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Service Manual
BRIDGEABLE POWER AMPLIFIER
ORDER NO.
GM-5000T/X1R/EW
CRT3238
GM-5000T GM-5000T
X1R/UC
X1R/EW
GM-5000T X1R/ES
For details, refer to "Important symbols for good services".
PIONEER CORPORATION
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2004
K-ZZB. MAR. 2004 Printed in Japan
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SAFETY INFORMATION
UC model
CAUTION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
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WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65
- Service Precaution
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You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
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1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
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For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
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CONTENTS
SAFETY INFORMATION............................................2 1. SPECIFICATIONS .......................................................3 2. EXPLODED VIEWS AND PARTS LIST ......................4 2.1 PACKING..............................................................4 2.2 EXTERIOR ............................................................6 3. SCHEMATIC DIAGRAM.............................................8 3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE) .....8 4. PCB CONNECTION DIAGRAM................................14 4.1 AMP UNIT..........................................................14 5. ELECTRICAL PARTS LIST........................................18 6. ADJUSTMENT .........................................................20 7. GENERAL INFORMATION.......................................21 7.1 DIAGNOSIS .......................................................21 7.1.1 DISASSEMBLY.........................................21 7.1.2 CONNECTOR FUNCTION DESCRIPTION ......22 8. OPERATIONS ...........................................................23
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1. SPECIFICATIONS
Power source .......................................................................................................... 14.4 V DC (10.8 -- 15.1 V allowable) Grounding system .......................................................................................................................................... Negative type Backup current .............................................................................................................................................. 5.1 mA or less Current consumption .................................................................................................... 25.0 A (at continuous power, 4 ) Average current drawn* ........................................................................................................ 9.6 A (4 for two channels) 17.3 A (4 for one channel) Fuse ........................................................................................................................................................................ 25 A × 2 Dimensions ...................................................................................................................... 300 (W) × 61 (H) × 324 (D) mm Weight .................................................................................................................... 5.5 kg (Leads for wiring not included) Maximum power output .................................................................................................................. 250 W × 2 / 760 W × 1 Continuous power output ...................................................................... 175 W × 2 / 530 W × 1 (DIN45324, +B=14.4 V) Load impedance .......................................................................................................................... 4 (2 -- 8 allowable) (Bridge connection: 4 -- 8 allowable) Frequency response .......................................................................................................... 10 -- 50,000 Hz (+0 dB, 1 dB) Signal-to-noise ratio .................................................................................................................... 100 dB (IEC-A network) Distortion ........................................................................................................................................ 0.008 % (10 W, 1 kHz) Separation ...................................................................................................................................................... 65 dB (1 kHz) Low pass filter .............................................................................................................................. Cut off frequency: 80 Hz Cut off slope: 12 dB/oct Maximum input level/impedance .................................................................................. RCA: 6.5 V/22 k (0.2 -- 6.5 V)
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Note:
· Specifications and the design are subject to possible modification without notice due to improvements.
*Average current drawn
· The average current drawn is nearly the maximum current drawn by this unit when an audio signal is input. Use this value when working out total current drawn by multiple power amplifiers.
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GM-5000T/X1R/EW
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2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
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NOTE:
- Parts marked by "*" are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to mark on the product are used for disassembly. - For the applying amount of lubricants or glue, follow the instructions in this manual. ( In the case of no amount instructions, apply as you think it appropriate.)
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- PACKING SECTION PARTS LIST
Mark No. 1 2 3 4 5 6 7 8 9-1 9-2 * Description Screw Assy Screw Polyethylene Bag Polyethylene Bag Carton Contain Box Protector Protector Owner's Manual Owner's Manual GM-5000T/X1R/EW HEA0058 BYC40P180FZK HEG0011 HEG0022 HHG0433 HHL0433 HHP0249 HHP0251 HRD0260 Not used HRY1157 Part No. GM-5000T/X1R/UC HEA0058 BYC40P180FZK HEG0011 HEG0022 HHG0433 HHL0433 HHP0249 HHP0251 HRD0259 Not used ARY1048 GM-5000T/X1R/ES HEA0058 BYC40P180FZK HEG0011 HEG0022 HHG0433 HHL0433 HHP0249 HHP0251 HRD0261 HRD0262 Not used
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9-3 Warranty Card
- Owner's Manual
Part No. HRD0259 HRD0260 HRD0261 HRD0262 Language English, French English, Spanish, German, French, Italian, Dutch English, Spanish Arabic, Portuguese(B)
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GM-5000T/X1R/EW
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2.2 EXTERIOR
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- EXTERIOR SECTION PARTS LIST
Mark No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Screw Screw Screw Screw Screw Screw(M3x8) Screw(M3) Stud Case Panel Panel Holder Clip Spacer Insulator Screw Insulator Heat Sink Spacer Fuse(25A) Part No. BBZ30P050FTC BBZ30P060FTC BBZ30P080FTC BBZ30P120FTC BSZ30P050FTC HBA0011 HBA0028 HLA0021 HNB0135 HNB0256 HNB0260 HNC0080 HNC0189 HNM0006 HNM0193 BMZ30P050FTC HNM0195 HNR0279 HNV0016 HEK0025 HWH0237 HWH0238 HWH0239 HKB0002 HKE0020 HKE0021 HKE0021 HKF0001 HNC0043 HNC0082 PPZ30P100SAD HXA0322 PPZ30P120FZK BSZ30P050FZK HNC0202
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21 Amp Unit(EW) Amp Unit(UC) Amp Unit(ES) 22 Pin Jack(CN851) 23 Terminal(CN853) 24 25 26 27 28 29 30 31 32 33 Terminal(CN854) Terminal(CN855) Terminal(CN850) Buss Bar Holder Screw Light Pipe Unit Screw Screw Holder
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34 Insulator HNM0193 35 FET(Q905,Q906,Q911-Q914) IRF1010N
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GM-5000T/X1R/EW
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3. SCHEMATIC DIAGRAM
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3.1 OVERALL CONNECTION DIAGRAM (GUIDE PAGE)
Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST".
A-a A-b
Large size SCH diagram
A-a
1 2
A-a
A-b
Guide page
B
A-a A-b
Detailed page
C
4 3
D
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GM-5000T/X1R/EW
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A-b
A
AMP UNIT
B
2 1 4 5
3
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3
1 2 4
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> >
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AM4661PBC
NOTE : Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors.
Decimal points for resistor and capacitor fixed values are expressed as : 2.2 2R2 0.022 R022
The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
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C
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A-a
GM-5000T/X1R/EW
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B
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A-a A-b
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AMP UNIT
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4
5 3 3
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A-b
12 1
1
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2
2
GM-5000T/X1R/EW
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4
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E
2
2
4
5
5
AM4661PBC
5
> >
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NOTE : Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. Decimal points for resistor and capacitor fixed values are expressed as : 2.2 2R2 0.022 R022
A-a A-b
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The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
GM-5000T/X1R/EW
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4. PCB CONNECTION DIAGRAM
4.1 AMP UNIT
A NOTE FOR PCB DIAGRAMS
1.The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram. 2.Viewpoint of PCB diagrams
Connector
Capacitor
SIDE A
A
B
AMP UNIT
P.C.Board
Chip Part
SIDE B
C
RCA L ch
1
R ch
3 4
D
2
E
LPF
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A
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GM-5000T/X1R/EW
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8
A
SIDE A
B
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
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2
D
3
1
2
E
2
1 BFC
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A
GM-5000T/X1R/EW
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6
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4
A
A
B
AMP UNIT
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1
D
1
E
1
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A
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SIDE B
B
C
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E
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A
GM-5000T/X1R/EW
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5. ELECTRICAL PARTS LIST
NOTE:
- Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS.....) CKS....., CCS....., CSZS.....
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=====Circuit Symbol and No.===Part Name --- -----------------------------------------------
Part No. -------------------------
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q D D D D D D D D D D D D D D D D D D D D D D D D L L L L T TH TH TH S S VR F F 702 703 704 902 903 904 905 906 907 908 909 910 911 912 913 914 553 554 555 556 557 558 560 561 562 563 601 653 654 658 659 661 662 663 701 901 907 908 909 910 602 603 851 852 901 901 902 903 101 901 453 100 101 Transistor Transistor Transistor Transistor Transistor Transistor FET FET Transistor Transistor Transistor Transistor FET FET FET FET Diode Diode Diode Diode Diode Diode Diode Diode Diode Diode LED Diode Diode Diode Diode Diode Diode Diode Diode Diode Diode Diode Diode Diode Choke Coil 75µH Choke Coil 75µH Ferri-Inductor Ferri-Inductor Transformer Thermistor Thermistor Thermistor Switch(LPF) Switch(BFC)(EW,ES) Volume Fuse (25A) Fuse (25A)
Part No. ------------------------DTC114TS 2SC2458 DTC114TS 2SA1048 2SB1277 2SB1277 IRF1010N IRF1010N 2SD1864 2SB1243 2SD1919 2SD1919 IRF1010N IRF1010N IRF1010N IRF1010N 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 AM4661PBC 1SS133 HZS7L(B2) 1SS133 1SS133 1SS133 ERA15-02VH ERA15-02VH 1SS133 RM4Z-LFJ4 FML22S HZS16L(1) HZS16L(1) FML22R HTH0021 HTH0021 CTF1007 CTF1007 HTT0035 HCX0002 HCX0002 HCX0001 HSH0004 HSH-156 HCS0003 HEK0025 HEK0025
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IC IC IC IC IC
Unit Number Unit Number Unit Number Unit Name
101 651 851 852 901 203 204 205 551 552 553 554 555 556 559 560 561 562 563 564 565 566 571 572 580 581 582 583 584 585 586 587 588 589 590 591 653 654 655 657 658 659 660 661 701 IC IC IC IC IC Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor
: : : :
HWH0237(EW) HWH0238(UC) HWH0239(ES) Amp Unit
NJM4558L PA2027A NJM2068D NJM2068D UPC494C DTA124ES 2SC2458 2SC2458 2SA992 2SA992 2SA992 2SA992 2SC5168 2SC5168 2SC1845 2SC1845 2SA992 2SA992 2SC1845 2SC1845 2SC1845 2SC1845 2SD1768S 2SD1768S 2SA1358 2SC3421 2SA1908 2SC5100 2SA1908 2SC5100 2SC3421 2SA1358 2SC5100 2SA1908 2SC5100 2SA1908 2SA1048 2SC2458 2SC2458 2SA1048 2SC2458 2SA1048 2SB1243 2SC2458 DTA114ES
MISCELLANEOUS
C
Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q
D
E
Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q
F
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GM-5000T/X1R/EW
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=====Circuit Symbol and No.===Part Name --- -----------------------------------------------
Part No. -------------------------
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 618 619 620 621 622 623 624 625 626 657 658 659 660 661 662 663 664 665 666 667 668 669 671 672 676 678 679 680 681 682 683 684 685 686 701 851 852 853 854 855 856 857 858 861 862 871 872 873 874 882 884 887 888 889 890 907 910 911 912 913 914 915 916 917 918 0.22 0.22 0.22 0.22 0.22
Part No. ------------------------HCN0001 HCN0001 HCN0001 HCN0001 HCN0001 RD1/4PU561J RD1/4PU561J RD1/4PU361J RD1/4PU361J RD1/4PU104J RD1/4PU472J RD1/4PU103J RD1/4PU102J RD1/4PU472J RD1/4PU221J RD1/4PU563J RD1/4PU473J RD1/4PU103J RD1/4PU103J RD1/4PU222J RD1/4PU472J RD1/4PU562J RD1/4PU221J RD1/4PU152J RD1/4PU222J RD1/4PU472J RD1/4PU101J RD1/4PU472J RD1/4PU122J RD1/4PU122J RD1/4PU103J RD1/4PU223J RD1/4PU223J RD1/4PU223J RD1/4PU222J RD1/4PU471J RD1/4PU471J RD1/4PU223J RD1/4PU223J RN1/4PC1002D RN1/4PC1002D RN1/4PC1002D RN1/4PC1002D RN1/4PC1002D RN1/4PC1002D RD1/4PU102J RD1/4PU202J RD1/4PU102J RD1/4PU202J RN1/4PC1002D RN1/4PC1002D RD1/4PU103J RD1/4PU103J RD1/4PU103J RD1/4PU103J RD1/4PU473J RD1/4PU153J RD1/4PU102J RD1/4PU272J RD1/4PU472J RD1/4PU472J RD1/4PU472J RD1/4PU332J RD1/4PU332J RS1/2PMF220J
A
RESISTORS
R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 123 124 203 204 465 466 555 556 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 575 576 579 580 581 582 583 584 585 586 587 588 589 590 591 592 593 594 595 596 597 598 599 600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 RD1/4PU222J RD1/4PU222J RD1/4PU472J RD1/4PU472J RD1/4PU470J RD1/4PU470J RD1/4PU103J RD1/4PU103J RD1/4PU433J RD1/4PU433J RD1/4PU331J RD1/4PU331J RD1/4PU331J RD1/4PU331J RD1/4PU681J RD1/4PU681J RD1/4PU361J RD1/4PU361J RD1/4PU433J RD1/4PU433J RD1/4PU681J RD1/4PU681J RD1/4PU223J RD1/4PU223J RD1/4PU101J RD1/4PU101J RD1/4PU681J RD1/4PU681J RD1/4PU181J RD1/4PU181J RD1/4PU100J RD1/4PU100J RD1/4PU100J RD1/4PU100J RD1/4PU100J RD1/4PU100J RD1/4PU100J RD1/4PU100J RD1/4PU221J RD1/4PU221J RD1/4PU100J RD1/4PU100J RD1/4PU100J RD1/4PU100J RD1/4PU564J RD1/4PU564J RD1/4PU473J RD1/4PU473J RS1/2PMF100J RS1/2PMF100J HCN0001 HCN0001 HCN0001 HCN0001 HCN0001 HCN0001 HCN0001 HCN0001 RD1/4PU563J RD1/4PU563J RD1/4PU563J RD1/4PU563J HCN0001 HCN0001 HCN0001
B
C
D
E
0.22 0.22 0.22
F
GM-5000T/X1R/EW
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6
1
2
3
4
A
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------R R R R R R R R R R R R R R R R R R R R R R R R R 919 920 921 922 923 924 925 926 928 929 932 933 934 935 936 937 938 939 947 948 949 950 951 952 999
Part No. ------------------------RS1/2PMF220J RD1/4PU472J RD1/4PU472J RD1/4PU472J RD1/4PU472J RS1/2PMF121J RS1/2PMF121J RD1/4PU105J RS1/2PMF121J RS1/2PMF121J RD1/4PU104J RS1/2PMF121J RS1/2PMF121J RD1/4PU202J RD1/4PU223J RD1/4PU103J RD1/4PU272J RD1/4PU272J RS1/2PMF560J RS1/2PMF560J RD1/4PU113J RD1/4PU101J RD1/4PU513J RS1/2PMF220J RD1/4PU103J
=====Circuit Symbol and No.===Part Name --- ----------------------------------------------C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C 654 655 656 658 659 661 662 671 701 851 852 853 854 859 860 868 869 870 871 872 873 876 877 902 903 904 905 906 907 908 909 910 911 912 913 915 916 920 932 949 950 951 952 953 954 955 956
Part No. ------------------------CEAT100M16 CFTNA103J50 CEAT470M16 CEAT220M16 CEAT471M16 CFTNA103J50 CFTNA103J50 CEAT101M16 CEAT220M16 CKPUYB471K50 CKPUYB471K50 CEAT100M16 CEAT100M16 CCPUSL470J50 CCPUSL470J50 CFTNA223J50 CCPUSL470J50 CFTNA223J50 CCPUSL470J50 CFTNA274J50 CFTNA274J50 CFTNA154J50 CFTNA154J50 CEAT221M10 CEAT2R2M50 CEAT101M16 CQMA472J50 CQMA472J50 HCH0005 HCH0007 HCH0007 HCH0007 HCH0007 CEAT470M16 CEAT470M16 CQMA102J50 CFTNA224J50 CFTNA564J50 CEAT470M16 HCH0005 CEAT470M16 CEAT470M16 CQMA102J50 CQMA102J50 CQMA102J50 CFTNA103J50 CFTNA103J50
(EW,ES)
B
C
CAPACITORS
C C C C C C C C C C 551 552 553 554 555 556 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 651 652 653 CEAT100M16 CEAT100M16 CCPUSL680J50 CCPUSL680J50 CQMA471J50 CQMA471J50 CEAT221M10 CEAT221M10 CCPUCH150J50 CCPUCH150J50 CCPUSL330J50 CCPUSL330J50 CFTNA223J50 CFTNA223J50 CFTNA333J50 CFTNA333J50 CQMA102J50 CQMA102J50 CCPUCH100J50 CCPUCH100J50 CCPUCH100J50 CCPUCH100J50 HCH0012 CFTNA103J50 CEAT100M16
3300µF/16V 2200µF/50V 2200µF/50V 2200µF/50V 2200µF/50V
D
C C C C C C C C C C C C C C C
3300µF/16V
220µF/10V
E
6. ADJUSTMENT
F
There is no information to be shown in this chapter.
20 1 2
GM-5000T/X1R/EW
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7. GENERAL INFORMATION
7.1 DIAGNOSIS 7.1.1 DISASSEMBLY
- Removing the Case (Fig.1)
A
1 2 1 1 2
1 2
Remove the three screws.
Remove the eight screws and then remove the Case.
2
2
B
2
2
2
2
C
Case
- Removing the Amp Unit (Fig.2)
Fig.1
1
1 1
1 1 6 6 6
1
1 2 3 4 5 6
Remove the six screws and then remove the Panel.
Panel
Remove the screw.
6
Remove the six screws and then remove the Panel.
D
4 4
Remove the three screws.
4
Remove the fourteen screws.
6
Remove the twelve screws and then remove the Amp Unit.
6 6
6
E
5
5
6 6 6 6 3 2 3 3 3 3
Fig.2
21 7 8 F
Amp Unit
3
Panel
GM-5000T/X1R/EW
5
6
1
2
3
4
A
7.1.2 CONNECTOR FUNCTION DESCRIPTION
B
C
D
E
F
22 1 2
GM-5000T/X1R/EW
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4
Gain Control Power Indicator
The power indicator lights when the power is switched on.
5
8. OPERATIONS
5
EW, ES models BFC (Beat Frequency Control) Switch
If you hear a beat while listening to an MW/LW broadcast with your car stereo, change the BFC switch using a small standard tip screwdriver.
If the sound level is too low, even when the volume of the car stereo used along with this power amplifier is turned up, turn gain control on the front of the power amplifier clockwise. If the sound distorts when the volume is turned up, turn the gain control counter-clockwise.
· When using with an RCA equipped car stereo (standard output of 500 mV), set to the NORMAL position. When using with an RCA equipped Pioneer car stereo with max. output of 4 V or more, adjust level to match the car stereo output level.
6
6
GM-5000T/X1R/EW
LPF (Low-Pass Filter) Select Switch
7
7
Set the LPF select switch as follows according to the type of speaker that is connected to the speaker output connector and the car stereo system: LPF Select Switch
LPF (left) OFF (right)
Audio frequency range to be output
Very Low Frequency range Full range
Speaker Type
Subwoofer Full range
Remarks
Connect a subwoofer.
8 D C E B A
8
23
F