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CDR-HD1500
HDD/CD RECORDER

CDR-HD1500 SERVICE MANUAL
· There are two types of CDR-HD1500; one equipped
with a hard disc drive and the other without it
depending on market areas.
· When accepting a repair order from the user, be sure
to inform him/her that the data in HDD cannot be
guaranteed.


IMPORTANT NOTICE
This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel.
It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already
known and understood by the users, and have therefore not been restated.
WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in personal
injury, destruction of expensive components, and failure of the product to perform as specified. For these reasons,
we advise all YAMAHA product owners that any service required should be performed by an authorized
YAMAHA Retailer or the appointed service representative.
IMPORTANT: The presentation or sale of this manual to any individual or firm does not constitute authorization, certification or
recognition of any applicable technical capabilities, or establish a principle-agent relationship of any form.
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and
service departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable
and specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please
contact the distributor's Service Division.
WARNING: Static discharges can destroy expensive components. Discharge any static electricity your body may have
accumulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).
IMPORTANT: Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the unit.




I CONTENTS
TO SERVICE PERSONNEL ...................................... 2~4 FORMATTING THE HDD / 27
PREVENTION OF ELECTROSTATIC DISCHARGE .... 4 ENTERING ID TO MAIN P.C.B. /
FRONT PANEL .............................................................. 5 28~29
REAR PANELS .......................................................... 5~6 DISPLAY DATA ..................................................... 30~31
REMOTE CONTROL PANEL ........................................ 6 IC DATA ................................................................. 32~39
SPECIFICATIONS ...................................................... 6~7 BLOCK DIAGRAM ....................................................... 40
INTERNAL VIEW ........................................................... 7 PRINTED CIRCUIT BOARD .................................. 41~44
DISASSEMBLY PROCEDURES / ............ 8~15 SCHEMATIC DIAGRAM ........................................ 45~50
SERVICE CHECK PROCEDURES / PARTS LIST ........................................................... 51~60
16~19 REMOTE CONTROL .................................................... 61
INSPECTIONS 20~25 Parts List for Carbon Resistors ................................ 61
UPDATING FIRMWARE /
......................................... 26~27



2005 All rights reserved.




100951
P.O.Box 1, Hamamatsu, Japan
'05.04
CDR-HD1500 CDR-HD1500




I TO SERVICE PERSONNEL AC LEAKAGE
WALL EQUIPMENT TESTER OR
1. Critical Components Information OUTLET UNDER TEST EQUIVALENT
Components having special characteristics are marked s
and must be replaced with parts having specifications equal
to those originally installed.
2. Leakage Current Measurement (For 120V Models Only)
When service has been completed, it is imperative to verify
that all exposed conductive surfaces are properly insulated INSULATING
from supply circuits. TABLE
G Meter impedance should be equivalent to 1500 ohms
shunted by 0.15µF. THE COMPACT DISC RECORDER SHOULD NOT BE
G Leakage current must not exceed 0.5mA. ADJUSTED OR REPAIRED BY ANYONE EXCEPT PROPERLY
G Be sure to test for leakage with the AC plug in both polarities. QUALIFIED SERVICE PERSONNEL.


WARNING: CHEMICAL CONTENT NOTICE!
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and /or plastic
(where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency
(and possibly other entities) to cause cancer and/or birth defects or other reproductive harm.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REA-
SON WHATSOEVER!
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose
eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before
handling food.


About Lead Free Solder /
The P.C.B.s installed in this unit are soldered using the
following solder.

Side A / Side B /
MAIN P.C.B. Lead Solder / Lead Free Solder /
OPERATION P.C.B. ­ Lead Free Solder /
OSD P.C.B. ­ Lead Free Solder /
WCLK P.C.B. ­ Lead Free Solder /

Side A SMT REFLOW Process



Solder Dip

Side B MI FLOW Process


Among some types of lead free solder currently available,
it is recommended to use one of the following types for the
repair work.
· Sn + Ag + Cu (tin + silver + copper)
· Sn + Cu (tin + copper)
· Sn + Zn + Bi (tin + zinc + bismuth)
Caution:
1. As the melting point temperature of the lead free solder
is about 30°C to 40°C (50°F to 70°F) higher than that of
the lead solder, be sure to use a soldering iron suitable
to each solder.
2. If lead solder must be used, be sure to remove lead free
solder from each terminal section of the parts to be
replaced and from the area around it completely before
soldering, or make sure that the lead free solder and
lead solder melt together fully.
2
CDR-HD1500
CDR-HD1500




WARNING: Laser Safety
This product contains a laser beam component. This component may emit invisible, as well as visible radiation, which may
cause eye damage. To protect your eyes and skin from laser radiation, the following precautions must be used during
servicing of the unit.

1) When testing and/or repairing any component within the product, keep your eyes and skin more than 30 cm away from
the laser pick-up unit at all times. Do not stare at the laser beam at any time.

2) Do not attempt to readjust, disassemble or repair the laser pick-up, unless noted elsewhere in this manual.

3) CAUTION: Use of controls, adjustments or performance of procedures other than those specified herein may result in
hazardous radiation exposure.


Laser Emitting conditions:
1. This device is a Class IIIb laser device.

Class IIIb means
With the protective case removed, exposure to the light output from the laser, either directly or reflected by a mirror, can
cause harm to the eyes, but there is no danger to the eyes from exposure to dispersed reflected laser light. (Generally 0.5
W or less)

2. Always wear eyeglasses designed for protection against laser light.
3. Always wear gloves.
4. Have no reflective objects anywhere near this device.
5. Figure A shows from where in this device the laser is emitted.
6. When switching on the power to the device for the first time, always measure the laser power with a laser power meter
and check that the power is no greater than the number of Watts in the specifications.
7. Never look directly at the laser light while the laser is emitting light.
8. Do not allow the laser light to shine directly on your skin while the laser is emitting light.

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
This set employs a laser. Therefore, be sure to carefully
follow the instructions below when servicing. Laser Radiation Point

1. Laser Diode Properties
· Material : GaAlAs
· Wavelength : 780 to 787 nm

Pulse durations and max. output at the objective lens of the laser
pickup unit
· DC erase mode : Max. 12 mW (Continuous)
· Write mode : Max. 70 mW
(Max. Cycle 98 ns, Min. Cycle 27 ns at Max. Speed)

2. When checking the laser diode emission, keep your eyes more than Fig. A
30 cm away from the objective lens.



CAUTION CLASS 1 LASER PRODUCT
Use of controls or adjustments or performance of procedures other LASER KLASSE 1 PRODUKT
LUOKAN 1 LASERLAITE
than those specified herein may result in hazardous radiation KLASS 1 LASER APPART
exposure. PRODUIT LASER DE CLASSE 1




VIDEO VIDEO
OUT OUT

CLASS 1 LASER PRODUCT CLASS 1 LASER PRODUCT
LASER KLASSE 1 PRODUKT LASER KLASSE 1 PRODUKT
LUOKAN 1 LASERLAITE S VIDEO S VIDEO LUOKAN 1 LASERLAITE
KLASS 1 LASER APPART KLASS 1 LASER APPART
PRODUIT LASER DE CLASSE 1 PRODUIT LASER DE CLASSE 1




VIDEO VIDEO




L L L L




R R R R



4 REC PLAY 3 COAXIAL OPTICAL COAXIAL OPTICAL 4 REC PLAY 3 COAXIAL OPTICAL COAXIAL OPTICAL
LINE IN -- LINE OUT IN OUT RS­232C LINE IN -- LINE OUT IN OUT RS­232C
ANALOG DIGITAL ANALOG DIGITAL




U model B, G models

3
CDR-HD1500 CDR-HD1500




VARO!: AVATTAESSA JA SUOJALUKITUS
OHITETTAESSA OLET ALTTIINA
NÄKYMÄTTÖMÄLLE LASER-
SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.

VARNING!: O S Y N L I G L A S E R S T R Å L N I N G N Ä R
DENNA DEL ÄR ÖPPNAD OCH SPÄRREN
ÄR URKOPPLAD. BETRAKTA EJ
STRÅLEN.




I PREVENTION OF ELECTROSTATIC DISCHARGE
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by
electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by
touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be
removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to
prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can generate
electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable
conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the
chassis or circuit assembly into which the device will be installed.
CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an
ES device).


Grounding for electrostatic breakdown prevention
1. Human body grounding:
Use an anti static wrist strap to discharge the static electricity
Anti-static wrist strap
from your body.
2. Work table grounding: 1M

Put a grounded conductive material (sheet) or iron sheet on
the area where the optical pickup is placed.
Caution:
The static electricity of your clothes will not be grounded
through the wrist strap. So take care not to let your clothes Conductive material
(sheet) or steel sheet
touch the optical pickup.




4
CDR-HD1500
CDR-HD1500




I FRONT PANEL
CDR-HD1500




I REAR PANELS
CDR-HD1500 (U model)




CDR-HD1500 (A model)




CDR-HD1500 (B, G models)




5
CDR-HD1500 CDR-HD1500



CDR-HD1500 (J model)




I REMOTE CONTROL PANEL INPUT/OUTPUT /
Line Output /
Output Level ....................................................................... 2 Vrms
Output Resistance ......................................................... 990 ohms
Line Input /
Input Sensitivity ........................................................... 500 mVrms
Input Impedance .......................... 24 k-ohms (REC LEVEL Max.)
Digital Output /
Coaxial Output Level ..................................... 0.5 Vp-p (75 ohms)
Optical Output Level ........................................................ -20 dBm
Sampling Frequency ....................................................... 44.1 kHz
Digital Input /
Coaxial Input Level ........................................ 0.5 Vp-p (75 ohms)
Optical Input Level ........................................................... -20 dBm
Input Gain (with Digital Volume) ........................................ ±12 dB
Input Gain (without Digital Volume) ..................................... ±0 dB
Sampling Frequency Tolerance
........................................... 32 kHz, 44.1 kHz, 48 kHz and 96 kHz
Headphone Output / (Phones Level Max)
Output Level (-20 dB, 150 ohms load) ....................... 330 mVrms

GENERAL /
Model / HDD / CD recorder
Application Discs / CDs, CD-Rs for AUDIO, CD-
RWs for AUDIO
HDD Capacity / No HDD (Support BigDrive over
137GB, up to 400GB)
Power Supply /
U model ................................................................ AC 120 V 60 Hz
A model ................................................................ AC 240 V 50 Hz
B, G models ......................................................... AC 230 V 50 Hz
J model ........................................................... AC 100 V 50/60 Hz
Power Consumption /
U, A, B, G models ................................................................. 37 W
J model .................................................................................. 32 W
Standby Power Consumption / 0W
Operating Temperature / + 5 °C ~ + 35 °C
Max. Dimensions / (W x H x D)

I SPECIFICATIONS /
.................. 435 x 115.5 x 414.5 mm (17-1/8" x 4-1/2" x 16-5/16")
(include legs, terminals and knobs)
Weight /
AUDIO PERFORMANCE / CDR-HD1500 without HDD ......................... 8.2 kg (18 lbs. 1 oz.)
Panel Color /
Output Level / (1kHz 0dB) ........................ 2 ± 0.5 Vrms
Gold Color ......................................................................... J model
Frequency Characteristics / (EIAJ) Black Color ....................................................... U, A, B, G models
5Hz to 20kHz .................................................................... ± 0.5 dB Titanium Color ............................................................ B, G models
Playback Signal to Noise Ratio / (EIAJ) Accessories
............................................................................... 105 dB or more Remote Control x 1, Optical Cable x 1, Audio Pin Cable x 2,
Playback Dynamic Range / (EIAJ) Video Pin Cable x 1, Power Cable x 1 (U, J models), Batteries
................................................................................. 99 dB or more (Manganese Dry) x 2
Playback THD + Noise / (EIAJ)
............................................................................... 0.004 % or less
Recording Signal to Noise Ratio / (EIAJ)
................................................................................. 92 dB or more * Specifications are subject to change without notice due to product
Recording Dynamic Range / (EIAJ) improvements.
................................................................................. 92 dB or more
Recording THD + Noise / (EIAJ) U .......... U.S.A. model A ...... Australian model
............................................................................... 0.006 % or less B .......... British model G ...... European model
J ........... Japanese model

6
CDR-HD1500
CDR-HD1500




· DIMENSIONS




(5/16")
8.3
414.5 (16-5/16")
394.7 (15-1/2")
11.5
(7/16")
(3-15/16")

(4-1/2")
115.5
100
(5/8")
15.5




435 (17-1/8")


Unit : mm (inch)




I INTERNAL VIEW
1 2 3 4 5 6


1
2
3
4
5
6
7
8
9
0
A
B
C




C B A 0 9 8 7




7
CDR-HD1500 CDR-HD1500




I DISASSEMBLY PROCEDURES /
(Remove parts in the order as numbered.)

CD-R/RW Drive Replacement
· The CD-R/RW drive must be replaced as a unit. None
of its components can be supplied separately.
· After replacing the CD-R/RW drive, be sure to update
the CD-R/RW drive firmware to the latest version.




1. Removal of Top Cover
a. Turn off the power and disconnect the power plug from
the AC power outlet.
b. Remove 4 screws (1) and 3 screws (2). (Fig. 1) 1 2
c. Remove the top cover rearward while lifting it up. (Fig.
1)




1
Top Cover 2




1




Fig. 1




8
CDR-HD1500
CDR-HD1500



2. Removal of Sub Chassis Unit, Tray Guide Unit
and HDD Tray Unit
a. Loosen 2 screws (3) and open the HDD slot door. (Fig. 3
2)
b. Remove 2 screws (4). (Fig. 3) 4




3 4


Fig. 2 Fig. 3



c. Remove 2 screws (5) . (Fig. 4) 5
d. Remove CB702. (Fig. 4)
e. Disconnect the IDE cable from the CDR unit. (Fig. 4)
f. Lift the sub chassis unit, tray guide unit and HDD tray
unit and disconnect the IDE cable connected to TE1 of
the MAIN P.C.B. (Fig. 4)
g. Remove the sub chassis unit, tray guide unit and HDD
tray unit. (Fig. 4)



5
Tray Guide Unit



IDE Cable
Sub Chassis Unit
5


CB702 HDD Tray Unit
Hook
IDE Cable

6
CB550
CB204
7




CB203
TE1
CB3
6 Hook
Front Panel Unit
7




Fig. 4



3. Removal of Front Panel Unit
a. Remove 4 screws (6) and 4 screws (7). (Fig. 4) 6 7
b. Remove CB3, CB203, CB204 and CB550. (Fig. 4)
c. While pushing hooks on both sides of the panel,
remove the front panel unit forward. (Fig. 4)
9
CDR-HD1500 CDR-HD1500



4. Removal of WCLK P.C.B.
a. Remove CB1 and CB140. (Fig. 5)
d. Remove 2 screws (8). (Fig. 5) 8
c. Remove the WCLK P.C.B.. (Fig. 5)



8
WCLK P.C.B.
9




9




CB140
CDR Unit
CB1


Fig. 5


Power Cable




CDR Unit



Fig. 6




5. Removal of CDR Unit
a. Disconnect the power cable from the CDR unit. (Fig. 6)
b. Remove 4 screws (9). (Fig. 5) 9
c. Remove the CDR unit. (Fig. 5)




6. Disassembly of CDR Unit
a. Remove 4 screws (0) and then remove the Support 0
CDR. (Fig. 7)
b. Push the right side of the manual eject lever to open the
tray and remove the lid upward. (Fig. 8)




10
CDR-HD1500
CDR-HD1500



7. Assembly of CDR Unit
After replacing the CD-R/RW drive, be sure to update the
CD-R/RW drive firmware to the latest version.
a. Set the plastic shunt of the new CD-R/RW drive to the
master position. (Fig. 9)
b. Set the Volume control to the minimum position (fully to
the left). (Fig. 8)
c. Push the right side of the manual eject lever to open the
tray and install the lid. (Fig. 7)
d. Install the Support CDR using 4 screws marked (0). 0
(Fig. 7)




Lid


Volume: Low /
CD-R/RW Drive Volume Control Manual Eject Lever



Note) To open the tray, push the right side ( section)
of the manual eject lever.


0
Support CDR
Fig. 8
0


CDR Unit

Fig. 7 DC INPUT




DIGITAL Plastic shunt in the master state IDE Interface Connector
AUDIO
OUT




Fig. 9




8. Installation of CDR Unit
a. Connect the power cable to the CDR unit. (Fig. 6)
b. Install the CDR unit. (Fig. 5)
c. Install 4 screws (9). (Fig. 5) 9




11
CDR-HD1500 CDR-HD1500



HDD Replacement
a. Loosen 2 screws (A) and open the HDD slot door. (Fig. A
10)




A


Fig. 10



b. Disconnect the IDE cable and power cable from the
HDD. (Fig. 11)




Power Cable
IDE Cable



Fig. 11



c. Pull out the HDD tray. (Fig. 12)
* Be careful not to hook the IDE cable and the power
cable over the HDD tray.
* Do not apply the excessive force on the HDD tray.
* Static electricity can damage the HDD. Be careful
not to touch the terminal pins and the P.C.B..
d. Loosen 4 screws (B) and then remove the HDD. (Fig.
12)
B




B
(Screws are on the opposite side)




Fig. 12


12
CDR-HD1500
CDR-HD1500



e. Set the plastic shunt of the new HDD to slave. (Fig. 13)
* It is necessary to set the HDD to MASTER or SLAVE
when connecting the HDD to the component you
plan to use. This unit is designed to operate HDD
when it is set to SLAVE. Usually, setting procedure is
written on the HDD itself.



Example: When setting the WD800AB model Example: When setting the ST3160021A model




Plastic Shunt



The HDD is set to slave by setting the plastic shunt at The HDD is set to slave by setting no plastic shunt at
the second position from right of the jumper switch. any position of the jumper switch.




Fig. 13



f. Install a new HDD on the tray using 4 screws (B) . (Fig. B
12)
* HDD is a very sensitive device. Be careful not to give
any shock to it.
g. Push the HDD tray and connect the IDE cable and the
power cable. (Fig. 14)
* Make sure that the connectors are in the correct
direction, and connect the cables securely.
* Static electricity can damage the HDD. Be careful
not to touch the terminal pins and the circuit board.
* Do not apply excessive force on the HDD tray.
h. Close the HDD slot door and tighten the 2 screws (C)
on the HDD slot door. (Fig. 15)
C




C
Power Cable
IDE Cable
Fig. 15


Fig. 14



13
CDR-HD1500 CDR-HD1500



P.C.B. Operation Check
a. Remove the Top Cover.
b. Loosen 2 screws (D) on the HDD slot door and open D
the HDD slot door. (Fig. 16)
c. Remove 2 screws (E). (Fig. 17) E




D E



Fig. 16 Fig. 17



d. Remove 2 screws (F) . (Fig. 18) F
e. Remove CB702. (Fig. 18)
f. Disconnect the IDE cable from the CDR unit. (Fig. 18)
g. Lift the sub chassis unit, tray guide unit and HDD tray
unit and disconnect the IDE cable connected to TE1 of
the MAIN P.C.B. (Fig. 18)
h. Remove the sub chassis unit, tray guide unit and HDD
tray unit. (Fig. 18)



F
Tray Guide Unit



IDE Cable
Sub Chassis Unit
F
CB751

CB702 HDD Tray Unit
IDE Cable




TE1




Fig. 18




14
CDR-HD1500
CDR-HD1500



i. Remove 3 screws (G) and 2 jack screws (H). (Fig. 19) G H
j. Remove the OSD P.C.B.. (Fig. 20)
k. Remove 4 screws (I). (Fig. 20)
l. Remove 5 screws (J). (Fig. 19) I
m. Remove the MAIN P.C.B.. (Fig. 20) J



J G CB951

OSD P.C.B.

I



I




H
MAIN P.C.B.
Fig. 19
CB202


Fig. 20



n. Using an extension cable, connect TE1 of the MAIN
P.C.B. and the CDR Unit. (Fig. 21)
Extension cable for pin No. 40 (600mm): V9589500
o. Connect ST901 of the OSD P.C.B. and the rear panel
with lead wires or the like for grounding. (Fig. 21)
p. Connect G1 and G2 of the MAIN P.C.B. and the chassis
with a lead wire or the like for grounding. (Fig. 21)




Rubber sheet and Cloth




Fig. 21



Caution:
After replacing the MAIN P.C.B. or IC11 (MAIN P.C.B.), it
is necessary to update the firmware.


15
CDR-HD1500 CDR-HD1500




I SERVICE CHECK PROCEDURES I
When the main unit fails to operate
Check
connections NG Reconnect cables NG
of all and check again.
cables.

OK OK


Check Check the condition
the power NG NG
of the power supply +5V, +12V, ±VA +5V, +12V, VA
supply. section.

OK OK


Does Does the
the FL NO
blue LED indicate NO MAIN P.C.B. NO NO
display light power ON? defective
up?

YES YES YES YES

* ATAPI device FL driver or
or ACDR2 FL display
defective defective

* ATAPI device means HDD and CD-R/RW drive. R


When MAIN P.C.B. is defective
The MAIN P.C.B. consists of the following 3 blocks.
1) CPU, DRAM and Flash Memory
2) ACDR2 and DIR5
3) CODEC and analog


Check Refer to the
the NG RESET circuit NG
waveform at
RESET defective the point C
signal. on p.45.
OK OK


Check Refer to the
the NG NG
Crystal defective waveform at
CPU the point A
clock. on p.45.
OK OK


Is the ICS
terminal of the flash NG NG
memory at LOW and CPU defective
accessed?

OK OK


Is the
DRAM NG Flash memory failure NG
refresh function or CPU defective
at work?

OK OK


DRAM defective

16
CDR-HD1500
CDR-HD1500



When ATAPI device is defective
Possible symptom varies depending on the
defective point.
· "Drive Check" is displayed.
· Only the scale of the level meter is displayed.
· Switching the drive switch causes hang-up to occur.
· Abnormal mechanical noise is heard from the unit.


Is abnormal
mechanical noise YES YES
HDD defective
heard from
HDD?
NO NO



Check the NG IDE cable NG
IDE cable. defective


OK OK


Check the
CD-RW drive NG CD-R/RW drive
operation by using the NG
defective
*CD Player
mode.
OK OK


HDD defective


* For the CD Player mode, refer to the
description of the CD Player mode.




CD player mode
Using the CD player mode, the CD-R/RW drive can be
operated independently.

1) Turn off the power.
2) Disconnect the IDE cable connected to HDD.
3) Turn on the power.
After the same display as at the normal start-up, "Wait"
flashes and after about 30 seconds, the CD player
mode is activated.
In order to make the start-up time shorter, turn on the
power while pressing the " " key and "MENU" key
simultaneously and then keep pressing the " " key
and "MENU" key.
4) Press the " " key to open the tray and load a CD on the
tray.
5) Press the " " key to close the tray.
6) Press the " " key.
7) Check that the CD sound is heard properly from the
LINE OUT terminal.




17
CDR-HD1500 CDR-HD1500



ACDR2 Check
By using the mode 1, mode 2 and mode 3 of the P.C.B.
test mode, the operation of the ACDR2 can be checked.

In Mode 1, the analog signal input/output operation is
checked.
In Mode 1, it is possible to check the A/D and D/A
converter function of CODEC, signal flow in ACDR2,
operation of the low pass filter in the input/output circuit.

In Mode 2, input of the optical digital signal and digital
output operation are checked.
The ADCR2 decodes the sub-code and displays the track
No. and the track time. To test this decoding function, the
digital output of the CD player is used.

In Mode 3, the digital coaxial signal input and analog
output operation are checked.

Starting the P.C.B. Test Mode
1) Turn off the power.
2) Remove the HDD unit for the convenience of the work
of the next step 3). (p. 14)
3) Short between pins No.1 and No.2 of the CB5. (MAIN
P.C.B., E3 in p.41)
4) Short between J909 and J913. (OSD P.C.B., C4 in
p.44)
5) Turn on the power.
6) The P.C.B. test mode is activated and "TEST mode
PCB" is displayed.

Mode 1 Operation Check
1) Set to Mode 1 by pressing the " " key. "test
mode 1" is displayed.
2) Enter the analog signal through ANALOG LINE IN.
Input signal: Sine wave, 1kHz, 150mV (-14.2dBm)
3) Set the ANALOG REC LEVEL volume to the MAX
position.
4) Check the analog signal output at ANALOG LINE OUT.
Output Level : 775mV (0dBm)




Signal flow diagram of Mode 1



CB200 OPTICAL
OUTPUT
DIT
PJ200 COAXIAL
OUTPUT

DIR5
CB201 OPTICAL
INPUT
selector
PJ201 COAXIAL
INPUT

AUDIO patch


D/A LPF PJ202 ANALOG
OUTPUT



A/D LPF SW PJ202 ANALOG
INPUT
MAIN ACDR2
PCB



18
CDR-HD1500
CDR-HD1500



Mode 2 Operation Check
1) Set to Mode 2 by pressing the " " key. "test
mode 2" is displayed, followed by "mod2 00 00 00".
2) Apply the digital optical output signal of the CD player
into DIGITAL OPTICAL IN.
3) Check the track No. and track time on display.
4) Check the output signal at DIGITAL OUT.



Signal flow diagram of Mode 2.



CB200 OPTICAL
OUTPUT
DIT
PJ200 COAXIAL
OUTPUT

DIR5
CB201 OPTICAL
INPUT
selector
PJ201 COAXIAL
INPUT

AUDIO patch


D/A LPF PJ202 ANALOG
OUTPUT



A/D LPF SW PJ202 ANALOG
INPUT
MAIN ACDR2
PCB




Mode 3 Operation Check
1) Press the " " key to set to Mode 3. "test mode 3"
is displayed followed by "mod3 00 00:00".
2) Enter the digital coaxial output signal of the CD player
to DIGITAL COAXIAL IN.
3) Check the track No. and track time display.
4) Check the ANALOG LINE OUT output signal.




Signal flow diagram of Mode 3.



CB200 OPTICAL
OUTPUT
DIT
PJ200 COAXIAL
OUTPUT

DIR5
CB201 OPTICAL
INPUT
selector
PJ201 COAXIAL
INPUT

AUDIO patch


D/A LPF PJ202 ANALOG
OUTPUT



A/D LPF SW PJ202 ANALOG
INPUT
MAIN ACDR2
PCB




19
CDR-HD1500 CDR-HD1500




I INSPECTIONS
Instruments Required for Inspection
· CD test disc (YEDS-18: TX911730) · CD-RW disc (TDK CD-RW AUDIO 74min [XA74N])
· CD player with digital output (optical/coaxial) function (used as a digital signal generator)
· AV amplifier with digital input (optical/coaxial) function (used as a D/A converter)
· Analog signal generator · Oscilloscope · Level meter · Distortion meter
· HDD for jigs (HDD UNIT FOR SERVICE: AAX39420)


Step Item Mode Input signal Disc Check method and standard

1 Display Test mode No disc 1. Turn on the power while pressing the