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CD RECEIVER

KDC-5080R/RY, KDC-6016R
SERVICE MANUAL
Escutcheon assy (B07-2195-08) Front glass assy (B10-3215-08)

© 2000-2 PRINTED IN JAPAN B51-7593-00 (N) 2209

Extension cord CD mechanism(22P)
Panel assy (A64-2092-08)

Parts No. W05-0618-00

KDC-5080R/RY

KDC-5080R
PWR OFF

45W X 4

DISC

PTY DAB

EJECT SCAN LOUD RDM REP D.SCN M.RDM MENU TI VOL ADJ DISP NAME.S

AUD
DISC

Escutcheon assy (B07-2195-08)

Front glass assy (B10-3214-08)

Panel assy (A64-2092-08)

KDC-6016R
45W X 4

KDC-6016R
PWR OFF
DISC

PTY DAB

EJECT SCAN RDM REP D.SCN M.RDM MENU TI VOL ADJ DISP NAME.S

LOUD

AUD
DISC

Plastic cabinet assy (A02-1494-08)

Mounting hardware assy (J21-9585-08)

Remote controller assy (A70-0883-05) :KDC-6016R

Escutcheon(J CAR) (B07-2186-08) :KDC-6016R

Stay (J54-0611-08) :KDC-6016R

DC cord (E30-4868-08) :KDC-6016R

Battery(size:AAA) Not supplied as service parts

DC cord (E30-4869-08) :KDC-5080R/RY

Screw set (N99-1688-08)

Lever (D10-4514-08)x2

Screw set (N99-1689-08) :KDC-6016R

Ant adapter (T90-0523-05) :KDC-5080R/RY

F1 F1
The MECHANISM OPERATION DESCRIPTION is the same as model KDC-S3007 and KDC-5050RG. Please refer to the service manual for model KDC-S3007(B51-7029-00) or KDC-5050RG(B51-7099-00).

KDC-5080R/RY,6016R
CONTENTS
BLOCK DIAGRAM ......................................................................................... 3 COMPONENTS DESCRIPTION .................................................................... 4 MICROCOMPUTER'S TERMINAL DESCRIPTION ....................................... 6 TEST MODE .................................................................................................. 8 ATTENTION ................................................................................................... 9 PC BORD .....................................................................................................10 SCHEMATIC DIAGRAM ..............................................................................17 EXPLODED VIEW ........................................................................................25 PARTS LIST .................................................................................................27 SPECIFICATIONS ........................................................................................34

2

ANT
(M) : 350mV (E) : 170mV

TU100, Q100-104 IC300 IC500
FRONT FRONT

FM(M) FM(E) AM CD CD-CH

: 400Hz 75KHz Dev : 400Hz 40KHz Dev : 400Hz 30% Mod : 1KHz 0dB : 1KHz 0dB

FM (M) : 150mV (E) : 140mV FRONT

FM(M) FM(E) AM(M) AM(E) CD CD-CH

: 1660mV : 1280mV : 560mV : 730mV : 2930mV : 2900mV

TUNER

AM

E PROM E-VOL
1250mV REAR REAR 1200mV

2

FM(M) FM(E) AM(M) AM(E) CD CD-CH : 1660mV : 1280mV : 560mV : 730mV : 2930mV : 2900mV

POWER IC

CD REAR

CD NOISE AMP Q300-302
SDA SCL
FRONT

CD-CH

10K

FRONT FM(M) FM(E) AM(M) AM(E) CD CD-CH REAR

: 1530mV : 1180mV : 510mV : 670mV : 2690mV : 2650mV

IC150 RDS DETECTOR IC1
RDCL RDDA QUAL NOISE AFC

SW1 SW2 SW3 CLK DATA H DATA S SRQ MUTE CS RST STOP LO/EJ MO SW

10K

REAR FM(M) FM(E) AM(M) AM(E) CD CD-CH

: 1530mV : 1180mV : 510mV : 670mV : 2690mV : 2650mV

BLOCK DIAGRAM
BU 14V

BU5V

CD-CH u-COM

Q610, 611 BU 5V
SW5V

AM+B FM+B SMETER SD SCL SDA IF COUNT

Q1 SW 5V
PNL5V

Q5 PNL 5V IC901 REMO
AIDIO 8V

DATA S DATA L CE INH CLK

REQ C REQ H DATA C DATA H CLK CH-CON MUTE

Q622, 625 AUDIO 8V
SERVO 7.5V

Q621, 624 SW 14V Q618, 620 SERVO 7.5V

RST

Q3 RST SW

IC900 KEY MATRIX LCD-Dr LCD
ILL 11V

IC2 RST

Q612, 614, 615 ILL 11V

KDC-5080R/RY,6016R

3

KDC-5080R/RY,6016R
COMPONENTS DESCRIPTION
MAIN UNIT Ref.No. Component Name IC1 IC2 IC3 IC150 IC300 IC500 Q1 Q2 Q3 Q5 Q100 Q101 Q102 Q103 Q104 Q300 Q301 Q302 Q303 Application/Function Operation/Condition/Compatibility

784217AGF505 System MI-COM. S-80830ANNP Reset IC HD74HC27FP Mute logic TDA7479D TDA7400D TDA7386 2SA1576A DTA124EUA DTA144EUA 2SA1576A 2SA1703-AN DTC144EUA 2SA1703-AN DTC144EUA 2SC4081 DTA124EUA DTC114TUA 2SC4081 DTC144EUA RDS decoder E-VOL. & N.C. MPX Power IC SW 5V Mute driver for Audio mute SW Changer reset SW Panel 5V SW FM+B SW ON when the base goes "Lo". ON when the base goes "Lo". ON when the base goes "Lo". ON when the base goes "Lo" during the panel not detached. Q100 is turned ON when Q101's base goes "Hi". ON during FM reception. Q102 is turned ON when Q103's base goes "Hi". ON during AM reception. "Lo": Detection voltage below 3.0V 3 input NOR gate x3

AM+B SW Composite out buffer Noise detection time constant SW Noise buffer E-VOL. mute SW Audio mute SW Audio mute SW SVR SW

OFF during FM seek, ON during FM reception. Q301 is turned On when Q300's emitter goes "Hi".

E-VOL. is muted when the base goes "Hi". Audio pre-outs are muted when the base goes "Hi". Audio pre-outs are muted when the base goes "Hi". POWER IC RESET is activated when the base goes "Hi".

Q350A,B DTC343TK Q351A,B DTC343TK Q500 Q600 Q601 Q604 Q607 Q605 Q606 Q610 Q611 Q612 Q614 Q615 Q618 Q620 Q621 Q624 Q622 Q625 DTC114YUA 2SC4081 2SC4081 2SA1703-AN DTC114EUA 2SA1576A DTA124EUA 2SB1565(E,F) 2SC4081 2SD1760 DTA124EUA DTC124EUA 2SB1565(E,F) 2SC4081 DTA124EUA DTC144EUA 2SB1565(E,F) 2SC4081

BU detection(Momentary power down detection) ON when the base goes "Hi" during BU applied. ACC detection P CON SW ON when the base goes "Hi" during ACC applied. Q604 is turned ON when Q607's base goes "Hi". ON during POWER ON mode except ALL OFF mode. Protect Q604 by turning ON when P-CON output is grounded. Prevents Q605 tuning ON during start-up after power ON. Inverted darlington connection. ON during BU applied. ON when the base goes "Hi". Q614 is turned ON when Q615's base goes "Hi". Inverted darlington connection. Q618 is turned ON when Q620's base goes "Hi". Audio 8V AVR and Servo AVR ON/OFF control. Q621 is turned ON when Q624's base goes "Hi". Inverted darlington connection. Q622 is turned ON when Q625's base goes "Hi".

P CON protection

BU 5V AVR Illumination AVR Illumination AVR SW

Servo AVR

SW 14V

Audio 8V AVR

4

KDC-5080R/RY,6016R
COMPONENTS DESCRIPTION
CONTROL UNIT Ref.No. Component Name IC900 IC901 Q900 Q901 Q902 Q903 LC75883E RS-171 DTA124EUA 2SD2114K 2SD2114K DTA124EUA Application/Function LCD driver with key-matrix Remote control IC Remote SW Key illumination green SW Key illumination red SW Key-matrix permission SW ON when the base goes "Lo". ON when the base goes "Hi". ON when the base goes "Hi". ON when the base goes "Lo". Operation/Condition/Compatibility

CD PLAYER UNIT(X32-4700-00) Ref.No. Component Name Application/Function Operation/Condition/Compatibility Generation of RF signal based on the signals from the APC IC1 AN8806SB RF amplifier circuit and pickup, and generation of servo error(focusing error and tracking error)signals. Detection of dropout, antishock, track crossing and off-track conditions. Focusing, tracking, sled and spindle servo processing. AutoIC2 MN662774KC3 CD signal processor bult-in MI-COM. matic adjustment(focusing, tracking, gain, offset and balance)operations. Digital signal processing(DSP, PLL, subcodes, CIRC error correction, audio data interpolaration)operations. IC4 IC5 IC6 Q1 Q2 Q3 Q4 Q5 Q8 BA5917AFP TA78L05F NJM4565MD 2SB1188 DTC124EUA 2SA1362(Y) 2SA1362(Y) DTC124EUA DTC124EUA BTL driver 5V AVR Low pass filter APC P ON SW A.8V SW D.5V SW MOTOR ON SW GAIN CONTROL SW LD power control. ON during the CD source selected. A8V line ON/OFF control. D5V line ON/OFF control. ON during CD loading or eject action . Focusing coil, tracking coil, spindle motor and sled motor driver.

5

KDC-5080R/RY,6016R
MICROCOMPUTER'S TERMINAL DESCRIPTION
Terminal description PinNo. Pin name 1 ST TYPE1 2 ST TYPE2 3 JS TYPE1 4 TYPE1 5 TYPE2 6 TYPE3 7 NC 8 NC 9 VDD 10 NC 11 NC 12 NC 13 RDS DATA 14 RDS QUAL 15 AFC 16 FM/AM SD 17 IF COUNT 18 NC 19 REMO 20 AM+B 21 FM+B 22 TEST 23 IC2 SDA 24 IC2 SCK 25 MUTE 26 SW5V 27 F/E DATA 28 F/E CLK 29 CH CON 30 CH REQH 31 CD MUTE 32 CD MRST 33 CD MSTOP 34 CD LO/EJ 35 CD LMON 36 CD SW3 37 VDD 38 X2 39 X1 40 VSS 41 XT2 42 XT1 43 RESET 44 NC 45 RDS CLK 46 CH REQC 47 LCD DATAL 48 49 50 CD SW2 CD SW1 NC I/O I I I I I I O O O O O I I O I I O I O O I/O O O O I/O O O O I O O I/O O I I O I I I I I O Description IC2 setting terminal IC2 setting terminal Genuine/After market distinction terminal Destination type input terminal 1 Destination type input terminal 2 Destination type input terminal 3 Not used Not used Power supply connection terminal Not used Not used Not used Data input from the RDS decoder IC Quality input from the RDS decoder IC AFC control output SD input from the tuner pack Not used Not used Data input from the remote control light sensor AM+B control FM+B control IC test terminal(Not used) Data input/output with the E-VOL. IC Clock output to the E-VOL. IC Mute control output SW 5V control output Data input/output with the front end Clock output to the front end Changer control Request output to changers Muting request from the MI-COM. of CD mecha. Reset output to the MI-COM. of CD mecha. Stop request to the MI-COM. of CD mecha. CD mecha. loading/Eject switching output CD mechanism loading motor control output Down & limit switch detection input Power supply connection terminal Main clock resonator connection terminal Main clock resonator connection terminal Ground connection terminal Sub clock resonator connection terminal Sub clock resonator connection terminal Reset input terminal Not used Clock input from the RDS decoder IC Request input from changers Data input from the LCD driver IC 12cm disc detection terminal Loading detection Not used Processing Operation "Lo": Initial value "Lo": Initial value "Hi": Genuine, "Lo": After market

Connected to BU 5V lines.

"Hi": During FM reception, "Lo": During FM seek. "Hi": Station detected, "Lo": Not detected

"Hi": During AM reception. "Hi": During FM reception. Connected to GND

"Hi": Mute ON, "Lo": Mute OFF "Lo": POWER ON mode or during CD loading or eject action.

"Hi": ON, "Lo": Standby "Lo": Request "Lo": Mute request "Lo": Reset "Lo": Stop "Lo": Loading, "Hi": Eject, "Hi-Z": Stop "Hi": CD loading or eject action, "Lo": other "Hi": Chucking, "Lo": Pickup most inner position Connected to BU 5V lines.

Connected to GND.

"Lo": System reset

"Lo": Request When 12cm disc was detected, the input becomes "Lo" temporarily. "Lo": CD chucking.

6

KDC-5080R/RY,6016R
MICROCOMPUTER'S TERMINAL DESCRIPTION
PinNo. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Pin name AVDD AVREF0 PHONE NC NOISE S-METER NC NC NC NC AVSS NC NC AVREF1 CH DATAC CH-DATAH CH CLK LCD DATAL LCD DATAS LCD CLK NC BEEP NC PNL DET1 NC LCD INH LCD CE SRT SW1 SRT SW2 NC NC NC NC NC NC NC AMP SVR AMP STBY AMP MUTE NC ILL ON P ON SMALL P ANT P CONT ACC DET BU DET AMP CONT NC VSS I/O I I I I I I I I O O I O I/O I O O O O O I O O O I I O O O O O O O O O O O O O I O O I I O O Description A/D converter power supply connection terminal A/D converter reference voltage input terminal PHONE detection input Not used Noise detection input S-meter input from the front end Not used Not used Not used Not used A/D, D/A converter ground connection terminal Not used Not used D/A converter reference voltage input terminal Data input from changers Data output to changers Clock input/output with changers Data input from the LCD driver IC Data output to the LCD driver IC Clock output to the LCD driver IC Not used BEEP sound output Not used Panel detaching detection input Not used INH output to the LCD driver IC CE output to the LCD driver IC SRT position detection input SRT position detection input Not used Not used Not used Not used Not used Not used Not used Power lC reset output Power IC standby control output Power IC mute control output Not used Illumination AVR ON/OFF control output Microprocessor peripheral power supply control output Small lights detection input Antenna control output Power control output ACC detection input Momentary power down detection input External amp. control output Not used Ground connection terminal Processing Operation Connected to BU 5V lines. Connected to BU 5V lines. 1V or less: TEL MUTE, 2.5V or greater: NAVI MUTE Pull down to GND.

Pull down to GND. Pull down to GND. Pull down to GND. Pull down to GND. Connected to GND.

"Hi": Panel detached. "Lo": LCD indication OFF. "Hi": Active Panel : (SW1, SW2)=(Hi, Hi) Slide : (SW1, SW2)=(Hi, Lo) Mask : (SW1, SW2)=(Lo, Lo)

When the momentary power down, after ACC OFF is detected and after POWER OFF, the output goes "Hi" temporarily. "Hi": POWER ON mode "Lo": Mute "Hi": AVR ON "Hi": ACC ON or during CD loading or eject action. "Lo": During vehicle small lamps turn on. "Hi": During FM/AM reception. "Hi": POWER ON mode except ALL OFF mode. "Hi": ACC OFF, "Lo": ACC 0N "Hi": When momentary power down detected or BU OFF, "Lo": BU ON

Connected to GND.

7

KDC-5080R/RY,6016R
TEST MODE
·TEST MODE SPECIFICATIONS
(1) How to enter the test mode While holding the FM and Preset 6 keys simultaneously, reset the unit. All indicators and display segments are ON at the start of test mode. (2) How to exit from the test mode Reset the unit. (Note) The test mode cannot be canceled by turning Acc OFF, power OFF or momentary power down. (3) Test mode specifications of the CD receiver Each press of the Track Up key jumps to the following tracks. No. 9 No. 15No. 10No. 11No. 12No. 13 No. 14No. 9 (return to beginning) Pressing the Track Down key jumps to the previous track to the track being played. (4) Audio ·The volume is -10 dB (displayed as 30). ·LOUD is OFF, and CRSC is also OFF whether the function is provided or not. ·With the Bass/Treble and Balance/Fader controls, pressing the Up/Down key switch the setting alternately to: Full Boost Full Cut Full Boost, Full Right Full Left Full Right, or Full Front Full Rear Full Front. ·With the high-pass filter, pressing the Up key sets it to Through/100 Hz/200 Hz and pressing the Down key sets it to 200 Hz/100 Hz/Through. ·Other adjustments function in the same way as normal mode. (5) Backup current measurement When the unit is reset (backup turned on) while Acc is OFF or when Acc is turned OFF in test mode, the MUTE terminal goes on in 2 seconds, instead of 1.5 second. (The panel, CD, C and MD mechanisms are not activated at this time.) (6) Security code registration after E2PROM replacement servicing (E/M type only) 1. Enter the test mode. (See (1) How to enter the test mode.) (8) Other · The DNPP/SBF key of the remote control unit (RC510) functions as the menu mode ON/OFF key. · The OPEN/CLOSE key of the remote control unit (RC510) functions as the audio adjustment mode ON/ OFF key. · The menu is displayed by displaying only the required features. · Message such as "CODE OFF" is not displayed when power is turned ON. · The contrast can be adjusted only to 0/5/10 using the Up/Down keys. (7) How to clear the simple security code (K type only) 1. While the code is requested, press and hold the DISP key and press and hold the VOL Up key for 3 seconds. ("----" disappears.) 2. Enter "KCAR" from the remote control unit. (Same operation as the '98 model) · Press numeric key 5 twice then press the Track Up key. (This enters "K".) · Press numeric key 2 three times then press the Track Up key. (This enters "A".) · Press numeric key 2 once then press the Track Up key. (This enters "A".) · Press numeric key 7 twice then press the Track Up key. (This enters "R".) 3. The security is canceled and the unit enters the TUNER mode. 2. Press the SRC key to set All OFF. 3. Press and hold the AUDIO key for 1 second to enter menu mode. 4. Press the FM/AM key to select "SECURITY". 5. Press and hold the Track Up/Down for 2 seconds. 6. Enter the code by pressing the Preset 1, 2, 3 and 4 keys. Example: To enter "3510", ·Press the Preset 1 key 4 times. · Press the Preset 2 key 6 times. · Press the Preset 3 key 2 times. · Press the Preset 4 key once. 7. Press and hold the DISPLAY key for 3 seconds to display "APPROVED". 8. Quit the test mode (See (2) How to exit from the test mode.)

8

KDC-5080R/RY,6016R
ATTENTION
Assembly of FPC(Flexible PC board) onto Roller ass'y
Turn Roller ass'y by 4 times. Hook the end of Roller ass'y to the tongue. Insert the FPC into the slit of Roller ass'y then release the end of Roller ass'y and the tongue.

FPC

tongue

Turn 4 times.

End of Roller ass'y

9

7
LCD900
R909 R911 1 R903 25 R905 C908 R923 BE 1 4 R910 80 C902 24 R912 35 1 13

6

5

4

3

2

1

CONTROL UNIT

PC BOARD (FOIL SIDE VIEW)

S927

D918

S902

13

S910

SRC S909

D919

1

R901

R903

35

24

LCD900

1

R910

R911

C905

Q901 Q902

PROG

D917

S903

S926

S908

S907

4

1

25

80

B E

C908

R923

R905

EB

C902

R912

C906

B E

12

D904

CN900 FMS901

R920

2

3

IC901

2

R904

R900

R902

C900

R922

R906

R913

RN900

EJECT

S917

D903

S929

RST

R921

S915

S916

D902

AM

R915

S914

D907

S900

DISP

S925

D906

R916

S922

AUTO

36

C901

S921

Q900

D905

AUD

S920

S928

6

40

41

D910

S923

IC900

5

D909

RN901

64

S924

65

4

R917

D908

S906

3

C904

C903

D913

Q903

69

EB

S913

R909

2

D912

1

R907

R908

S919

1

R918

D911

D900

D901

R919

S912

C907

R914

S905

ATT

VOL+

VOL-

S918

D916

D915

D914

S911

S904

10
A
R901

VOL+

1

S904 S902
C905 C906

S905

R907

S910 D919 S909 SRC

D918

E B

D914 S907
R900 C903 R922 2

R914

D901 IC900 Q900
R906 R904 C900 C901 R916 2 3 R913 R902

PROG

CONTROL UNIT
S903 S926 S908
R920

Q902 Q901
Q903
C904 BE

E B

IC901

D904
12

D915
RN900
65 64 R917 69 RN901 36 41 40

R908

D917

C907

D900 S900 S925
AUD

R918

EJECT R921

CN900 S901FM D907 S916

S911

S912

D903 S917 D902

S927

B

VOL-

R919

S918 S913 S923 S921
AUTO

ATT

D911 S906 S920 D905 D913 D909 D910
3

D916
2

S919 D908
4 5 6

S924

S928 D906 DISP

S922
R915

S915 S929 S914
RST AM

PC BOARD (COMPONENT SIDE VIEW)

1

D912

IC Q address 900 4B 901 3B 900 3B 901 6B 902 6A 903 6B

C

Refer to the schematic diagram for the values of resistors and capacitors.

D E

IC Q address 900 4D 901 3D 900 3D 901 6D 902 6E 903 6D

F

G

H

I

J

K

L

M

N

O

1

PC BOARD (COMPONENT SIDE VIEW)
MAIN UNIT
TU100 C100 1 3 1 C102 C105 C107 C109 C104 C601 16 1

SWITCH UNIT
S800

24

CN600 CN350
R357A
C111 9

CN100
L100

S801 CN800

R350

L101

R351

2

1

R356B

6

8

R357B

R366A

JW3 JW1 JW2
R619 C609 R620

L105

C101

C103

C106

C108

C110 R100

R101 E X150

D100

R102

D351 D352A D350B C352A Q609
C353B C353A C352B BE

L102

L103

L104

L106

JC17

C354

JW4
R615 C608

D400A
R404

Q102

R103

R104

R622

R623

Q100 B Q101
C154 EB

Q103
EB
9

B

E

R618

BE

Q351B
E B

Q351A
R353A B E

EB

C151

B E

R105

8

Q350B
E B
C350B

Q350A
C350A R352A

R355B

D352B R355A R354B D350A

R354A

D611

Q608

D402 D401 D403 D400B D404 D405
R409 RN400

R400 13 11 12 8 4 3 9 10 6 7 5 2 1

1

4

C400

R403

R406

R353B

R352B

C155

3

16

C153 L150

1

C351B C351A C150 R309B R309A

R613

R609

B

E R644

R607

C311A B

C604

Q604
E C606

R608 R611

C321B

C321A

BE

C320A

EB EB Q603 B E

B E

C152

C311B

D603

R605 R604

R614 C605

D606

R617

R612

JC1

IC150

R610

Q602

D605

D607

R621

C624 R616

C602

C320B

C607

RN150

R310B

R311B

JW7

C313A

C402B

R301

D300
R300 C300

C313B

C315A

JW5

R302

14

1

C404A

R601

C603

D301
C310

Q600 IC301
C318 28

R602

IC300
R308 R307
R306

BE

R603

JW6

C403

C315B

JW8

C301B

1

R310A

C301A

R311A

JC18

28

Q605 Q606

Q601

Q607 R606 D608

D600 D601

D505A
R600

JC3

JC4

R305

C304 R303 C305 C306 14 C307

Q302

BE

4

C404B

C402A C303 C302

D502A
JW9 JW10 JW11 JW12 JW13 JW14 JW15

R408

R106 Q104

D604

D610

R402 CN400 R401B R401A R407 R405 C600

BE

Q303

15

15

JW21

BE

R304

Q300 B E Q301
C308

D504B
R15

D502B D503A D503B
1

C309

C319

C317

D504A
R12 R11 R10 R9 R8 R7 R6 R5
C511

RN5

JC15

JC16

RN3 RN2

D505B

2

R16

R17

Q1
EB
R19 30 R65

R20 C8

R4 R3 1 100 C9 R2 R1 C11 R42

R500B C500B C502B C504B

R40

R39

JC5 JC6 JC7

R18

5
JC8

X1

R501B C501B C503B C505B

C4

C3

EB

E B

R504

R506

Q622

3 4

2 1 C13

R625

C10

Q610

E

C14

R27

JC9

R624

JC13

R47 R46

BE

Q611

JC14

R53

R52

R51

C613 B

C18

C19

D613

D612

R56

R57

R55

C618 R634

JC12

E

Q618

C614

Q620
BE
B

1

13 CN3 C16

R50

JC11

R200

RN9

R54

6

JC10

C612

BE

C7

Q612 D7 D614

E C15

B

CN1

D615

R62

R68

R61

R67

C619

22

1

CN200
ET1

1

4

7

11

12

Refer to the schematic diagram for the values of resistors and capacitors.

C615

C611

C610

Q5

D6

D8

Q614

BE

R26

R25

Q615

R627

R24

BE

E

C200

R34 R60 R33 D5 R59

R32

RN7

Q3

RN4

R45 R58 R35

D507

L1

TH500

R641

B

R643

8

14

51

R44

C17

R626

B

C622

JC19

IC2

80 R36

D506
R509

D501

R508

C621

Q625

IC3
X2

C5

R23 50

R14 81

C2

R503

D617

BE

E

C6

R13

R64

C1

R502

C510

C512

7

C20

1

R69

BE

C623

Q2

IC1

R43

RN1

Q624 Q621

C12

R501A C501A C503A C505A C506 C509 C507 C508 25 24

IC500

R201

RN6

31

EB

JC2

Q500
R500A C500A C502A C504A

IC Q address 1 5K 2 5J 3 5I 300 4H 500 5N 1 5J 2 5I 3 6J 5 6K 100 3G 101 3G 102 2H 103 3G 303 4I 350A 3J 350B 3I 351A 3I 351B 3I 500 5L 600 4K 601 3K 602 3K 603 3K 604 3K 605 3K 606 3K 607 3K 610 6H 611 6H 612 6M 614 6M 615 6M 618 6H 620 6H 621 5H 622 5H 624 5H 625 5H

C316B

C316A

C314B

L300

C314A

R21

R22

P

Q

R

S

T

U

V

W

X

Y

1

PC BOARD (FOIL SIDE VIEW)
SWITCH UNIT
TU100 C104 C601

S800
C109 C107 C105 C102 C100 1 3 1

CN600 CN350
9
R356B R357A R351 R350

24 C111 6
R366A

MAIN UNIT
2
JW3 JW4

16 1

CN100
L100

1 L101
R357B

S801 CN800

8

JW1
JC17

C354

D100

D400A
R400
R404

R615 C608

D351 Q609 C352A D350B D352A
R622

L105

L106

L104

C110 R100

C108

C106

L103

C103
R103

C101

L102

JW2
R619 C609 R620

R618

2 1
R408 R406

3 4 8 12 11 13 5 7 6 10 9

R623

Q608
BE

CN400
R401B

R609

RN400

R613

D405
R409

R617
R604 R605

E

B R614 C605 B

D606
C604

R644 R612
R607

C351A C351B R309A R309B C150

1 L150

C153 16
C155

3
C602

R608

Q604
E

C311A
C321A C320A

D603

BE

B E

Q603 B E

R311A

R310A

R310B

JW8

JW7

C313B

C313A

R301

D601
JW6 JW5

R311B

R606 Q607

D608
BE

28 C300

1 R300

JC18

D300

C301B
R302

C301A C402B
C404A

C315B

C315A

RN150

D600

Q605 Q606

C607

C320B

Q601

EB EB

C606

C311B

C321B

R611

C152

C154

JC1

R621

D607

D605

R352B

C400 R402 R401A R407 R405 C600
R403

C151

R105

E B

D403 D400B D404

R353A B E

E B

B E

EB

Q350B
C350B

8

EB

9

EB

D611

EB R354A

R104

D402 D401

C352B C353A

Q102

C353B R355B

R101 E X150

R102 B Q100

E

B

4

1

D350A R354B R355A D352B

Q350A
R352A C350A

Q351A

Q351B

Q103

D610
C624 R616

D604 Q602
R610

R353B

Q104 R106 IC150

Q101

R603

1

C403

14

R602

C603

R601

D505A
R600

Q600 IC301
C318

IC300
R307 R308

D301
C310

D502A
JW9

R306
JC4

BE

4
JW13 JW14 JW15

JW11 JW12

JW10
C314A C314B C316A C316B

EB

R305

28

15

Q302

15
JW21

C402A C303 C302 C304 C306 C305 R303 14 C307
R304

Q303

JC3

C404B

D502B D503A

D504B D504A
R10 R11 R12 R5 R6 R7 R8 R9

EB EB
C308

Q300

R15
RN5 JC16

C317
JC15

C319
L300

C309

Q301

2

1

D503B

D505B

C511

RN2 RN3 R20

Q500
EB

R3 R2 C11 R42 C9
RN1

C8
R39

R19
R40

EB

C504B C502B C500B R500B C504A C502A C500A R500A

R17

R16

R4

Q1
R65 30 31

JC2
RN6

1 100

IC500

R1

R201 X1
C3

JC5 JC6 JC7
C4 R69 EB BE

C505B C503B C501B R501B C505A C503A C501A R501A
C510 R506 R504 C512

R18

5

C12
R13

IC1
C6 R23 50
C17 C13 2 1

C507 C508 24
TH500

C506 C509

R43 C1 C2

E B

R64

1

C20

Q2
7

C623 E

Q621 Q624

JC8

R503

R502
R508

D501

25

B

80 R36
RN7

D507
BE

R509

51

3 4

D506

R14 81 R44 R45

C5

Q622

IC3
X2 JC19 14 C10
E

Q625
B

D617
C621 R643

IC2
RN4

C622 8

R626 R641

R627

R60
R51 R52 R53

R25

R46
JC14

BE

Q615 Q614 Q612

L1

R34

JC13

R24 R26

C200

Q610

R27

R35 R58
R32

Q3

R625 R624 E JC9

C14

R47

Q611

BE

R33

C615

C19

C18

BE

D8
R50

D6
R54 R55

D5
R56 R57

R59

Q5

C7 R200

C610

C611

C613 B

6

D614

D7

RN9

D612

D613

C612 JC11 E JC12

JC10

C618 R634

B

E C15
R67 R61

1

Q618

CN3 13
C16
R68 R62

C614

Q620
B
BE

CN1

D615

1

22

C619

1

CN200
ET1

4

7

IC Q address 1 5T 2 5T 3 5V 300 4V 500 5Q 1 5T 2 5V 3 6U 5 6T 100 2W 101 3W 102 2W 103 3W 303 4V 350A 3U 350B 3U 351A 3V 351B 3V 500 5R 600 4S 601 3S 602 3T 603 3T 604 3T 605 3T 606 3T 607 3T 610 6W 611 6W 612 6R 614 6Q 615 6Q 618 6W 620 6W 621 5W 622 5W 624 5W 625 5W

R22

R21

13

14

BE

Refer to the schematic diagram for the values of resistors and capacitors.

Z

AA

AB

AC

AD

AE

AF

AG

AH

AI

1

PC BOARD (COMPONENT SIDE VIEW)

(FOIL SIDE VIEW)

X32-4700-00 (J74-0990-12)

X32-4700-00 (J74-0990-12)

2
1 28 28 1

IC4
C41
R83 C45 R72 C43 R80 C44

IC4
C41

R80 C44
R79 R81

R72 C43
R73 R71

R83 C45

R71

R79

R73

R81

R78

R78

R76

R77 /MUTEL 14 /MUTER

R77 /MUTEL 14 /MUTER R50

R76
R75

R82

R75

R74

ECS

15

15

R74

LO/EJ MOTOR A.5V

LO/EJ MOTOR A.5V
C63

ECS LOAD SLED+ SW3

3

LOAD SLED+ EJECT SLEDSW3

TVD

R50

TVD

Q3
BE

IC5
I G O

IC5
O G I

Q3
BE

EJECT SLEDC34 R44 R45 /MSTOP

C63

S3

S.GND S.+B Rch

1

C34 /MSTOP R44 R45

S3

1

S.GND S.+B Rch

SPDLA.GND Lch

R126

R108

R108

R126

C78

C78

R125 C77 C79

8

1

1

8

C77 C79 R125

/MRST

C51

C80

C80

C51

SPDLA.GND Lch

/MRST

R107

R107

IC6

IC6

CN2

R118

R118

R122

R122

5

4 C72

4 C72
R104

5
R121 R117

CN2

R82

D1

SPDL+

CP3

4
TRKTRK+

R117 R121

CP3

C71

R102 R101

R102 R101

C71

SPDL+

CP2 CP1 22

CP2 CP1
R47 BE

TRKA.+B TRK+ FCSPD
LD R8

R104

C68

C68

C67

R103

R103

C67

A.+B FCSR3 C3 VR R6

Q4
BE R52 R49

Q4
R52 R49

R47

R8

FCS+

22 C3 BU.+5V
R217 R216

FCS+ VR
C1 C4

R12

R12

L1

C4

L2

C32

LD

C46

E

B

DATA

DATA
R31

C46

PD

BU.+5V

D3
R31

D3

C32

/RST

/RST

L2

R6 F Vcc Vc
C1

B
R9 C5 R10

E

R216

R217

R9

C5

C1

Q1
R11

CN1
R5 1

16

C21

R214

R214

Q5

Q5

C21

36

BE

D2

D2

1

C1

R13

C6

R14

IC1

C11

C8

C33 R218

R218 C33

W8

S2

W8

D

R19

R19

C12 18 C15

C18

C35

R54

R54

C22

C22

C16

C2

IOP+

TE

TR BDO

BDO TR

TE

E

E

6

IOP-

ARF

IC 1 2 4 5 6 address 5AA 5AB 2AC 3AC 4AC Q 1 2 3 4 5 8 address 5Z 5AC 3AC 4AB 5AC 5AB

ARF

7

15

16

Refer to the schematic diagram for the values of resistors and capacitors.

IOP-

IC 1 2 4 5 6 address 5AH 5AG 2AF 3AF 4AF Q 1 2 3 4 5 8 address 5AI 5AF 3AF 4AG 5AF 5AG

IOP+

RF

RF

C14 R16 TE C13 R220 C17 TRCRS R202 C23 OFT VDET /RF LDON DET Vref

IPFLAG

IPFLAG

GND

F

F

GND

51 25 R34 C24 26 C26 FCLK 50 ST-O R36 R37 SMCK TOFS C28 STLD C29 R38 C25 FLAG

R34 25 C24 50 FCLK C26 26 ST-O R36 R37 SMCK TOFS C28 STLD C29 C25 R38 FLAG

R15 R17

R17 R15

51

C16

A 19 R23

R32

R32

C35

C85

C85

C18

R2 C

B R22

FBAL R1 TBAL R21

IC2

DQSY

DQSY

IC2

FBAL R1 TBAL R21

D B R22 R2 C A R23 19 C2
R18

S2

C11

C10

C10

C8 C9

5

C9

X1

X1

R20

R20

IC1

D4

R46

1

BE

EB

R46

1 D4

C12 18 C15

FE

R35

R35

FE

C14 R16 TE C13 R220 C17 TRCRS R202 C23 VDET /RF OFT LDON DET Vref

R18

S1

S1

R14

R219 100

BU.5V 75

76

D.GND

D.GND

BU.5V 75

C2

C7

C2

C7

BE

EB

76

R219 100

Q2

Q2

BE

F Vcc Vc

R10

Q8

C55

SW2

SW2

C55

Q8

36

1

R11

C31 TEST

D.OUT

/CLK

SW1

SW1

/CLK

D.OUT

TEST C31

16

CN1
R5

L1

R3

D1

Q1

1

C6

R13

A

B

C

D

E

F

G

H

I

J

ANT

MAIN UNIT

1

CN100

3 2 3 2

1 1

CN400
1 2 3 4 5 6 7 8 9 10 13
AUDIO OUT OSC GND OSC GND OSC GND OSC GND OSC GND

13P DIN CONNECTOR
2 1 3 5 4 7 8 12 11 13 6 10 9

TU100
5.1V 0V
S-METER IFC OUT IF2 GND RF GND

IC300
R300 10K 8.2V 0V
IF1 GND

D300 4.1V 1
4.1V 2 3

VREF CREF CASSL 4.1V 4.1V

AC OUT L AC OUT R OUT LF OUT RF OUT LR

28 27 26 25 24 23 22 21 0V 20 19 18 17

4.1V 4.1V 4.1V 4.1V 4.1V 4.1V 8.4V R310A 0 R310B 0 R311A 0 R311B 0

C300 2.2 3 C301A 2.2

11 12

AM ANT

FM ANT

PLL+B

D GND

VDD5V

IF2 +B

AM+B

150 C108 100u10 + 0V

CH CON

C107 0.01

L105 4.7uH

1 REQ H 8 Rch 2 D GND 9 REQ C 3 B.U 10 DATA C 4 CHCON 11 DATA H 5 MUTE 12 Lch 6 A GND 13 CLK 7 RESET L101 52mH C400 0.1

IF1+B

FM+B

SDA

SCL

5.1V

11

VT

12

21

1

13

15

16

10

18

19

20

22

2

SD

D301

14

17

23

3

5

6

8

9

24

4

7

8.2V

8.2V

8.2V

8.2V

3.5V

0V

0V

0V

0V

0V

MUTE

A GND

Rch

Lch

RESET

REQ C

CLK

REQ H

B.U

DATA C

DATA H

D GND

16

56

4 5 6

C301B 2.2 4.1V 4.1V 4.1V

OUT RR 4 5 6 7 8 9 10 11 12 13 14 CASSR CDR CD GND CDL PHGNO PHONE AM MPX LEVEL MP IN MP OUT S MUTE QUAL MUXR MUXL VS GND SDA SCL

IC301
5.0V 5.0V 3.5V C315B 0.27 0V 15 HPR R OUT HPR R2 HPR R1 HPR L OUT HPR L2 HPR L1 HPF R2 HPF L OUT HPF R1 AUX2 OUTL HPF L2 AUX2 OUTR CR2 HPF L1 CL2 CREF CL1 AGND DGND SCL SDA VCC CR1 CSM AUX1 INR AUX1 INL OUT REF HPF R OUT 13 12 11 10 9 4.2V 4.2V 4.2V 4.2V
R309A 0 R309B

C101 100u10 + C102 0.01

C103 100u10 +

C106 100u10 + C105 0.01

17

27

28

C110 100u10 +

L102 4.7uH

L103 4.7uH

L104 4.7uH

C104 0.1

L106 4.7uH

C109 0.1

L100 4.7uH

C100 0.01

7 C302 0.033 R301 2.7K R302 4.7K

14

4.2V

14

R401B 100

R401A 100

R407 4.7K

R406 4.7K

R405 2.2K

R403 2.2K

R404 2.2K

R408 100

R402 100

R400 100

D100

R100

C303 0.015 4.1V C304 0.47 4.1V 5.1V 5.1V

C316B 0.27 4.1V 16 0V 17

13
0

1K

16 15

R308

R409 100K RN400 100K

Q100
Q100,101
R103 R101 22K

2

Q102

R303 4.7K

C315A 0.27 C313B 0.27 C313A 0.27

C316A 0.27 4.2V 18 0V 19 C314B 0.27 4.2V 20 0V 21 C314A 0.27 4.2V 22 C317 4.2V 23 1 0V 5.0V 5.0V 8.4V 24 25 26 27 28

FM+B SW
22K

Q104
R106 4.7K Q102,103

R105 1K C305 150P

11 10

R102 2.2K

Q101
47K 47K

R104 2.2K

Q103
47K 47K

COMPOSITE OUT BUFFER

C306 0.1 C307 120P

4.9V

8 4.2V 7 4.2V C321B 0.1 6 4.2V C321A 0.1 5 0V C320A 0.1

D401

AM+B SW

21

20

0V

Q301
10K

0V 3.8V

C308 0.082

E-VOL. N.C. MPX

R306

D400B
14.4V L150 4.7uH C111 0.01
45 13 14

B

1K

C NOISE BUFFER
0.4V 0V R307 4.7K

4 4.2V C320B 0.1 3 2 4.1V C311B 2.2 1 4.1V C311A 2.2

Q300
22K

D400A

5.1V
22K

C309 47u16 +

R305 2.2K

47K 47K

C319 47u16 +

L300 4.7uH

C310 0.01

C318 0.01

R304 0

NOIS DETECTION TIME CONSTANT SW
3.9V

E-VOL MUTE SW Q303

C150 10u16 +

C151 270P

D405

RDS DECODER

Q302

RN150 2.2K
2 1

SYSTEM E'S

D

IC150
8 7 6 5 4 ARI GND FIL OUT OSEL MPX

3

VREF

RDDA

D404

OSC OUT

EXTRES

3
D403

QUAL

15

5.1V
RDCL

OSC IN

FSEL

24 23

55

8.4V

11

10

12

13

15

X150

14

16

9

T57

TM

VS

14.4V

D402
C152 10u16 + C153 0.01

5.1V

4.332MHz
C154 10P C155 10P

A

5.1V

29

30

65

66

C404B C404A 1000P 1000P

C402A 0.47u50 + C403 47u16 + C402B 0.47u50 +

67

46

9

3 4

7 6 5

4

CN200 IC1 IC2 IC3 IC150 IC300 IC301 IC500 : : : : : : : S-80830ANNP HD74HC27FP TDA7479D TDA7400D TDA7401 TDA7386 Q1,5,605 : Q2,300,606,614,621 : Q3 : Q100,102,602,604 : Q101,103,303,608,624 : Q104,302,600,601, 611,620,625 : Q301 : Q350A,350B,351A,351B : Q500,603 : Q607 : Q609 : Q610,618,622 : : Q612 : Q615 2SA1576A DTA124EUA DTA144EUA 2SA1703-AN DTC144EUA 2SC4081 DTC114TUA DTC343TK DTC114YUA DTC114EUA DTA123JUA 2SB1565(E,F) 2SD1760 DTC124EUA D5-8 : MA4062(N)-M D100 : MA4051(N)-M D300,501,506,507,608 : 1SS355 D301 : RD6.8MW D350A,350B,352A,352B, 400A,400B,401-405, : STZ6.2N D502A,502B,503A,503B,504A,504B, 505A,505B,604-607,612 : 11ES2 D600 : RM10Z D601,603,613 : HZS6B1L D610 : MA4047-M D611 : DA204K D614 : MA4110-L D615 : MA4082(N)-L D617 : DTZ9.1A
D OUT 22 CD SW2 21 CD SW1 20 CD CLK 19 CD DATA 18 MECHA 17 NC 16 BU 5V 15 D GND 14
R200 100K C200 0.047

48 49 24
R352B C350B 10u16 470 + R352A C350A 10u16 470 +

7.8V

23

R353A C351A 10u16 470 +

R353B C351B 470 10u16 +

Q350A,B, 351A,B

5.1V

0V

0V

MUTE SW

SIGNAL LINE GND LINE B LINE

to CD MECHA UNIT CN2 (X32- )

4.7K

4.7K

4.7K

M-MUTEL 12 M-RST 11 M-STOP 10 AUDIO 8V 9 CD Lch 8 CD GND 7 8.4V 3 4

31 32 33

D350A

4.7K

M-MUTER 13

0V

0V

0V

D352B

Q350A D350B
R354A 22K C352A 2200P

Q350B
R354B 22K C352B 2200P

Q351A
R355A 22K C353A 2200P

Q351B
R355B 22K C353B 2200P

D352A

MAIN UNIT
UNIT No. KDC-X615 KDC-6015 KDC-7016 KDC-6080R/RY KDC-6080RV KDC-6016R KDC-5080R/RY KDC-515S KDC-5016 A B C F D YES NO YES NO NO NO NO NO NO E YES YES YES NO NO NO NO YES YES G YES YES YES YES YES NO NO NO NO H YES NO NO NO NO NO NO NO NO IC1 uPD784217AGF506 uPD784217AGF506 uPD784217AGF506 uPD784217AGF506 uPD784217AGF506 uPD784217AGF505 uPD784217AGF505 uPD784217AGF505 uPD784217AGF505 R7 YES NO YES NO YES YES NO YES NO R8 NO YES NO YES NO NO YES NO YES R9 YES YES NO NO YES NO NO YES YES R10 NO NO YES YES NO YES YES NO NO R11 YES YES YES YES NO YES YES YES YES R12 NO NO NO NO YES NO NO NO NO R25, D604, R26, R309A,309B,310A, 105,106 304 310B,311A,311B R608 R644 605 D606 Q104 NO YES NO YES NO YES YES NO NO YES YES YES NO YES YES NO NO YES NO YES NO YES YES NO YES NO YES YES YES YES NO YES YES NO YES YES YES YES NO YES YES NO YES NO NO NO YES YES YES NO YES YES YES YES NO YES NO YES YES YES NO YES YES NO NO YES YES YES NO YES YES NO

CD Rch 6 CD LO/EJ 5 LMON 4 SERVO 7.5V SERVO GND CD SW3 3 2 1

34
R356B 100

5

NO NO NO YES YES YES YES NO NO

7.8V

C354 36 R201 2.2K 0.1

6

5 5
GND

4 4
FR

3 3
RL

100

35

R356A 100

R357A

2 2
GND

R357B 100

1 1
RR

CN350 6
FL

Lch FRONT

Rch

Lch REAR

Rch

6

2SB1565

7

DTA144EUA DTC114YUA DTC343TK 2SA1362 2SA1576A 2SD2114K

2SB1188

2SD1760

2SC4081

DTA124EUA DTC114EUA DTC124EUA DTC144EUA

NJM4565MD

DAN202U

TA78L05F

DA204K

AN8806SB

TDA7479D

K

L

M

N

O

P

Q

R

S

T

SP. OUT

SP. OUT

SP. OUT

BU14V

SP. OUT

8.4V 14.4V 5.1V

P ANT

MUTE

16 15 14 13 12 11 10 9

AMP CONT

P CONT

F1 10A

EXT. CONT.

REAR R

REAR R

REAR L

REAR L

Q1 5.1V

SW 5V
R21 10K R22 10K

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

CN600

Q1
R20 47K R65 22K

5.1V

ORG/WHT

ILLUMI

VIOL/BLK

R16 10K

R17 10K

28

23

27

24

4.4V

24

23

DC CORD (E30-4865-08) KDC-X615

YEL

FR-

RL-

FL-

2.2M

R15 10K

R14

5.1V 14

R11 47K

R9 47K

R7 47K

R5 47K

R3 47K

R1 47K

6 11

6 11

5 12

5 12

1 16

2 15

2 15

7 10

7 10

4 13

3 14

4 13

BLU/WHT

BLU/WHT

WHT/BLK

WHT/BLK

GRY/BLK

GRY/BLK

RED

GRY

WHT

WHT

GRY

BLK

R19 4.7K

20

16

15

17

R40 1K

R39 1K

0V 3 4 0V 4

R13

R618 7.5K

R615 10K

R616 100K

CH-RST

46

30

29

12 PRE 11 OUT 10 0V

5.1V 5.1V 0V RN5 1K 31 32 33 34 31 32 33 34 RN6 1K 35 36 5.1V 2.5V 0V 35 36 5.1V 37 38 CD MUTE CD MRST CD MSTOP CD LO/EJ 5.1V 0V CD LMON CD SW3 VDD X2 X1 VSS XT2 XT1 RESET NC RDS CLK CH REQC LCD DATAL

RN2 1K

R12 47K

14.2V R612 1K

Q604

14.4V

5.1V

ANT CONT

FRONT R

FRONT L

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

0V 5 5.1V 6 0V 7 P-IC

9 E VOL 8

TYPE1

JS TYPE1

CH REQH

FM/AM SD

IF COUNT

RDS QUAL

ST TYPE2

ST TYPE1

CH CON

I2C SCK

F/E CLK

I2C SDA

TYPE3

TYPE2

MUTE

AM+B

FM+B

REMO

VDD

AFC

NC

NC

NC

NC

SW5V

TEST

NC

NC

RDS DATA

F/E DATA

R619 22K C609 0.01 VSS NC

9

8

7

6

5

4

3

2

1

C608 0.022

47K

D603

R602 22K

0V
47K

R614 1K

1/2W

ANT CONT

ANT CONT

R620 1K

SP. OUT

R609

SP. OUT

0V

C601 0.1

SP. OUT

SP. OUT

10K

5.1V 0V 5.1V 0V

5.1V 0V 5.1V 0V 5.1V 0V 5.1V 0V 5.1V 0V 5.1V 0V 5.1V 0V 0V or 5.1V 5.1V 0V 5.1V 0V

P ANT SMALL P ON ILL ON NC AMP MUTE AMP STBY AMP SVR NC NC NC NC NC NC

10K

93 92 91 90 RN1 1K 89 88 87 86 85 84 83 82 81

94 93

14.2V

10K

5.1V 0V

94

47K

P CONT

95

Q602,603

0V

0V

0V

0V

C10 0.01

91

0V C3 22P C4 22P R64 680K X2 32.768KHz

40 41 42 43 44 45 46 47

IC1
SYSTEM u-COM
5.1V 0V 5.1V 0V 0.6-4.7V 0V 5.1V 0V 2.2-4.5V 0-4.0V 5.1V 0V 5.1V 0V 5.1V 5.1V 0V

6

89 88 87

VIOL/BLK

4.7uH 5.1V

10.7V

5 12

5 12

4 13

7 10

4 13

2 15

7 10

3 14

D612

22K

92

Q609
2.2K

BLU/WHT

GRY/BLK

GRY/BLK

RED

GRY

WHT

WHT

GRY

RED

BLU

R43 47K

RN4 1K 48 49 50

0V or 5.1V

0V

5.1V

LCD DATAS

LCD DATAL

CH DATAH

CH DATAC

PNL DET1

S-METER

Q624
5.1V

0V

AUDIO 8V AVR
13.6V R641 1K R626 1K

47K

8.4V

Q618
7.8V 13.6V

11.5V

R625 10

Q614
22K 22K

SRT SW1

AVREF 0

AVREF 1

LCD INH

CH CLK

LCD CE

PHONE

NOISE

AVDD

BEEP

AVSS

ANT CONT

FRONT R

FRONT L

ANT CONT

FRONT R

P. CONT

FRONT L

49

CD SW1 NC 5.1V

22K

Q620

C611 100u16 + R624

48

CD SW2

SRT SW2

LCD CLK

Q625
8.9V

R627 470 14.2V

13.5V

Q610

5.1V

EXT. AMP SW D611

47K 47K

12.9V 5.7V

Q611

BLK

51

61

71

52

62

53

55

56

58

59

60

63

65

66

68

69

70

72

73

75

76

78

79

54

57

64

67

74

C619 47u16 + C618 0.022

R643 10K

C610 100u16 +

C623 100u10 +

C615 0.022

C622 47u16 +

ANT CONT

C13 0.01

C14 0.01

P. CONT

ACC

ANT CONT

R32 100K

R24 100K

R26 100K

C7 1000P

R36 150K

R34 220

R35 1K

R33 47

SP. OUT

SP. OUT

SP. OUT

C6 1

5.1V

C17 0.01

R45 47K

R47 47K

R44 470

R46 470

70

76

78

68

69

74

77

79

C18 1000P

C19 1000P

65

66

53

55

56

0V

67

10

R500A 4.7K

3

4

C502A C504A 0.47 0.47

R622 1K

13

IC500
R502 33K C508 1u50 + 14.4V 0V 0V 2 5.0V 4 6 8 OGND STBY VCC OGND SVR FR 0V TAB FRFR+ FLFL+ FL 1 3 5 7 9 11 0V 7.3V 7.3V 7.3V 7.3V FRFR+ FLFL+ FL+ FLFRFR+ ANT CONT P. CONT BLU/WHT WHT WHT/BLK GRY/BLK GRY BLU/WHT 8 9 7 10 6 11 5 12 4 13 3 14 2 15 1 16 YEL BRN TEL MUTE GRN GRN/BLK VIOL/BLK VIOL RL+ RLRRRR+ FL+ FLFRFR+ ANT CONT P. CONT BLU/WHT RED BLK WHT WHT/BLK GRY/BLK GRY BLU/WHT 8 9 7 10 6 11 5 12 4 13 3 14 2 15 1 16 BRN TEL MUTE GRN GRN/BLK VIOL/BLK VIOL RL+ RLRRRR+

88 3

7.2V 10 10.7V 11 R500B 4.7K R501A 4.7K R504 750 C502B C504B 0.47 0.47 7.1V 14 7.2V 12

D502B

D502A

78

76

69

68

77

70

74

79

D505A

D505B

R61 47K

C15 R67 470

0.01 R62 47K

C16 R68 470

R58
47K

R505 430

C506 2.2

C507 2.2 14.4V

RR 7.2V 16 0V 18 20 ACGND OGND VCC RR+ RRRL+

D504A

D504B

D5

5.1V

13

C503A C505A 0.47 0.47

RL

SGND

13 15

0V

D503A

D503B

7.3V

RED RR+ RRRL+ RLBLK

ORG/WHT YEL

3

R69 1K

100K 5.1V 5.0V

D6

5.1V
47K

17 19 21 23 25

7.3V 7.3V 7.3V 7.3V

0.01

Q3 D7 CH RESET SW
0V

C509 1u50 +

MOLEX CONNECTOR
RL+ FLFL+ FRFR+ RRRR+ RLRL-

MOLEX CONNECTOR
RL+ FLFL+ FRFR+ RRRR+

Q5
R59 47K
R60 27K

RL3.4V MUTE OGND CD

D8
R57 220 R55 470 R54 470 R53 220 R52 1K R51 1K R56 47

F1 10A

4.4V 10.7V

CN800
R50 100

1 2 3 4

6 R501B 4.7K

R509 100 C503B 0.47

D507

24

7 7.1V 8

5 6

3 4

1 2 B

7 8

5 6

3 4

1 2 B

S800

S801

PANEL 5V SW

D501

14

C505B 0.47 7.2V R506

POWER IC

PCON

PCON

ILLUMI

GND

GND

ILL+B

ILL GND

INH

CE

D GND

PNL 5V

REMO

PNL DET

GND

RST

CLK

DATA S

CN3

ET1

DATA L

SWITCH UNIT
5.1V

87 0V

10K

C511 100u16 +

27K

1

2 3 4

5

6

7

8

9

10

11 12 13

1 2 3

TH500

SVR SW

ACC

R508

1K

ACC

ISO CONNECTOR
5 6 3 4 1 A 2 BUP

ISO CONNECTOR
1 A 2 BUP

Q500
47K

7 8

7 8

5 6

3 4

F1 10A

CN1

1 2 3 4 89

R503 22K

D506

22

SP. OUT

P. CONT

R25 2.2K

R27 2.2K

0V

CONTROL -CN900 2/2

DC CORD (E30-4869-08) KDC-5080R/RY

DC CORD (E30-4867-08) KDC-6080R/RY/RV

A

CAUTION : For continued safety, replace safety critical components only with manufacturer's recommended parts (refer to parts list). ! Indicates safety critical components. To reduce the risk of electric shock, leakage-current or resistance measurements shall be carried out (exposed parts are acceptably insulated from the supply circuit) before the appliance is returned to the customer. · DC voltages are as measured with a high impedance voltmeter. Values may vary slightly due to variations between individual instruments or/and units.

KDC-5080R/RY,6016R

GND

ACC

R623 1K

GND

IC2
2 1

RN9 100K

0V

D615

RN7 470

D617

C621 0.01

22K

0V

C613 0.022

C612 10

SW 14V

22K

D614

D613

8.4V

C614 100u10 +

R23 47K

RESET IC

77

80

Q621,624

R634 1.5K

5.1V

Q615

0V

P. CONT

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

BLK

5.1V 0V

BLU/WHT

WHT/BLK

WHT/BLK

22K

H

Q622,625

Q622

SERVO 7.5V AVR

91

98

Q621

14.4V

14.4V

Q618,620

Q614,615

Q610,611

ILLMI AVR SW

3

Q612

B.U 5V AVR

8 9

8 9

14.4V

3 14

2 15

1 16

1 16

14.4V

DC CORD (E30-4870-08) KDC-5016/515S

VIOL

GRN

BRN

DC CORD (E30-4868-08) KDC-6016R

GRN

YEL

VIOL

6 11

6 11

YEL

45

L1

VIOL/BLK

GRN/BLK

GRN/BLK

Q612

ILLMI AVR

REAR R

REAR L

REAR R

REAR L

39

TEL MUTE

53

93

95

94

96

97

F1 10A

92

F1 10A

X1 12MHz

PHONE

SMALL

5.1V

P CONT SW

0V

P ANT SW

ACC DETECT

B.U DETECT

BU14V

5.1V 0V

D608

BU14V

D600

5.1V 0V

95

Q607

14.2V

SP. OUT

0V

C607 0.1u50 + Q604-607

SP. OUT

5.1V 0V

C602 0.1

ACC DET

96

96

R621 100K

C624 1

5.0V

Q603

Q601

Q600

C600 3900u16 +

5.1V 0V

5.1V 0V

BU DET

97

0V

0V

560 1W

0V

R610

5.1V 0V

97

22K

22K

5.1V 0V

5.1V 0V

5.1V 0V

5.1V 0V

99 98 98

D610

14.2V

22K

Q606

AMP CONT

DIMMER SW

14.2V

0.6V

0.6V

SP. OUT

Q602

SP. OUT

MUTE LOGIC

100 0V

R606 9.1K

R601 8.2K

P. CONT

GND

ACC

0V or 5.1V

P. CONT

14.2V

0V

ACC

E

GND

C606 0.068

R603 100K

Q608

0V

1/2W 13.6V

R644 0

C604 0.1

R607 100K

C605 3.3u50 + Q605 14.3V

C603 0.01

R613 22K

P. CONT

D605

4.7K

ANT CONT

FRONT R

P. CONT

FRONT L

0V

0V

0V

R605 47K

R617 47K

R608

R604 3.3K 1/2W

R600 18K D601

1K

uCOM 13 0.2V MUTE

RN3 1K

R18 1K

BU DET

14

13

R8 47K R10 47K

D604

BLK

21

14.4V

RED

BLU

BLU

0V 2

G

D607

22K

9

CH-MUTE

22K

0V 1

F

4.7K

8 9

8 9

0V

3 14

1 16

Q2

R611

14.4V

13

IC3

RR+

FR+

RL+

RR-

FL+

YEL

MUTE DRIVER

DC CORD (E30-4866-08) KDC-6015/7016

VIOL

GRN

GRN

VIOL

D606

VIOL/BLK

GRN/BLK

GRN/BLK

ORG/WHT

C1 100u10 + C2 0.01

PINK/BLK

C9 0.01

C8 0.01

ILLUMI

F1 10A

GND

ACC

RR+

FR+

RL+

1 2 3 4 5 6 7 8

GND ACC P CONT P ANT FR+ FRFLFL+

9 10 11 12 13 14 15 16

RL+ RLRRRR+ AMP CONT MUTE ILL B.U

DC CONNECTOR
BU14V

1

2

3

4

5

6

7

8

RR-

FL+

FR-

B.U

RL-

FL-

ILL

U

V

W

X

Y

Z

AA

AB

AC

AD

IC900 : LC75883E IC901 : RS-171

1

D901
R914 270 C907 0.1

D900

Q900,903 : DTA124EUA Q901,902 : 2SD2114K D900,901 : B30-1571-05 D902-918 : B30-1562-05 D919 : B30-1545-05 D904

S11

S21

S12

S22

S31

S36

S10

S13

S15

S16

S18

S19

S20

S23

S25

S26

S28

S29

S30

S32

S14

S17

S24

S27

S33

D903

D902

R915 360

S34

S1

S2

S3

S5

S6

S8

S4

S7

S9

LCD900
SEG8 9 SEG9 10 SEG10 11 SEG11 12 SEG12 13 SEG13 14 SEG14 15 SEG15 16 SEG16 17 SEG17 18 SEG18 19 SEG19 20 SEG20 21 SEG21 22 SEG22 23 SEG23 24 SEG24 25 SEG25 26 SEG26 27 SEG27 28 SEG28 29 SEG29 30 SEG30 31 SEG31 32 SEG32 33 SEG33 34 SEG34 35 SEG36 1 SEG1 2 SEG2 3 SEG3 4 SEG4 5 SEG5 6 SEG6 7 SEG7 8

SEGMENT

D907 GND LINE B LINE D910

D906

D905

R916 360

D909

D908

R917 360

2

D913

D912

D911

R918 360

D916

D915

D914

R919 360

ch
ST ATT disc LOUD MTL P/S NEWS B NR PTY DAB TI IN AUTO 1 2

D918

D917

R920 1K R921

CONTROL UNIT
GREEN SW Q901
10.7V R908 4.7K R907 4.7K

RED SW D919
3
C908 0.1

CN900
ILL+B 13 ILL GND 12

1K R922 1K R923 1K

KS6

KS5

KS3

62 SEG38 61 SEG39-1

56 SEG58-2 55 NC

42 SEG58-1 41 NC

67 COM3A 66 NC

RN901 1K

64

63

62

61

60

59

58

57

COM3

56

COM2

55

COM1

54

53

52

51

50

49

48

47

46

45

44

43

42

S42

S51

S35

S38

S40

S43

S45

S46

S48

S49

S50

S52

S53

S55

S54

S56

S51

KS1/S56

COM1

S52

KS2/S57

KS6

KS5

KS3

S55

S53

S50

S49

S48

S46

S45

COM2

KS4

S54

S47

KI1 KI2

65 66 67 68 R913 1K 5.0V 3.4V 1.7V 69 70 71 72 73 74 75 76 77 78 79 80

KI1 KI2 KI3 KI4 KI5 VDD VDD1 VDD2 VSS TEST OSC RES DO

COM3

S44

S43

S42

S41

S40 S39 S38

40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 S34

MAIN -CN3 1/2
PNL 5V 11 5.0V R909 10

KI3 KI4 KI5

S57

RN900 1K

41

38 COM2A 37 COM3A

65 NC 64 SEG35 63 NC

58 SEG42 57 SEG43

54 SEG45 53 SEG46

48 SEG52 47 SEG53 46 SEG54

45 SEG55 44 SEG56 43 SEG57

36 SEG39-2

KS4

69 COM1 68 COM2A

3

2

Q902

60 SEG40 59 NC

52 SEG48 51 SEG49

50 SEG50 49 SEG51

40 NC 39 COM1

S42

S51

S40

S43

S45

S46

S48

S49

S50

S52

S53

S55

S35

S38

S54

S56

S57

SEG9 10

SEG10 11

SEG11 12

SEG12 13

SEG13 14

SEG14 15

SEG15 16

SEG16 17

SEG17 18

SEG18 19

SEG19 20

SEG20 21

SEG21 22

SEG22 23

SEG23 24

SEG24 25

SEG25 26

SEG26 27

SEG27 28

SEG28 29

SEG29 30

SEG30 31

SEG31 32

SEG32 33

SEG33 34

SEG1 2

SEG2 3

SEG3 4

SEG4 5

SEG5 6

SEG6 7

SEG7 8

S36 S35 S34

S32 S31 S30 S29 S28 S27 S26 S25 S24 S23 S22 S21

C905 10

A

C904 0.047 C903 0.047 R910 68K

4
D GND 10

IC900
LCD DRIVER WITH KEYMATRIX

S33 S32 S31 S30 S29

R912 1K

C902 820P R911 47K 76 77 78 79 80 5V 0V

DATA S DATA L

9 8

R905 100 R904 100 R903 1K R902 1K R901 100 R900 100

80 77 78

5V 0V 5V 0V

S28 S27 S26 5V 0V S25

SEG36 1

SEG8 9

5V 0V

S37

S33

SEG34 35

COMMON

CE 7 INH 6 CLK 5 REMO 4 PNL DET 3 GND 2

ch
ST MTL P/S NEWS B NR PTY DAB TI IN AUTO 1 2

1

76 79 1

RED

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S21

S22

S23

S24

DI

GREEN

CL

KEY/REMO

CE

Q900
22K

ATT disc LOUD

S4

S5

S6

S7

S8

S9

11

12

21

1

10

13

15

16

18

19

20

22

2

14

17

23

3

5

6

8

9

S36

S10

S12

S13

S15

S16

S18

S19

S14

RST S929
R906 100

Q900

2

5

RST

1

REMOTE SW
KI1 C900 10

3

S17

S20

S1

S2

S3

S5

S6

S8

S4

S7

S9

22K

S11

24

4

7

42 SEG58-1

56 SEG68-2

67 COM3A

64 SEG35

57 SEG43

54 SEG45

47 SEG53

PROG S900 S901 S902 S903 S904

VOL+ S905

3 S906
COM1 COM2 COM3

5.0V

KI2

FM S907
KI3

SRC S909 S910 S911

VOLS912

2 S913

S908

4

VCC

GND1

OUT

REMOTE CONTROL IC

GND2

IC901

3

AM S914
KI4

ATT S916 S917 S918

1 S919

S915

1

6

2

AUD S920
KI5

AUTO S922

5 S923

4 S924

S921

DISP Q903
22K

EJECT S926 S927

6 S928

S925

KS6

KS5

KS4

KS3

KEY PERMISSION SW

22K

37 COM3A

68 COM2A

44 SEG56

60 SEG40

58 SEG42

53 SEG46

50 SEG50

49 SEG51

48 SEG52

46 SEG54

69 COM1

66 NC

65 NC

63 NC

59 NC

55 NC

36 SEG39-2

61 SEG39-1

38 COM2A

45 SEG55

43 SEG57

62 SEG38

52 SEG48

51 SEG49

39 COM1

41 NC

40 NC

7

CAUTION : For continued safety, replace safety critical components only with manufacturer's recommended parts (refer to parts list). ! Indicates safety critical components. To reduce the risk of electric shock, leakage-current or resistance measurements shall be carried out (exposed parts are acceptably insulated from the supply circuit) before the appliance is returned to the customer. · DC voltages are as measured with a high impedance voltmeter. Values may vary slightly due to variations between individual instruments or/and units.

KDC-5080R/RY,6016R

AE

AF

AG

AH

AI

AJ

AK

AL

AM

AN

X32-4700-00 : (DXM-1040)

1
C23 1000P RF R11 6.8K C5 33P R12 4.3K C25 0.012 C29 0.1

32

29 C28 1

36

35

33

34

30

C12 2200P

C11 6800P

C10 4700P

C9 100P

820K

C8 1

R38 220K

5.0V

2.5V

2.5V

2.5V

2.5V

2.5V

R37 28 470

0V

0V

0V

50

49

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

32

31

30

29

27

PCK or DSLB

STLD

ECM

IPFLAG

TRCRS

EFM or CK384

VCOF2

CLDCK

DVSS2

AVSS2

STOUT

AVDD2

PLLF2

FLAG

ECS

TRD

FOD

TVD

PC

SMCK

VCOF

FCLK

TOFS

KICK

TRV

51 52 53 54 5.0V 55 56 57 58 59 60 61 R31 1K 62 0V 63 64 65 5.0V X1 16.93MHz CP1 100 CLK 19 94 93 66 67 68 69 70

CSEL TEST1 TEST2 IOSEL NRST BCLK LRCK SRDATA SUBC SBCK DQSY DEMPH TX PSEL MSEL SSEL DVDD1 X1 X2 DVSS XSUB1 XSUB2 DVDD2 NC

PLLF IREF

25 24 23

1.5V 1.4V 2.5V

3.4V

3.5V

3.0V

3.6V

3.5V

18

17

16

15

14

13

12

11

R32

LDON

RFIN

GND

C.SBDO

C.SBRT

ARF VREF RFENV NC NC NC TE NC NC FE TBAL FBAL AVDD3 AVSS3 NC NC LDON 5V 0V VDET RFDET OFT

21 20 19 18 17 16 2.5V 2.5V

NRFDET

RFOUT

C.ENV

C.EA

C.AGC

OFTR

BDO

VCC

ARF

LDP

RF-

PD

LD

2.5V

DRF

47

2

22

100K

5V 0V

9

8

7

6

5

4

3

2

R35 100K

1

DSLF

10

4.8V 0V

R34 68K

0.8Vpp

2.5V

5.0V

3.4V

1.8V

C24 0.022

IC1
RF AMP
0.1V C4 10u6.3 + IOP1 IOP2 R8 0.8Vp-p 4.7 R9 10

3

2

1

0V

26

C7 0.1 ARF

C6 3P

R10 6.8K

R14

R13 36K

R36 150

C26 1

C3 10u16 +

5

5.0V

(X92- ) DPU1 (T25-0215-05) OPTICAL PICKUP

20 19

0V or 5.0V

2.5V

D1
FEOUT PDER PDBD PDFR PDAC FBAL TBAL PDE PDF TEFE-

LD OFF

CROSS

VREF

VDET

15 14 13 12 11 10 9 8 7 6

2.5V

S2
SW2 21

21

22

31

19

20

23

25

26

28

29

30

32

33

35

24

27

2.4V

2.4V

2.4V

S1
SW1 20

CD SIGNAL PROCESSOR bult in u-COM.

2.5V 3.0V 2.5V 5.0V

34

36

IC2

FE 12 11 10

ENV

D.OUT 22

15

5Vpp

TEOUT

TEBPF

CN2

L1 10uH

S2 : 12cm DISC DET.SWITCH S1 : LOAD DET. SWITCH

1.2Vp-p

Q1

APC

TE

R1 33K R2 33K R17 36K R19 27K C18 470P R3 82K R6 34 33 R22 33K R23 33K

CN1
1 D 2 B 3 C 4 A 5 GND 6 LD 7 PD 8 VR 9 VC

R202 1K

TE R18 3.9K

C33 0.1

3

DATA 18 MECHA 17

0V

C16 100P FE

47

C21 10u16 +

C31 0.01

R216 1.5M

C22 0.1

R20 100K

C19 0.1

C13 0.027

L2

73 74 75

4 3 2 1

0V 0V 0V 0V

R218 47K

C17 4700P

MECHASEL

BU+5V 15 D.GND 14

5.0V

3 2 1 20

VER/HOR

MSTOP NC

R47 10K

AVREF

AVDD1

AVSS1

OUT R

ICRST

OUT L

ASEL

TEST

CLVS

CD-R

DATA

PON

SW3

HOT

C2 1

Q4 D.5V SW

AMUTE R

73/74SEL

AMUTE L

SEARCH

NC

BDO

R15

5.0V

C15 0.047

820K

NC 16

4

R220 10K

C32 0.01

5

C14 4700P

C20 0.1

72

R21 220K

5

5.0V

R217 1.5M

19

15

71

R16 22K

4

82K

R5 91

RST

TES

CLK

12

10

11

81

5.0V 91

82

92

100

76

78

79

80

83

85

86

88

89

90

93

95

96

98

77

84

87

94

97

99

C1 1

R46 1K

0V

D4 Q8
22K 22K

10 VCC 33 34 27 2 1 26 11 F 12 E 13 FCS+ 14 TRK+ 15 TRK16 FCS-

5.0V
C35 0.1

5.0V

5.0V

5.0V

0V

R52 100K

W8

CP3 100 MUTE R 13 87 86 MUTE L 12 CP2 100 MRST 11 MSTOP 10 A.+8V 9 89 91

5.0V

R54 100K C85 0.1

5.0V
C55 0.1

4.8V

5.0V

C46 0.047

R214 100K

R49 4.7K

4

CLVS

D3
86 89 87

0V

91

93

94

R45 10K

C34 3.3

32

R219 4.7K

GAIN CONTROL SW

33

29

30

35

R79 2.4K

R81 33K

R71 10K

R75 33K

R74 10K

R73 47K

Q3

5.1K
22K 22K

A.8V SW MOTOR SW
3.8V

DOWN & LIMIT SWITCH S3

R72 1K

R82 10K

to MAIN UNIT CN200

D2

22K

PON SW

22K

Q3
R44

Q2

ECS

TVD C45 0.012

34

36

C43 0.012

R125 20K

C77 68P

8.0V

Q5

R80 2K

C44 0.1 R76 6.2K 2.0V 5.0V

R83 1K

IC1 IC2 IC4 IC5 IC6
LOAD SLED+ 12

: : : : :

AN8806SB MN662774KC3 BA5917AFP TA78L05F NJM4565MD

5
Lch 8

IC6 (1/2)
R107 330 7 8

6 5 3.2V

R121 20K

R117 20K

(X92- ) DM2 M

Q1 Q2,5,8 Q3,4 D1,2,4 D3

: 2SB1188 : DTC124EUA : 2SA1362(Y) : DAN202U : DA204K

R50 1K

2200P

C79

12 4.0V

11 4.0V

2.5V

ACTIVE FILTER

IC5 C71 470P

IC4
BTL DRIVER
14 13

12

11

TRK+ 2.5V 4.0V 4.0V 2 1 TRK-

11

5V AVR
3.2V

10

9

8

7

6

5

4

3

2

SL.IN

FIN

SLED-

SLED+

MUTE

TR.IN

2 4 R122 20K R118 20K 8.0V

C78 68P

IC6 (2/2)

IC5
IN OUT GND 0V

5.0V

OP.OUT

SPDL+

OP.IN+

VREF

C63 10u16 + R104 5.6K R102 3.3K

R101 3.3K

FCS+

FC.IN

SP.IN

FCS-

FIN

R108

21

15

16

18

19

20

22

23

25

26

17

24

330

27

28

GND

VCC

VCC

NC

NC

R126 20K

SPDL-

OP.IN-

TRK+

TRK-

GND

GND

NC

NC

NC

NC

3.8V 1

3

1

EJECT SLED-

LOADING & SLED MOTOR SIGNAL LINE GND LINE B LINE

C72 470P

C51 3.3

FCS+ 4.0V 4.0V 27 26 18 FCS17 SPDL-

R103 5.6K

2200P

C80

6
A.GND 7 Rch 6 LO/EJ 5 MOTOR 4 S.7.5V 3 S.GND 2 SW3 1

17

18

0V

(X92- ) DM1 M

2.0V

2.0V

4.0V

4.0V

2.5V

2.5V

C68 1

C67 1

2.5V

R77 56K

R78 24K 8.0V C41 2.2 SPDL+

SPINDLE MOTOR

7

CAUTION : For continued safety, replace safety critical components only with manufacturer's recommended parts (refer to parts list). ! Indicates safety critical components. To reduce the risk of electric shock, leakage-current or resistance measurements shall be carried out (exposed parts are acceptably insulated from the supply circuit) before the appliance is returned to the customer. · DC voltages are as measured with a high impedance voltmeter. Values may vary slightly due to variations between individual instruments or/and units.

KDC-5080R/RY,6016R

KDC-5080R/RY,6016R
EXPLODED VIEW (MECHANISM)
A B

18 A B C D E F G H J M1.7x2.5
Ø2x3.5

54
B

1

M1.7x4 M2x2 Ø2x6 WASHERØ1.2 WASHERØ1.6 WASHERØ1.6 M2x2

: N09-4249-05 : N09-4172-05 : N09-4202-05 : N38-2020-46 : N09-4294-05 : N19-2023-04 : N19-2058-04 : N19-2093-04 : N39-2020-46

2 14 13 53 83 17 66

38
B

51 46

37

F

50

45 16
G

39 65 80
B

46 25 70

51

B

40

54

18 12

26
D

73

G

11 79 72
B

5

J

54
B

Cx2

71 19 77 44

2
B

75 52 7

20 52 69 6 60 1

60

43 DPU1 41 60 3
E H E

Ax2

62 8

61 76 64 82

H

9 60 61
H

35

10 47x2

22
885

3

S2 S1

63 33 23 81

49 36

DM2 67 31 32 34 24 58 78

F

S3

E

30
E E E E

DM1
Ex2 E

21 27 29 55

Parts with the exploded numbers larger than 700 are not supplied.

25

KDC-5080R/RY,6016R
EXPLODED VIEW (UNIT)
C D

200

DC2

DC1

261

222x2

N

N

274 257

F1 RC1
777x2

F1 275 276
Nx2

212
N

1

202
A B C D E F G H J K L M N P Q : N09-4387-08 M2x2.5 : N09-4388-08 1.7x5 C WASHER 3.0 : N19-2148-08 : N30-3008-46 C WASHER 3.5 : N19-2149-08 R M3x8 : N29-0518-08 S 3x8 (BLK) : N83-3008-45 E-RING Depends on the model. : N35-2003-45 M2x3 (BLK) : N35-2004-45 Refer to the parts list. M2x4 (BLK) : N35-2605-46 M2.6x5 : N35-3004-45 M3x4 (BLK) : N09-4392-08 M2x1.8 (BLK) : N39-2025-46 M2x2.5 FC1 : N80-2008-45 2x8 (BLK) : N83-3006-46 3x6 J : N84-3008-46 704 3x8 : N86-3005-46 3x5
F D F

DME1 230

238x2

N

253
N
(SW)

208 249 255 235
G

243

756

F

S800

231
(SW UNIT) F
(SW) (MAIN)

224
J E 780 729

223
E

221 206
2

242
S

C

236

251

218

225
S

S801
(MAIN)

(MAIN)

783

(MAIN)

Q610
S

258 205 232 233

Q622

(MAIN)

787
(MAIN)

Fx5

259 258 219 241
C Kx2 D F

260

(MAIN)

786
(MAIN)

Q618
(MAIN)

IC500
(MAIN)

785

CN600
779 Qx2
(MAIN)

(MAIN)

Lx2

207 244
F E

CN400 TU100
(MAIN UNIT)
(MAIN)

250
778
(CON.)

252 209
Mx5 Sx2 737 B B

292
(CON.)

B

220

784

LCD900
(CON.)

295

246

266
Hx2

703

Q P Px2 R R P Px3

(CONTROL UNIT)

293
(CON.)

294 295
(CON.)

3

(CON.)

(CON.)

A

796

267

269 270 264

228

268 271 214 PA1 265 245

215
701

A

213

26

Parts with the exploded numbers larger than 700 are not supplied.

KDC-5080R/RY,6016R
PARTS LIST
New Parts Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert. Ref. No.
A d d N e w

Parts No.

Description

Dest inati on

Ref. No. 251 252 253 -

A d d

N e w

Parts No.

Description

Dest inati on

KDC-5080R/RY,6016R
200 202 205 206 207 208 209 PA1 RC1 212 213 214 214 215 218 219 220 221 222 223 224 225 228 230 231 232 233 DC1 DC2 FC1 235 236 238 F1 241 242 243 244 245 246 249 250 2D 2C 3C 2C 1D 1C 1D 2C 2C 2C A02-1494-08 A52-0769-08 A11-0995-08 A11-0996-08 A11-0997-08 PLASTIC CABINET ASSY TOP PLATE PANEL BRACKET ASSY SIDE PLATE L ASSY SIDE PLATE R ASSY SUB PANEL ASSY REAR COVER PANEL ASSY REMOTO CONTROLLER ASSY(RC-500) M2 ESCUTCHEON(J-CAR) ESCUTCHEON ASSY FRONT GLASS ASSY FRONT GLASS ASSY HOLDER WARRANTY CARD ID CARD CAUTION CARD SUB INSTRUCTION MANUAL INST.MANUAL(ENG,CHI) INST.MANUAL(ENGLISH) INST.MANUAL(FRE,GER,DUT) INST.MANUAL(ITA,SPA,POR) INST.MANUAL(RUS,POL,CZE) INST.MANUAL(HUN,SWE,FIN) ARM (RELEASE) LEVER (SW) LEVER (LOCK) GEAR (ARM) LEVER GEAR (IDOL) ROLLER (FPC) SHAFT (RELEASE H ) CONDUCTIVE RUBBER ANT CORD ASSY RCA CORD ASSY FPC ASSY RECTANGULAR RECEPTACLE (13P) DC CORD DC CORD FLAT CABLE (22P) COVER (MASK) ADHESIVE SHEET(MASK) INSULATING COVER (RCA PIN) FUSE(BLADE TYPE)(10A) TORSION COIL SPRING (SW LEVER) TORSION COIL SPRING (RELEASE) TORSION COIL SPRING (FPC) TORSION COIL SPRING (BRACKET) COMPRESSION SPRING (OPEN) EXTENSION SPRING (LOCK LEVER) CUSHION (BRACKET LEFT) PROTECTION SHEET(BRACKET ASSY) M2 E4E5 M2 M2 E4E5 M2E4

2C H12-2671-08 2C H13-1782-08 1D H21-1127-08 H10-4714-08 H10-4723-08 H25-0329-04 H25-0334-04 H25-0336-04 H54-1724-08 H54-1725-08 H54-1732-08 J19-5023-08 J21-9585-08 J31-1048-08 J39-0841-08 J52-0604-05 J54-0611-08 K24-3591-08 K24-3592-08 K24-3630-08 K25-1152-08 K25-1153-08 K25-1154-08 K25-1155-08 K25-1156-08

CUSHION (BRACKET MIDDLE) FPC PROTECT COVER PROTECTION SHEET (CD&FPC) POLYSTYRENE FORMED FIXTURE POLYSTYRENE FORMED FIXTURE (J) M2 PROTECTION BAG PROTECTION BAG PROTECTION BAG ITEM CARTON CASE ITEM CARTON CASE ITEM CARTON CASE DUMPER MOUNTING HARDWARE ASSY COLLER PROTECTION SHEET (BRACKET ARM) PUSH LATCH STAY KNOB (SRC) KNOB (OPEN) KNOB (RELEASE) KNOB (VOL) KNOB (PLAY/PAUSE,EJECT) KNOB (PRESET,ATT) KNOB (AUD,AUTO,DISP) KNOB (FM,AM,UP,DOWN) SCREW SET SCREW SET SCREW SCREW C WASHER C WASHER E RING SCREW SCREW SCREW SCREW SCREW SCREW SCREW SCREW SCREW SCREW ANT ADAPTERE4E5 CD MECHANISM ASSY ELECTRO CHIP C CHIP C CHIP C CHIP C CHIP C 100UF 0.010UF 22PF 1.0UF 1000PF 10WV K J K K E4E5 M2 M2

2C A22-2846-08 2C A46-1674-08 3C A64-2092-08 1C A70-0883-05 1D 3D 3C 3C 3C B07-2186-08 B07-2195-08 B10-3214-08 B10-3215-08 B19-2041-08 B46-0100-50 B46-0612-14 B58-1319-04 B59-0742-00 B64-1626-00 B64-1627-00 B64-1628-00 B64-1629-00 B64-1630-00 B64-1631-00 D10-4500-08 D10-4501-08 D10-4502-08 D10-4503-08 D10-4514-08

2C 1C 2C 2C 2C 1C 3C 3C 3C 3C 3C

M2 E4 E5

255 257 258 259 260 261



E4E5 E4E5 M2 E4E5 E4 E4 E5 E5

264 265 266 267 268 269 270 271 274 275 A B C D E F G H J K L M N P Q 276 DME1 C1 C2 C3 ,4 C6 C7 C8 -10

3C 3C 3C 1C 1C 3D 3C 2C

2C D13-2088-08 2C D14-0745-08 2D D21-2351-08 3C 1D 2D 2C 2C E29-1807-08 E30-4857-08 E30-4859-08 E39-0360-08 E58-0895-05

N99-1688-08 N99-1689-08 N09-4387-08 N09-4388-08 N19-2148-08 N19-2149-08 N29-0518-08 N35-2003-45 N35-2004-45 N35-2605-46 N35-3004-45 N09-4392-08 N39-2025-46 N80-2008-45 N83-3006-46 N84-3008-46 N86-3005-46 T90-0523-05 X92-3690-01 CE04CW1A101M CK73GB1H103K CC73FCH1H220J CK73EB1C105K CK73GB1H102K CK73GB1H103K
!

2C 2C 2C 2C 3C 2C 2C 2C 3C 1D 3D 2D 1C 1D

!

1C E30-4868-08 1C E30-4869-08 1C E39-0359-08 2C F07-1089-08 2C F09-1637-08 1D F29-0049-05 1C F06-1032-05 2C 2D 2C 2C 3C G01-3030-08 G01-3031-08 G01-3032-08 G01-3033-08 G01-3034-08

MAIN UNIT

3C G01-3035-08 2C G13-1248-08 2C G16-1154-08

0.010UF K

E4: KDC-5080R

E5: KDC-5080RY M2: KDC-6016R

indicates safety critical components.

27

KDC-5080R/RY,6016R
PARTS LIST
New Parts Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert. Ref. No. C13 -17 C18 ,19 C100 C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C150 C151 C152 C153 C154,155 C200 C300 C301A,B C302 C303 C304 C305 C306 C307 C308 C309 C310 C350A,B C351A,B C352A,B C353A,B C354 C400 C402A,B C403 C404A,B C502A,B C503A,B C504A,B C505A,B C506,507 C508,509 C511 C600 C601 C602 C603 C604 C605 C606 C607
E4: KDC-5080R A d d N e w

MAIN UNIT
Ref. No. C609 C610,611 C612 C613 C614 C615 C618 C619 C621 C622 C623 CN1 CN3 CN100 CN200 CN350 CN400 CN600 L1 L100 L101 L102-106 L150 L300 X1 X2 X150 P R S JC1 JC2 JC3 ,4 JC5 -7 JC8 -10 JC11-13 JC14 JC15,16 JC17 JC18,19 R1 R3 R5 R7 R8 R10 ,11 R13 R14 R15 -17 R18 R19 R20 R21 ,22 3D 3D 2D 2D 2D
A d d N e w

Parts No. CK73GB1H103K CK73GB1H102K CK73GB1H103K CE04CW1A101M CK73GB1H103K CE04CW1A101M CK73GB1C104K CK73GB1H103K CE04CW1A101M CK73GB1H103K CE04CW1A101M CK73GB1C104K CE04CW1A101M CK73GB1H103K C90-2597-05 CHIP C CHIP C CHIP C ELECTRO CHIP C ELECTRO CHIP C CHIP C ELECTRO CHIP C ELECTRO CHIP C ELECTRO CHIP C ELECTRO CHIP C ELECTRO CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C ELECTRO CHIP C ELECTRO ELECTRO CHIP C CHIP C CHIP C CHIP C ELECTRO ELECTRO CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C ELECTRO ELECTRO ELECTRO CHIP C CHIP C CHIP C CHIP C ELECTRO CHIP C ELECTRO

Description 0.010UF 1000PF 0.010UF 100UF 0.010UF 100UF 0.10UF 0.010UF 100UF 0.010UF 100UF 0.10UF 100UF 0.010UF 10UF 270PF 10UF 0.010UF 10PF 0.047UF 2.2UF 2.2UF 0.033UF 0.015UF 0.47UF 150PF 0.10UF 120PF 0.082UF 47UF 0.010UF 10UF 10UF 2200PF 2200PF 0.10UF 0.10UF 0.47UF 47UF 1000PF 0.47UF 0.47UF 0.47UF 0.47UF 2.2UF 1.0UF 100UF 3900UF 0.10UF 0.10UF 0.010UF 0.10UF 3.3UF 0.068UF 0.1UF K K K 10WV K 10WV K K 10WV K 10WV K 10WV K 16WV J 16WV K D K K K K K K J K J K 16WV K 16WV 16WV K K K K 50WV 16WV K K K K K K 50WV 16WV 16WV K K K K 50WV K 50WV

Dest inati on

Parts No. CHIP C ELECTRO CHIP-TAN CHIP C ELECTRO CHIP C CHIP C ELECTRO CHIP C ELECTRO ELECTRO

Description 0.010UF 100UF 10UF 0.022UF 100UF 0.022UF 0.022UF 47UF 0.010UF 47UF 100UF K 16WV 16WV K 10WV K K 16WV K 16WV 10WV

Dest inati on

CK73FB1H103K CE04CW1C101M C90-5327-08 CK73GB1H223K CE04CW1A101M CK73GB1H223K CK73GB1H223K CE04CW1C470M CK73GB1H103K CE04CW1C470M CE04CW1A101M E41-0068-08 E40-9402-05 E40-3238-05 E40-9339-05 E40-3241-05 E56-0834-05 E58-0863-15 L33-1055-08 L33-1055-08 L33-1123-05 L33-1055-08 L33-1055-08 L33-1055-08 L78-0815-08 L78-0533-05 L77-2002-05 N84-3008-46 N30-3008-46 N83-3008-45 R92-2053-05 R92-2052-05 R92-2053-05 R92-2052-05 R92-2053-05 R92-2052-05 R92-2053-05 R92-2052-05 R92-2053-05 R92-2052-05 RK73GB1J473J RK73GB1J473J RK73GB1J473J RK73GB1J473J RK73GB1J473J RK73GB1J473J RK73FB2A102J RK73EB2B225J RK73FB2A103J RK73FB2A102J RK73FB2A472J RK73FB2A473J RK73FB2A103J
!

CC73FCH1H271J C90-2597-05 CK73GB1H103K CC73FCH1H100D C90-5325-08 CK73EB1C225K CK73EB1C225K C90-5326-08 CK73GB1H153K CK73FB1C474K CC73FCH1H151J CK73GB1C104K CC73FCH1H121J CK73GB1C823K CE04CW1C470M CK73GB1H103K C90-2597-05 C90-2597-05 CK73GB1H222K CK73GB1H222K CK73FB1E104K CK73FB1E104K C90-2606-05 CE04CW1C470M CK73GB1H102K CK73FB1C474K CK73FB1C474K CK73FB1C474K CK73FB1C474K CK73EB1C225K C90-2877-08 CE04CW1C101M C90-5328-08 CK73EB1H104K CK73FB1E104K CK73FB1H103K CK73FB1E104K CE04CW1H3R3M CK73FB1E683K CE04CW1H0R1M

PIN ASSY (4P) FLAT CABLE CONNECTOR (13P) PIN ASSY (3P) FLAT CABLE CONNECTOR (22P) PIN ASSY (6P) CYLINDRICAL RECEPTACLE (13P) RECTANGULAR RECEPTACLE (16P) SMALL FIXED INDUCTOR(4.7UH,K) SMALL FIXED INDUCTOR(4.7UH,K) LINE FILTER COIL (52mH) SMALL FIXED INDUCTOR(4.7UH,K) SMALL FIXED INDUCTOR(4.7UH,K) SMALL FIXED INDUCTOR(4.7UH,K) SERAMIC RESONATOR (12.0MHZ) RESONATOR (32.768KHZ) RESONATOR (4.332MHZ) SCREW SCREW SCREW CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R 0 0 0 0 0 0 0 0 0 0 47K 47K 47K 47K 47K J J J J J J J J J J J J J J J J J J J J 1/8W 1/10W 1/8W 1/10W 1/8W 1/10W 1/8W 1/10W 1/8W 1/10W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/10W 1/8W 1/10W 1/10W

M2 E4E5

CHIP R 47K CHIP R 1.0K CHIP R2.2M CHIP R 10K CHIP R 1.0K CHIP R 4.7K CHIP R 47K CHIP R 10K

J 1/10W J 1/10W J 1/10W

E5: KDC-5080RY M2: KDC-6016R

28

indicates safety critical components.

KDC-5080R/RY,6016R
PARTS LIST
New Parts Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert. Ref. No. R23 R24 R25 R27 R32 R33 R34 R35 R36 R39 ,40 R43 R44 R45 R46 R47 R50 R51 ,52 R53 R54 ,55 R56 R57 R58 R59 R60 R61 ,62 R64 R65 R67 ,68 R69 R100 R101 R102 R103 R104 R105 R106 R200 R201 R300 R301 R302,303 R305 R306 R307 R308 R309A,B R310A,B R311A,B R352A,B R353A,B R354A,B R355A,B R356A,B R357A,B R400
E4: KDC-5080R A d d N e w

MAIN UNIT
Ref. No. R401A,B R402 R403-405 R406,407 R408 R409 R500A,B R501A,B R502 R503 R504 R505 R506 R508 R509 R600 R601 R602 R603 R604 R605 R606 R607 R608 R611 R612 R613 R614 R617 R618 R619 R620 R621 R622,623 R624 R625 R626 R627 R634 R641 R643 R644 RN1 RN2 -4 RN5 RN6 RN7 RN9 RN150 RN400 D5 -8 D100 D300 D301 D350A,B
!

Parts No. RK73FB2A473J RK73FB2A104J RK73FB2A222J RK73FB2A222J RK73FB2A104J RK73FB2A470J RK73FB2A221J RK73FB2A102J RK73FB2A154J RK73FB2A102J RK73FB2A473J RK73FB2A471J RK73FB2A473J RK73FB2A471J RK73FB2A473J RK73FB2A101J RK73FB2A102J RK73FB2A221J RK73FB2A471J RK73FB2A470J RK73FB2A221J RK73FB2A104J RK73FB2A473J RK73FB2A273J RK73FB2A473J RK73FB2A684J RK73FB2A223J RK73FB2A471J RK73FB2A102J RK73EB2B151J RK73FB2A223J RK73EB2B222J RK73FB2A223J RK73EB2B222J RK73FB2A102J RK73FB2A472J RK73FB2A104J RK73FB2A222J RK73FB2A103J RK73FB2A272J RK73FB2A472J RK73FB2A222J RK73FB2A102J RK73FB2A472J RK73FB2A102J R92-2052-05 R92-2052-05 R92-2052-05 RK73FB2A471J RK73FB2A471J RK73FB2A223J RK73FB2A223J RK73FB2A101J RK73FB2A101J RK73FB2A101J CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R

Description 47K 100K 2.2K 2.2K 100K 47 220 1.0K 150K 1.0K 47K 470 47K 470 47K 100 1.0K 220 470 47 220 100K 47K 27K 47K 680K 22K 470 1.0K 150 22K 2.2K 22K 2.2K 1.0K 4.7K 100K 2.2K 10K 2.7K 4.7K 2.2K 1.0K 4.7K 1.0K 0 0 0 470 470 22K 22K 100 100 100 J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/8W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W

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Parts No. RK73FB2A101J RK73FB2A101J RK73FB2A222J RK73FB2A472J RK73FB2A101J RK73FB2A104J RK73FB2A472J RK73FB2A472J RK73FB2A333J RK73FB2A223J RK73FB2A751J RK73FB2A431J RK73FB2A102J RK73FB2A273J RK73FB2A101J RK73FB2A183J RK73FB2A822J RK73FB2A223J RK73FB2A104J RD14DB2H332J RK73EB2B473J RK73FB2A912J RK73FB2A104J RK73FB2A472J RK73FB2A472J RD14DB2H102J RK73FB2A223J RD14DB2H102J RK73FB2A473J RK73EB2B752J RK73FB2A223J RK73FB2A102J RK73FB2A104J RK73FB2A102J RK73FB2A223J RD14BB2E100J RK73FB2A102J RK73FB2A471J RK73FB2A152J RK73FB2A102J RK73FB2A103J R92-2052-05 R90-0724-05 R90-0725-05 R90-0724-05 R90-0725-05 R90-1022-05 R90-0720-05 R90-0722-05 R90-0720-05 MA4062(N)-M MA4051(N)-M 1SS355 RD6.8MW STZ6.2Z CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R

Description 100 100 2.2K 4.7K 100 100K 4.7K 4.7K 33K 22K 750 430 1.0K 27K 100 18K 8.2K 22K 100K 3.3K 47K 9.1K 100K 4.7K 4.7K 1.0K 22K 1.0K 47K 7.5K 22K 1.0K 100K 1.0K 22K 10 1.0K 470 1.5K 1.0K 10K 0 1K 1K 1K 1K 470 100K 2.2K 100K J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/2W 1/8W 1/10W 1/10W 1/10W 1/10W 1/2W 1/10W 1/2W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/4W 1/10W 1/10W 1/10W 1/10W

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