCREW SIDE COVER L SIDE COVER L HOPPER UNIT R HOPPER UNIT R CORNER SEPARATOR R CORNER SEPARATOR R SEPARATOR SPRING SPRING COVER SPRING COVER O-RING BUSHING HOPPER SUPPORT HOPPER SUPPORT PRESSURE PLATE R PRESSURE PLATE R PRESSURE PLATE L PRESSURE PLATE L HOPPER SPRING HOPPER SPRING HOPPER UNIT L HOPPER UNIT L CORNER SEPARATOR L CORNER SEPARATOR L STACK WIRE STACK WIRE HOPPER ATTACHMENT HOPPER WIRE STOP RING SE2.0 STOP RING SE3.0 STOP RING SE4.0 STOP RING SE5.0 SCREW TR 3-8 SCREW TR 3-8 FL SCREW TAT 3-8 PT-FL SCREW TAT 3-8 PT-FL PAPER SEPARATOR R PAPER SEPARATOR L SUPPORTER SF-10DM SF-10DMII SF-10DM SF-10DMII SF-10DM SF-10DM SF-10DMII SF-10D SF-10DT SF-10D SF-10DMII SF-10D SF-10D SF-10DT SF-10D SF-10D SF-10D SF-10DT SF-10DP SF-10DMII SF-10DP SF-10DMII SF-10DJ SF-10D SF-10D SF-10DT SF-10D SF-10DMII SF-10DM SF-10DM SF-10DJ SF-10DMII Q'TY 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 4 1 1 1 1 1 1 2 2 1 1 1 1 2 3 1 1 1 5 4 3 6 1 5 7 1 1 1 FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR REMARKS SF-10DM/15DM SF-10DMII/15DMII SF-10DM/15DM SF-10DMII/15DMII SF-10DM/15DM SF-10DMII/15DMII SF-10DM/15DM SF-10DMII/15DMII SF-10DM/15DM SF-10DMII/15DMII RANK S S S S S S
FOR SF-10DM/15DM FOR SF-10DMII/15DMII S FOR FOR FOR FOR FOR FOR SF-10DM/15DM SF-10DMII/15DMII SF-10DM/15DM SF-10DMII/15DMII SF-10DM/15DM SF-10DMII/15DMII S S
FOR FOR FOR FOR FOR FOR FOR FOR
SF-10DM/15DM SF-10DMII/15DMII SF-10DM/15DM SF-10DMII/15DMII SF-10DM/10DMII SF-15DM/15DMII SF-10DM/15DM SF-10DMII/15DMII
SF-10DMII SF-10DMII SF-10DMII
FOR FOR FOR FOR FOR
SF-10DM/15DM SF-10DMII/15DMII SF-10DMII/15DMII SF-10DMII/15DMII SF-10DMII/15DMII
S S S S S S S S S S S S
62
4.
SF-10DN/10DQ/10DW
4-1. Disassembly Drawing
63
64
4-2. Parts List
SF-10DN/10DQ/10DW
DRWG.NO. REV. PARTS NO 1 #3 80903589 2 #3 80903579 3 #3 80903592 4 #3 80903571 5 #3 80903576 6 #3 80903595 7 #3 80903578 8 #3 80903597 9 #3 80903598 10 #3 80903568 11 #3 80903570 12 #3 80903564 13 #3 80903593 14 *6 80903561 #6 80904790 15 80905430 16 80905440 17 #3 80903594 18 80905460 19 #3 80903566 20 #3 80903615 21 #3 80903596 22 #3 80903577 23 #3 80903574 24 #3 80903591 25 #3 80903575 26 #3 80903573 27 #3 80903590 28 #3 80903572 29 #3 80903588 30 #3 80903565 31 #3 80903583 32 #3 80903581 33 #3 80903580 34 80903120 35 80904300 36 #3 80903587 37 #3 80903585 38 #3 80903586 39 #3 80903560 40 #3 80903582 41 #3 80903599 42 #3 80903584 43 #3 80903569 44 #3 80903614 45 #3 80903562 46 01903045 47 01903060 48 00630804 49 #3 80903567 50 #3 80903563 51 #3 80903515 #3 80903513 52 #3 80903516 #3 80903514 PARTS NAME FRONT SHEET COVER EJECTION ROLLER UNIT SIDE COVER R SIDE COVER L STACKER BOTTOM REAR STACKER HOPPER BOTTOM ROLLER R ROLLER L ROLLER SHAFT HOPPER SHAFT SHAFT A HOPPER ATTACHMENT STACKER ATTACHMENT STACKER ATTACHMENT BRAKE SPRING RATCHET CLUTCH B CLUTCH A POSITIONING BEARING LEVER GEAR SEPARATOR SPRING GEAR G4 GEAR G3 GEAR G2 GEAR G5 GEAR G6 SET PLATE R SET PLATE L LEVER LEVER SCREW HOPPER COVER R CORNER SEPARATOR R HOPPER UNIT R BEARING BUSHING HOPPER SUPPORT PRESSURE PLATE R PRESSURE PLATE L HOPPER UNIT L CORNER SEPARATOR L HOPPER SPRING HOPPER COVER L STOP RING SE2.5 STOP RING SE3.0 STOP RING SE5.0 SCREW TR 3-8 FL SCREW TAT 3-8 PT-FL SCREW TR 3-8 SCREW TAD 3-10 SCREW TAT 3-6 REAR COVER R REAR COVER R REAR COVER L REAR COVER L SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10D SF-10DJ SF-10DJ SF-10DN SF-10DJ SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DM SF-10D SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN SF-10DN Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 4 1 1 1 3 6 2 3 1 1 1 1 REMARKS RANK S S S S S S
S S S
S S S
S
SF-10DN SF-10DN SF-10DN SF-10DQ SF-10DN SF-10DQ
FOR FOR FOR FOR
SF-10DN SF-10DQ/10DW SF-10DN SF-10DQ/10DW
S S S S S S S S S S S S
65
SF-10DN/10DQ/10DW
DRWG.NO. REV. PARTS NO -- #3 80903511 #3 80903512 #3 80903770 PARTS NAME PRINTER COVER PRINTER COVER PRINTER COVER SF-10DN SF-10DQ SF-10DW Q'TY 1 1 1 REMARKS FOR SF-10DN FOR SF-10DQ FOR SF-10DW RANK S S S
66
5.
5-1.
SF-10DS
Disassembly Drawing
67
68
5-2. Parts List
SF-10DS
DRWG.NO. REV. PARTS NO 1 #4 80903672 2 #4 80903673 3 #4 80903674 4 #4 80903675 5 #4 80903676 6 #4 80903677 7 #4 80903678 8 80903597 9 80903598 10 80903180 11 #4 80903679 12 80903200 13 #4 80903680 14 #4 80903681 15 80905430 16 80905440 17 80903594 18 #4 80903682 19 80903566 20 80903615 21 80903596 22 #4 80903683 23 80903574 24 80903591 25 #4 80903684 26 #4 80903685 27 #4 80903686 28 #4 80903687 29 80903588 30 80903565 31 80903583 32 80903581 33 80903580 34 80903120 35 80904300 36 80903587 37 80903585 38 80903586 39 80903560 40 80903582 41 80903599 42 80903584 43 #4 80903688 44 80903569 45 80903614 46 #4 80903726 47 #4 80903727 48 80903644 49 80903563 50 #4 80903689 51 #6 80903776 -- #4 80903541 PARTS NAME FRONT SHEET COVER ASSY SF-10DS SHAFT ASSY SF-10DS SIDE COVER R SF-10DS SIDE COVER L SF-10DS STACKER BOTTOM ASSY SF-10DS REAR STACKER SF-10DS HOPPER BOTTOM SF-10DS ROLLER R SF-10DN ROLLER L SF-10DN SHAFT 4 SF-10DM SHAFT SF-10DS SHAFT 6 SF-10DM HOPPER PLATE SF-10DS REAR STACK PLATE SF-10DS BRAKE SPRING SF-10DJ RATCHET SF-10DJ CLUTCH B SF-10DN CLUTCH A UNIT SF-10DS POSITIONING BEARING SF-10DN LEVER GEAR SF-10DN SEPARATOR SPRING SF-10DN GEAR A SF-10DS GEAR G3 SF-10DN GEAR G2 SF-10DN GEAR B SF-10DS GEAR C SF-10DS SET PLATE R SF-10DS SET PLATE L SF-10DS LEVER SF-10DN LEVER SCREW SF-10DN HOPPER COVER R SF-10DN CORNER SEPARATOR R SF-10DN HOPPER UNIT R SF-10DN BEARING SF-10DM BUSHING SF-10D HOPPER SUPPORT SF-10DN PRESSURE PLATE R SF-10DN PRESSURE PLATE L SF-10DN HOPPER UNIT L SF-10DN CORNER SEPARATOR L SF-10DN HOPPER SPRING SF-10DN HOPPER COVER L SF-10DN HOOK R SF-10DS STOP RING SE2.5 SF-10DN STOP RING SE3.0 SF-10DN STOP RING SF-10DS SCREW SF-10DS TAPPING SCREW SF-15DKP SCREW TAT 3-6 SF-10DN TAPPING SCREW SF-10DS HOOK L SF-10DS PRINTER COVER SF-10DS Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 1 4 1 1 1 3 1 8 1 1 REMARKS RANK S S S S S S
S S
S S S
S
S S S S S S S S
69
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