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ORDER NO. MD0506240C3

Active Subwoofer System

SB-WA845EE
Colour (S)... Silver Type

Specification
n Active subwoofer Type Speaker unit(s) 1. Woofer 2. Woofer Output sound pressure Frequency range Dimensions (W x H x D) Mass n General Power consumption Power supply 250 W AC 230 V, 50Hz 13 cm Cone type 13 cm Cone type 80 dB/W (1.0 m) 40 Hz-220 Hz (-16 dB) 45 Hz-180 Hz (-10 dB) 201.5 x 368.2 x 491.5 mm 11.3 kg n System : SC-HT845(EE) Music Center: SA-HT845(EE) Satellite Speakers: SB-HT840(GC) Active Subwoofer: SB-WA845(EE) 1 way, 2 speaker system, Bass reflex Note : Specifications are subject to change without notice. Mass and dimensions are approximate.

CONTENTS
Page
1 Safety Precautions 1.1. GENERAL GUIDELINES 2 Before Repair and Adjustment 3 Protection Circuitry 4 Handling the Lead-free Solder 4.1. About lead free solder (PbF) 3 3 4 4 4 4 © 2005 Matsushita Electric Industrial Co. Ltd.. All rights reserved. Unauthorized copying and distribution is a violation of law. 5 Connection of the Speaker Cables 6 Disassembly Procedure 6.1. Disassembly flow chart 6.2. Disassembly of the Speaker Unit and Checking of the P.C.B. 8

Page
5 6 6

SB-WA845EE

7 Voltage Measurement and Waveform Chart 7.1. Voltage Measurement 7.2. Waveform 8 Block Diagram 9 Notes of Schematic Diagram 10 Schematic Diagram 10.1. Power Circuit 10.2. Transformer Circuit and AC Inlet Circuit 11 Printed Circuit Board

14 14 15 16 17 18 18 20 21

11.1. Power P.C.B. 11.2. AC Inlet P.C.B. and Transformer P.C.B. 12 Wiring Connection Diagram 13 Illustration of ICs, Transistors and Diodes 14 Parts Location and Replacement Parts List 14.1. Cabinet 14.2. Electrical Parts List 14.3. Packing Materials & Accessories Parts List 15 Packaging

21 23 24 25 26 27 30 32 33

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1 Safety Precautions
1.1. GENERAL GUIDELINES
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, ensure that all the protective devices such as insulation barriers, insulation papers shields are properly installed. 3. After servicing, check for leakage current to prevent from being exposed to shock hazards.

1.1.1.

LEAKAGE CURRENT COLD CHECK

1. Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. Using an ohmmeter measure the resistance value, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1M and 5.2. When the exposed metal does not have a return path to the chassis, the reading must be .

Fig. 1

1.1.2.

LEAKAGE CURRENT HOT CHECK (See Figure 1.)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2. Connect a 1.5k, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1. 3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor. 4. Check each exposed metallic part, and measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. Should the measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

3

SB-WA845EE

2 Before Repair and Adjustment
Disconnect AC power, discharge Power Supply Capacitors C546~C549 through a 10 , 1 W resistor to ground. DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent. Current consumption at AC 230V, 50 Hz in NO SIGNAL mode should be ~410 mA.

3 Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed: · No sound is heard when the power is turned on. · Stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are "shorted", or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 1. Turn off the power. 2. Determine the cause of the problem and correct it. 3. Turn on the power once again after one minute. Note: When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.

4 Handling the Lead-free Solder
4.1. About lead free solder (PbF)
Distinction of PbF P.C.B. : P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B. Caution: · Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C). · Pb free solder will tend to splash when heated too high (about 1100°F/600°C). · When soldering or unsoldering, please completely remove all of the solder on the pins or solder area, and be sure to heat the soldering points with the Pb free solder until it melts enough.

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SB-WA845EE

5 Connection of the Speaker Cables
· Be sure to connect speaker cables before connecting the AC power supply cord. · The load impedance of any speaker used with this unit must be 4. · Be sure to connect the cable from the right speaker to the right terminal and the cable from the left speaker to the left terminal. 1. Strip off the outer covering, and twist the center conductor. Make sure the bare ends of the wires are not unravelled. (If they are, twist them tight again.) 2. Insert the wire to the rear panel of the unit and close the lever.

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SB-WA845EE

6 Disassembly Procedure
"ATTENTION SERVICER" Some chassis components may have sharp edges. Be careful when disassembling and servicing. 1. This section describes procedures for checking the operation of the major printed circuit boards and replacing the main components. 2. For reassembly after operation checks or replacement, reverse the respective procedures. Special reassembly procedures are described only when required. 3. Select items from the following index when checks or replacement are required. · Disassembly of the Front Panel Unit · Disassembly of the Woofer 1 · Disassembly of the Woofer 2 · Disassembly of the Power Amp Unit · Disassembly of the Rear Panel and Fan Unit · Disassembly and checking of the AC Inlet P.C.B., Power P.C.B. and Transformer P.C.B. · Replacement of Power IC and Transistor

6.1.

Disassembly flow chart

The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing. To assemble the unit, reverse the steps shown in the chart below.

6.1.1.

Disassembly of Front Panel Assembly

6

SB-WA845EE

6.1.2.

Disassembly of Rear Assembly

7

SB-WA845EE

6.2.
6.2.1.

Disassembly of the Speaker Unit and Checking of the P.C.B.
Disassembly of the Front Panel Unit

Step 1: Slot in a steel ruler to give a gap between the Front Panel Unit and the Subwoofer Cabinet Assembly as arrow shown.

Step 3: Use the screwdriver to slightly lift up the Front Panel Unit as arrow shown. Note: Be careful with the bosses which are glued to the Subwoofer Cabinet Assembly.

Steps 2: Slot a piece of wood chip in between the Front Panel Unit and the steel ruler as arrow shown. Step 4: Remove the Front Panel Unit from the Subwoofer Cabinet Assembly as arrow shown.

8

SB-WA845EE

· Assembly of the Front Panel Unit.

Step 1: Remove 4 screws. Step 1: Clean up the remaining glue at the 6 bosses points and replace with the normal glue.

Step 2: Replace the Front Panel Unit firmly back to the cabinet.

Step 2: Remove the Woofer 1 by detaching the (+) red and (-) black wires.

6.2.2.

Disassembly of the Woofer 1

6.2.3.

Disassembly of the Woofer 2

Follow Step (1) to Step (4) described in section 6.2.1.

Follow Step (1) to Step (4) described in section 6.2.1.

9

SB-WA845EE

6.2.4.

Disassembly of the Power Amp Unit

Step 1: Remove 4 screws.

Step 1: Lay the speaker unit as shown. Remove 6 screws from the bottom of the woofer unit.

Step 2: Remove the Woofer 2 by detaching the (+) red and (-) black wires.

Step 2: Remove 3 screws from the rear panel.

10

SB-WA845EE

6.2.5.

Disassembly of the Rear Panel and Fan Unit

Follow Step (1) to Step (5) described in section 6.2.4.

Step 3: Pull out the Power Amp Unit slightly as arrow shown.

Step 1 & 2: Remove 7 screws from the rear panel.

Step 4: Disconnect connector (CN506). Step 3: Disconnect the connector (CN507) to detach the rear panel.

Step 5: Pull out the entire Power Amp Unit.

Step 4: Remove 4 screws from the rear panel.

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SB-WA845EE

Step 5: Lay the rear panel and remove the Fan Unit as arrow shown.

6.2.6.

Disassembly and checking of the AC Inlet P.C.B., Power P.C.B. and Transformer P.C.B.

Step 4 & 5: Remove 6 screws.

Follow Step (1) to Step (5) described in section 6.2.4. Follow Step (1) to Step (3) described in section 6.2.5.

Step 1: Remove the P.C.B. support by pushing the claws as arrow shown. Step 2: Disconnect the connector (CN502). Step 3: Lift up the AC Inlet P.C.B. as arrow shown.

Step 6: Remove 4 screws.

Step 7: Flip the Power P.C.B. as shown for checking both Power P.C.B. and Transformer P.C.B..

12

SB-WA845EE

6.2.7.

Replacement of Power IC and Transistor

Step 4: Detach the Power IC and Transistor from Heat sink.

Follow Step (1) to Step (5) described in section 6.2.4. Follow Step (1) to Step (3) described in section 6.2.5.

Step 1: Desolder the Power IC and Transistor terminal.

Step 2: Remove 2 screws and Power IC501. Step 3: Remove the screw and Transistor holder.

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SB-WA845EE

7 Voltage Measurement and Waveform Chart
Note: · Indicated voltage values are the standard values for the unit measured by the DC electronic circuit tester (high-impedance) with the chassis taken as standard. Therefore, there may exist some errors in the voltage values, depending on the internal impedance of the DC circuit tester. · Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point because it may differ from actual measuring value due to difference of Measuring instrument and its measuring condition and product itself.

7.1.
7.1.1.

Voltage Measurement
AC Inlet P.C.B.
AC INLET P.C.B.
Ref No. MODE CD PLAY STANDBY E 0 0 Q515 C 0.1 6.0 B 0.8 0 E 0.1 0 Q516 C 3.7 3.7 B -0.2 -0.2 E 6.0 6.0 Q517 C 13.8 12.8 B 6.6 6.6 E 0.1 0 Q519 C 0.8 0 B 0 0

7.1.2.

Power P.C.B.
POWER P.C.B.
Ref No. MODE CD PLAY STANDBY Ref No. MODE CD PLAY STANDBY Ref No. MODE CD PLAY STANDBY Ref No. MODE CD PLAY STANDBY Ref No. MODE CD PLAY STANDBY 1 0 0 21 -68.0 0.3 E 0 0 E 5.1 0.4 E 5.1 0.4 2 0 0 22 0 0 Q501 C 5.1 0.7 Q511 C 33.9 -0.2 Q554 C 0 3 68.3 15.7 23 0 0 B 0 0 B 5.6 -0.2 B 4.7 0 4 -68.2 0.3 24 0 0 5 0 0 25 0 0 E 0 0 E -11.3 0 E 4.7 0.5 6 33.6 -0.1 26 0 0 Q502 C 5.1 0.7 Q512 C -33.9 0 Q555 C 5.1 0.4 7 -33.6 0 8 0 0 9 0 0 10 0 0 IC501 11 0 0 IC501 12 0 0 13 0 0 14 -0.2 0 15 33.9 -0.2 16 -33.9 0 17 -10.6 0 18 0 0 19 0 0 20 68.2 15.7

B 0 0 B -11.8 0 B 0

1 0 0 E 0 0 E 0 0

Q503 2 0 0 Q520 C -0.8 -0.1 Q556 C 0.4 0.3

3 -0.6 0 B 0 0 B -0.2 0

E 0 0 E 0 0 E 0.4 0.3

Q505 C 0.8 -0.2 Q552 C -0.1 0 Q557 C 5.1 0.7

B 0 0 B -0.5 0 B 0 0

E 0.8 -0.2 E -11.2 0

Q506 C 0 0 Q553 C 5.0 0.4

B 0.8 -0.2 B -11.2 0

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SB-WA845EE

7.2.

Waveform

CN501 PIN 1 CD PLAY 19.8Vp-p (10msec.div)

CN501 PIN 3 CD PLAY 19.4Vp-p (10msec.div)

CN501 PIN 8 CD PLAY 1.06Vp-p (10msec.div)

CN501 PIN 22 CD PLAY 7.28Vp-p (10msec.div)

CN501 PIN 24 CD PLAY 6.96Vp-p (10msec.div)

CN503 PIN 1 CD PLAY 70.0Vp-p (10msec.div)

CN503 PIN 7 CD PLAY 70.4Vp-p (10msec.div)

CP502 PIN 4 CD PLAY 5.20Vp-p (10msec.div)

15

SB-WA845EE

8 Block Diagram
IC501 RSN311W64D-P

POWER HIC
+ + + + -

POWER CONTROL CIRCUIT
FL IN(FR IN) SL IN(SR IN) DISP HMUT

POWER CONTROL/PROTECTION CIRCUIT
-VCC LOW

+VCC LOW

+DI SENS

SUB IN

C IN

26 (25)

22

23

18 (19)

15

20

3

6 D501

1 (2)

8

12(11)

5

24

13

9

14

7

21

4

B

B

B

B

B
Q506 INTERFACE SWITCH Q505 SWITCH

D502

TO MAIN BLOCK (JK2000) OF SA-HT845EE-S

A
SL(R) FILTER

-DI SENS

+VCC HI

SL_O(R)

FL_O(R)

-VCC HI

IN GND

SUB_O

IH DET

AC IN

C_O

+VD

-VD

16

JK501(JK502) SURROUND SPEAKER

CENTRE

FILTER

JK502 CENTRE SPEAKER

FILTER

CN506 SUBWOOFER

FL(R)/FRONTL(R)

FILTER Q512

JK501 FRONT SPEAKER

B
Q501, Q502 DC_DET D508 Q552~Q557 SUBWOOFER FAN MOTOR DRIVE SWITCH D513~D515, D517

VOLTAGE REGULATOR T501

B
POWER TRANSFORMER

M
Q520 HP_CNT INTERFACE SWITCH Q503 SWITCH Q511 VOLTAGE REGULATOR AC1 AC2 FL1 FL2

D511,D512, D516,D518

B

B

B
Q515,Q519 PCONT DCDET SWITCH RLY501

B
Q517 VOLTAGE REGULATOR

B

D527~D530

T502

BACK-UP TRANSFORMER

Z501 L500

JK500 AC INLET

F1

Q516 SYNC SYNC SWITCH

E500

SIGNAL LINES
: MAIN SIGNAL LINE ( ) Indicates Pin No. of Right Channel Note : Signal Lines are applicable to the Left Channel only.

16

SB-WA845EE

9 Notes of Schematic Diagram
(All schematic diagrams may be modified at any time with the development of the new technology) Note: · The voltage value and waveforms are the reference voltage of this unit measured by DC electronic voltmeter (high impedance) and oscilloscope on the basis of chassis. Accordingly, there may arise some error in voltage values and waveforms depending upon the internal impedance of the tester or the measuring unit. · Importance safety notice : Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardant (resistors), highquality sound (capacitors), low-noise (resistors), etc. are used. When replacing any of components, be sure to use only manufacturer´s specified parts shown in the parts list. Caution ! IC, LSI and VLSI are sensitive to static electricity. Secondary trouble can be prevented by taking care during repair. · Cover the parts boxes made of plastics with aluminium foil. · Put a conductive mat on the work table. · Ground the soldering iron. · Do not touch the pins of IC, LSI or VLSI with fingers directly.

17

SB-WA845EE

10 Schematic Diagram
10.1. Power Circuit
SCHEMATIC DIAGRAM-1 POWER CIRCUIT
IC501
+Di SENS -Di SENS IN GND IH DET RELAY SUBin FRin SRin FLin SLin +VD -VD Cin

: -B SIGNAL LINE : +B SIGNAL LINE

: MAIN SIGNAL LINE

DISP HMUT

+VCC LOW

-VCC LOW

+VCC HI

-VCC HI

SUB_O

SR_O

AC IN

FR_O

SL_O

FL_O

GND

C_O

RSN311W64D-P
POWER HIC

IC501

E501 K4CZ01000027

C551 0.01 R501 4.7K R502 4.7K

26

25

24

23

22

21

20

19

18

17 R513 56K

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

C507 18P R514 56K
C506 1000P C505 1000P

C508 18P

20K

R523

R516

56K

C502 000P

C504 1000P

R505 15K

C501 1000P

C510 22P

R526 120K R525 150K

C503 1000P R509 4.7K

R515
4.7K

56K

C509 22P R527 120K R517 56K

R507 3.9K

R511 15K

R510

C511 22P

R508

4 5 6 7 8 9 10 11

SYS6V HP_CNT D.GND FL SUB+B A.GND A.GND FR SL A.GND SR C A.GND

C517 0.01

R530

1 R531 1

R402 1K

Q520 4.7K B1GCCFJJ0016
INTERFACE SWITCH

R532

Q503

C514

R529

3

AC2

R504 15K

C515 0.01

R520 22K

2

C516 0.01

B1AACF000117
SWITCH

Q503

TO MAIN CIRCUIT (JK2000) OF SA-HT845EE-S

12 13 14 15 16

D504 B0AACK000004 D503 MA2C700A0F R547 390K R545 220K D503

R546 1K

0.1

18

17 SW A.GND 19
PCONT

Q506 B1GCCFJJ0016
INTERFACE SWITCH

3.9K

20 Fan Control 21 22 23 24 25
SYNC FL AC2 FL AC1

R549

C534 50V33

R548 330K

Q505 B1AACF000117
SWITCHING

Q501

Q502

D508 B0AACK000004

C529

R522

DC_DET

R521

C513 0.047

R519 820K

22K

1

AC1

6.3V100

R512 15K

C512 22P

R528 150K

R503 15K

27K

10K

CN501

3.9K

R518

56K

D501

R506 15K

D502

R524 120K

D501-D502 B0JAPG000019

B1AACF000117
SWITCH

Q501-Q502

2SD0592ARA
FAN MOTOR DRIVE R603 10K C647 6.3V 470 D562 B0AACK000004
D560 B0AACK000004

Q557

C580 50V 2.2

Q557

B1ACCF000094 6.8K
FAN MOTOR DRIVE C574 0.01
D557 B0EAKM000117

Q554

R581

R562 4.7K R564 220K

R558 100K R559 10K C578 0.01 C579 0.01

D558,D559 B0AACK000004

D559

Q553

Q552
R602 4.7K

Q556 B1ACCF000094
FAN MOTOR DRIVE + Q556 R583 100 R584 47K
D558

Q554
C575 0.01

R582 220K

D555 D556 B0BA01100004 B0AACK000004 R563 C570 1K 25V 330

C576 50V 10P C577 16V 10

Q555
R606 22

2SD0592ARA
FAN MOTOR DRIVE

Q555

TO FAN
CN507

1 2

2SD0592ARA B1ACCF000094
FAN MOTOR DRIVE FAN MOTOR DRIVE

Q553

Q552

R604 2.2M

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SB-WA845EE

SCHEMATIC DIAGRAM-2 POWER CIRCUIT
: -B SIGNAL LINE : +B SIGNAL LINE : MAIN SIGNAL LINE

JK501 6 5 4 3 L501 0.7µH 2 1 L502 R622 L505 L503 0.7µH R625 0.7µH 10 0.7µH 10 R621 10

+ + +
FLch FRch SRLch

JK502

1 2

SRRch

L504

0.7µH

R623

10 C569 0.047 C520 0.047 R535 10 C521 0.047 R536 10 C522 0.047 R537 10 C523 0.047 R538 10 C518 0.047 R533 10 C519 0.047 R534 C524 0.1 10 C525 0.1 C526 0.1 C527 0.1 C528 0.047

3 4 4 3 2 1

CENTER

R624

10

SUB WOOFFER

CN506 R577 1.5K HELP PCONT GND SYNC SYS6V SUB+B C550 D509 B0BA5R100013 R567 1.5K R609 1.5K D515 B0EAKM000122 E500 K4CZ01000027 0.01 D516 B0EAKM000122 D515

C530 1000P

C531 1000P

C532 1000P

C533 1000P

CP502

1 2 3 4 5 6 7

TO AC INLET CIRCUIT (CN502) ON SCHEMATIC DIAGRAM-3

C560 50V10

D509

Q511 B1BACG000048
VOLTAGE REGULATOR C543 1000P R568 150 R569 1.8K R571 1.8K
D510 B0BA5R600016

C545 0.1 R570 10K

C546 100V3300

C547 100V4700

C548 100V4700 C549 100V3300

R565

3.9K

D517 B0HARM000017

D518 B0HARM000017

CN503

C544 50V100

1
C553 0.1

2 3 4 5

D561 B0BA01100004

C572 50V100

D513 B0HARM000017

D511 B0HARM000017 C554 0.1

R560 150

6 7

C573 1000P

D514 B0HARM000017 R561 3.9K R610 4.7

D512 B0HARM000017

8 9 10

TO TRANSFORMER CIRCUIT (H500/W500) ON SCHEMATIC DIAGRAM-3

Q512 B1BCCG000023
VOLTAGE REGULATOR R600 47K R601 47K D563

11 12
FP1 K5G502AA0002

D563-D566 B0BA01900005 D565 D566

19

FP1 5A

D564

SB-WA845EE

10.2. Transformer Circuit and AC Inlet Circuit
SCHEMATIC DIAGRAM-3
: -B SIGNAL LINE : +B SIGNAL LINE

R589 10K

C555 35V4.7

Q516 B1GACFJJ0018
SYNC SWITCH CN502

R578 10K

1

GND PCONT D.GND SYNC SYS6V SUB+B R580 22

6 7

C556 0.01

R588 150

C558 16V1000

TO POWER CIRCUIT (CP502) ON SCHEMATIC DIAGRAM-2

2 3 4 5

D527~D530 B0EAKM000122 R587 2.7K D530 C559 0.01 D528

Q517 B1BACG000048
VOLTAGE REGULATOR

D529 C557 D525 16V22 B0BA6R600008

D527

R401 220K

R590 1K

R579 3.3K

Q519

Q515 B1AACF000117
DC DET SWITCH Q515,Q519

T502 G4C2AAJ00005

W1 W2

4

2

T501 G4C7AGK00005 H500/W500

D500 B0AACK000004

D500

3

1

RLY501 K6B1AEA00003

1 2 3

9 10 11 12 13 14 15 16 17

7 6 5 4 3 2 1
F1 250V 2A FC502 FC501 L500 ELF15N035AN

TO POWER CIRCUIT (CN503) ON SCHEMATIC DIAGRAM-2

4 5 6 7 8 9 10 11 12

JK500

Z501 ERZV10V511CS

AC IN 230V 50Hz

TRANSFORMER CIRCUIT

AC INLET CIRCUIT

20

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11 Printed Circuit Board
11.1. Power P.C.B.

A 1

B

C

D

E

F

G

A POWER P.C.B (REPX0473A)
CN501
23 21 19 17 15 24 22 20 18 16 14 13 12 10 8 6 4 2 25

J501

J581

2
TO MAIN UNIT

J570 J528

J539

J571

C550

J591 J592

J502

3 2

J507 J508

E500
J627
1

CP502
7 6 5 4 3 2 1

J515

J534

C647

J572

11 9 7 5 3 1

J573

R549 R547 D503

R545 C529

C534

J568

C E

C

J549

R521

R548

J512

B

B

D558
D559

D557

C E

C575

3
4

C577

D504

J567 J504 J533

R584 R603

D508
C576

E

C

B

C E

R606

R582 D560
B

Q505 Q506
R522
E

Q555 Q55
B C E

JK502
C531
3-C 2 1-SR

C528

C530

D516

R537

C549

J626

CENTRE SPEAKER

C532

C533

J521

J506

R581

J509 D518

J565

R625

L505

6

C519

R534

4

C527

J596 J595 J575 R535 J537
J574

C518

R577

JK501
C520 J410
C524

R536 C525

1 2 3 4

L501

CN507
2 1

R621

R519

5

R530

C513

R523

R501

R624

L504

C521

C569

C523 J536 J597

L503

R623

C505 C515

C516

J576 D502 J598

C517

J510
C504

IC501

6

1

2

3

4

5

6

7

8

9

10

11

12 13

14 15 16

17

18 19 20 21 22

23

24 25 26

7

8

9

21

R524 R514
C50 C50

R538

J561

R513 C507

J563 J562 J599

C545

CN506

R531

D501

R529

FRONT LEFT SPEAKER

1-FL

J564

J511

J532

2

R533

FRONT RIGHT SPEAKER

3-FR

C526

C547

C546

5-SL

L502

R565

SURROUND LEFT SPEAKER

J577

J552

R622

C548

4

SURROUND RIGHT SPEAKER

C522

J538 J593 J594

J579

J520

R583

Q556

Q557
B

Q
E

SB-WA845EE

G

H

I

J

K

L

M

J515

J583 J584

FP1
C580

J507 J508

C647

R584 R603

R604

576

D556

C575

C574

B C

B C E

R546

J549

J530

D557

J506

D559

1

E

R564

R402

Q520
E C B

C E

R520 J589

8

C514

D555

B

C560

D560

E

C

B

R558

Q501
B C E

D509

R606

R582

R563

E

C579

C E

C578

R559

C

C570

R562

R602

E

C

B

J520

R583

B

Q552
B

J548 J547

J535

Q555 Q554

Q553

J546 J545

Q556

Q557

D562

J586 J544

5A

CN503
12 11 10

J587

Q502
J588 D518
J553

9 8

J509

J542

7 6

J628

J631 J632

C554

D512

D513

D511

J552

J629 J630

D517

J554 J555

5 4

D515

D514

J633

C553

3 2

C547

C546

J556

1

J564

J417

R529

R570

C545

R527

J585

J558 R567

R560

D561

R561

R600
1

R532

R519

Q503
R523
E C B

R504 R503 D510

J516

C513

R501

R571

R528

J590

R513 C507

R524 R514 C508

R526

R516 C510

R515 C509

R525

R518 C512

R505 R506

C517

J559

C544

C572

R609

C505 C515

C516

J510
C504

R569
R568 C543

E501
2 3

C503 C506 C502 C501

J598

C573

J541

D564

501
13 14 15 16 17 18 19 20 21 22 23 24 25 26

R512 R511

R510 R509

R610

Q511
B C E

Q512
B C E

D563

PbF

22

C551

R517 C511

R502 R508 R507

D566

D565

R601

J566

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11.2. AC Inlet P.C.B. and Transformer P.C.B.

A 1

B

C

D

E

F

G

B AC INLET P.C.B (REPX0473A)
(BLU) 250V 2A

2
FC501

W2

(BRW)

W1

F1

FC502

T502 BACK-UP TRANSFORMER

Z501

3

1

J6010

3
AC IN
230V 50Hz

JK500
J6001 J6002 J6003
4

L500
2 1

Q516
RLY501
2 1 E C B

Q517
B C

Q519
R590
B

R589 R578

C555 C557

E

D529

D527

C E B C

C558

2

D500

J6004
3 4 5 4 3

Q515
R579 J6009 J6006

E

R401

4

C559 D528 D530

J6007 J6008
7 6 5 4 3 2 1

R580 J6005

C556

CN502

5

CAUTION RISK OF ELECTRIC SHOCK AC VOLTAGE LINE. PLEASE DO NOT TOUCH THIS P.C.B

6

C TRANSFORMER P.C.B (REPX0473A)
H500/W500
1 2 3 4 5 6 7 8 9 10 11 12

T501 POWER TRANSFORMER

J6014

7

9 7

(BRW)

W1

10 6 11 5 12 4

(BLU)

W2

14 2 15

1 16

9

17

SECONDARY

PRIMARY

PbF

J6011

8

13 3

23

R588 R587 D525

PbF

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12 Wiring Connection Diagram

TO MAIN UNIT

CN501 24 25 . . . . . . . . . . . . 2 . 1

PbF

7. . . . . .1 CP502

CN503

CENTER SPEAKER SURROUND RIGHT SPEAKER SURROUND LEFT SPEAKER FRONT RIGHT SPEAKER FRONT LEFT SPEAKER

4 . 3 . . JK502 2 . 1 6 . 5 . . 2 . 1 JK501

FAN

12 . . . . . . . . . 1

CN507 2 1

1 2 3 4 CN506

+

SPEAKER WOOFER
SOLDER SIDE

POWER P.C.B.

W1

W2

H500/W500

12 . . . . . . . . . 1 SOLDER SIDE PbF

T501(POWER TRANSFORMER)

TRANSFORMER P.C.B.

W2 BLU

W1 BRW

AC IN
230V 50Hz

JK500

AC INLET P.C.B.

CN502 7. . . . . .1

SOLDER SIDE PbF

24

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13 Illustration of ICs, Transistors and Diodes
RSN311W64D-P

B1AACF000117

B1GCCFJJ0016

B1BACG000048 B1BCCG000023

B1GACFJJ0018

1

E C B

B

C

E

B

26

C

E

2SD0592ARA

B1ACCF000094

B0BA5R100013 B0BA6R600008
Ca

B0BA01900005 B0BA01100004 B0BA5R600016

B0AACK000004

E C B

A
B C E

Cathode

Anode

B0JAPG000019 B0EAKM000117 B0HARM000026 Ca
Cathode A Anode
A

MA2C700A0F
Ca Cathode

B0EAKM000122

Ca Cathode A
Anode

Anode

25

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14 Parts Location and Replacement Parts List
Notes: · Important safety notice: Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardant (resistors), high-quality sound (capacitors), low noise (resistors), etc are used. When replacing any of these components, be sure to use only manufacturer's specified parts shown in the parts list. · The parenthesized indications in the Remarks columns specify the areas or colour. (Refer to the cover page for area or colour) Parts without these indications can be used for all areas. · Capacitor values are in microfarads (µF) unless specified otherwise, P= Pico-farads (pF), F= Farads. · Resistance values are in ohms, unless specified otherwise, 1K=1,000 (OHM). · The marking (RTL) indicates that the Retention Time is limited for this items. After the discontinuation of this assembly in production, the item will continue to be available for a specific period of time. The retention period of a availability is dependent on the type of assembly, and in accordance with the laws governing part and product retention. After the end of this period, the assembly will no longer be available. · [M] Indicates in the Remarks columns indicates parts supplied by PAVCSG.

26

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14.1. Cabinet
14.1.1. Cabinet Parts Location

27

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28

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14.1.2. Cabinet Parts List
Ref. No. Part No. Part Name & Description CABINET AND CHASSIS 1 1-1 1-2 1-3 1-4 1-5 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 RFKHBWA730PP XTB3+12GFJ B3AAA0000583 RGKX0284-H XTB4+12AFJ RKAX0019-KJ RYQX0167A-S RMQX0106 RGNX0277B-S XTS4+16JFJ REM0072-4 RGRX0040T-H RHD30065-1S RHD30090-1 RHD30119-S RMC0158-S2 RMG0606-K RMN0203 XTB3+10JFJ XTB3+16AFJ XTB4+10GFJ XTW3+15TFJ RGPX0174 RMQX0108 RHD26016-1L XTN26+10JFJ XTB4+15AFJ SUBWOOFER CAB ASS'Y SCREW LED (RED) LEG WOOD SCREW (TBZP) LEG CUSHION FRONT PANEL UNIT EVA PACKING (WOOFER) SPEC LABEL SCREW FAN REAR PANEL SCREW SCREW SCREW TR-FIXTURE FAN INSULATOR PCB HOLDER SCREW SCREW SCREW SCREW WOOFER SPACER EVA PACKING(WOOFER SPACER) SCREW SCREW SCREW [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] Remarks

29

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14.2. Electrical Parts List
Ref. No. Part No. Part Name & Description PRINTED CIRCUIT BOARD Remarks

Ref. No. CN506 CN507 CP502

Part No. K1KA04AA0186 K1KA02AA0186 K1KA07A00123

Part Name & Description 4P CONNECTOR 2P CONNECTOR 7P CONNECTOR COILS & TRANSFORMERS

Remarks [M] [M] [M]

REPX0473A

POWER P.C.B./ AC INLET P.C.B./ TRANSFORMER P.C.B. INTEGRATED CIRCUITS

[M] RTL

IC501

RSN311W64D-P

IC HIC (PBF) TRANSISTORS

[M]

L500 L501 L502 L503 L504 L505 T501 T502

ELF15N035AN G0AR76Y00001 G0AR76Y00001 G0AR76Y00001 G0AR76Y00001 G0AR76Y00001 G4C7AGK00005 G4C2AAJ00005

LINE FILTER CHOKE COIL CHOKE COIL CHOKE COIL CHOKE COIL CHOKE COIL POWER TRANSFORMER BACK-UP TRANSFORMER COMPONENT COMBINATION

[M] [M] [M] [M] [M] [M] [M] [M]

Q501 Q502 Q503 Q505 Q506 Q511 Q512 Q515 Q516 Q517 Q519 Q520 Q552 Q553 Q554 Q555 Q556 Q557

B1AACF000117 B1AACF000117 B1AACF000117 B1AACF000117 B1GCCFJJ0016 B1BACG000048 B1BCCG000023 B1AACF000117 B1GACFJJ0018 B1BACG000048 B1AACF000117 B1GCCFJJ0016 B1ACCF000094 2SD0592ARA B1ACCF000094 2SD0592ARA B1ACCF000094 2SD0592ARA

TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR DIODES

[M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M]

Z501

ERZV10V511CS

ZENER SPEAKER

[M]

SP1

EAS13PL21A

SPEAKER UNIT RELAY

[M]

RLY501

K6B1AEA00003

RELAY FUSE

[M]

F1

K5D202BK0005

250V 2A FUSE FUSE HOLDERS FUSE HOLDER FUSE HOLDER FUSE PROTECTOR

[M]

D500 D501 D502 D503 D504 D508 D509 D510 D511 D512 D513 D514 D515 D516 D517 D518 D525 D527 D528 D529 D530 D555 D556 D557 D558 D559 D560 D561 D562 D563 D564 D565 D566

B0AACK000004 B0JAPG000019 B0JAPG000019 MA2C700A0F B0AACK000004 B0AACK000004 B0BA5R100013 B0BA5R600016 B0HARM000026 B0HARM000026 B0HARM000026 B0HARM000026 B0EAKM000122 B0EAKM000122 B0HARM000026 B0HARM000026 B0BA6R600008 B0EAKM000122 B0EAKM000122 B0EAKM000122 B0EAKM000122 B0AACK000004 B0BA01100004 B0EAKM000117 B0AACK000004 B0AACK000004 B0AACK000004 B0BA01100004 B0AACK000004 B0BA01900005 B0BA01900005 B0BA01900005 B0BA01900005

DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE CONNECTORS

[M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M]

FC501 FC502

EYF52BCY EYF52BCY

[M] [M]

FP1

K5G502AA0002

5A FUSE PROTECTOR HOLDER

[M]

H500

K1YF12000002

12P WIRE HOLDER JACKS

[M]

JK500 JK501 JK502

K2AA2B000009 K4BC06B00055 K4BC04B00107

JK AC OUTLET JK SPEAKER TERMINAL JK SPEAKER EARTH TERMINALS

[M] [M] [M]

E500 E501

K4CZ01000027 K4CZ01000027

TERMINAL TERMINAL WIRES

[M] [M]

W1 W2 W500

REEX0459 REEX0458 REXX0452

PRIMARY WIRE (BROWN) PRIMARY WIRE (BLUE) WIRE RESISTORS

[M] [M] [M]

CN501 CN502 CN503

K1FB125B0095 K1KB07B00020 RJT119W12V

SYSTEM CONNECTOR 7P CONNECTOR 19P CONNECTOR

[M] [M] [M]

R401 R402 R501 R502 R503 R504 R505 R506 R507

ERDS2TJ224T ERDS2TJ102T ERDS2TJ472T ERDS2TJ472T ERDS2TJ153T ERDS2TJ153T ERDS2TJ153T ERDS2TJ153T ERDS2TJ392T

220K 1/4W 1K 1/4W 4.7K 1/4W 4.7K 1/4W 15K 1/4W 15K 1/4W 15K 1/4W 15K 1/4W 3.9K 1/4W

[M] [M] [M] [M] [M] [M] [M] [M] [M]

30

SB-WA845EE

Ref. No. R508 R509 R510 R511 R512 R513 R514 R515 R516 R517 R518 R519 R520 R521 R522 R523 R524 R525 R526 R527 R528 R529 R530 R531 R532 R533 R534 R535 R536 R537 R538 R545 R546 R547 R548 R549 R558 R559 R560 R561 R562 R563 R564 R565 R567 R568 R569 R570 R571 R577 R578 R579 R580 R581 R582 R583 R584 R587 R588 R589 R590 R600 R601 R602 R603 R604 R606 R609 R610 R621 R622 R623 R624

Part No. ERDS2TJ392T ERDS2TJ472T ERDS2TJ472T ERDS2TJ153T ERDS2TJ153T ERDS2TJ563T ERDS2TJ563T ERDS2TJ563T ERDS2TJ563T ERDS2TJ563T ERDS2TJ563T ERDS2TJ824T ERDS2TJ223T ERDS2TJ103T ERDS2TJ273T ERDS2TJ124T ERDS2TJ124T ERDS2TJ154T ERDS2TJ124T ERDS2TJ124T ERDS2TJ154T ERDS2TJ223T ERD25FVJ1R0T ERD25FVJ1R0T ERDS2TJ472T ERDS1FVJ100T ERDS1FVJ100T ERDS1FVJ100T ERDS1FVJ100T ERDS1FVJ100T ERDS1FVJ100T ERDS2TJ224T ERDS2TJ102T ERDS2TJ394T ERDS2TJ334T ERDS2TJ392T ERDS2TJ104T ERDS2TJ103T ERDS2TJ151T ERDS1FVJ392T ERDS2TJ472T ERDS1FVJ102T ERDS2TJ224T ERDS1FVJ392T ERDS1FVJ152T ERDS2TJ151T ERDS1FVJ182T ERDS2TJ103T ERDS1FVJ182T ERDS2TJ152T ERDS2TJ103T ERDS2TJ332T ERDS2TJ220T ERDS2TJ682T ERDS2TJ224T ERDS2TJ101T ERDS2TJ473T ERDS2TJ272T ERDS2TJ151T ERDS2TJ103T ERDS2TJ102T ERDS2TJ473T ERDS2TJ473T ERDS2TJ472T ERDS2TJ103T ERDS2TJ225T ERG2SJ220E ERDS1FVJ152T ERD2FCVJ4R7T ERDS2TJ100T ERDS2TJ100T ERDS2TJ100T ERDS2TJ100T

Part Name & Description 3.9K 1/4W 4.7K 1/4W 4.7K 1/4W 15K 1/4W 15K 1/4W 56K 1/4W 56K 1/4W 56K 1/4W 56K 1/4W 56K 1/4W 56K 1/4W 820K 1/4W 22K 1/4W 10K 1/4W 27K 1/4W 120K 1/4W 120K 1/4W 150K 1/4W 120K 1/4W 120K 1/4W 150K 1/4W 22K 1/4W 1 1/4W 1 1/4W 4.7K 1/4W 10 1/2W 10 1/2W 10 1/2W 10 1/2W 10 1/2W 10 1/2W 220K 1/4W 1K 1/4W 390K 1/4W 330K 1/4W 3.9K 1/4W 100K 1/4W 10K 1/4W 150 1/4W 3.9K 1/2W 4.7K 1/4W 1K 1/2W 220K 1/4W 3.9K 1/2W 1.5K 1/2W 150 1/4W 1.8K 1/2W 10K 1/4W 1.8K 1/2W 1.5K 1/4W 10K 1/4W 3.3K 1/4W 22 1/4W 6.8K 1/4W 220K 1/4W 100 1/4W 47K 1/4W 2.7K 1/4W 150 1/4W 10K 1/4W 1K 1/4W 47K 1/4W 47K 1/4W 4.7K 1/4W 10K 1/4W 2.2M 1/4W 22 2W 1.5K 1/2W 4.7 1/4W 10 1/4W 10 1/4W 10 1/4W 10 1/4W

Remarks [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M]

Ref. No. R625

Part No. ERDS2TJ100T

Part Name & Description 10 1/4W CAPACITORS

Remarks [M]

C501 C502 C503 C504 C505 C506 C507 C508 C509 C510 C511 C512 C513 C514 C515 C516 C517 C518 C519 C520 C521 C522 C523 C524 C525 C526 C527 C528 C529 C530 C531 C532 C533 C534 C543 C544 C545 C546 C547 C548 C549 C550 C551 C553 C554 C555 C556 C557 C558 C559 C560 C569 C570 C572 C573 C574 C575 C576 C577 C578 C579 C580 C647

F1D1H102A012 F1D1H102A012 F1D1H102A012 F1D1H102A012 F1D1H102A012 F1D1H102A012 F1D1H180A015 F1D1H180A015 F1D1H220A015 F1D1H220A015 F1D1H220A015 F1D1H220A015 F1D1H473A012 ECEA0JKA101B F1B2H103A060 F1B2H103A060 F1D1C103A007 F1D1H473A012 F1D1H473A012 F1D1H473A012 F1D1H473A012 F1D1H473A012 F1D1H473A012 F1D1H103A046 F1D1H103A046 F1D1H1040002 F1D1H1040002 F1D1H473A012 F1D1H1040002 F1D1H102A012 F1D1H102A012 F1D1H102A012 F1D1H102A012 ECA1HM330B F1D1H102A012 ECA1HM101B F1D1H1040002 F2A1G332A003 F2A1G472A003 F2A1G472A003 F2A1G332A003 F1D1C103A007 F1D1H103A046 ECQE1104KF3 ECQE1104KF3 ECEA1VKA4R7B F1D1H103A046 ECEA1CKA220B ECA1CM102B F1D1H103A046 ECA1HM100B F1D1H473A012 ECA1EM331B ECA1HM101B F1D1H102A012 F1D1H103A046 F1D1H103A046 F2J1H100A048 ECEA1CKA100B F1D1H103A046 F1D1H103A046 ECEA1HKA2R2B ECA0JM471B

1000P 50V 1000P 50V 1000P 50V 1000P 50V 1000P 50V 1000P 50V 18P 50V 18P 50V 22P 50V 22P 50V 22P 50V 22P 50V 0.047 50V 100 6.3V 0.01 500V 0.01 500V 0.01 16V 0.047 50V 0.047 50V 0.047 50V 0.047 50V 0.047 50V 0.047 50V 0.01 50V 0.01 50V 0.1 50V 0.1 50V 0.047 50V 0.1 50V 1000P 50V 1000P 50V 1000P 50V 1000P 50V 33 50V 1000P 50V 100 50V 0.1 50V 3300P 100V 4700P 100V 4700P 100V 3300P 100V 0.01 16V 0.01 50V 0.1 100V 0.1 100V 4.7 35V 0.01 50V 22 16V 1000 16V 0.01 50V 10 50V 0.047 50V 330 25V 100 50V 1000P 50V 0.01 50V 0.01 50V 10P 50V 10 16V 0.01 50V 0.01 50V 2.2 50V 470 6.3V

[M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M] [M]

31

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14.3. Packing Materials & Accessories Parts List
Ref. No. Part No. Part Name & Description PACKING MATERIALS P1 P2 RPNX0317 RPFX0071 POLYFOAM MIRAMAT BAG [M] [M] Remarks

32

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15 Packaging

33

FLE0506/A/S/E/N/J