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GM
Service Manual
AMPLIFIER
1211 10 9 8 7 6 5 4 3 2 1 1211 10 9 8 7 6 5 4 3 2 1
E A B D
F C
G B
H A
ORDER NO.
CRT2522
GM-1006ZG
VEHICLE DESTINATION PONTIAC AZTEK U.S.A. , CANADA PRODUCED AFTER OCTOBER 2000 PART No. 10422043 ID No.
X1H/UC
PIONEER MODEL No. GM-1006ZG/X1H/UC
CONTENTS
1. 2. 3. 4. 5. SAFETY INFORMATION............................................2 EXPLODED VIEWS AND PARTS LIST ......................2 SCHEMATIC DIAGRAM.............................................4 PCB CONNECTION DIAGRAM................................10 ELECTRICAL PARTS LIST........................................14 6. ADJUSTMENT .........................................................17 7. GENERAL INFORMATION.......................................18 7.1 DIAGNOSIS .......................................................18 7.1.1 DISASSEMBLY ..........................................18 7.1.2 CONNECTOR FUNCTION DESCRIPTION 19 8. SPECIFICATIONS .....................................................19
PIONEER CORPORATION
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000
K-ZZS. APR. 2000 Printed in Japan
GM-1006ZG
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.
2. EXPLODED VIEWS AND PARTS LIST
2.1 EXTERIOR
2
GM-1006ZG
NOTE:
- Parts marked by "*" are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to mark on the product are used for disassembly. - EXTERIOR SECTION PARTS LIST Mark No. 1 2 3 4 5 6 7 8 9 10 Description Screw Screw Case Heat Sink Mother Unit Connector(CN801) Connector(CN802) Holder Screw Chassis Unit Part No. BMS30P050FMC BMZ26P200FMC HNB0085 HNR0107 HWM6323 HKE0028 HKE0029 HNC0057 PPZ40P080SAD HXA0281 TDA7384 PAL005A
11 IC(IC701,702) 12 IC(IC703)
3
1
2
3
4
GM-1006ZG
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
A
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST".
A-a
A-b
Large size SCH diagram
A-a
A MOTHER UNIT
A B
A-a
A-b
Guide page
1211 10 9 8 7 6 5 4 3 2 1 1211 10 9 8 7 6 5 4 3 2 1
A-a
A-b
Detailed page
B
C
E D
F C
G B
H A
D
4
A
1
2
3
4
5
6
7
8
GM-1006ZG
A-b
A
B
C
D
5
6
7
A
8
5
B A
D C
A-a A-b
6
GM-1006ZG
A MOTHER UNIT
1
A B
A-a
1
1
1211 10 9 8 7 6 5 4 3 2 1
1211 10 9 8 7 6 5 4 3 2 1
2
2
3
3
2
4
4
3
5
6
7
8
GM-1006ZG
5 6 8 4 7 9
A
B
C
F C
G B
H A
A-a A-b
E D
D
A-a
5 6 7 8
7
1
2
3
4
GM-1006ZG
A-a A-b
A B C D
8
1
A-b
1
2
3
2
4
3
5
6
7
8
GM-1006ZG
A-a A-b
A
B
C
D
7
8
5
4
6
9
A-b
5 6 7 8
9
1
2
3
4
GM-1006ZG
4. PCB CONNECTION DIAGRAM
4.1 MOTHER UNIT
NOTE FOR PCB DIAGRAMS
A
1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram. 2. Viewpoint of PCB diagrams
Connector Capacitor
A H
D E
SIDE A
P.C.Board
Chip Part
SIDE B
B
A
MOTHER UNIT
C
D
10
A
1
2
3
4
5
6
7
8
GM-1006ZG
SIDE A
A
B1 A1
B12 A12
B
C
D
5
6
7
A
8
11
1
2
3
4
GM-1006ZG
A
A
MOTHER UNIT
B
C
D
12
A
1
2
3
4
5
6
7
8
GM-1006ZG
SIDE B
A
B
C
D
5
6
7
A
8
13
GM-1006ZG
5. ELECTRICAL PARTS LIST
NOTE:
- Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS.....) CKS....., CCS....., CSZS.....
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------Part No. ------------------------=====Circuit Symbol and No.===Part Name --- ----------------------------------------------D D D D D NJM2068MD NJM2068MD NJM2068MD BA3308F NJM2068MD BA3308F NJM2068MD NJM2068MD NJM2068MD NJM2068MD BA3308F NJM2068MD NJM2068MD BA3308F TDA7384 TDA7384 PAL005A TA8194Z NJM2930F08K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SC2412K DTC124EK DTC124EK 2SB1238 2SC2458 2SB1238 DTA114EK 2SC2412K MTZJ5R6(B) RM4Z 1SS133 1SS133 1SS133 1SS133 L 812 813 814 815 816 801 Diode Diode Diode Diode Diode Choke Coil 0.3mH Part No. ------------------------MTZJ6R8(C) ERA15-02VH ERA15-02VH MTZJ4R3(C) MTZJ5R6(B) CTH1079
A
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q D D D D D D
Unit Number : HWM6323 Unit Name : Mother Unit
101 102 201 202 203 304 401 402 501 502 503 601 602 603 701 702 703 801 802 201 202 203 204 205 206 401 402 403 404 501 502 503 504 505 506 507 508 509 510 701 702 807 808 809 810 811 803 804 805 807 809 810 IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Diode Diode Diode Diode Diode Diode
MISCELLANEOUS
RESISTORS
R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 101 102 103 104 105 106 107 108 111 112 113 114 115 116 117 118 201 202 203 204 207 208 209 210 211 212 215 216 217 218 219 220 221 222 223 224 227 228 229 230 231 232 263 264 265 266 267 268 269 270 RS1/10S223J RS1/10S223J RS1/10S223J RS1/10S223J RS1/10S332J RS1/10S332J RS1/10S332J RS1/10S332J RS1/10S223J RS1/10S223J RS1/10S223J RS1/10S223J RS1/10S332J RS1/10S332J RS1/10S332J RS1/10S332J RS1/10S512J RS1/10S512J RS1/10S112J RS1/10S112J RS1/10S753J RS1/10S753J RS1/10S122J RS1/10S122J RS1/10S332J RS1/10S332J RS1/10S302J RS1/10S302J RS1/10S753J RS1/10S753J RS1/10S122J RS1/10S122J RS1/10S332J RS1/10S332J RS1/10S101J RS1/10S101J RS1/10S753J RS1/10S753J RS1/10S122J RS1/10S122J RS1/10S332J RS1/10S332J RS1/10S512J RS1/10S512J RS1/10S103J RS1/10S103J RS1/10S102J RS1/10S102J RS1/10S820J RS1/10S820J
14
GM-1006ZG
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 271 272 273 275 276 277 278 345 346 347 348 349 401 402 403 404 407 408 409 410 411 412 415 416 417 418 419 420 421 422 433 434 439 440 441 442 443 444 445 446 501 505 506 507 508 509 510 511 512 513 514 517 518 519 520 521 522 525 526 527 528 529 530 531 532 543 544 547 548 549
Part No. ------------------------RS1/10S102J RS1/10S102J RS1/10S474J RS1/10S222J RS1/10S222J RS1/10S432J RS1/10S432J RS1/10S820J RS1/10S820J RS1/10S102J RS1/10S102J RS1/10S474J RS1/10S512J RS1/10S512J RS1/10S912J RS1/10S912J RS1/10S122J RS1/10S122J RS1/10S753J RS1/10S753J RS1/10S332J RS1/10S332J RS1/10S912J RS1/10S912J RS1/10S122J RS1/10S122J RS1/10S753J RS1/10S753J RS1/10S332J RS1/10S332J RS1/10S512J RS1/10S512J RS1/10S302J RS1/10S302J RS1/10S682J RS1/10S682J RS1/10S153J RS1/10S153J RS1/10S102J RS1/10S102J RS1/10S512J RS1/10S243J RS1/10S243J RS1/10S753J RS1/10S753J RS1/10S122J RS1/10S122J RS1/10S332J RS1/10S332J RS1/10S101J RS1/10S101J RS1/10S753J RS1/10S753J RS1/10S122J RS1/10S122J RS1/10S332J RS1/10S332J RS1/10S131J RS1/10S131J RS1/10S753J RS1/10S753J RS1/10S122J RS1/10S122J RS1/10S332J RS1/10S332J RS1/10S102J RS1/10S102J RS1/10S753J RS1/10S753J RS1/10S122J
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 550 551 552 553 554 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 575 576 577 578 601 602 603 604 608 609 610 611 612 613 639 640 641 642 643 701 702 703 707 708 709 710 715 716 719 720 721 723 726 729 809 810 813 814 815 816 817 818 819 821 822 823 824
Part No. ------------------------RS1/10S122J RS1/10S332J RS1/10S332J RS1/10S152J RS1/10S152J RS1/10S753J RS1/10S753J RS1/10S122J RS1/10S122J RS1/10S332J RS1/10S332J RS1/10S512J RS1/10S512J RS1/10S472J RS1/10S472J RS1/10S102J RS1/10S102J RS1/10S820J RS1/10S820J RS1/10S102J RS1/10S102J RS1/10S474J RS1/10S512J RS1/10S562J RS1/10S562J RS1/10S113J RS1/10S113J RS1/10S682J RS1/10S682J RS1/10S682J RS1/10S682J RS1/10S332J RS1/10S473J RS1/10S473J RS1/10S513J RS1/10S752J RS1/10S102J RS1/10S820J RS1/10S820J RS1/10S102J RS1/10S102J RS1/10S474J RS1/10S103J RS1/10S331J RS1/10S103J RS1/10S472J RS1/10S472J RS1/10S472J RS1/10S472J RS1/10S472J RS1/10S472J RS1/10S103J RS1/10S331J RS1/10S103J RS1/10S472J RS1/10S0R0J RS1/10S0R0J RS1/10S222J RS1/10S103J RS1/10S103J RS1/10S472J RS1/10S472J RS1/10S221J RS1/10S152J RS1/10S153J RS1/10S102J RS1/10S103J RS1/10S103J RS1/10S103J RS1/10S103J
15
GM-1006ZG
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------R R R R R R 828 830 831 832 833 834
Part No. ------------------------RS1/10S182J RS1/10S470J RS1/10S470J RS1/10S272J RS1/10S472J RS1/10S103J
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 525 526 529 531 532 533 534 535 536 601 602 603 604 605 606 607 608 621 622 625 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 723 724 725 805 806 807 808 809 810 811 812
Part No. ------------------------CKSYB104K50 CKSYB104K50 CKSYB184K25 CKSYB184K25 CKSYB153K50 CKSYB153K50 CKSQYB563K50 CKSQYB563K50 CKSQYB273K50 CKSQYB273K50 CKSQYB683K16 CKSQYB683K16 CKSQYB332K50 CKSQYB332K50 CKSQYB153K50 CKSQYB153K50 CKSQYB391K50 CKSQYB391K50 CCSQCH121J50 CCSQCH121J50 CEAL101M10 CEAL101M10 CEJAR47M50 CKSYB334K16 CKSYB334K16 CKSYB334K16 CKSYB334K16 CEWAR100M16 CEWAR100M16 CCSQCH181J50 RS1/8S0R0J RS1/8S0R0J RS1/8S0R0J CKSYB563K25 CKSYB124K25 CKLSQB682K50 CEWAR100M16 CEAL101M10 CEAL101M10 CEJAR47M50 CFTLA104J50 CFTLA104J50 CFTLA104J50 CFTLA104J50 CKSYB104K25 CEJA100M16 CFTLA105J50 CEJA220M10 CFTLA104J50 CFTLA104J50 CKSYB104K25 CEJA100M16 CFTLA105J50 CEJA220M10 CFTLA224J50 CFTLA224J50 CKSYB104K25 CEJA100M16 CFTLA105J50 CKSQYB102K50 CKSQYB102K50 CKSQYB102K50 CKCYF103Z50 CCH1187 CCH1187 CKCYF103Z50 CKCYF103Z50 CEAL3R3M50 CEJA101M16 CKSQYB103K50
CAPACITORS
C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C 101 102 103 104 111 112 113 114 115 116 117 118 119 120 121 122 201 202 203 204 205 206 207 208 209 210 211 212 221 222 223 224 225 226 229 231 232 233 234 321 322 325 409 410 411 412 413 414 415 416 421 422 425 426 427 428 429 430 501 502 CCSQCH181J50 CCSQCH181J50 CCSQCH181J50 CCSQCH181J50 CCSQCH181J50 CCSQCH181J50 CCSQCH181J50 CCSQCH181J50 CEJA100M16 CEJA100M16 CEJA100M16 CEJA100M16 CEJA100M16 CEJA100M16 CEJA100M16 CEJA100M16 CKSYB334K16 CKSYB334K16 CKSYB223K50 CKSYB223K50 CKSYB683K25 CKSYB683K25 CKSYB223K50 CKSYB223K50 CKSQYB104K50 CKSQYB104K50 CKSQYB222K50 CKSQYB222K50 CCSQCH121J50 CCSQCH121J50 CEWAR100M16 CEWAR100M16 CEAL101M10 CEAL101M10 CEJAR47M50 CKSYB334K16 CKSYB334K16 CKSYB334K16 CKSYB334K16 CEAL101M10 CEAL101M10 CEJAR47M50 CKSQYB822K50 CKSQYB822K50 CKSQYB822K50 CKSQYB822K50 CKSQYB272K50 CKSQYB272K50 CKSQYB222K50 CKSQYB222K50 CCSQCH121J50 CCSQCH121J50 CKSYB184K25 CKSYB184K25 CKSYB184K25 CKSYB184K25 CEWAR100M16 CEWAR100M16 CKSYB274K16 CKSYB274K16
4700µF/16V 4700µF/16V
16
GM-1006ZG
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------C C C C C C C C C C C C C C C C C C C C C C C 813 814 815 816 817 819 821 901 902 903 904 905 906 907 908 909 910 911 912 921 922 923 924
Part No. ------------------------CEAS331M16 CKSQYB103K50 CEAS331M16 CKSQYB103K50 CEJA221M6R3 CEJA1R0M50 CEJA1R0M50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50
6. ADJUSTMENT
There is no information to be shown in this chapter.
17
GM-1006ZG
7. GENERAL INFORMATION
7.1 DIAGNOSIS 7.1.1 DISASSEMBLY
- Removing the Case (not shown) - Removing the Mother Unit Remove the ten screws and then remove the Heat Sink. (Fig.1) Remove the five screws and then remove the Mother Unit. (Fig.2) Heat Sink
Fig.1
Mother Unit
Fig.2
18
GM-1006ZG
7.1.2 CONNECTOR FUNCTION DESCRIPTION
1211 10 9 8 7 6 5 4 3 2 1 1211 10 9 8 7 6 5 4 3 2 1
E A B D
F C
G B
H A
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
Subwoofer LSubwoofer L+ Subwoofer RSubwoofer R+ Rear Quarter LRear Quarter L+ Rear Quarter RRear Quarter R+ Rear Door R+ Rear Door RRear Door L+ Rear Door L-
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
Right Rear InRight Rear In+ Left Rear InLeft Rear In+ Right Front InRight Front In+ Left Front InLeft Front In+ Front Door R+ Front Door RFront Door L+ Front Door L-
A B C D E F G H
AMPSENSE
RSA AMP Enable POWER(+B) GND
8. SPECIFICATIONS
Power source ................................................................................................................ 14.4 V DC (9.3 -- 16.0 V allowable) Grounding system ............................................................................................................................................ Negative type Dimensions ...................................................................................................................... 188 (W) × 46 (H) × 175.9 (D) mm Rated power output .................................................................. 18 W or more(at 14.4 V, 1k Hz, 3% THD,Front,Rear,ERS) 35 W or more (at 14.4 V, 80 Hz, 3% THD,Subwoofer) Load impedance ................................................................................................................................Front , Rear , ERS : 4 Subwoofer: 2 Distortion ................................................................................................................................................ 1.0% or less( 1 kHz)
Note:
· Specifications and the design are subject to possible modification without notice due to improvements.
19