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GM-232/X1H/UC
ORDER NO.
CRT2360
BRIDGEABLE POWER AMPLIFIER
GM-232
X1H/UC,EW,ES
CONTENTS
1. 2. 3. 4. 5. SAFETY INFORMATION ............................................1 EXPLODED VIEWS AND PARTS LIST .......................2 SCHEMATIC DIAGRAM .............................................6 PCB CONNECTION DIAGRAM ..................................8 ELECTRICAL PARTS LIST ........................................10 6. ADJUSTMENT..........................................................13 7. GENERAL INFORMATION .......................................13 7.1 IC .........................................................................13 7.2 DISASSEMBLY ...................................................15 8. OPERATIONS AND SPECIFICATIONS.....................16
PIONEER ELECTRONIC CORPORATION
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER ELECTRONIC CORPORATION 1999
K-ZZA. FEB. 1999 Printed in Japan
GM-232
1. SAFETY INFORMATION
- GM-232/X1H/UC CAUTION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
7
8 3
9
1 2
10 11
5 6
4
2
GM-232
NOTE:
- Parts marked by "*" are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to mark on the product are used for disassembly.
(1) PACKING SECTION PARTS LIST
Mark No. Description 1 2 3 4 5 6 7-1 7-2 7-3 7-4 7-5 8 9 10 11 Screw Polyethylene Bag Polyethylene Bag Carton Contain Box Protector Owner's Manual Owner's Manual Warranty Card Card PRC Cord Assy Cord(Remote) Cord(Power) Cord(Ground) Part No. BYC40P180FZK HEG0011 HEG0010
See Contrast table(2) See Contrast table(2)
HHP0048
See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2)
* * *
(2) CONTRAST TABLE GM-232/X1H/UC, GM-232/X1H/EW and GM-232/X1H/ES are constructed the same except for the following:
Part No. GM-232/X1H/EW HHG0186 HHL0186 HRD0082 Not used HRY1087 Not used Not used HDW0004 HDE0007 HDE4423 HDE4455
Mark No. 4 5 7-1 7-2 * 7-3 * * 7-4 7-5 8 9 10
Symbol and Description Carton Contain Box Owner's Manual Owner's Manual Warranty Card Card PRC Cord Assy Cord(Remote) Cord(Power)
GM-232/X1H/UC HHG0201 HHL0201 HRD0080 Not used Not used ARY1048 HRY0007 Not used Not used Not used Not used
GM-232/X1H/ES HHG0203 HHL0203 HRD0083 HRD0084 Not used Not used Not used HDW0004 HDE0007 HDE4423 HDE4455
11 Cord(Ground)
- Owner's Manual
Model GM-232/X1H/UC GM-232/X1H/EW GM-232/X1H/ES Part No. HRD0080 HRD0082 HRD0083 HRD0084 Language English, French English, Spanish, German, French, Italian, Dutch English, Spanish Portuguese(B), Arabic
3
GM-232
2.2 EXTERIOR
4
GM-232
(1) EXTERIOR SECTION PARTS LIST
Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Description Screw Screw(M3×6) Screw(M3×12) Screw(M3×5) Screw(M2.6×8) Panel Lower Case Panel Heat Sink Spacer Amp Unit Screw Screw Terminal(CN902) Sub Heat Sink Sub Heat Sink Pin Jack(CN801) Fuse(20A) Terminal(CN901) Terminal(CN151) Part No. BSZ30P050FZK CBA1320 CBA1323 HBA0006 HBA1462 HNB2407 HNB2417
See Contrast table(2)
Mark No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Description Holder Holder Screw Light Pipe Unit Plate Unit Transistor(Q154, 254) Diode(D956) FET(Q956, 957) Diode(D957) Transistor(Q156, 256) Transistor(Q155, 255) Thermistor(TH951) ····· Cord Cord
Part No. HNC8118
See Contrast table(2)
PPZ30P060FZK HXB3450 HXB3554 2SD2343 FML22S IRFIZ44N FML22R 2SB1587 2SD2438 CCX1013
See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2)
HNR1515 HNV3975
See Contrast table(2)
BMS30P060FZK BMS30P080FMC CKF1059 HNR1523 HNR1524 CKB1011 HEK0020 HKE0001
See Contrast table(2)
36 Fuse(30A) 37 Cord
(2) CONTRAST TABLE GM-232/X1H/UC, GM-232/X1H/EW and GM-232/X1H/ES are constructed the same except for the following:
Part No. GM-232/X1H/EW HNB2412 HWH0088 HKE0009 HNC8120 HDE0007 HDE4423 HEK0030 HDE4455
Mark No. 8 11 20 22 34
Symbol and Description Panel Amp Unit Terminal(CN151) Holder Cord
GM-232/X1H/UC HNB2498 HWH0109 HKE0024 HNC8119 Not used Not used Not used Not used
GM-232/X1H/ES HNB2412 HWH0108 HKE0009 HNC8120 HDE0007 HDE4423 HEK0030 HDE4455
35 Cord 36 Fuse(30A) 37 Cord
5
1
2
3
4
GM-232
3. SCHEMATIC DIAGRAM
A
3.1 OVERALL CONNECTION DIAGRAM
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST".
A
B
C
D
6
A
1
2
3
4
5
6
7
8
GM-232
A
B
C
D
5
6
7
A
7
8
1
2
3
4
GM-232
4. PCB CONNECTION DIAGRAM
A
NOTE FOR PCB DIAGRAMS
1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram.
4.1 AMP UNIT
A AMP UNIT
SIDE A
B
C
D
8
A
1
2
3
4
5
6
7
8
GM-232
2. Viewpoint of PCB diagrams
Connector Capacitor
A
SIDE A
P.C.Board
Chip Part
SIDE B
A AMP UNIT
SIDE B
B
C
D
5
6
7
A
8
9
GM-232
5. ELECTRICAL PARTS LIST
NOTES: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS.....) CKS....., CCS....., CSZS.....
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------Part No. ------------------------=====Circuit Symbol and No.===Part Name --- ----------------------------------------------D D D D D D L L L T TH TH S VR 954 955 956 957 958 959 801 802 901 951 951 953 951 101 Diode Diode Diode Diode Diode Diode Ferri-Inductor Ferri-Inductor Choke Coil 50µH(Idc=3A) Transformer Thermistor Thermistor Switch(BFC) Volume 10k(A) Fuse 20A Part No. ------------------------1SS133 1SS133 FML22S FML22R HZS16L(1) HZS16L(1) CTF1007 CTF1007 CTH1218 CTT1091 CCX1013 CCX1035 See Contrast table CCS1241 HEK0020
A
IC IC IC IC IC IC Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q D D D D D D D D D
Unit Number Unit Number Unit Number Unit Name
: HWH0109(GM-232/X1H/UC) : HWH0088(GM-232/X1H/EW) : HWH0108(GM-232/X1H/ES) : Amp Unit
MISCELLANEOUS 103 151 651 801 802 951 151 152 154 155 156 251 252 254 255 256 601 602 605 606 609 651 652 653 654 655 656 657 658 951 952 953 956 957 960 961 601 602 651 652 653 654 901 902 951 IC IC IC IC IC IC Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor FET FET Transistor Transistor Diode Diode Diode Diode Diode LED Diode Diode Diode NJM2068L NJM2068L PA2027A NJM2068D NJM2068D UPC494C 2SA1145 2SC2705 2SD2343 2SD2438 2SB1587 2SA1145 2SC2705 2SD2343 2SD2438 2SB1587 2SD1768S 2SD1768S 2SC2412K 2SC2412K DTA124EK 2SA1037K 2SC1740S 2SC1740S 2SC1740S 2SA933S 2SC1740S 2SA933S 2SB1243 DTA114ES 2SA933S 2SA933S IRFIZ44N IRFIZ44N 2SD1864 2SB1243 1SS133 1SS133 1SS133 HZS7L(A2) 1SS133 SML210LT(LMN) ERA15-02VH ERA15-02VH 1SS133
RESISTORS R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 106 107 108 111 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 206 207 208 211 251 252 253 254 255 0.22 0.22 0.22 0.22 RS1/10S0R0J RS1/10S222J RS1/10S181J RS1/10S0R0J RS1/10S222J RS1/10S822J RS1/10S471J RS1/10S223J RS1/10S153J RS1/10S153J RD1/4PU561J RD1/4PU561J RD1/4PU161J RD1/4PU161J RD1/4PU473J RD1/4PU473J RD1/4PU221J RD1/4PU562J RD1/4PU222J RD1/4PU473J RD1/4PU473J CCN1013 CCN1013 CCN1013 CCN1013 RD1/2PM100J RS1/10S0R0J RS1/10S222J RS1/10S181J RS1/10S0R0J RS1/10S222J RS1/10S822J RS1/10S471J RS1/10S223J RS1/10S153J
10
GM-232
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 601 602 605 606 609 610 613 614 651 652 653 654 655 656 657 658 659 660 661 662 663 664 665 666 667 668 669 670 671 672 673 674 675 676 801 802 803 804 805 806 807 808 809 810 811 812 813 814 (RN1/10SE1002D) (RN1/10SE1002D) (RN1/10SE1002D)
Part No. ------------------------RS1/10S153J RD1/4PU561J RD1/4PU561J RD1/4PU161J RD1/4PU161J RD1/4PU473J RD1/4PU473J RD1/4PU221J RD1/4PU562J RD1/4PU222J RD1/4PU473J RD1/4PU473J CCN1013 CCN1013 CCN1013 CCN1013 RD1/2PM100J RD1/4PU393J RD1/4PU393J RD1/4PU564J RD1/4PU564J RD1/2PM473J RD1/2PM473J RS1/10S472J RS1/10S472J RS1/10S104J RS1/10S103J RS1/10S472J RD1/4PU392J RS1/10S472J RS1/10S222J RS1/10S221J RS1/10S102J RS1/10S473J RS1/10S103J RS1/10S103J RS1/10S222J RS1/10S472J RD1/4PU392J RS1/10S392J RS1/10S103J RS1/10S472J RS1/10S473J RS1/10S223J RS1/10S223J RS1/10S223J RS1/10S472J RD1/4PU101J RD1/4PU221J RD1/4PU152J RD1/2PM681J RS1/10S471J RS1/10S471J RS1/10S223J RS1/10S223J RN1/4PC1002D GGC1320 GGC1320 GGC1320 RS1/10S104J RS1/10S104J GGC1320 GGC1320 GGC1320 GGC1320
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------R R R R R R R R R R R R R R R R R R R R R R R R R R R R 831 832 953 954 955 956 957 958 959 960 961 962 963 964 965 966 967 969 972 973 976 977 978 979 980 981 982 983
Part No. ------------------------See Contrast table See Contrast table RD1/4PU392J RD1/4PU101J RS1/10S153J RS1/10S102J RS1/10S153J See Contrast table RD1/4PU101J RD1/4PU332J RD1/4PU101J RS1/10S332J RS1/10S472J RS1/10S472J RS1/10S472J RD1/4PU272J RD1/4PU272J RD1/4PU221J RD1/2PM560J RD1/4PU560J RD1/4PU220J RD1/4PU220J RD1/2PM220J RD1/2PM220J RD1/4PU100J RD1/4PU100J RD1/4PU472J RD1/4PU472J
0.22 0.22 0.22 0.22
CAPACITORS C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C 151 152 153 154 155 156 157 158 159 160 161 251 252 253 254 255 256 257 258 259 260 261 651 652 653 654 655 656 657 658 659 660 661 662 663 CEAS101M10 CCSQSL680J50 CFTLA224J50 CFTLA224J50 CCSQCH220J50 CCPUSL330J50 CCPUSL330J50 CCSQCH220J50 CFTLA223J50 CFTLA333J50 CKSYB104K50 CEAS101M10 CCSQSL680J50 CFTLA224J50 CFTLA224J50 CCSQCH220J50 CCPUSL330J50 CCPUSL330J50 CCSQCH220J50 CFTLA223J50 CFTLA333J50 CKSYB104K50 CCH1036 CKSYB103K50 CKSQYB103K50 CKSQYB103K50 CEAS100M16 CEAS100M16 CEAS101M16 CKSQYB103K50 CKSQYB103K50 CEAS220M16 CCH1183 CKSQYB103K50 CQMA223J50
220µF/10V
(RN1/10SE1002D) (RN1/10SE1002D) (RN1/10SE1002D) (RN1/10SE1002D)
470µF/16V
11
GM-232
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C 801 802 803 804 805 806 807 808 809 810 811 812 831 832 901 951 952 953 954 955 956 958 959 960 961 962 963 968 969 970 971 972 973 3300µF/16V
Part No. ------------------------CKSQYB471K50 CKSQYB471K50 CEAS100M16 CEAS100M16 CKSQYB472K50 CKSQYB472K50 CCSQCH470J50 CCSQCH470J50 CCSQCH470J50 CCSQCH470J50 CKSQYB103K50 CKSQYB103K50 See Contrast table See Contrast table CFTLA224J50 CEAS100M16 CEAS221M10 CQMA102J50 CEAS2R2M50 CEAS101M16 CCH1130 CQMA472J50 CQMA472J50 CQMA102J50 CQMA102J50 CCH1200 CCH1200 CEAS101M35 CEAS101M35 CEAS100M50 CEAS100M50 CKSQYB473K50 CKSQYB473K50
3300µF/35V 3300µF/35V
CONTRAST TABLE of AMP UNIT GM-232/X1H/UC, GM-232/X1H/EW and GM-232/X1H/ES are constructed the same except for the following:
Part No. GM-232/X1H/EW HSH-156 Not used Not used RS1/10S105J Not used Not used
Symbol and Description S 951 Switch(BFC) R 831 R 832 R 958 C 831 C 832
GM-232/X1H/UC Not used RS1/10S473J RS1/10S473J Not used CEAS100M16 CEAS100M16
GM-232/X1H/ES HSH-156 Not used Not used RS1/10S105J Not used Not used
12
GM-232
6. ADJUSTMENT
There is no information to be shown in this chapter.
7. GENERAL INFORMATION
7.1 PARTS 7.1.1 IC
NJM2068L
+
1
+
2
3
4
5
6
7
V-
A OUTPUT
A -INPUT
A +INPUT
B OUTPUT
B +INPUT
B -INPUT
V+
8
13
GM-232
PA2027A
VCC
1
Transient voltage detector
zz+
16 IN1
-
2V
Stby
2
Bandgap
zz+
15 IN2
-
2V
DET1
3 - zz +
Circuit motion:on
zz+
14 IN3
-
2V
DET2
4
50µA
13 Cont_V
DET_R
5
4.7k
12 Filter
Bandgap:on Switch:on
GND
6
zz +
-
+ zz 2V
11 Vs_out
2V
NC
7
0.13V 20µA
10 TC
NC
8
+ -
5.6V S R
+ Q Oneshot (1µsec)
+ -
9
Mute_out
2V
14
GM-232
7.2 DIAGNOSIS 7.2.1 DISASSEMBLY
- Removing the Case(not shown) 1. Remove the nine screws. 2. Remove the Case. - Removing the Panel Unit(not shown) 1. Remove the six screws. 2. Remove the two Panel Units. - Removing the Amp Unit(Fig.1) Remove the nine screws.
Use 2 pcs. of screw and insert them into the two holes marked with an arrow. Alternately tighten them little by little until the Sub Heat Sink separates from the Heat Sink.
Heat Sink
Amp Unit
Sub Heat Sink
Sub Heat Sink
Fig.1
15
GM-232
16
Setting the Unit
Power Indicator
The power indicator lights when the power is switched on.
8.1 OPERATIONS
Gain Control
If the sound is too low, even when the volume of the car stereo used along with this power amplifier is turned up, turn gain control on the back of the power amplifier clockwise. If the sound distorts when the volume is turned up, turn the gain control counter-clockwise.
8. OPERATIONS AND SPECIFICATIONS
· When using with an RCA equipped car stereo (standard output of 500 mV), set to the NORMAL position. When using with an RCA equipped Pioneer car stereo with max. output of 4 V or more, set to the MIN position. · If you hear too much noise when using the speaker input terminals, turn the gain control counter-clockwise.
Connecting the Unit
Connection Diagram
Grommet Special red battery wire [RD-222] (sold separately). After making all other connections at the amplifier, connect the battery wire terminal of the amplifier to the positive (+) terminal of the battery. Ground wire (black) [RD-222] (sold separately). Connect to metal body or chassis.
CAUTION
· Remove the negative () terminal of the battery to avoid the risk of short-circuit and damage to the unit. · Secure the wiring with cable clamps or adhesive tape. To protect the wiring, wrap adhesive tape around them where they lie against metal parts. · Do not route wires where they will get hot, for example where the heater will blow over them. If the insulation heats up, it may become damaged, resulting in a short-circuit through the vehicle body. Fuse (30 A)
· Make sure that wires will not interfere with moving parts of the vehicle, such as the gearshift, handbrake or seat sliding mechanism. · Do not shorten any wires. Otherwise the protection circuit may fail to work when it should. · Never feed power to other equipment by cutting the insulation of the power supply wire to tap from the wire. The current capacity of the wire will be exceeded, causing overheating.
To prevent damage
Connecting wires with RCA pin plugs (sold separately). Car stereo with RCA output jacks
· Do not ground the speaker wire directly or connect a negative () lead wire for several speakers. · This unit is for vehicles with a 12-volt battery and negative grounding. Before installing it in a recreational vehicle, truck, or bus, check the battery voltage. · If the car stereo is kept on for a long time while the engine is at rest or idling, the battery may go dead. Turn the car stereo off when the engine is at rest or idling. · If the system remote control wire of the amplifier is connected to the power terminal through the ignition switch (12 V DC), the amplifier will always be on when the ignition is on-- regardless of whether the car stereo is on or off. Because of this, the battery could go dead if the engine is at rest or idle.
· Install and route the sold separately battery wire as far away as possible from the speaker wires. Install and route the sold separately battery wire and ground wire, speaker wires, and the amplifier as far away as possible from the antenna, antenna cable and tuner. · Speakers to be connected to the amplifier should conform with the standards listed below. Otherwise damage will occur to the speaker. The speaker impedance must be 1 to 8 ohms. (2 to 8 for stereo, monaural and other bridge connections.)
External Output
RCA input jack
Speaker Channel
Nominal input: Min. 35 W Max. input: Min. 70 W Nominal input: Min. 100 W Max. input: Min. 200 W
Speaker Type
Power
Two-channel
Sub-woofer
Other than sub-woofer
One-channel
Sub-woofer
Fuse (20 A)
Other than sub-woofer
Speaker terminal See the "Connecting the Speaker wires" section for speaker connection instructions.
System remote control wire (sold separately) Connect the male terminal of this wire to the system remote control terminal of the car stereo (SYSTEM REMOTE CONTROL). The female terminal can be connected to the auto-antenna relay control terminal. If the car stereo does not have a system remote control terminal, connect the male terminal to the power terminal through the ignition switch.
GM-232
17
GM-232
8.2 SPECIFICATIONS
- GM-232/X1H/UC, GM-232/X1H/EW, GM-232/X1H/ES
Specifications
Power source .............................................................................................................. 14.4 V DC (10.8 -- 15.1 V allowable) Grounding system ............................................................................................................................................ Negative type Current consumption ........................................................................................................ 12.0 A (at continuous power, 4 ) Average current drawn* ............................................................................................................ 3.5 A (4 for two channels) 6.0 A (4 for one channel) Fuse .................................................................................................................................................................................. 20 A Dimensions .......................................................................................................................... 217 (W) × 55 (H) × 160 (D) mm [8-1/2 (W) × 2-1/8 (H) × 6-1/4 (D) in] Weight .......................................................................................................... 1.9 kg (4.2 lbs) (Leads for wiring not included) Maximum power output .......................................................................................................... 70 W × 2 / 200 W × 1 (EIAJ) Continuous power output ............................................................ 35 W × 2 (at 14.4 V, 4 , 20 -- 20,000 Hz, 0.08% THD) 100 W × 1 (at 14.4 V, 4 , 20 -- 20,000 Hz, 0.8% THD) 50 W × 2 (at 14.4 V, 2 , 20 -- 20,000 Hz, 0.8% THD) Load impedance .............................................................................................................................. 4 (1 -- 8 allowable) (Bridge connection: 2 -- 8 allowable) Frequency response ............................................................................................................ 10 -- 50,000 Hz (+0 dB, 1 dB) Signal-to-noise ratio ...................................................................................................................... 103 dB (IHFA network) Distortion ............................................................................................................................................ 0.004% (10 W, 1 kHz) Separation ........................................................................................................................................................ 65 dB (1 kHz) Input level / impedance .................................................................................................................. RCA: 0.4 -- 4.5 V/22 k Speaker: 1.6 -- 18 V/40 k
Note:
· Specifications and the design are subject to possible modification without notice due to improvements.
*Average current drawn
· The average current drawn is nearly the maximum current drawn by this unit when an audio signal is input. Use this value when working out total current drawn by multiple power amplifiers.