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ORDER NO.
RRV2270
FILE-TYPE COMPACT DISC PLAYER
PD-F27
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
KU/CA
Model PD-F27
AC 120V
Power Requirement
Remarks
¶ This service manual should be used together with the following manual(s):
Model No.
PD-F1009/KU/CA
Order No.
RRV2262
Remarks
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS ..... 2 2. SCHEMATIC DIAGRAM ..................................... 8 3. PCB CONNECTION DIAGRAM ....................... 14
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
TZZR MAR. 2000 Printed in Japan
PD-F27
1. CONTRAST OF MISCELLANEOUS PARTS
NOTES : ÷ Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. ÷ The Therefore, when replacing, be sure to use parts of identical designation. ÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model. ÷ When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = 10%). 560 = 56 × 10 1 = 561 ................................................... RD1/4PU 5 6 1 J 47k = 47 × 10 3 = 473 .................................................. RD1/4PU 4 7 3 J 0.5 = R50 ...................................................................... RN2H Â 5 0 K 1 = 1R0 ......................................................................... RS1P 1 Â 0 K Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k = 562 × 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F
7 CONTRAST TABLE
PD-F27/KU/CA and PD-F1009/KU/CA are constructed the same except for the following:
Ref. No. Part No. Mark Symbol and Description PD-F1009 /KU/CA
PWM2294 PWZ4036 Not used PWZ4042 PWZ4048 PWZ4061 PWZ4062 PWZ4063 PWZ4053 PWZ4057 Not used Not used Not used Not used Not used Not used Not used Not used Not used
PD-F27 /KU/CA
PWM2260 PWZ3833 PWZ3838 Not used Not used Not used Not used Not used Not used Not used PWX1586 PWZ3858 PWZ3863 PWZ3865 PWZ3864 PWZ3844 PWZ3849 PWZ3861 PWZ3867
Remarks
PCB ASSEMBLIES
NSP P7- 1 MOTHER BOARD ASSY MAIN BOARD ASSY KEY BOARD ASSY SR BOARD ASSY POWER BOARD ASSY DOOR MOTOR BOARD ASSY DOOR SW BOARD ASSY VOLUME BOARD ASSY DISPLAY BOARD ASSY CONTROL BOARD ASSY SUB BOARD ASSY POWER BOARD ASSY DOOR MOTOR BOARD ASSY DOOR SW BOARD ASSY VOLUME BOARD ASSY DISPLAY BOARD ASSY CONTROL BOARD ASSY HEADPHONE BOARD ASSY LED BOARD ASSY
No.1
P7- 2 P7-27 P7-28 P9- 7 P13-1 P13-2 NSP NSP NSP
NSP P7- 2 P7-27 P7-28 P9- 7 P13-1 P13-2 NSP NSP NSP NSP NSP
No.2 No.3
PACKING
P5- 3 P5- 6 P5- 7 P5-12 Packing Case Operating lnstructions(English) Remote Control Unit Warranty Card Side Panel Sheet PHG2397 PRB1300 PWW1168 ARY7045 Not used PHG2413 PRB1304 PWW1139 ARY1026 AMR7284
NSP NSP
No.4
EXTERIOR
P7- 9 P7-15 P7-17 Rear Base CR Spacer Hood Insulator CR Lens PNA2529 PNW2961 PNW2793 AMR7198 Not used PNA2546 Not used PNW2872 PNW2766 PNW2816
No.5 No.6
2
PD-F27
Ref. No.
Part No. Mark Symbol and Description PD-F1009 /KU/CA
ADD7118 Not used PAC1994 PAC1995 PAM1776 PAM1816 PNW2958 PDD1203 AEB1111 Not used
PD-F27 /KU/CA
Not used PDD1188 PAC1880 PAC1881 PAN1376 PAM1782 PNW2970 Not used Not used RAC1903
Remarks
FRONT PANEL SECTION
P13- 4 P13- 4 P13- 5 P13- 6 P13- 9 P13-10 P13-16 P13-21 P13-24 26P F. F.C / 60V 18P. F.F.C / 60V MODE Button PLAY Button Name Plate Display Window Operation Panel 16P. F.F.C / 60V Rubber Sheet Rotary Knob
No.7
· The numbers in the remarks column correspond to the numbers on the "EXPLODED VIEWS". · For PCB ASSEMBLES, Refer to "CONTRAST OF PCB ASSEMBLIES","PCB PARTS LIST", "2.SCHEMATIC DIAGRAM" and "3. PCB CONNECTION DIAGRAM".
7 EXPLODED VIEWS
BBZ30P0P080FZK Bonnet Case IPZ30P0P080FMC
I A
FBT40P080FZK
C D E F G B H
MAIN Board Assy BBZ30P080FZK BBZ30P080FZK RNH-184
IPZ30P080FMC
No.4 Side Panel Sheet
FBT40P080FZK
Center Pole
F
No.6 CR Lens
No.3 LED BOARD ASSY
Under Base BBZ30P 080FZK
Rear Base CONTROL Board Assy PPZ30P100FMC RNH-184 No.5 Insulator
BBZ30P080FZK
No.5 Insulator BBZ30P080FZK
PPZ30P050FMC BBZ30P080FZK No.1 KEY BOARD ASSY No.2 HEADPHONE BOARD ASSY No.7
Operation Panel
3
PD-F27
CONTRAST OF PCB ASSEMBLIES
K F DISPLAY BOARD ASSY
PWZ3844 and PWZ4053 are constructed the same except for the following:
Part No. Mark Symbol and Description PWZ4053
IC701 IC721 Q702- Q705 D706, D707 C703 C704, C705 C706 C707 C708 C710, C711 C721 C722 R701 R702- R704 R705 R706, R707 R710 R711 R712- R718, R721 R751 R1701 R1702- R1706 R1707 CN701 CN702 J702 KN701 V701 FL HOLDER CABLE HOLDER CABLE HOLDER PE5132B S-806E Not used 1SS133 CKSQYF103Z50 CKSQYF103Z50 Not used CKSQYF103Z50 Not used Not used CEAL101M6R3 CKSQYF104Z25 RS1/10S471J RS1/10S471J Not used RS1/10S473J RS1/10S0R0J RS1/10S562J RS1/10S473J RS1/10S471J RS1/10S103J RS1/10S103J Not used HLEM26R-1 HLEM16S-1 Not used Not used PEL1098 VNF1085 Not used Not used
Remarks PWZ3844
PE5134A Not used DTC124ES Not used CKCYF103Z50 CKPUYF103Z25 CEAL100M50 CKPUYF104Z50 CKPUYF104Z50 CEAT100M50 Not used Not used RD1/4PU471J RD1/4PU124J RD1/4PU124J RD1/4PU103J Not used Not used Not used RD1/4PU331J Not used RD1/4PU103J RD1/4PU103J HLEM18R-1 SBRK04R-4 DE010WE0 PNB1595 PEL1096 Not used 51048-1300 51048-1400
· Refer to "2. SCHEMATIC DIAGRAM".
M F POWER BOARD ASSY
PWZ3858 and PWZ4048 are constructed the same except for the following:
Part No. Mark Symbol and Description PWZ4048
IC61 IC71 Q62 D71 , D72 D11- D14, D52 D54 D62 D81 D82 C11, C13, C62, C63 Not used Not used 2SC1815 Not used S5688G MTZJ18B MTZJ6.2B 1SS133 MTZJ4.7B CKCYF103Z50
Remarks PWZ3858
NJM78M56FA BA05T Not used S5688G Not used Not used Not used Not used Not used CQMA103J50
4
PD-F27
Part No. Mark Symbol and Description PWZ4048
C15 C17 C61 C51, C52 C65 C66 C71 C72 C74 C1061 R51 R52- R54 R64 R71 R81 R82 T1 J11 J71 3P CABLE HOLDER CABLE HOLDER PCB BINDER CKCYF103Z50 Not used CEAT101M35 CEAT4R7M50 CKSQYF104Z25 Not used Not used CCSQCH101J50 CKSQYF103Z50 RS1/10S223J RD1/4PU152J RD1/4PU222J Not used RD1/4PU472J RD1/4PU103J PTT1318 D20PDY1025E Not used Not used 51048-1000 VEF1040
Remarks PWZ3858
CFTLA103J CQMA103J50 Not used CEAT101M10 Not used CEAT332M16 CEHAT101M10 CCCSL101J50 Not used Not used Not used Not used RD1/4PU103J Not used Not used PTT1348 D20PDY0925E D20PDY0315E 51048-0300 51048-0900 Not used
· Refer to "2. SCHEMATIC DIAGRAM".
L
CONTROL BOARD ASSY
Part No. Symbol and Description PWZ4057
C751, C752 CKSQYF103Z50
PWZ3849 and PWZ4057 are constructed the same except for the following:
Mark Remarks PWZ3849
CKPUYF103Z25
B
DOOR MOTOR BOARD ASSY
Part No. Symbol and Description PWZ4061
J631 D20PDY0445E
PWZ3863 and PWZ4061 are constructed the same except for the following:
Mark Remarks PWZ3863
D20PDY0445G
D O
DOOR SW BOARD ASSY
Although PWZ3865 and PWZ4062 are different in part number, they consist of the same components.
VOLUME BOARD ASSY
Although PWZ3864 and PWZ4063 are different in part number, they consist of the same components.
5
PD-F27
Mark No. Description Part No. Mark No. Description Part No.
PCB PARTS LIST
J F MAIN BOARD ASSY (PWZ3833)
SEMICONDUCTORS
IC151 IC301 IC35, IC36 IC203 IC201, IC202 IC501 IC352 IC431 IC433 IC23 IC341 IC351 IC401 IC21 IC353 IC951 IC331 Q151 Q391 Q361, Q381 Q431 Q436 Q152, Q362, Q438, Q441, Q443 Q382 Q437, Q440, Q442, Q439 D351- D353, D391, D392 D395, D958 D151, D406 D408, D410 D54 D11 D14, D52 D152 D218 CXA2570N CXD2587Q ICP-N10 LA6517 LA6520 M5218AFP M5M51008CFP-70H NJM4558MD NJM79M05FA PD0236AM PDE5133A PE8001A PQ05RR12 S-806E TC74HC157AF TC74HCU04AF 2SA854S 2SC1740S 2SC2412K 2SD2144S DTA124EK DTA124EK DTC124EK 1SS133 1SS133 DA204K MTZJ24B S5688G RB501V-40 UDZS6.2B DA204K CEAL101M6R3 CKSQYB104K25
Q KEY BOARD ASSY (PWZ3838)
SEMICONDUCTORS
D801, D802
CAPACITORS
C805 C802 C804, C806
RESISTORS
R801, R802 R803, R1803 RS1/10S471J RS1/10S0R0J
OTHERS
NSP J801 J802 JA801 4P JUMPER WIRE LEAD WIRE UNIT MIN DIN 6P SOCKET D20PWY0455E PDF1012 RKN1038
R
HEADRHONE BOARD ASSY(PWZ3861)
L501, L504, L505 LAU1R0J
COILS CAPACITORS
C505 C503 C501, C502 CCCSL101J50 CGCYX473K25 CKCYF103Z50
RESISTORS
VR501 (500- B) PCS1003
OTHERS
J501 JA501 3P CABLE HOLDER 3P JUMPER WIRE HP JACK 51048-0300 D20PDY0355E RKN1002
COILS AND FILTERS
L351, L332 L334 LAU100J PTL1003
S
LED BOARD ASSY(PWZ3867)
D1601 D1603 SLR-343YC
SEMICONDUCTORS RESISTORS
R1601 R1603 RD1/4PU331J
CAPACITORS
C323, C361, C407, C408 C301, C310 C403 C404 C335 C302 C29, C365 C51 C52 C201 C204,C333 C309 C1511, C1512, C364 C231, C233, C406 C151, C215, C220, C225, C240 C250, C308 C230, C260, C303, C334, C338 C159, C241, C243, C306 C218 C2112 CCSQCH101J50 CCSQCH221J50 CCSQCH240J50 CCSQCH300J50 CCSQCH390J50 CCSQCH681J50 CEAT101M10 CEAT101M35 CEAT101M50 CEAT470M16 CEATR47M50 CFTLA104J50 CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CKSQYB104K25 CKSQYB152K50 CKSQYB332K50 CGCYX473K25
OTHERS
J1601 3P CABLE HOLDER 3P JUMPER WIRE 51048-0300 D20PDY0325E
6
PD-F27
Mark No.
C232, C234 C307 C242, C244 C212, C214 C305 C158, C322, C339, C342, C343 C352, C353, C362, C410 C412, C413, C416 C418, C953 C28, C154, C205, C206 C314, C316, C318, C320, C321 C332, C337, C1324, C1325 C359, C1358, C1398, C1951, C1952 C445, C446 C433 C436, C439, C440 C447, C448 C431, C432, C441- C444(47µF/50V) C155- C157, C304, C411(100µF/50V) C419(100µF/50V) C414, C415(4.7µF/50V) C27, C153, C315, C317(220µF/25V) C319, C331, C341, C351(220µF/25V) C354 (0.1F/5.5V) C25, C26 (4700µF/16V)
Description
Part No.
CKSQYB471K50 CKSQYB473K25 CKSQYB681K50 CKSQYB682K50 CKSQYB822K50 CKSQYF103Z50 CKSQYF103Z50 CKSQYF103Z50 CKSQYF104Z25 CKSQYF104Z25 CKSQYF104Z25 CKSQYF473Z50 CQMBA102J50 CQMBA152J50 CQMBA471J50 PCH1124 PCH1126 PCH1126 PCH1127 PCH1128 PCH1128 PCH1133 PCH1135
Mark No.
J332
Description
1P JACK PCB BINDER SCREW PLATE
Part No.
VKB1097 VEF1040 VNE1948
RESISTORS
R56 R59 R52 R54 R471 R476 R163, R164, R503, R504 R210, R441, R442, R445, R446 R216, R218 R437, R438 R457 R460 R217 R219, R451 R456 VR155 Other Resistors (10k) RD1/4PU241J RD1/4PU272J RD1/4PU332J RD1/4PU470J RN1/10SE1002D RN1/10SE1003D RN1/10SE1801D RN1/10SE2202D RN1/10SE3602D RN1/10SE4702D VCP1156 RS1/10S
J
OTHERS
CN207 CN12,CN208 CN501 CN205 CN203 MT 4P CONNECTOR 3P JUMPER CONNECTOR 3P JUMPER CONNECTOR 4P JUMPER CONNECTOR 5P JUMPER CONNECTOR 173981-4 52147-0310 52147-0310 52147-0410 52147-0510 52147-0910 GP1F32T HLEM18S-1 PKB1035 PKN1005 PKX1001 PSS1008 RKN1004 RKN1004 B6P-SHF-1AA
CN11,CN204 9P JUMPER CONNECTOR JA331 OPTICAL LINK OUT CN351 CONNECTOR JA401, JA402 JACK JA393 JACK KN151 JUMPER TERMINAL X401 XTAL. RES. (16.9344MHz) J391,J392 REMOTE JACK J951,J952 REMOTE JACK CN201 6P TOP POST CN202 X351
CONNECTOR SLW16S-1C7 CERAMIC RESONATOR VSS1028 (4.19MHz)
7
1
2
3
4
PD-F27
2. SCHEMATIC DIAGRAM
2.1 MAIN BOARD ASSY (1/2)
A
B
A
CN610
to PICKUP ASSY
DR
E
J651
C
CAUTION : FOR CONTINUED PROTECTIONAGAINST RISK OF FIRE,REPLACE ONLY WITH SAME TYPE NO. ICP-N10, MFD BY ROHM CO., FOR IC35 AND IC36.
MEC
S
D
I
J601
J1601
B
J631
8
J 1/2F
1
2
3
4
5
6
7
8
PD-F27
A
J 1/2F
MAIN BOARD ASSY ( PWZ3833 )
: The power supply is shown with the marked box.
3 2
B
4
DR
33
C
To MEC
J 2/2F
J 2/2F
D
MEC
MEC
5
6
7
J 1/2F
8
9
1
2
3
4
PD-F27 2.2 MAIN BOARD ASSY (2/2)
A
J 2/2
MAIN BOARD ASSY ( PWZ3833 )
10
J
1/2F
B
at W112
C
J
1/2F
D
KF
10
CN701
J 2/2 F
1
MF
2
J71
MF
3
CN11
4
5
6
7
8
PD-F27
SIGNAL ROUTE
: AUDIO SIGNAL ROUTE
A
B
R
J501
C
D
5
6
7
J 2/2 F
8
11
1
2
3
4
PD-F27
A
2.3 DISPLAY BOARD, POWER BOARD, KEY BOARD, HEADPHONE BOARD and LED BOARD ASSYS DISPLAY BOARD ASSY
J 2/2F CN351
S701 : MODE S702 : CLEAR S703 : PROGRAM S704 : RANDOM S705 : TIME/CHARA S706 : STANDBY/ON S707 : SINGLE LOADER ACCESS S708 : SINGLE LOADER PLAY
K
DISPLAY BOARD ASSY (PWZ3844)
B
4.19MHz
Q
C
(NPQ)
L
J701
D
: The power supply is shown with the marked box.
12
KF
1
2
3
4
J801
1
2
3
4
PD-F27
M
J 2/2F
CN11
POWER BOARD ASSY (PWZ3858)
A
TL TL TL
MA MA
OUT CEHAT
BA05T + IN
LIVE SL NEUTRAL
To AC POWER CORD
B
J 2/2F
CN12
MA MA MA
Q
KEY BOARD ASSY (PWZ3838)
YB RKN1038 DA204K DA204K
KF
YB YB
C
CN702
YB
R
J 2/2F
CN501
HEADPHONE BOARD ASSY (PWZ3861)
LED BOARD ASSY (PWZ3867)
S
J 1/2F
CN208
D
1
2
3
MF Q R S
4
13
1
2
3
4
PD-F27
3. PCB CONNECTION DIAGRAM
A
3.1 MAIN BOARD and HEADHONE BOARD ASSYS
J
MAIN BOARD ASSY
IC31 IC32 VR301 IC36 IC34 IC35 Q151 VR155 VR151
B
MF
J11
C
MF
J71
KF
CN701
D
I
14
J601
A CN610
To PICKUP ASSY
JF
1
2
3
4
5
6
7
8
PD-F27
NOTE FOR PCB DIAGRAMS:
1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol in PCB Diagrams Symbol in Schematic Diagrams Part Name
A
B
C
E B
C
E Transistor
55
VR151
B C E B B C E C E B C E
Transistor with resistor
D D G S
G
S D
G
S Field effect transistor
Resistor array
3-terminal regulator 3. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram.
B
4. Viewpoint of PCB diagrams
Connector Capacitor
SIDE A
P. C. Board
Chip Part
SIDE B
R
HEADPHONE BOARD ASSY
C
(PNP1451-F)
SIDE A
D
(PNP1468-B)
S
Y J1601
E J651
B J631
5
6
7
JFR
8
15
1
2
3
4
PD-F27
A
J
MAIN BOARD ASSY
Q470 Q471 Q432 Q439 IC501 IC433 IC432 IC431 IC401 Q433 Q434 IC341 Q431
Q436 Q435 Q438 Q437 Q440 Q442
IC301 Q152
IC151 IC
B
R
HEADPHONE BOARD ASSY
SIDE B
(PNP1451-F)
C
(PNP1468-B)
D
16
JF R
1
2
3
4
5
6
7
8
PD-F27
A
SIDE B
IC21 IC202 IC201 IC203
IC301 Q152
IC151 IC331
IC402
Q441 Q401
Q433
Q382 Q362 IC23 Q381 Q361
IC352 IC351
IC951
IC353
B
C
D
5
6
7
JF
8
17
1
2
3
4
PD-F27
3.2 DISPLAY BOARD and POWER BOARD ASSYS
A
K
DISPLAY BOARD ASSY
SIDE A
L
J701
Q
J801
IC701
B
JF
CN351
Q701 Q705 Q704 Q703 Q702
M
C
POWER BOARD ASSY
J F CN11
(PNP1451-F)
J F CN12
IC61 Q61
IC71
NEUTRAL
D
To AC POWER CORD
LIVE
(PNP1451-F)
18
K F MF
1 2 3 4
1
2
3
4
PD-F27
3.3 KEY BOARD and LED BOARD ASSYS
A
SIDE A
Q
KEY BOARD ASSY
KF
CN702
(PNP1468-B)
S
LED BOARD ASSY
JF
CN208
B
(PNP1451-F)
Q
KEY BOARD ASSY
SIDE B
C
(PNP1468-B)
S
LED BOARD ASSY
D
(PNP1451-F)
1
2
3
Q S
4
19
