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ORDER NO.
RRV2452
DVD RECEIVER
XV-HTD510
XV-HTD510-B
Type
KUXJ KCXJ KUCXJ
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model XV-HTD510 XV-HTD510-B
Power Requirement
AC120V AC120V AC120V
Region No.
1 1 1
Remarks
This product is component of system.
Component
DVD SURROUND SYSTEM DVD RECEIVER SPEAKER SYSTEM XV-HTD510 S-HTD510 XV-HTD510-B S-HTD510-B RRV2452 RRV2444 This service manual
System
Service Manual
Remarks
CONTENTS
1. SAFETY INFORMATION ....................................... 2 2. EXPLODED VIEWS AND PARTS LIST ................. 3 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10 4. PCB CONNECTION DIAGRAM ........................... 46 5. PCB PARTS LIST ................................................ 66 6. ADJUSTMENT ..................................................... 73 7. GENERAL INFORMATION ................................ 74 7.1 DIAGNOSIS .................................................. 74 7.1.1 SELF-DIAGNOSTIC FUNCTION OF PICKUP DEFECTIVE ........................... 74 7.1.2 TEST POINTS LOCATION ................... 75 PIONEER CORPORATION 7.1.3 TEST MODE SCREEN DISPLAY ........ 7.1.4 POWER ON SEQUENCE .................... 7.1.5 TROUBLE SHOOTING ........................ 7.1.6 ERROR CODE ..................................... 7.1.7 DISASSEMBLY .................................... 76 78 79 80 84
7.1.8 TROUBLE SHOOTING FOR MECHANISM SECTION ....................... 95 7.2 PARTS .......................................................... 98 7.2.1 IC .......................................................... 98 7.2.2 DISPLAY ............................................. 117 8. PANEL FACILITIES AND SPECIFICATIONS .. 118
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c PIONEER CORPORATION 2001
T IZK MAY 2001 Printed in Japan
XV-HTD510, XV-HTD510-B
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or be of identical designation.
(slow operating fuse) on PCB indicate that replacement parts must
REMARQUE (POUR MODČLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou de remplacement doivent avoir la męme désignation.
(fusible de type lent) sur CCI indiquent que les pičces
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
Device under test Test all exposed metal surfaces
Reading should Leakage not be above current 0.5mA tester
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
AC Leakage Test
2
XV-HTD510, XV-HTD510-B
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. · The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. · Screws adjacent to mark on the product are used for disassembly.
2.1 PACKING
12 6 KUXJ Type Only KCXJ, KUCXJ Types Only 2 13 3 1 NSP 11 4 5 NSP NSP 15
(1) PACKING PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description
Power Cord FM Antenna Video Cord (L = 1.5m) Remote Control Unit Battery Cover Dry Cell Battery (R6P, AA) Pad F Pad R Packing Case Packing Sheet Polyethylene Bag Warranty Card Operating Instructions (English) Operating Instructions (English/French) AM Loop Antenna
Part No.
ADG7022 ADH7004 VDE1053 See Contrast table (2) XZN3117 VEM-013 XHA3124 XHA3125 See Contrast table (2) AHG7010 Z21-038 ARY7045 See Contrast table (2) See Contrast table (2) ATB7009
14
10
7 8
9
FRONT
(2) CONTRAST TABLE
XV-HTD510/KUXJ, KCXJ and XV-HTD510-B/KUCXJ are constructed the same except for the following : Part No. Mark No. Symbol and Description XV-HTD510 XV-HTD510 XV-HTD510-B /KUXJ /KCXJ /KUCXJ
4 9 13 14 Remote Control Unit Packing Case Operating Instructions (English) Operating Instructions (English/French) XXD3033 XHD3171 XRB3009 Not used XXD3033 XHD3171 Not used XRE3039 XXD3032 XHD3192 Not used XRE3039
Remarks
DSP Button
3
XV-HTD510, XV-HTD510-B
2.2 EXTERIOR
41 44 31 23 37
44
47 47
38 11
22 48 43
44 43 48 48 48 48
J
M O
Refer to "2.4 TABLE MECHANISM SECTION". 1
15 20
K
K
43
48 8
F
O
33
N
7 43
43 43 26 16 2 43 25 43
D C D
L
L M
10 32
H G K J I
M 43 E N
43
T
A
13
B
L
I
19 9
17 39
44
43
H
4 21
I
42 42 12
45
J
45
G
3 40
F
C
29 43 27 28 40 43
E F G
H
44
43
A B
40 34
43 44
43 24 18 49 28 40 30
N5
O
6
46 14
35
36
Refer to "2.3 FRONT PANEL SECTION". 44
4
XV-HTD510, XV-HTD510-B
(1) EXTERIOR PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 NSP 21 22 23 24 25 26
Description
DVDM Assy PRIMARY Assy FRONT AMP Assy REAR AMP Assy DISPLAY Assy MIC HP Assy INPUT Assy VIDEO Assy MAIN Assy DSP Assy
Part No.
XWX3034 XWZ3432 XWZ3438 XWZ3442 XWZ3446 XWZ3450 XWZ3455 XWZ3459 XWX3030 XWX3040
Mark No.
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
Description
DV Bracket Heat Sink Spacer Fan Mold Rotary Tray Barrier H PCB Support Rear Mold DVDV Badge Tray Cap 65 Label Large Label Cord Clamper Screw Screw Screw Screw Screw Screw Screw Screw Screw Washer
Part No.
XNG3064 XNH3021 XEB3019 AMR7321 VNK4739 XEC3016 XEC3020 XMR3038 XAM3003 See Contrast table (2) ARW7050 XAX3217 RNH-184 ABA1021 ABA7069 ASZ40P060FMC BBZ30P060FMC BBZ30P080FZK BBZ30P160FMC BPZ30P350FZK PBA1106 VPZ30P080FZK VEC1254
NSP
NSP
TUNER MODULE AXQ7228 T1 Power Transformer XTS3051 FU1 Fuse (5A) REK1067 DC Fan Motor AXM7014 13P F.F.C/60V XDD3089 (MAIN CN5701 TUNER CN201) 19P F.F.C/60V XDD3090 (MAIN CN5509 DISPLAY CN5801) 27P F.F.C/60V XDD3091 (MAIN CN5511 DISPLAY CN5802) 5P F.F.C/60V XDD3093 (MAIN CN5501 MIC HP CN5807) 7P F.F.C/60V XDD3094 (MAIN CN8902 DVDM CN55) Connector Assy 3P XDE3041 (INPUT CN5207 DSP CN3703) Chassis XNA3008 Rear Panel Bonnet Case Front Frame PCB Angle Mecha Frame See Contrast table (2) See Contrast table (2) XNG3056 XNG3057 XNG3059
NSP
(2) CONTRAST TABLE
XV-HTD510/KUXJ, KCXJ and XV-HTD510-B/KUCXJ are constructed the same except for the following : Part No. Mark No. Symbol and Description XV-HTD510 XV-HTD510 XV-HTD510-B /KUXJ /KCXJ /KUCXJ
22 Rear Panel 23 Bonnet Case 36 Tray Cap XNC3094 XZN3118 XAN3032 XNC3094 XZN3118 XAN3032 XNC3097 XZN3119 XAN3033
Remarks
5
XV-HTD510, XV-HTD510-B 2.3 FRONT PANEL SECTION
4 16 19 19 18 12 14(1/2) 11
19
Q
P
3 2
S
19 1
13
15
10
R
14(2/2) 7
6
8 9
5
17
17
(1) FRONT PANEL SECTION PARTS LIST
Mark No.
NSP NSP NSP NSP 1 2 3 4 5 6 7 8 9 10
Description
JOG Assy KEYB Assy DISC KEY Assy STBY SWITCH Assy Front Panel Assy Front Cap Display Panel Front Panel Volume Knob Disc Button
Part No.
XWZ3448 XWZ3447 XWZ3449 XWZ3453 See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)
Mark No.
11 12 13 14 15 16 17 18 19
Description
Function Button Power Button Pioneer Badge Lens FL Filter Top Frame Leg Small Label Screw
Part No.
See Contrast table (2) See Contrast table (2) XAM3001 XAX3216 XEC3015 XNG3063 AEB7090 XAX3291 VPZ30P080FZK
NSP
(2) CONTRAST TABLE
XV-HTD510/KUXJ, KCXJ and XV-HTD510-B/KUCXJ are constructed the same except for the following : Part No. Mark No. Symbol and Description XV-HTD510 XV-HTD510 XV-HTD510-B /KUXJ /KCXJ /KUCXJ
NSP 5 6 7 8 9 Front Panel Assy Front Cap Display Panel Front Panel Volume Knob XXG3070 XAK3212 XAK3213 XMB3047 XAA3020 XAD3093 XAD3100 XAD3101 XXG3070 XAK3212 XAK3213 XMB3047 XAA3020 XAD3093 XAD3100 XAD3101 XXG3071 XAK3227 XAK3229 XMB3048 XAA3021 XAD3099 XAD3094 XAD3095
Remarks
10 Disc Button 11 Function Button 12 power Button
6
XV-HTD510, XV-HTD510-B
2.4 TABLE MECHANISM SECTION
37 (2/6 - 5/6) [Roller Cover] 37 (1/6) 36 35 43
2
1
16 31 40 33 38 4 39 34 41 42 42 42 37 (6/6) [PCB Cover] 18 7
From DVDM CN555
32 29
B
20
6 Refer to "2.5 TRAVERSE MECHANISM ASSY-S".
14 14 28 30 8 14
14
5
C
10
From DVDM CN2
A
21
3 19 9 13
11 12
26 30 25 30 22
27 17 23 30 24 15
7
XV-HTD510, XV-HTD510-B
TABLE MECHANISM SECTION PARTS LIST
Mark No.
NSP NSP NSP NSP NSP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Description
5C Mech. Base Assy 5C Table Mech. Assy TRSB Assy SSRB Assy LOMB Assy Traverse Mechanism Assy-S Flexible Cable 24P Flexible Cable 8P (T) Flexible Cable 8P (M) Housing Assy 2P Slider Motor (LOADING) Motor Pulley Spring Floating Rubber Load Belt Clamper Plate Mechanism Base Clamper Float Base Clamper Holder Clamp Cam Planet Base Gear Pulley Loading Gear (1) Loading Gear (2) Drive Gear Change Gear Screw Screw Screw Motor (TRAY) Flexible Cable (7P) Motor Pulley Tray Belt Rubber Roller Roller Shaft Slide Table Motor Holder Worm Gear Tray Gear Screw Screw CR Cushion 2
Part No.
XXA3027 VWT1175 XWZ3461 XWZ3462 XWZ3463 VXX2653 XDD3074 XDD3075 XDD3076 XDE3039 VXM1033 PNW1634 VBH1333 VEB1286 VEB1316 VNE2162 VNK4826 VNL1738 VNL1907 VNL1872 VNL1873 VNL1874 VNL1876 VNL1877 VNL1908 VNL1879 VNL1904 ABA7009 BPZ30P080FMC Z39-019 DXM1118 VDA1835 PNW1634 VEB1317 VEB1318 VLL1511 VNK4751 VNL1880 VNL1881 VNL1882 JGZ17P028FMC Z39-019 XEB3020
8
XV-HTD510, XV-HTD510-B
2.5 TRAVERSE MECHANISM ASSY-S
· Top View
37 18 28 30 16 34 19 8 37 6 20 9 17 37 21 17 24 4 2 29 7 1 37 31 9 12 23 21 7 7 27 22 10 33 10 14 18 32 11 25 26 15 5 10 13 10
35
33
E
D
3
36
To DVDM Assy CN3
TRAVERSE MECHANISM ASSY-S PARTS LIST
Mark No.
NSP NSP NSP NSP NSP 1 2 3 4 5 6 7 8 9 10 NSP 11 12 13 14 15 16 17 18 19 20
Description
SMEB Assy FGSB Assy Motor (CARRIAGE) Motor (SPINDLE) Pickup Assy Table Sheet Screw Centering Spring Hook Spring Skew Spring Gear Spring Reflected Sheet Guide Bar Sub-guide Bar Hold Spring Magnet Holder Motor Base Cover Centering Ring Disc Table
Part No.
VWG2048 VWG2009 VXM1079 VXM1084 VWY1055 DEC2040 VBA1058 VBH1278 VBH1317 VBH1303 VBH1308 VEC1959 VLL1504 VLL1505 VNC1017 VNE2070 VNE2154 VNE2155 VNL1746 VNL1747
Mark No.
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Description
Hook FFC Holder Mechanism Base FG Holder Gear A Gear B Gear C Slider Gear D Magnet Screw Screw Screw Magnet Holder Assy Spindle Motor Assy Carriage Motor Assy Screw
Part No.
VNL1770 VNL1802 VNL1806 VNL1807 VNL1808 VNL1809 VNL1810 VNL1811 VNL1814 VYM1024 JFZ17P025FZK JGZ17P028FMC VBA1051 VXX2507 VXX2649 VXX2650 PBA1069
NSP
NSP NSP NSP NSP
9
1
2
3
4
XV-HTD510, XV-HTD510-B
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
(24P)
F
CN555
(24P) RF B1 B2 B3 B4
DVDM ASSY
54 46 56 57 42 35
RFO DSP RF BH PH FE TE 27M 16M
170
Spindle Motor
OEIC
PICKUP ASSY
15 22 23 18 19 1 2 3 4
RF B1 B2 B3 B4 F DRV T RTN T DRV F RTN
10 3 2 7 6 24 23 22 21
3 6 7 8 9
IC1 LA9701M RF IC
57-60 IC12 63-66 PE5108A 111 4 DVD DECODER 56 107 BY CHIP 55 12
SD0-SD7
80-84 78,86,87 CDDATA 54
SREQ XSACK
91 89
197
IC18 MB86373B MPEG2 DECODER AV-1
205
45 39 36 64
27M 36/16M
IC15 MN414800CSJ-07 4M DRAM
(8P)
IC19 MB811171622A-100FN 16M SDRAM
CN202
(8P)
CN3
SPDL+ SPDLSLDR R SLDR F
9 12 13 10 31 32 34 35
32 33 30 31 39 3 20 37 28 47 48 SLDO 45 SPDO 46
TDO FDO
-
M
+
7 8 5 3
7 8 5 3
IC3 M56788FP SPDL & FTS DRIVER
15 14 17
IC2 LC78652W SERVO DSP
14
16M LODDRV
3
Carriage Motor
B
D SMEB ASSY
CN31
-
LODDRV
42
IC11 PD3410A SYSTEM CONTROL CPU
IC14 KM68V1000CLT-7L WORK SRAM (1M)
IC13 VYW3003 FLASH MEMORY (8M)
CN2
2 1 1 2
LOADLOAD+ 27M 16M 36/16M
M
+
Loading Motor
CLAMP
3
DISC SENS LOAD POS TRAY POS
13
9
A
PC21 PC22
S21 LOADING POSITION DET. SW
SEDO
C
LOMB ASSY
IC21 BU2288FV CLOCK GENERATOR
CN55
(7P)
I 1/2
S11
5 3
4 4
3 5
2 6
1 7
TRSB ASSY MAIN ASSY
5 7 3 6 3 1 5 2 4
(7P) DISC CLAMP DET. SW
CN8902
(7P)
4 3 5 6 7 8
DISC SENS CLAMP TRAY POS LOAD POS
5 6 4 3 25
JA5201 TV/VCR IN
IC5231 BU4052BCF AUDIO SELECTOR
11 IC5352-1/2 2 1 3
CN5207
(FL)
(3P)
14
13
3
L
AUX IN AUX OUT
15
SEDR+ SEDR-
2 1
C
4
(7P)
CN21 CN12
CN11
(8P)
CN8903
(8P)
IC8901 BA6195FP 13 5DISC TURN DRIVER
12
CN5208
(TX)
(19P) TXL
6
K INPUT ASSY
ANT
+
M
-
TRAY Motor
B
SSRB ASSY
KEYB ASSY
J5811
3 2 1 3 2 1
J5811
P
1 1 2 2 3 3
J
TUNER (13P) MODULE
CN201
7
L CH
Q STBY SWITCH ASSY
J5805
3 2 1 3 2 1
J5808
N DISPLAY ASSY
V5801 XAV3011 FL TUBE
J5804
(5P)
CN5801
(19P)
J5808 CN5806
CN5803
(5P)
CN5802
(27P)
4 3 2
4 3 2
D
S DISC KEY ASSY
10
1 2
S5801 JOG VOLUME
REMOTE SENSOR
R JOG ASSY
3 4
5
6
7
8
XV-HTD510, XV-HTD510-B
L
CN15
(30P)
VIDEO ASSY
IC5351 LA7138M VIDEO AMP
(VCB)
CN8501 CN5352
V/Cb
Q83 Q81 Q85
7 Y 11 C/Cr 9 29
7 11 9 29
(30P) (VCB) (Y) (C)
(11P)
CN5351
4 8 6
VIDEO Y C/Cr
A
(VCB)
4 8 6
(11P) (VCB) (Y) (C)
VIDEO FILTER
3
AMP
21 23 13 15 17 19
JA5351 VIDEO OUT
(Y)
(Y) Y (C) C
10
(C)
AMP AMP
AODAI AC-3
CN5352 S-VIDEO OUT
(DVD)
(DVD)
6
(DI)
IC8351 TC74HCT7007AF
13 12
11
DIN
(DI)
11 IC5104-2/3 IC5104-1/3
JA5103 DIGITAL IN
CN3001
(21P)
CN3702
(21P) (DI)
3
DIN
3
(DVD)
3 4
1 AODAI
1
IC8801 LC89056W-E DIR
16
85
IC3801 YSS912C-F DSP
47 46 45 84
6 7 8 9
IC3851 W24257AJ-12 256k SRAM
15 21 17 11
SW C SL FL
IC3751 AK4527BVQ 6 ch CODEC
30
IC8701-2/2 7 27 6 IC8703-1/2 2 1 25 IC8705-1/2 1 24 2 IC8705-2/2 7 23 6
(FL) (SL) (C) (SW)
15 21 17 11 3
(3P)
(SW) (C) (SL) (FL)
B
CN3703
(FL)
M DSP ASSY G FRONT AMP ASSY
CN3301 IC3301 STK413-000
(15P)
(FL)
17
(SL)
IC3151,IC3152,IC3161,IC3171: BA4558F IC3151-1/2 IC3151-1/2 (FL) 6 5 7 31 5 7 6
POWER AMP
13
CN3303
(FL)
(6P)
2
FL IN
2
8,9
6 5
FL SP
9
(C)
11
(SW)
IC3001 M62446FP E-VOL
36 34 33
IC3171-2/2 5 7 6
(SW)
6
SW IN
(SW)
6
18
20,21
2 1
CN3051
(15P)
SW SP
CN5209
(19P)
6
6 IC3161-1/2 5 7 6 IC3161-2/2 3 1 2
H REAR AMP ASSY
CN3052
(13P) (SL)
C
CN3501 IC3401 STK402-230
(13P)
POWER AMP
1
CN3401
(SL)
(6P)
CN5701
(13P)
6
SL IN
6
6,7
1 2
SL SP
(TX) 7
(C)
(C)
10
C IN
10
15
18,19
5 6
C SP
CN5509
(19P)
CN5511
(27P)
IC5501 PDC076A MICROCOMPUTER
IC3902-1/2 5 7 6
O MIC HP ASSY
(HP)
5
LOUT
1
CN5501
(5P)
CN5807
(5P)
PHONES
I 2/2
(VCB) (Y)
MAIN ASSY
(HP)
D
: VCB SIGNAL ROUTE : Y SIGNAL ROUTE
(DVD)
: DVD AUDIO SIGNAL ROUTE
(DI)
: HP AUDIO SIGNAL ROUTE : SL AUDIO SIGNAL ROUTE
(SW)
: SW AUDIO SIGNAL ROUTE
(TX)
: DI AUDIO SIGNAL ROUTE : FL AUDIO SIGNAL ROUTE
(SL) (C)
: TX AUDIO SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
(FL)
: C AUDIO SIGNAL ROUTE
11
5 6 7 8
1
2
3
4
XV-HTD510, XV-HTD510-B 3.2 OVERALL WIRING DIAGRAM
J
A
FM AM
TUNER MODULE (AXQ7228)
K
INPUT ASSY (XWZ3455)
AC 120V 50/60Hz
LIVE
TRAVERSE MECHANISM ASSY-S (VXX2653)
NEUTRAL
PICKUP ASSY (VWY1055)
POWER CORD ADG7022
T
PRIMARY ASSY (XWZ3432)
B
(F) (T) (T) (F)
(F) (T) (T) (F)
E
FGSB ASSY (VWG2009)
D
SMEB ASSY (VWG2048)
C
5CH MECH.BASE ASSY (XXA3027)
C LOMB ASSY (XWZ3463) A
TRSB ASSY (XWZ3461)
B
SSRB ASSY (XWZ3462)
: RF SIGNAL ROUTE
(F) (T) (S)
Q
STBY SWITCH ASSY (XWZ3453)
N
: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE
DISPLAY ASSY (XWZ3446)
D
P
12
1 2 3
KEYB ASSY (XWZ3447)
4
5
6
7
8
XV-HTD510, XV-HTD510-B
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
M M 1/2- M 2/2
DSP ASSY (XWX3040)
A
L
VIDEO ASSY (XWZ3459)
DC FAN MOTOR AXM7014
I 1/3- I 3/3
F F 1/3- F 3/3
DVDM ASSY (XWX3034)
MAIN ASSY (XWX3030)
G
FRONT AMP ASSY (XWZ3438)
B
I
H
REAR AMP ASSY (XWZ3442)
C
R
JOG ASSY (XWZ3448)
O MIC HP ASSY (XWZ3450)
D
S
DISC KEY ASSY (XWZ3449)
13
5
6
7
8
1
2
3
4
XV-HTD510, XV-HTD510-B 3.3 TRSB, SSRB, LOMB, SMEB and FGSB ASSYS
A
B
: The power supply is shown with the marked box.
SSRB ASSY (XWZ3462)
A
TRSB ASSY (XWZ3461)
B
C
I 3/3 CN8903
C
LOMB ASSY (XWZ3463)
CARRIAGE MOTOR (LOADING) : VXM1033
D
F 1/3
CN2
14
ABC
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
A
(S)
: SLIDER SERVO LOOP LINE
E D SMEB ASSY (VWG2048)
(S)
FGSB ASSY (VWG2009)
B
F 1/3
CN3
(S)
CARRRIAGE MOTOR ASSY : VXX2650
SPINDLE MOTOR ASSY : VXX2649
C
D
5
6
7
D E
8
15
1
2
3
4
XV-HTD510, XV-HTD510-B 3.4 DVDM ASSY (1/3)
F 2/3
A
1/2
F 2/3
2 4
(V) (V)
(V)
1
(A)
B
(A)
(A)
F 2/3
(F)
(F)
F 2/3
F 2/3
(T)
(T)
C
PICKUP ASSY
F 2/3
(F) (T) (T) (F) (F) (T) (T) (F)
F 2/3
7
(S)
(S) (S) (F) (F) (T) (T)
C
CN31
D
D
CN202
(S) (S)
(S) (S)
16
F 1/3
1
2
3
(F)
(T)
4
5
6
7
8
XV-HTD510, XV-HTD510-B
F 1/3 DVDM ASSY (XWX3034)
: RF SIGNAL ROUTE
(V)
A
: RF VIDEO SIGNAL ROUTE
(A)
: RF AUDIO SIGNAL ROUTE
2/2 (AD)
: AUDIO DATA SIGNAL ROUTE
(F) (T) (S)
: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE
(V)
(V)
F 2/3 F 3/3 F 2/3
B
F 2/3 F 2/3
(AD)
6
(T)
(T)
(F)
(F) (A)
(A)
5
(S) (F) (T) (S) (F) (T)
C
F 2/3 F 2/3 F 2/3
F 2/3 F 2/3
8 9
F 2/3 F 2/3
2/2
10 11 19 20
VNK1493
I 3/3
CN8902
18
1/2
F 2/3
D
: The power supply is shown with the marked box.
5
6
7
F 1/3
8
17
1
2
3
4
XV-HTD510, XV-HTD510-B 3.5 DVDM ASSY (2/3)
A
F 2/3 DVDM ASSY (XWX3034)
(V)
: RF VIDEO SIGNAL ROUTE
(VD)
: VIDEO DATA SIGNAL ROUTE
(AD)
: AUDIO DATA SIGNAL ROUTE
VYW3003
F 3/3
B
F 3/3
F 1/3 F 3/3
F 3/3
(VD)
(VD)
F 1/3 F 1/3
C
F 1/3
(V)
F 1/3 F 3/3 F 1/3 F 1/3
D
F 3/3 F 3/3
(AD)
(AD)
F 1/3
18
F 2/3
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
F 1/3, 3/3 F 1/3, 3/3
A
F 3/3
F 3/3
20MHz
F 3/3
B
F 3/3 F 1/3 F 3/3 F 1/3 F 1/3
F 1/3
C
F 1/3
F 3/3
VNK1626
F 1/3
F 1/3
F 3/3
D
F 1/3
F 1/3
: The power supply is shown with the marked box.
5
6
7
F 2/3
8
I 3/3 CN8502
19
1
2
3
4
XV-HTD510, XV-HTD510-B 3.6 DVDM ASSY (3/3)
A
F 2/3
F 2/3
F 2/3
F 2/3
(VD)
B
(DVD)
AV-1 MPEG2 DECODER
(DVD)
14 17 13 16
12 15
(AD)
F 2/3
F 2/3
F 2/3
C
F 2/3
(VCB)
(C)
(Y)
(VCB) (Y) (C)
D
20
F 3/3
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
A
F 2/3
F 3/3 DVDM ASSY (XWX3034)
F 2/3 F 2/3 F 1/3
(VD)
: VIDEO DATA SIGNAL ROUTE
(VCB)
: VCB SIGNAL ROUTE
(Y)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
(AD)
: AUDIO DATA SIGNAL ROUTE
F 2/3
(DVD) (DVD) (DVD)
B
(DVD)
: DVD AUDIO SIGNAL ROUTE
F 2/3
(VCB)
(VCB)
(V/Cb)
(Y) (Y)
C
(C) (VCB) (Y) (C) (VCB) (Y) (C)
(DVD)
VNK1626
(VCB)
(Y)
I 3/3
D
(DVD)
5
6
7
F 3/3
8
CN8501
21
(C)
1
2
3
4
XV-HTD510, XV-HTD510-B 3.7 FRONT AMP ASSY
A
G
FRONT AMP ASSY (XWZ3438)
B
C
D
I 2/3 CN3053
: The power supply is shown with the marked box.
22
I 2/3 CN3051
G
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
A
SPEAKERS
B
DC FAN MOTOR
C
D
(FL)
: FL AUDIO SIGNAL ROUTE
(SW)
: SW AUDIO SIGNAL ROUTE
5
6
7
G
8
23
1
2
3
4
XV-HTD510, XV-HTD510-B 3.8 REAR AMP ASSY
A
H
REAR AMP ASSY (XWZ3442)
B
I 2/3 CN3052
C D
I 2/3 CN3054
: The power supply is shown with the marked box.
24
H
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
A
(SL)
: SL AUDIO SIGNAL ROUTE
(C)
: C AUDIO SIGNAL ROUTE
SPEAKERS
B
C
D
5
6
7
H
8
25
1
2
3
4
XV-HTD510, XV-HTD510-B 3.9 MAIN ASSY (1/3)
A
I 1/3 MAIN ASSY (XWX3030)
B
C
D
: The power supply is shown with the marked box.
26
I
1/3
1 2 3 4
5
6
7
8
XV-HTD510, XV-HTD510-B
I 3/3
A
I 2/3
I 3/3 I 2/3, 3/3 I 2/3
B
I 3/3 I 2/3, 3/3
I 2/3 I 3/3 I 2/3, 3/3 I 2/3
C
I 3/3
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491010 MFD, BY LITTELFUSE INC. FOR IC13 AND IC14 (AEK7022). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491005 MFD, BY LITTELFUSE INC. FOR IC15 AND IC5004 (AEK7019).
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 4910.75 MFD, BY LITTELFUSE INC. FOR IC5001 (AEK7007).
D
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 49103.5 MFD, BY LITTELFUSE INC. FOR IC5005 (AEK7017).
5
6
7
I
1/3
8
27
1
2
3
4
XV-HTD510, XV-HTD510-B 3.10 MAIN ASSY (2/3)
I 3/3
A
I 2/3 MAIN ASSY (XWX3030)
B
C
M 1/2
I 1/3 I 3/3
CN3702
I 1/3
(VCB)
K
CN5208
D
L
CN5351
28
I
2/3
1 2 3 4
5
6
7
8
XV-HTD510, XV-HTD510-B
A
CN3501
G
B
G
C
J
(VCB) (Y)
CN201
: HP AUDIO SIGNAL ROUTE : SL AUDIO SIGNAL ROUTE
(C) (SW)
H
D
: SW AUDIO SIGNAL ROUTE
(TX)
: VCB SIGNAL ROUTE : Y SIGNAL ROUTE
(DVD)
(HP)
: DVD AUDIO SIGNAL ROUTE
(DI)
: DI AUDIO SIGNAL ROUTE : FL AUDIO SIGNAL ROUTE
(SL)
: TX AUDIO SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
(FL)
: C AUDIO SIGNAL ROUTE
5
6
7
I
2/3
8
CN3502
29
CN3302
H
CN3301
1
2
3
4
XV-HTD510, XV-HTD510-B 3.11 MAIN ASSY (3/3)
I 1/3 I 1/3 I 2/3 I 1/3
I 2/3
I 3/3 MAIN ASSY (XWX3030)
A
F 3/3
CN15
B
(VCB)
I 2/3
I 1/3
C
D
F 2/3
I 1/3
CN5
30
I
3/3
1
N
CN5801
2 3
N
CN5802
4
T
J13
5
6
7
8
XV-HTD510, XV-HTD510-B
A
O
CN5807
2.5V
1.6V 1.6V
2.5V 2.5V 0V
LEVEL SHIFT
0V 0V
F 1/3
CN55
B
A
CN11
3.1V 3.1V
CN3701
C
FOR DOWNLOAD
(VCB) (Y) (DVD)
M 1/2
D
: VCB SIGNAL ROUTE
(HP)
: DVD AUDIO SIGNAL ROUTE : HP AUDIO SIGNAL ROUTE : TRAY POSITION SERVO LOOP LINE
(S) (T)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
: SEDO SERVO LOOP LINE
5
6
7
I
3/3
8
31
1
2
3
4
XV-HTD510, XV-HTD510-B 3.12 TUNER MODULE
A
J
TUNER MODULE (AXQ7228)
FM FRONT END
(FM)
B
(FM)
(FM) (FM) (FM) (FM)
(FM)
(FM) (AM) (AM) (AM) (AM) AM RF TUNING BLOCK
(FM)
(FM)
(AM)
(AM)
C
OSC : 981 - 2052kHz 9k step
D
32
J
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
A
: The power supply is shown with the marked box.
(TX) (AM) (FM)
: TUNER AUDIO SIGNAL ROUTE : AM SIGNAL ROUTE : FM SIGNAL ROUTE
(AM)
CN5701
(AM)
(AM)
(AM)
B
(AM)
(FM)
(TX) (TX)
(AM)
(AM)
(TX) (TX) (FM) (AM) L201 (FM) (TX)
ATE7003
I 2/3
C D 6 7 8
(FM) (AM)
5
J
33
1
2
3
4
XV-HTD510, XV-HTD510-B 3.13 INPUT and VIDEO ASSYS
K
A
INPUT ASSY (XWZ3455)
B
C
L
VIDEO ASSY (XWZ3459)
D
34
K L
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
A
M 1/2
CN3703
I 2/3
CN5209
B
: The power supply is shown with the marked box.
(VCB)
(VCB)
I 2/3
CN5352
(VCB)
C
(VCB)
(VCB)
(VCB)
D
(VCB) (Y)
: VCB SIGNAL ROUTE : Y SIGNAL ROUTE
(DVD)
(AI)
(TX)
: DVD AUDIO SIGNAL ROUTE
(DI)
: AUX IN AUDIO SIGNAL ROUTE : AUX OUT AUDIO SIGNAL ROUTE
: TX AUDIO SIGNAL ROUTE
: DI AUDIO SIGNAL ROUTE : FL AUDIO SIGNAL ROUTE
(AO) (TV)
(C)
: C SIGNAL ROUTE
(FL)
: TV AUDIO SIGNAL ROUTE
5
6
7
K L
8
35
1
2
3
4
XV-HTD510, XV-HTD510-B 3.14 DSP ASSY (1/2)
A
M 1/2
DSP ASSY (XWX3040)
I 3/3
CN5503
B
C
I 2/3
CN3001
D
K
CN5207
: The power supply is shown with the marked box.
36
M 1/2
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
A
M 2/2
B
C
M 2/2
M 2/2
D
(DVD) (SL)
: DVD AUDIO SIGNAL ROUTE
(DI) (FL)
: SL AUDIO SIGNAL ROUTE : C AUDIO SIGNAL ROUTE
: AUDIO SIGNAL ROUTE
: DI AUDIO SIGNAL ROUTE : FL AUDIO SIGNAL ROUTE
(C) (SW)
: SW AUDIO SIGNAL ROUTE
5
6
7
M 1/2
8
37
1
2
3
4
XV-HTD510, XV-HTD510-B 3.15 DSP ASSY (2/2)
M 1/2
A
(FL) (FL) (FL)
M 2/2 DSP ASSY (XWX3040)
B
(SL) (SL) (SL)
C
(C) (C) (C)
(SW) (SW)
(SW)
M 1/2
D
38
M 2/2
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
(FL)
(FL)
A
(FL)
: FL AUDIO SIGNAL ROUTE
(SL) (C)
: SL AUDIO SIGNAL ROUTE : C AUDIO SIGNAL ROUTE
(SW)
: SW AUDIO SIGNAL ROUTE
(SL) (SL)
B
(C)
(C)
C
(SW)
(SW)
D
5
6
7
M 2/2
8
39
1
2
3
4
XV-HTD510, XV-HTD510-B 3.16 DISPLAY, MIC HP, KEYB, STBY SWITCH, JOG and DISC KEY ASSYS I 3/3 CN5509 I 3/3 CN5511
A
B
N
DISPLAY ASSY (XWZ3446)
C
D
S
40
DISC KEY ASSY (XWZ3449)
N S
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
SWITCHES JOG ASSY S5801 : VOLUME DISC KEY ASSY S5803 : 0 OPEN/CLOSE S5804 : EXCHANGE S5805 : DISC SKIP S5806 : 5 S5807 : 4 S5808 : 3 DISC S5809 : 2 S5810 : 1 STBY SWITCH ASSY S5811 : STANDBY/ON
A
KEYB ASSY S5802 : ˇ·˘ (FORWARD) S5812 : DVD/CD S5813 : TUNER/BAND S5814 : TV/AUX S5815 : CD MODE S5816 : 7 (STOP) S5817 : 6 (PLAY/PAUSE) S5818 : 4·1 (REVERSE)
O
MIC HP ASSY (XWZ3450)
B
I 3/3
CN5501
C
P
KEYB ASSY (XWZ3447)
Q
STBY SWITCH ASSY (XWZ3453)
D
: The power supply is shown with the marked box.
R
JOG ASSY (XWZ3448)
5
6
NO PQR
7 8
41
1
2
3
4
XV-HTD510, XV-HTD510-B 3.17 PRIMARY ASSY
A
XTS3051
I 1/3
B
CN5011
I 1/3
CN5012
C
I 3/3
CN8503 ATT7049
D
42
T
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
· NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE WITH SAME TYPE AND RATINGS OF FUSE.
A
T
PRIMARY ASSY (XWZ3432)
B
C
FU1: REK1067 5A
2.2M,1/2W
D
5
6
7
T
8
43
1
2
3
4
XV-HTD510, XV-HTD510-B
WAVEFORMS
A
Note : The encircled numbers denote measuring point in the schematic diagram. Measurement condition : No. 1 to 4 and 6 to 11 : MJK1, Title 1-chp 1 No. 5 : CD, ABEX-784 Track 1 No. 12 to 14 : MJK1, Title 1-chp 4 No. 15 to 17 : MJK1, Title 1-chp 5
1
Foot of R169 (RF) V: 100mV/div. H: 0.2µsec/div.
8
Foot of R261 (FPWM) V: 1V/div. H: 5msec/div.
14
IC18 - pin 36 (C output) V: 0.2V/div. H: 5msec/div.
16
IC18 - pin 39 (Y output when selecting color difference output) V: 0.2V/div. H: 5msec/div.
GND GND GND GND
2
TP2 (RFO) V: 500mV/div. H: 0.1µsec/div.
9
Foot of R262 (VPWM) V: 1V/div. H: 5msec/div.
15
IC18 - pin 45 (CB output when selecting color difference output) V: 0.2V/div. H: 5msec/div.
17
IC18 - pin 36 (CR output when selecting color difference output) V: 0.2V/div. H: 5msec/div.
B
GND GND GND
4
TP3 (Tracking Error) (AI-Inner Tracking Off) V: 500mV/div. H: 2msec/div.
10
Foot of R263 (PPWM) V: 1V/div. H: 5msec/div.
18 19
CN55 - pin 5 (DISC SENS) V: 2V/div. H: 1sec/div. CN55 - pin 2 (TRAY POS) V: 2V/div. H: 1sec/div.
GND
18
5
IC2 - pin 39 (EFM before slice) V: 1V/div. H: 1µsec/div.
11
Foot of R264 (RPWM) V: 1V/div. H: 5msec/div.
C
GND GND
19
6
IC2 - pin 1 (EFM) V: 1V/div. H: 0.2µsec/div.
12
IC18 - pin 45 (Composite Video output) V: 0.2V/div. H: 1msec/div.
20
CN55 - pin 4 (SED0) V: 2V/div. H: 5sec/div. CLOSE OPEN DISC CHANGE
GND
GND
7
IC3 - pin 41 (REGB) V: 1V/div. H: 5msec/div.
13
IC18 - pin 39 (Y output) V: 0.2V/div. H: 5msec/div. Tray Close
GND
D
GND GND
44
1 2 3 4
1
2
3
4
XV-HTD510, XV-HTD510-B
VOLTAGES
I 3/3 MAIN ASSY
IC5501 (PDC076A)
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Voltage (V) 4.8 4.8 3.3 4.8 4.8 4.8 4.8 4.8 3.3 3.4 4.8 0 3.2 0 2.5 2.5 4.8 4.8 4.9 0 0 4.8 0.2 4.7 - · Mode: DVD Play Pin No. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Voltage (V) 2.4 0 0 4.6 - - - 4.8 Pin No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 Voltage (V) -30.8 - 0 5.0 4.2 0 0 4.8 4.9 0 0 Pin No. 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Voltage 0 0 0 4.7 - 4.7 4.5 0 4.7 0 0 4.8 0 0 4.8 0 0 0 0 0 0 4.8 0 4.8 4.6
A
B
C
Note : FL drive voltage, pulse waveform of Low level is VFDP (about -31V) and High level is VDD (+5V).
D
45
1 2 3 4
1
2
3
4
XV-HTD510, XV-HTD510-B
4. PCB CONNECTION DIAGRAM
A
NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name
3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.
Connector
Transistor
Capacitor
B C E B B C E D D G S G S D G S C E B C E
SIDE A
Transistor with resistor
Field effect transistor
P.C.Board
Chip Part
SIDE B
Resistor array
B
3-terminal regulator
4.1 TRSB, SSRB, LOMB, SMEB and FGSB ASSYS
A TRSB ASSY
(XNP3042-A)
I CN8903
A TRSB ASSY
(XNP3042-A)
F CN2
M
TRAY MOTOR
C
B SSRB ASSY
(XNP3042-A)
M
LOADING MOTOR
(XNP3042-A)
B SSRB ASSY
(XNP3042-A)
(XNP3042-A)
D SMEB ASSY
M
D CARRIAGE MOTOR (VNP1722-A)
BLK RED
C LOMB ASSY
F CN3
SIDE B
E FGSB ASSY
R101
M
SPINDLE MOTOR
PC101
(VNP1784-A)
SIDE A
46
A B C D E
1 2
3
4
1
2
3
4
XV-HTD510, XV-HTD510-B
4.2 TUNER MODULE
J TUNER MODULE
SIDE A
A
B
I CN5701
Q202
(ANP7338-B)
J TUNER MODULE
SIDE B
C
D
(ANP7338-B)
Q201 IC201 Q203 IC202 Q205 Q204
1
2
3
4
J
47
1
2
3
4
XV-HTD510, XV-HTD510-B
4.3 DVDM ASSY
A
F
DVDM ASSY
SIDE A
Q3 IC23
IC7
IC5
IC8
B
IC11
IC15
Q121 Q101 Q7 Q6
IC21
Q4
Q103 Q5 Q102
C
IC18
IC1 Q109
Q107
Q81 Q91 Q83
IC3
D
(VNP1817-A)
48
F
1
I CN8902
2 3 4
PICKUP ASSY
1
2
3
4
XV-HTD510, XV-HTD510-B
A
SIDE B C
CN31
I CN8502
F
DVDM ASSY
Q1
IC12
IC13 IC14
B
Q112
IC2
IC19
C
Q114 Q113
D CN202
Q131
Q106 IC26 IC27
Q251
Q85
Q89
Q87
D
I CN8501
(VNP1817-A)
1
2
3
F
4
49
1
2
3
4
XV-HTD510, XV-HTD510-B
4.4 FRONT AMP ASSY
A
G FRONT AMP ASSY
Q3701
B
I
CN3051
Q3714 Q3713 IC3301
IC3321
C
I
CN3053
Q3351 Q3352
Q3651
Q3372
D
(XNP3044-C)
DC FAN MOTOR
SIDE A
50
G
1
2
3
4
1
2
3
4
XV-HTD510, XV-HTD510-B
A
G FRONT AMP ASSY
Q3703 Q3705 Q3715
B
Q3603 Q3302 Q3301
Q3711 Q3712
C
Q3717 Q3716 Q3773 Q3771 Q3774
(XNP3044-C)
D
SIDE B
1
2
3
G
4
51
1
2
3
4
XV-HTD510, XV-HTD510-B
4.5 REAR AMP ASSY
A
H REAR AMP ASSY
Q3813 Q3702
Q3814
I
CN3052
IC3322
B
IC3401
IC5021
I
CN3054
C
IC5007
Q5021
D
(XNP3044-C)
SIDE A
52
H
1
2
3
4
1
2
3
4
XV-HTD510, XV-HTD510-B
H
Q3816 Q3817 Q3811 Q3704 Q3706 Q3812 Q3452 Q3815
REAR AMP ASSY
A
Q3451
B
Q3551
Q3501 Q3401
Q3402
C
D (XNP3044-C)
SIDE B
1
2
3
H
4
53
1
2
3
4
XV-HTD510, XV-HTD510-B 4.6 MAIN ASSY
I MAIN ASSY
A
G CN3302
H CN3502
M CN3701
G
CN3301
B
H
CN3501
M
CN3702
L
CN5351
C
K
CN5208
D
54
I
J CN201
IC3002 IC3151 IC3152 IC3171 IC3181 IC3161 Q5721
O CN5807
IC15 IC14 IC13 IC18
T
4
1
2
3
5
6
7
8
XV-HTD510, XV-HTD510-B
CN3701
F CN15
F CN55
A CN11
F CN5
A
B
N
CN5802
C
N
CN5801
D
SIDE A
T1
8 IC17
T J13
Q5501 Q5072 IC5001 IC5004
T1
IC5005 IC5071 Q5071 Q5031 IC5081 Q5041
(XNP3043-C)
Q5043
5
6
7
8
I
55
1
2
3
4
XV-HTD510, XV-HTD510-B
I
A
MAIN ASSY
B
C
D
56
I
IC8521 IC8541 Q5042 IC5081 Q5032
IC5501 IC8531
IC8901
Q5551-Q5554
IC5401 Q5572 Q5571
Q3905 Q3906
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
A
B
C
D
SIDE B
(XNP3043-C)
IC8802 Q3251 Q3253 Q3904 Q3903 IC5701 Q3252 IC3001 Q3919
5
6
7
8
I
57
1
2
3
4
XV-HTD510, XV-HTD510-B
4.7 INPUT and VIDEO ASSYS
A
K INPUT ASSY
K INPUT ASSY
Q5272 Q5271
M
CN3703
B
IC5352 IC5353
I
CN5209
Q5273 Q5254
Q5231 IC5231 Q5232
(XNP3048-C)
(XNP3048-C)
L
C
VIDEO ASSY
L
VIDEO ASSY
IC5104
IC5351
Q5351 Q5181
I
D
CN5352
Q5171
Q5161
(XNP3048-C)
(XNP3048-C)
58
K L
1
SIDE A
2 3
SIDE B
4
1
2
3
4
XV-HTD510, XV-HTD510-B
4.8 DSP ASSY
A
M DSP ASSY
M DSP ASSY
I
CN3001
Q8711 Q8712 Q8714 Q8715
Q8713 Q8710 Q8718 Q8709 Q8717 Q8716
B
IC8701
IC8703 IC8705
K
CN5207
C
IC8801
IC3751
IC3801 IC3851
I
CN5503
D
(XNP3045-C) (XNP3045-C)
SIDE A
1 2 3
SIDE B
M
4
59
1
2
3
4
XV-HTD510, XV-HTD510-B
4.9 DISPLAY, MIC HP, KEYB, STBY SWITCH, JOG and DISC KEY ASSYS
A
N DISPLAY ASSY
I CN5509
B
P KEYB ASSY
(XNP3044-C)
C
O MIC HP ASSY
I
CN5501
(XNP3044-C)
D
Q STBY SWITCH
ASSY
60
N O P Q
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
A
5509
I CN5511
(XNP3044-C)
R JOG ASSY
B
(XNP3044-C)
(XNP3044-C)
C
S DISC KEY ASSY
(XNP3044-C)
D
SIDE A
5
6
7
N P R S
8
61
1
2
3
4
XV-HTD510, XV-HTD510-B
A
N DISPLAY ASSY
IC5801
Q5804 Q5803
B
R JOG ASSY P KEYB ASSY
(XNP3044-C)
C
S DISC KEY ASSY
(XNP3044-C)
D
SIDE B
62
N P R S
1
2
3
4
5
6
7
8
XV-HTD510, XV-HTD510-B
A
(XNP3044-C)
Q5802
B
(XNP3044-C) (XNP3044-C)
C
O MIC HP ASSY
(XNP3044-C)
IC5802
Q STBY SWITCH
ASSY
D
5
6
7
N O P Q
8
63
1
2
3
4
XV-HTD510, XV-HTD510-B
4.10 PRIMARY ASSY
A
AC IN
T
PRIMARY ASSY
B
T1
C
IC41
Q41
I
CN8503
(XNP3044-C)
D
SIDE A
64
T
1
2
3
4
1
2
3
4
XV-HTD510, XV-HTD510-B
A
T PRIMARY ASSY
B
C
(XNP3044-C)
D
SIDE B
1
2
3
T
4
65
XV-HTD510, XV-HTD510-B
Mark No. Description Part No. Mark No. Description Part No.
5. PCB PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. · The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. · When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 ........................................................ RD1/4PU 5 6 1 J 560 56 × 101 473 ........................................................ RD1/4PU 4 7 3 J 47k 47 × 103 0.5 R50 ..................................................................................... RN2H R 5 0 K 1 1R0 ..................................................................................... RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5621 ...................................................... RN1/4PC 5 6 2 1 F 5.62k 562 × 101
Mark No.
Description
Part No.
Mark No.
Description
Part No.
LIST OF ASSEMBLIES
NSP NSP NSP NSP NSP NSP NSP NSP 5C MECH. BASE ASSY MECB ASSY TRSB ASSY SSRB ASSY LOMB ASSY Traverse Mechanism Assy-S SMEB ASSY FGSB ASSY COMPLEX ASSY PRIMARY ASSY FRONT AMP ASSY REAR AMP ASSY DISPLAY ASSY KEYB ASSY JOG ASSY DISC KEY ASSY MIC HP ASSY STBY SWITCH ASSY CONNECT ASSY INPUT ASSY VIDEO ASSY DVDM ASSY MAIN ASSY DSP ASSY TUNER MODULE XXA3027 XWM3197 XWZ3461 XWZ3462 XWZ3463 VXX2653 VWG2048 VWG2009 XWM3187 XWZ3432 XWZ3438 XWZ3442 XWZ3446 XWZ3447 XWZ3448 XWZ3449 XWZ3450 XWZ3453 XWM3193 XWZ3455 XWZ3459 XWX3034 XWX3030 XWX3040 AXQ7228
B SSRB ASSY
SEMICONDUCTORS
Q21 Q22 PC21 PC22 2SC2412K DTC124EK GP2S28 RPI-574
SWITCH
S21 VSK1011
CAPACITOR
C21 CKSQYB102K50
NSP NSP NSP NSP
RESISTORS
All Resistors RS1/10S J
OTHERS
CN21 7P FFC CONNECTOR VKN1211
C LOMB ASSY
CAPACITOR
C31 CKSQYB102K50
OTHERS
A TRSB ASSY
SWITCH
S11 VSK1011
CN31 KR CONNECTOR
B2B-PH-K
D SMEB ASSY
SWITCH
S201 DSG1016
RESISTORS
R11 RS1/10S0R0J
OTHERS
CN12 7P FFC CONNECTOR CN11 8P FFC CONNECTOR VKN1211 VKN1268
OTHERS
CN201 3P FFC CONNECTOR CN202 8P FFC CONNECTOR PC BOARD SMEB 52044-0345 VKN1212 VNP1722
66
XV-HTD510, XV-HTD510-B
Mark No. Description Part No. Mark No. Description Part No.
CCSRCH680J50 CCSRCH681J25 CEV101M10 CEV220M16 CEV221M4 CEV470M16 CEV470M6R3 CEV470M6R3 CKSQYB105K10 CKSQYB105K10 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB223K50 CKSRYB472K50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF105Z10 CKSRYF105Z10
E
FGSB ASSY
PC101 GP2S60
SEMICONDUCTOR RESISTOR
R101 RS1/10S331J
C124,C132 C117,C240,C352,C360 C129,C142,C842 C113,C139 C405,C413,C700,C808 C368,C411 C111,C149,C205,C207,C401 C403,C407 C140,C223,C224,C252,C264 C312 C216,C313 C133,C136,C203,C220,C225 C239,C320,C321,C330,C625 C703,C711 C101,C102,C114,C118,C119 C121,C138,C204,C212,C213 C227,C231,C263,C315,C317 C332,C804,C604,C606,C609 C611,C612,C614,C617,C619 C705,C707,C709,C710,C713 C714,C722,C724,C807,C809 C811,C812,C814,C815,C817 C819,C821 C153,C266,C357 C214,C251,C261,C351,C354 C109,C110,C120,C130,C131 C143,C150,C1901,C1902,C202 C215,C221,C222,C226,C230 C235,C265,C299,C319,C359 C367,C369,C370,C601,C605 C607,C608,C610,C615,C618 C620,C626,C701,C702,C704 C706,C708,C712,C715-C721 C723,C726,C820,C844 C148,C217,C327,C801,C802 C810,C813,C818,C828,C830
F
DVDM ASSY
IC5,IC7 IC21 IC14 IC1 IC2 IC3 IC19 IC18 IC15 IC11 IC12 IC8 IC13 Q106,Q109,Q81,Q83,Q85 Q114,Q121,Q251 Q131 Q102 Q103,Q6,Q7 Q101 Q112,Q113 Q107,Q4,Q5 Q3 Q1 D301 D6 BA4510F BU2288FV KM68V1000CLT-7L LA9701M LC78652W M56788FP MB811171622A-100FN MB86373B MN414800CSJ-07 PD3410A PE5108A TC7SHU04F XYW3003 2SA1576A 2SC4081 DTC114EUA HN1A01F HN1B04FU HN1C01F HN1C01FU RN1902 RN1911 RN4982 KV1471E RB501V-40
SEMICONDUCTORS
RESISTORS COILS
L150,L330 L304 L81 CHIP COIL L9170 CHIP BEAD LCYA100J2520 LCYA2R7J2520 VTL1067 VTL1084 R632 R657,R658 R121,R663 R123 R202,R3510 R700 R807 R806 R363,R365 R825-R827 R805 R361,R364 Other Resistors RAB4C0R0J RAB4C103J RAB4C220J RAB4C390J RS1/10S101J RS1/10S1R0J RS1/16S1201F RS1/16S1501F RS1/16S1503F RS1/16S2000F RS1/16S2701F RS1/16S7502F RS1/16S J
CAPACITORS
C845,C846,C849-C852 C123,C146,C613,C806,C843 C372,C402,C404,C408 C322 C135 C104-C108 C206,C210,C211 C333 C314,C336 C152 C151 C127,C209,C337 C116,C134,C236 C122,C208 C126,C335 C334 CCSRCH100D50 CCSRCH101J50 CCSRCH101J50 CCSRCH120J50 CCSRCH121J50 CCSRCH150J50 CCSRCH151J50 CCSRCH180J50 CCSRCH220J50 CCSRCH221J50 CCSRCH270J50 CCSRCH331J50 CCSRCH470J50 CCSRCH471J50 CCSRCH560J50 CCSRCH5R0C50
OTHERS
X2 CN2 CN555 CHIP CERALOCK (20MHz) PH CONNECTOR FLEXIBLE CABLE(07P) 24P FFC CONNECTOR DSS1110 S2B-PH-SM3 VDA1681 VKN1464
CN55 7P FFC CONNECTOR VKN1493 CN15,CN5 B TO B CONNECTOR 30P VKN1626 CN3 8P FFC CONNECTOR VKN1763 X1 CRYSTAL RESONATOR VSS1159 (27.000MHz)
67
XV-HTD510, XV-HTD510-B
Mark No. Description Part No. Mark No. Description Part No.
G FRONT AMP ASSY
SEMICONDUCTORS
IC3301 Q3351,Q3352,Q3651 Q3716,Q3717 Q3701 Q3301,Q3302,Q3603 Q3772 Q3713,Q3714 Q3771 Q3773 Q3703,Q3715 Q3705 Q3774 Q3711,Q3712 D3771 D3351-D3354,D3361,D3371,D3372 D3651,D3653,D3705,D3706,D3772 D3774,D3775 STK413-000 2SC2240 2SC2412K 2SD1858X 2SD2114K 2SD2144S DTA123JS DTA124EK DTA124TK DTA143EK DTC123TK DTC124EK DTC143EK 11ES2 1SS133 1SS133 MTZJ15B
H REAR AMP ASSY
SEMICONDUCTORS
IC5021 IC5007 IC3401 Q5021 Q3451,Q3452,Q3551,Q3816,Q3817 Q3702 Q3401,Q3402,Q3501 Q3813,Q3814 Q3704,Q3815 Q3706 Q3811,Q3812 D5013-D5018 D3451,D3453,D3454,D3461,D3551 D3553,D3703,D3704,D5022 D3452 D5021 D62 NJM7812FA NJM7912FA STK402-230 2SB1237X 2SC2412K 2SD1858X 2SD2114K DTA123JS DTA143EK DTC123TK DTC143EK 11ES2 1SS133 1SS133 1SS355 MTZJ15B MTZJ5.1B
COILS
L3361,L3362,L3661 ATH1004
COILS
L3461,L3462,L3561 ATH-133
RELAYS
RY3361,RY3362 XSR3002
RELAYS
RY3461,RY3462 XSR3002
CAPACITORS
C3305,C3306,C3312 C3309-C3311 C3713 C3771 C3322-C3325 C3772 C3601 C3712,C3774,C3775 C3331 C3301,C3302 C3711,C3776 C3307,C3321 C3609 C3603 C3361-C3364,C3661,C3663 C3303,C3304 CCSRCH101J50 CCSRCJ3R0C50 CEAL101M10 CEAT101M16 CEAT101M63 CEAT2R2M50 CEJQ100M35 CEJQ101M10 CEJQ220M25 CEJQ2R2M50 CEJQ470M16 CEJQNP330M35 CKSRYB102K50 CKSRYB103K50 CKSRYB104K25 CKSRYB222K50
CAPACITORS
C3409,C3410,C3509 C62 C3811 C3407,C3408,C3507,C5012,C5022 C3812 C3423,C3424 C3813 C3431 C3401,C3402,C3501 C5023 C3425,C3461-C3464,C3561,C3563 C3405,C3406,C3505 C3403,C3404,C3503 C5011,C5021 CCSRCH330J50 CEAL470M16 CEAT470M16 CEJQ100M35 CEJQ101M10 CEJQ101M35 CEJQ101M6R3 CEJQ220M25 CEJQ2R2M50 CEJQ470M16 CKSRYB104K25 CKSRYB221K50 CKSRYB471K50 CKSRYF104Z50
RESISTORS
R62 R3463,R3464,R3563 R3461,R3462,R3561 R3421,R3422 R3707 R3451,R3452,R3551 Other Resistors RD1/2PM221J RD1/2PM4R7J RD1/2PMF100J RD1/4MUF101J RD1/4PU120J RS2LMFR22J RS1/16S J
RESISTORS
R3363,R3364,R3663 R3361,R3362,R3661 R3321,R3322 R3708 R3776,R3777 R3773 R3324-R3329 R3351,R3352,R3651 (0.22/5W) Other Resistors RD1/2PM4R7J RD1/2PMF100J RD1/4MUF101J RD1/4PU120J RD1/4PU152J RF1/4PS330J RS2LMFR22J XCN3001 RS1/16S J
OTHERS
CN3502 13P CONNECTOR PLUG CN3501 13P SOCKET PCB BINDER CN3401 SPEAKER TERMINAL 6P AKM7067 AKP7070 VEF1040 XKE3009
OTHERS
CN3302 CN3301 CN3701 CN3303 09P CONNECTOR PLUG 15P SOCKET PLUG(2P) SPEAKER TERMINAL 6-P AKM7063 AKP7071 KM200SA2 XKE3008
68
XV-HTD510, XV-HTD510-B
Mark No. Description Part No. Mark No. Description Part No.
CEAT2R2M50 CEAT470M16 CEAT472M35 CEAT682M16 CEJQ100M16 CFTLA154J50 CFTLA393J50 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB221K50 CKSRYB222K50 CKSRYB472K50 CKSRYB473K25
I
MAIN ASSY
IC5001 PROTECTOR (750mA) IC5005 PROTECTOR (3.5A) IC15,IC5004 PROTECTOR (5A) IC13,IC14 PROTECTOR (10A) IC5071 IC8521 IC3151,IC3152,IC3161,IC3171 IC3902 IC8901 IC3001 IC5081 IC5501 IC8531 IC8541 Q3906 Q5072 Q5043,Q5071 Q5031,Q5041 Q5032,Q5042,Q5572 Q5501,Q5721 Q3903,Q3904,Q3919,Q3920,Q5051 Q3905 Q5553,Q5554 Q3251,Q3252 Q8922 Q3253 Q5551,Q5552,Q5571 D5010,D5011,D5074,D5075 D3901,D5042,D5072,D5078,D5578 D5741 D5005,D5006 D11,D12 D5721 D5079 D5043 D3203,D3204,D5076 D5071 D5031 AEK7007 AEK7017 AEK7019 AEK7022 BA05T BA25BC0FP BA4558F BA4560F BA6195FP M62446FP NJM78M05FA PDC076A TC74HCT7007AF TC74VHC125F 2SA1037K 2SA965 2SB1237X 2SB1375 2SC2412K 2SD1858X 2SD2114K DTA124EK DTA143EK DTC114TK DTC114YK DTC124EK DTC143EK 11ES2 1SS133 1SS133 D3SBA20(B) D5SBA20(B) MTZJ11C MTZJ33A MTZJ4.7A MTZJ6.8B MTZJ7.5C UDZS7.5B
SEMICONDUCTORS
C3157,C3158,C3167,C3168,C3179 C5033,C5703 C31,C32 C5006,C5008 C3005 C3181,C3183 C3155,C3156 C3913,C3914,C5527 C3010,C3165,C3166,C3175 C3191-C3196,C5510-C5512 C5517,C5518,C5524,C5572,C8902 C8908,C9003 C3141-C3144,C5031,C5041,C5071 C5081,C5502,C5503,C5525,C8521 C8523,C8533,C8543,C8905,C8906 C8915 C3911,C3912 C3151,C3152 C3153,C3154,C3163,C3164,C3171 C8532,C8542
RESISTORS
R3219,R3220 R5077,R5078,R8533,R8534 R5075 R5580 R3909,R3910 R5076 R5568 R5031 R8930 R8909 R8914,R8928 R8927 R8929 Other Resistors RD1/2PM151J RD1/4PU101J RD1/4PU102J RD1/4PU103J RD1/4PU470J RD1/4PU472J RD1/4PU473J RD1/4PU821J RS1/16S1002F RS1/16S1502F RS1/16S2402F RS1/16S2701F RS1/16S5601F RS1/16S J
OTHERS
CN5501 CN5701 CN5509 CN5511 CN8503 5P FFC CONNECTOR 13P FFC CONNECTOR 19P FFC CONNECTOR 27P FFC CONNECTOR 4P JUMPER CONNECTOR 52045-0545 52045-1345 52045-1945 52045-2745 52147-0410 AKP7058 AKP7059 AKP7060 AKP7062 AKP7063 AKP7151 AKP7155 ANH-575 B5P-VH B7P-VH BBZ30P080FZK VKN1211
COIL
L5501 LAU220J
CAPACITORS
C5526 (0.047F) C21,C22 (3300µF/56V) C3006-C3008,C5504,C5513-C5516 C5573,C8536,C8914 C8910-C8913,C8916 C9004 C8907 C33,C34 C3190,C3903-C3908,C3917,C5043 C5072,C5076,C5082,C5571,C5722 C5741,C5742 C5032,C5042,C5045,C5073,C5523 C8522,C8909 C5010 C5574 C5051,C5074,C5075 C3001,C3002 ACH1246 ACH7045 CCSRCH101J50 CCSRCH101J50 CCSRCH221J50 CCSRCH331J50 CEAL101M10 CEANP100M35 CEAT100M50 CEAT100M50 CEAT100M50 CEAT101M10 CEAT101M10 CEAT101M50 CEAT1R0M50 CEAT220M50 CEAT221M16
CN5352 11P PLUG CN3052 13P PLUG CN3051,CN5503 15P PLUG CN5209 19P PLUG CN3001 21P PLUG CN3053 09P CONNECTOR SOCKET CN3054 13P CONNECTOR SOCKET HEAT SINK CN5011 5P-VH CONNECTOR CN5012 7P-VH CONNECTOR SCREW CN5507,CN8902 7P FFC CONNECTOR
CN8501,CN8502 VKN1627 B TO B CONNECTOR 30P CN8903 8P FFC CONNECTOR VKN1707 KN5001 EARTH METAL FITTING VNF1084 X5501 CERAMIC RESONATOR ASS7034 (10MHz)
69
XV-HTD510, XV-HTD510-B
Mark No. Description Part No. Mark No. Description Part No.
J
TUNER MODULE
IC201 IC202 Q201,Q204,Q205 Q202 Q203 D201 D202 BA1451F LC72131MD 2SC2412K DTA124ES DTC124EK 1SS133 MTZJ5.1C
K INPUT ASSY
SEMICONDUCTORS
IC5352 IC5231 Q5271,Q5272 Q5273 Q5231,Q5232 D5253 D5252 BA4558F-HT BU4052BCF 2SD2114K DTA124EK DTC124EK 1SS181 1SS355
SEMICONDUCTORS
COILS AND FILTERS
L201 F202 F201 F203 ATE7003 ATF-107 ATF-119 ATF1155
COILS
L5201,L5202,L5205,L5207,L5208 VTL1112 L5211,L5271,L5272,L5280 VTL1112
CAPACITORS
C5201-C5204,C5207-C5210 C5271,C5272 C5239,C5240 C5212-C5215,C5231,C5232 C5229,C5230,C5233,C5234 C5244-C5246 CCSRCH101J50 CCSRCH101J50 CEAT100M50 CEAT470M16 CKSRYB103K50 CKSRYB103K50
CAPACITORS
C206 C212,C213,C226,C233-C235 C240 C231,C232 C223 C229 C224 C227 C241 C243 C228 C237 C211 C210 C204,C238,C602 C101,C102,C208,C220,C239 C242,C601 C216,C217 C225 C201,C205,C209,C214,C230 C236,C603 C221 C202,C222 C215 CCSRCH100D50 CCSRCH101J50 CCSRCH101J50 CCSRCH150J50 CEAT100M50 CEAT101M10 CEAT1R0M50 CEAT220M25 CEAT2R2M50 CEAT330M16 CEAT3R3M50 CEAT470M10 CEJA1R0M50 CEJA470M16 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB123K50 CKSRYB153K50 CKSRYB223K50 CKSRYB223K50 CKSRYB224K10 CKSRYB473K16 CKSRYB681K50
RESISTORS
Other Resistors RS1/16S J
OTHERS
JA5201 PIN JACK (6P) CN5208 19P SOCKET CN5207 KR CONNECTOR AKB7113 AKP7073 S3B-PH-K
L
VIDEO ASSY
IC5351 IC5104 Q5161,Q5171,Q5181,Q5351 LA7138M TC7WU04F 2SA1037K
SEMICONDUCTORS
COILS AND FILTERS
L5161,L5171,L5181 F5101 L5371,L5378,L5379 LCTB120K1608 VTF1096 VTL1087
RESISTORS
R211 R221 R233 R243 R103 R104 Other Resistors RD1/4PU221J RD1/4PU222J RD1/4PU391J RS1/10S0R0J RS1/10S331J RS1/10S391J RS1/16S J
CAPACITORS
C5106 C5163,C5173,C5183 C5371,C5379 C5161,C5162,C5171,C5172 C5181,C5182 C5354,C5356,C5360 C5105 C5372,C5380 C5107,C5392 C5101,C5103,C5104,C5164,C5174 C5184,C5351-C5353,C5357,C5361 C5381 CCSRCH100D50 CCSRCH180J50 CCSRCH331J50 CCSRCH6R0D50 CCSRCH6R0D50 CEAT101M16 CEAT470M16 CEAT471M6R3 CKSRYB102K50 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25
OTHERS
CN201 13P CONNECTOR BN201 TERMINAL 4P SHIELD CASE T SHIELD CASE B X201 CRYSTAL RESONATOR (7.2000MHz) FM FRONT END AM RF TUNING BLOCK 52044-1345 AKA7003 ANK7072 ANK7073 ASS1093 AXF7003 AXX7071
RESISTORS
Other Resistors RS1/16S J
70
XV-HTD510, XV-HTD510-B
Mark No. Description
PIN JACK (1P) 4P MINI DIN SOCKET 11P SOCKET PIN JACK (1P)
Part No.
AKB7111 AKP7008 AKP7069 VKB1063
Mark No.
Description
Part No.
RAB4C101J RAB4C101J RAB4C102J RS1/16S
OTHERS
JA5103 CN5352 CN5351 JA5351
RESISTORS
R3751,R3757,R3809,R3813,R3822 R3827,R3830,R8801,R8825 R3817 Other Resistors
J
OTHERS
M DSP ASSY
SEMICONDUCTORS
IC3751 IC8701,IC8703,IC8705 IC8801 IC3851 IC3801 Q8709-Q8714 Q8715,Q8716,Q8718 Q8717 D8701,D8702 D8703 AK4527BVQ BA4558F-HT LC89056W-E W24257AJ-12 YSS912C 2SD2114K DTA124EK DTC124EK 1SS181 1SS184
CN3701 15P SOCKET AKP7071 CN3702 21P SOCKET AKP7074 CN3703 CONNECTOR POST S3B-PH-K X3801,X8801 CRYSTAL VSS1140 RESONATOR (12.288MHz)
N DISPLAY ASSY
SEMICONDUCTORS
IC5801 Q5803,Q5804 Q5802 D5801-D5808 D5809 HEF4794BT 2SC2412K DTA143EK MPG5064X SLR-343VC(NPQ)
FILTERS
F3731-F3736,F3801,F3802,F3851 DTF1064 F8801,F8802 DTF1064 F3751,F3752 DTF1067
CAPACITORS
C5825-C5827 C5902 C5802 C5901 CCSRCH101J50 CEAL470M16 CKSRYB104K25 CKSRYB473K25
CAPACITORS
C3807,C3810,C3814,C3817,C3821 C3825,C3828,C3854,C8825 C8733 C3803,C3804,C8816,C8817 C3820 C8709,C8710 C3811 C8721,C8722 C8711,C8712,C8723,C8724 C8735,C8736,C8741-C8746 C8761-C8766 C3709,C3710,C3756,C3759,C3801 C3851,C8801 C3705,C3706,C3802 C3856 C8812,C8915,C8917 C3752 C3783-C3785 C3732,C3734,C3765,C3786 C8701,C8702,C8751,C8753 C8755-C8758,C8808,C8811 C3711,C3712,C3754,C3755,C3758 C3833,C3834,C3855,C8802,C8803 C8805,C8806,C8809,C8810,C8814 C8818,C8820,C8821,C8916,C8918 C8715,C8716,C8727 C8713,C8714,C8725 C3707,C3708 C8728 C8703,C8704,C8734 C3805,C3809,C3813,C3816,C3819 C3822,C3824,C3827,C3830,C3831 C3852 CCSRCH101J50 CCSRCH101J50 CCSRCH121J50 CCSRCH200J50 CCSRCH221J50 CCSRCH470J50 CCSRCH471J50 CCSRCH820J50 CEAT100M50 CEAT100M50 CEAT100M50 CEAT101M10 CEAT101M10 CEAT220M25 CEAT221M6R3 CEAT470M16 CEJQ470M10 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB122K50 CKSRYB152K50 CKSRYB222K50 CKSRYB224K10 CKSRYB472K50 CKSRYB473K25 CKSRYB473K25 CKSRYB473K25
RESISTORS
Other Resistors RS1/16S J
OTHERS
X5901 REMOTE RECEIVER UNIT CN5802 27P FFC CONNECTOR FL HOLDER(FE) V5801 FL TUBE GP1U27X HLEM27R-1 VNF1085 XAV3011
O MIC HP ASSY
CAPACITORS
C5822 C5819,C5821 CKSRYB104K25 CKSRYB223K50
RESISTORS
Other Resistors RS1/16S J
OTHERS
CN5807 5P FFC CONNECTOR 52044-0545 JA5802 MINI JACK AKN7003 KN5801 EARTH METAL FITTING VNF1084
P
KEYB ASSY
S5802,S5812-S5818 ASG7013
SWITCHES RESISTORS
Other Resistors RS1/16S J
OTHERS
3P CABLE HOLDER 51048-0300
71
XV-HTD510, XV-HTD510-B
Mark No. Description Part No. Mark No. Description Part No.
ACE7027 CEAT102M16 CEJQ100M35 CKSRYB104K25
Q STBY SWITCH ASSY
SWITCH
S5811 ASG7013
CAPACITORS
C1,C3 (0.01µF) C42 C41 C44 J
RESISTORS
Other Resistors RS1/16S
RESISTORS
R1 (2.2M, 1/2W) R43 Other Resistors RCN1080 RS1/16S102J RD1/4PU J
OTHERS
3P CABLE HOLDER J5811 JUMPER WIRE 03P 51048-0300 D20PYY0310E
OTHERS
H1,H2 CN1 J13 KN2 4P CABLE HOLDER FUSE CLIP 2P-VH CONNECTOR JUMPER WIRE 5P EARTH METAL FITTING AC INLET 1P 51048-0400 AKR7001 B2P3-VH D20PYY0420E VNF1084 XKP3042
R JOG ASSY
SWITCH
S5801 XSX3003
AN1
CAPACITOR
C5801 CKSRYB102K50
RESISTORS
Other Resistors RS1/16S J
OTHERS
3P CABLE HOLDER 5P CABLE HOLDER CN5806 3P JUMPER CONNECTOR J5808 JUMPER WIRE 3P J5804 JUMPER WIRE 5P 51048-0300 51048-0500 52147-0310 D20PYY0310E D20PYY0515E
S
DISC KEY ASSY
S5803-S5810 ASG7013
SWITCHES RESISTORS
Other Resistors RS1/16S J
OTHERS
3P CABLE HOLDER J5805 JUMPER WIRE 3P 51048-0300 D20PYY0310E
T
PRIMARY ASSY
IC41 Q41 D42,D44,D45 D41 NJM78M56FA 2SD1859X 1SS133 DF06SA
SEMICONDUCTORS
COIL AND TRANSFORMER
L1 T2 ATF7018 ATT7049
RELAY
RY41 XSR3004
72
XV-HTD510, XV-HTD510-B
6. ADJUSTMENT
6.1 TUNER SECTION
AM Tuner Section
· There is no adjustment in the AM tuner.
FM Tuner Section
· Set the mode selector to FM BAND. · Connect the wiring as shown in Fig. 1. Step No.
1
Adjustment Title
T-METER Adjustment
ANT. Input level and signal condition Input Level Frequency Modulation (dBµV) (MHz)
98 OFF 80
Adjustment Adjust point
L201
Contents
Adjust L201 so that the DC voltage between Pin 21 and Pin 23 of IC201 (Test point Vtm) gets within 0 ± 50mV.
MPX SG
FM SG FM75 antenna terminal
PRODUCT
DC Voltmeter
Fig.1 Adjustment Wiring Diagram
J
TUNER MODULE
L201
IC201 pin 21 pin 23
SIDE B
Fig.2 Adjustment Point
73
XV-HTD510, XV-HTD510-B
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SELF-DIAGNOSTIC FUNCTION OF PICKUP DEFECTIVE
Symptom
· Indicates "No Disc" in FL display. · Player does not playback, etc..
Procedure of Self-Diagnosis
1 Press the TEST 1 buttons (of the test mode remote control unit : GGF1067) in the test mode screen, and turn on the laser diode (It light-up for nine seconds.). 2 Confirm the indicated value of the laser diode current (LDI). 3 When indicated value is more than 110, pickup is defective. Release the Traverse Mechanism Assy.
Note : When a DVD disc is played in the test mode, this function is effective.
This function is effective only for DVD pickup (650nm).
Character in bold : Item name : Information display
Laser diode current value
Test Mode Screen Display
74
XV-HTD510, XV-HTD510-B
7.1.2 TEST POINTS LOCATION
F
CN5 CN2
DVDM ASSY
Front Side
VCODR IC13 IC14
IC1
C707
SREQ
CN4 IC2
TP3 (TE) IC19
TP1 (FE) VREF
TP2 (RFO) VREF CN3 TP4 (FDO)
IC26
IC27
CN1 R389 Short-circuit at diagnosis
CN15
SIDE B
75
XV-HTD510, XV-HTD510-B
7.1.3 TEST MODE SCREEN DISPLAY TEST MODE SCREEN DISPLAY
Consecutive double-OSD display is supported during test mode. The screen is composed 10 lines with a maximum of 32 characters per line. It can't be used with the debugging display mode together.
· Screen Composition
Address Background color Tracking status and Laser diode current value Spindle status and AFB status AGC setting FTS servo IC information C1 error value of CD and DVD Internal operation mode of the mechanism control Disc judgment and CD 1/3 beam switch jitter value
Character in bold : Item name : Information display
Remote control code Key code Mechanism position value and slider position
AV1 chip version FL controller version and region setting for the player FL controller destination setting Port No. of Flash ROM and system controller Flash ROM version and Flash ROM size System controller revision DVD mechanism controller revision (Control and part No. of GUI-ROM)
First Screen Display
Caution : The first screen and second screen switch by pressing [DISPLAY] key of the remote control unit. It is only a version display part on the lower right of the screen those contents of display change. ATB : ON/OFF information display and AGC manual setting display deleted with the second generation. The displays of Tilt error value, Tilt servo status and pickup DVD/CLD display deleted with the third generation becomes LD part is deleted.
· Description of Each Item on the Display
(1) Address indication The address being traced is displayed in number. DVD : ID indication (hexadecimal number, 8 digits) [] CD : A-TIME (min. sec.) [0000] (Note : For DVDs, decimal-number indication is possible.) (2) Code indication of the remote control unit [R ] The code for the key pressed on the remote control unit, which is received by the FL controller, is displayed while the key is pressed. In the case of the double code, the second code will be displayed. (3) Key code indication for the main unit [K ] The code for the key pressed on the main unit, which is received by the system controller, is displayed while the key is pressed. (4) Background color indication [C R G B ] (5) 1 Tracking status [TRKG ] Tracking on [ON ] Tracking off [OFF] 2 Laser diode current value [LDI ]
(6) 1 Spindle status [SPDL ] Spindle accelerator and brake, free-runnimg FG servo Rough, velocity phase servo Offset addition, rough, velocity phase servo 2 AFB status [AFB ] ON OFF (7) Mechanism position value [M ] Position code (8) Slider position [S ] CD TOC area CD active area (9) AGC setting [AGC ] AGC on AGC off
[A/B] [FG] [SRV] [O_S] [ON ] [OFF]
[1] to [7]
[IN ] [CD ]
[AGC-ON] [AGC-OFF]
76
XV-HTD510, XV-HTD510-B
(10) Output video system [V ] NTSC system PAL system Auto-setting
[NTSC] [PAL ] [AUTO]
(20) 1 Version of the flash ROM [V : . ] 2 Flash ROM size [FLSH = ] (21) Revision of the system controller [S : . / . ] 1 Revision number of the external ROM part (flash ROM) of the system controller 2 Revision of the internal ROM part of the system controller (22) Revision of the DVD mechanism controller [M : . ] Revision number of the external ROM part (flash ROM) of the DVD mechanism controller (23) Control and part numbers of the GUI-ROM [GUI : ] No GUI model displays as " / ". OEM model displays the part number of GUI-ROM [GUI : * * * *]
(11) FTS servo IC information DSP coefficient indication [KS [ ] ] Displays the address (four digits) of the specified coefficient and the setting value (four digits) with [TEST] and [9] keys. (12) Error rate indication 1 C1 error value of CD 2 C1 error value of DVD [ER C1 ] [ER ]
(13) Internal operation mode of mechanism controller [MM : ] Internal mechanism mode (2 digits) and internal mechanism step (2 digits) of the mechanism controller (14) 1 Disc sensing [DSC ] The type of discs loaded is displayed. [DVD], [CD ], [VCD], [ ] 2 CD 1/3 beam switch [BM ] (15) Jitter value [J ] CD is effective only in the jitter value. (16) Version of the AV-1 chip [ AV : . ' ' ] (17) 1 Version of the FL controller [FL : ] 2 Region setting of the player [REG : ] Setting value
[1] to [6]
(18) Destination setting of the FL controller [MDL : / ] For characters in front represent the type of model : There characters that follow represent the destination code. J : /J, K : /KU, /KC, /KU/KC, R : /RAM, /RL, /RD, /LB, WY : /WY (19) The part number of the flash ROM and system controller [ / ] 1 Part number of the flash ROM (Example) VYW1536-A = W1536A (Example) PD6256A9 = 6256A9 2 Part number of the system controller (Example) PD3381T1 = 3381T1
77
XV-HTD510, XV-HTD510-B
7.1.4 POWER ON SEQUENCE
Reset start
· It starts when the XRESET terminal (Pin 11) is "H level".
Initialization routine
Microcomputer initialization
Microcomputer IC (PDC076) (MAIN ASSY : IC5501)
Model discrimination
· The input of Pin 20 is inspected and the model discrimination is done.
Demonstration mode permission Yes
No · Inspecting the backup data, it is decited whether the demonstration mode is done. · The setting at default is "demonstration mode ok".
Demonstration mode
Standby setting
Main loop processing
demonstration mode? No Standby
Yes :Power ON
System power supply on
· The POWER terminal (Pin 82) is "H".
DVD microcomputer start-up
· Only in DVD function, the DVD RESET terminal (Pin 87) is "H".
Relay release
· The speaker relay is turned on after about four seconds from power on. The RELAY ON/OFF terminal (Extended port of VOLIC) is "H". · The system mute is released after about four seconds from power on. The XLINEMUTE terminal (Pin 88) is "H". * However, mute is not released in the following cases. · When the main volume is 0. · When The XDSP MUTE terminal (Pin 1) is error or no lock to the input signal on the DIGITAL input mode.
Demonstration mode or Normal power ON mode
* If the pulse is not input to the AC terminal (Pin 26) about 60ms, during the memory backup mode, the microcomputer does not process all. * It returns from the memory backup mode when there is a rising up input at the XRESET terminal (Pin 11).
78
XV-HTD510, XV-HTD510-B
7.1.5 TROUBLE SHOOTING
Microcomputer troubleshooting
Symptom of problem · The power supply does not enter . · The standby LED lights even if the POWER key is pushed. · The AC pulse is not input. Thought cause · The microcomputer is not reset. Check method · Whether terminal RESET (11Pin) is "H" is confirmed. The operation of the RESET circuit is confirmed if not becoming "H". · Whether the AC pulse is input to AC input terminal (26Pin) is confirmed. If the AC pulse is not input, the AC pulse generation circuit is confirmed. · The oscillation circuit of the microcomputer does not oscillate. · The microcomputer or the oscillation circuit is broken. The microcomputer or the oscillation circuit is exchanged. · It enters the state of POWER OFF soon even in case of the POWER ON. · If the function is DVD, the 3.3DETECT input is 2.9V or less. · If the voltage of the 3.3DETECT (13Pin) terminal of the microcomputer is 2.9V or less, the voltage is adjusted to 2.9V or more.
· DVD does not operate at all. · Time is not displayed in FL DISPLAY at the DVD function.
· It does not communicate with the DVD microcomputer.
· Whether terminal (27Pin, 83Pin, 98-100Pin) for the communication with the DVD microcomputer does the communication operation is confirmed. If the communication operation is not done, whether the B to B connector etc. are disconnected is confirmed. · Whether "H" is output to terminal DVDRESET (87Pin) is confirmed.
· The operation key is not accepted at all.
· It is recognized that other KEY has already been pushed.
· When KEY is not pushed, whether KEY input terminal (18Pin, 22Pin) is 5V is confirmed. If the KEY input terminal is not 5V, whether KEY SW on the line breaks is confirmed.
79
XV-HTD510, XV-HTD510-B
7.1.6 ERROR CODE
Error codes that are displayed on the FL display without using the remote control unit
FL Display
AV1 VER CPU AERR DMA AERR FLASH ID FLASH WRP FLASH SIG FLASH SUM FLASH SIZE ILLGAL RESERVE SLOT DVD ERR CT FAN ERR
Possible causes
AV-1 chip is not a match with the program of system controller CPU address error (Hardware is unusual.) DMA address error (Hardware is unusual.) Difference in versions of the internal ROM of the system controller and of the flash ROM, or bus line failure or reverse installation Write protect error of the flash ROM Difference in part number of the flash ROM (When the ROM which couldn't be used was used.) Check sum error of the flash ROM (It exceeds the regular size.) or reverse installation (Hardware is unusual.) Size error of the flash ROM (Use 4 or 8 M-bit.)
Operation of the unit
The sound may not produced with the specific audio.
No operation No operation No operation No operation No operation No operation No operation
The system controller fetched a code other than an operation code (Hardware is unusual.) No operation Undefined interrupt (Hardware is unusual.) Inappropriate slot command issued (Hardware is unusual.) No operation No operation
This display appears when the terminal of microcomputer PIN.No13 becomes 2.9V or less No operation and the set enters the standby state. display appears when the terminal of microcomputer PIN.No21 becomes more than 2.5V (fan abnormality), and the set enters the state of the standby. No operation
Error codes that are displayed on the FL display by using the remote control unit (Mechanism controller error)
To display: ESC + DISPLAY + DISPLAY; Location of the display: At the two digits of center of the FL display To display the error history: ESC + DISPLAY + One shot; Location of the display: TV screen Description FL Causes if with a DVD Causes if with a CD Operation of the Unit of Error
11 Search timeout Search could not be complete within 7 seconds. A search could not be completed after 3 retries, search backup was executed 4 times, or in a case of timeout (6 seconds) while the unit was tracing 11 tracks or more beyond the target while the search operation was converging. Search could not be complete within 7 CD : Stops, seconds, and it could not enter the target DVD : Continues operation area within 7 seconds by VCD scan. Backup against slider skip was executed 4 times during a search, or slider skip CD : Stops, twice resulted in starting from the read-in DVD : Continues operation point.
12
Search retry error
19
Tracing timeout Timeout (10.5 seconds) while tracing at while converging the stage of convergence of a search. During Track (Index) Search, the search for the beginning of a program could not be completed within 3 seconds (20 seconds in the case of Index Search) after positioning based on the TOC data was completed.
Stop
1B
Index 0 search error
Stop
Timeout of slider 22 inner Inside switch could not ON within 3 seconds. circumference Timeout of slider 23 outer Inside switch could not OFF within 2 seconds. circumference
Stop
Stop Adjusts focus at the innermost circumference and tries to return to its position where the error was generated (for 3 times),then opens. If the same error persists after one retry, the tray opens. (No FOK pulse)
No FOK pulse 33 during playback CLVA
When the focus was deviated continuously 20 times.
80
XV-HTD510, XV-HTD510-B
FL Description of Error Causes if with a DVD Causes if with a CD Operation of the
38
Disc-typesensing error
If normal starting was impossible in the following three cases, disc-type sensing will be retried if other errors occure excepting C5 error. However, when the focus error "33" was occured continuously 3 times, it is finished as "38 error" at the moment: (1) startup with the first disc-type-sensing result, (2) forced startup with another disc by designating the disc type, (3) forced startup with the original disc by designating the disc type. SGC could not converge during detects the peak The unit did not enter Stop mode within 10 seconds of issuance of a Stop command. The spindle could not converge into within ± 12% of the target FG rotation speed within 10 seconds after spindle kick. The first time after startup (the first time after disc distinction), it doesn't become the number of the target rotation within five seconds. The first time after startup, detects the abnormal rotation number of high-speed continuously 3 loops. DVD: 5 to 9 mS , CD: 40 to 60 mS
Open
39
SGC converge timeout
Open Stop
41 Spindle timeout