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Digital Copier service manual
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CODE : 00ZARM207/A1E
AR-M162 AR-M165
DIGITAL COPIER
AR-M207 With the RSPF installed
MODEL
AR-M207 AR-M165 AR-M162
CONTENTS
[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 [ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 [ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . 4 - 1 [ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 5 - 1 [ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 [ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1 [ 8 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -1 [ 9 ] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1 [10] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 10 - 1 [11] KEY OPERATOR PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1 [12] FRASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . . 12 - 1 [13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CONTENTS
[1] GENERAL 1. Cautions on using . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 2. Installation requirements . . . . . . . . . . . . . . . . . . . . . . . .1-1 3. Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 [2] SPECIFICATIONS 1. Basic specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 [3] CONSUMABLE PARTS 1. Supply system table . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 2. Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . .3-2 3. Production number identification . . . . . . . . . . . . . . . . . .3-2 [4] EXTERNAL VIEWS AND INTERNAL STRUCTURES 1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 2. Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 3. Operation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 4. Display(base screen) . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 5. Motor, solenoid, clutch . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 6. Sensor, switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7 7. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8 8. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9 [5] UNPACKING AND INSTALLATION 1. Installing conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 2. Removal of protective material and fixing screw . . . . . .5-1 3. Installing procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 4. Removal and storage of fixing screw . . . . . . . . . . . . . . .5-2 5. Changing the paper size setting of a trey. . . . . . . . . . . .5-3 [6] ADJUSTMENTS 1. Adjustment item list . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 2. Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 [7] SIMULATIONS 1. Entering the simulation mode. . . . . . . . . . . . . . . . . . . . .7-1 2. Canceling the simulation mode . . . . . . . . . . . . . . . . . . .7-1 3. List of simulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 4. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . . . .7-3
[8] TROUBLE CODE LIST 1. Trouble code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 2. Details of trouble codes . . . . . . . . . . . . . . . . . . . . . . . . 8-2 [9] MAINTENANCE 1. Maintenance table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 2. Maintenance display system . . . . . . . . . . . . . . . . . . . . . 9-2 3. Note for replacement of consumable parts . . . . . . . . . . 9-2 [10] DISASSEMBLY AND ASSEMBLY 1. High voltage section/Duplex transport section . . . . . . . 10-1 2. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 3. Fusing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 4. Paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6 5. MCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9 6. Optical frame unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9 7. LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9 8. Tray paper feed section/Paper transport section. . . . . . 10-10 9. Manual multi paper feed section . . . . . . . . . . . . . . . . . . 10-11 10. Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13 11. Developing section . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14 12. Process section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15 13. Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16 [11] KEY OPERATOR PROGRAM 1. Custom setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 2. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 [12] FLASH ROM VERSION UP PROCEDURE 1. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 2. Driver Installation procedure . . . . . . . . . . . . . . . . . . . . . 12-1 3. Download procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3 4. Version confirming procedure . . . . . . . . . . . . . . . . . . . . 12-5 [13] ELECTRICAL SECTION 1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1 2. Circuit descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2 3. Actual wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
[1] GENERAL
1. Cautions on using
A. Warning
· The fusing area is hot. Exercise care in this area when removing misfed paper.
2. Installation requirements
Improper installation may damage this product. Please note the following during initial installation and whenever the machine is moved. 1. The machine should be installed near an accessible power outlet for easy connection. 2. Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements. Also make certain the outlet is properly grounded. · For the power supply requirements, see the name plate on the back of the main unit. Note: Connect the machine to a power outlet which is not used for other electric appliances. If a lighting fixture is connected to the same outlet, the light may flicker. 3. Do not install your machine in areas that are: · damp, humid, or very dusty · exposed to direct sunlight · poorly ventilated · subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater. 4. Be sure to allow the required space around the machine for servicing and proper ventilation.
Fusing unit
·Do not look directly at the light source. Doing so may damage your eyes.
8" (20 cm)
B. Cautions
· Do not switch the machine rapidly on and off. After turning the machine off, wait 10 to 15 seconds before turning it back on. · Place the machine on a firm, level surface. · When the machine is not used for a long time, for example, during prolonged holidays, turn the power switch off and remove the power cord from the outlet. · When moving the machine, be sure to turn the power switch off and remove the power cord from the outlet. · Do not cover the machine with a dust cover, cloth or plastic film while the power is on. Doing so may prevent heat dissipation, damaging the machine. · Do not make any modifications to this machine. Doing so may result in personal injury or damage to the machine. · Do not make copies of anything which is prohibited from copying by law. The following items are normally prohibited from printing by national law. Other items may be prohibited by local law. Money, Stamps, Bonds, Stocks Bank drafts, Checks, Passports, Driver's licenses · Do not touch the photoconductive drum. Scratches or smudges on the drum will cause dirty prints. · Store spare toner cartridges in a cool dry place without removing from the package before use. · If they are exposed to direct sunlight or excessive heat, poor copies may result.
8" (20 cm)
8" (20 cm)
AR-M207 M165 M162 GENERAL 1-1
3. Configuration
A. System Configurations
Job separator (AR-TR4)
RSPF(AR-RP6N) SPF(AR-SP6N)
Network Box (AR-NB3)
AR-M207
With the RSPF installed
AR-M165 AR-M162
2 X 250 sheet paper feed unit (AR-D25)
250 sheet paper feed unit (AR-D24)
MODEL OPTION AR-RP6N AR-SP6N AR-VR5 AR-D24 AR-D25 AR-TR4 AR-EB9 REVERSING SINGLE PASS FEEDER SINGLE PASS FEEDER DOCUMENT COVER 250-SHEET PAPER FEED UNIT 2 x 250-SHEET PAPER FEED UNIT JOB SEPARATOR TRAY KIT DUAL FUNCTION BOARD
AR-M207 OPT OPT OPT OPT OPT OPT STD*1
AR-M165 OPT OPT STD OPT OPT OPT STD
AR-M162 NO OPT STD OPT OPT OPT STD*1
Remark
*1 Option for USA,CANADA.
AR-NB3 AR-FX11 AR-SM5 AR-MM9 AR-PF1 AR-PK1N AR-PF2
NETWORK PRINTING / SCANNING EXPANSION KIT FACSIMILE EXPANSION KIT EXPANSION MEMORY FAX EXPANSION MEMORY BARCODE-FONT KIT PS3 KIT FLASH MEMORY KIT
OPT OPT OPT OPT OPT OPT OPT
OPT OPT OPT OPT OPT OPT OPT
OPT OPT OPT OPT OPT OPT OPT
The AR-NB3 is required The AR-NB3 is required The AR-NB3 is required
AR-M207 M165 M162 GENERAL 1-2
[2] SPECIFICATIONS
1. Basic Specification
A. Base Engine
(1) Type
AR-M207, AR-M162 / M165 Desk-top
(6) Job Speed
AR-M207 S S D S D D 20 Sheets/min(100%) 9 Sheets/min(45%) 8 Sheets/min(40%) AR-M162 / M165 16 Sheets/min(100%)
(2) Engine speed
Paper size A4/8.5" x 11" A4R/8.5" x 11"R A5/5.5" x 8.5" B5/16K B5R/16KR 8.5" x 13" B4/8.5" x 14 A3/11" x 17"/8K AR-M207 20ppm 14/15ppm 20ppm 20ppm 16/15ppm 12ppm 12ppm 11/10/11ppm AR-M162 / M165 16ppm 12ppm 16ppm 16ppm 14ppm 11ppm 10ppm 9/9/10ppm
*S S(from No. 1 cassette): 10 sheets of A4/8.5" x 11" document, 5 copies *S D(from No. 1 cassette): 10 sheets of A4/8.5" x 11" document, 5 copies *D D(from No. 1 cassette): 10 sheets of A4/8.5" x 11" document(20 surfaces), 5 copies
(7) Continuous copying
Max. number of multi copy 1-999copies(Can be changed to 1-99 in key operator programs)
(8) Engine composition
Photoconductor type Photoconductor drum dia. Process cleaning Copy lamp Charging system Transfer system Fusing system Process speed OPC(Organic Photo Conductor) 30mm Blade Cold cathode fluorescent lamp(CCFL) Saw teeth charging (+)DC scorotron Heat roller 88mm/s
(3) Print performance
AR-M207 GDI Print* SPLC Print 12ppm 20ppm(ROPM) AR-M162 / M165 12ppm 16ppm(ROPM)
* GDI print measurement conditions: Host PC/CPU = 500 700MHz or above, Windows 98SE, Data = TestChart-B1.doc, USB1.1, when supporting A4/Letter. Measurement method: With setting to 11, from completion of the first paper exit to completion of the 11th paper exit
Developing system Dry 2-component magnetic brush development
Separation system (-)DC scorotron
(4) Copy speed(cpm)
AR-M207 Normal A4/8.5"x11" A4R/ 8.5"x11"R B5/16K B5R/16KR 8.5x13" B4/8.5"x14 A3/11"x17"/ 8K 20 14/15 20 14/15 20 20 16/15 12 12 11/10/ 11 20 14/15 20 20 16/15 12 12 11/10/ 11 AR-M162 / M165 Reduction Enlargement 16 12 16 16 14 10 10 9/9/10 16 12 16 16 14 10 10 9/9/10 16 12 16 16 14 10 10 9/9/10 Reduction Enlargement Normal
(9) Engine resolution
Resolution Gradation Reading: 600 x 300dpi1(600 x 600dpi selectable) Writing: 600x600dpi Reading: 256 gradation, Writing: 2 gradations
A5/5.5"x8.5" 20 20 16/15 12 12 11/10/ 11
(10)Scanner section
Scanner(Document table)
(5) First copy time
First copy time 7.2sec or less
* Measurement conditions: When feeding paper of A4/8.5" x 11" from the main unit tray, polygon rotation state Main unit first stage Main unit second stage 7.2sec or less 8.5sec or less
Option paper feed 9.5sec or less first stage Option paper feed 10.5sec or less second stage Manual tray 7.5sec or less
First copy time from the document feed unit SPF RSPF 12sec or less 12sec or less
AR-M207 M165 M162 SPECIFICATIONS 2-1
(11) Document table
Max. Document size Scan area A3/11"x17" 297 x 431mm
(13) Operation panel
a. Display device Type System Display dot number LCD drive display area LCD brightness adjustment Type b. Key Mode selection area Copy mode key(mode LED) Print mode key(mode LED/ONLINE LED/DATA LED) Scanner mode key(mode LED) Fax mode key(mode LED/LINE LED/DATA LED) LCD display with backlight FSTN 119 x 73 dots 78.867 x 41.653 mm Available 7 segment LED(x 3)
Document Left back corner reference reference position Detection(Platen) Detection size Available Automatic detection(supported by each unit for inch/AB) AB system: Inch system: OR guide display Left back corner (Print display) Left side document guide A3, B4, A4, A4R, A5, 11" x 17", 8.5" x 14", 8.5" x 11", 8.5" x 11"R Document reference position " " (From the back) [Postal card] · [A6 ] · [B6 ] · [5-1/2] · [A5 ] · [B5 ] · [A4/A5 ] · [8-1/2] · [B4/B5 ] · [11] · [A3/A4 ] (From the left) [5-1/2] · [A5] · [B5] · [A4/ A5 ] · [8-1/2] · [B5 ] · [11] · [A4 ] · [13] · [14] · [B4 ] · [A3 ] · [17] B5(Vertical), A4(Vertical), bookmark at 8" - 1/2" position(From the left)
Left side document guide
Back side document guide(Bookmark)
Basic input section Start key/LED Numeric keys * AUDIT CLEAR key # Read End key Clear/Stop key Interrupt key All Clear key LCD display section Exposure key(Color mode/Program) Paper key(Resolution/Program) Zoom key(Address) Auto% key(Format/Broadcast) Duplex key(Duplex scan) Sort(Document size) Special function key Fax status key Arrows key OK key Back key LINE STATUS indicator (when the fax option is installed) English(Factory setting) For the languages other than English, the key sheet is packed together with the machine or manual kit. Attach it when installing.
AB and inch can be switched to each other by Sim.
(12) SPF/RSPF
Type Scan speed SPF/RSPF Single surface Single/Duplex automatic document feeder unit When copying: 20-sheet model/20 sheets/min 16-sheet model/16 sheets/min When FAX: 23 sheets/min Panel language support
Document Center reference position Document size Document weight Document load capacity Inhibited kinds of documents Detection Detection size * AB system: A3-A5 Inch system: 11" x17" - 5.5" x 8.5" 56 - 90g/m²(15 - 24lbs) when duplex: 56 - 90g/m²(15 - 24lbs) 40 sheets(30 sheets of 90g/m² loadable)(30 sheets for B4/8.5" x 13" or above)40 sheets of 4mm thickness or below loadable Transparency film, Perforated sheets, photo, catalogue Avaiable Automatic detection(A kind of detection unit is used by switching the software destination.) AB system: Inch system: Document tray guide display Tray center(Marked) Document guide(Marked) A3,B4,A4,A4R,B5,B5R,A5 11" x 17", 8.5" x 14", 8.5" x 11", 8.5" x 11"R, 5.5" x 8.5" Document insertion direction " "document face-up set command (From the center) A3/A4, 11", B4/B5, 8.5", A4R/A5, B5R, A5R, 5.5"
c. Characters used in LCD Kind Dot ROM font 6(W)x 12(H)
(14) Controller board
CPU Memory H8S2321(16bit 1-chip microprocessor, 19.6608MHz) 16MB(Single surface model) 32MB(Duplex surface model)
Interface IEEE1284 Parallel 1 port USB1.1 USB2.0 Ethernet 1 port 1 port(Standard/option area) 1 port(Network box)
(15) Paper feed section
Type 4-stage paper feed tray + multi manual paper feed Paper feed system Front loading, paper feed from the top
AR-M207 M165 M162 SPECIFICATIONS 2-2
Main unit tray Size to be fed A3, B4, A4, A4R, B5, B5R, A5(No.1 tray only) 16K, 16KR, 8K, 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R, 5.5" x 8.5"(No. 1 tray only) User setting A3, B4, A4, A4R, B5, B5R, A5, 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R, 5.5" x 8.5" (For A5/5.5" x 8.5", however, No. 1 cassette only) AB system: A4 Inch system: 8.5" x 11"
(18) Paper exit section
Paper exit position/system Face down
Paper exit section 250 sheets capacity Paper exit paper size/kind Paper exit paper full detection All feedable paper types and sizes Upper stage: Available(Detected when the job separator is installed) Lower stage: None *250 sheets of counted and detected.
Paper size setting Paper size setting
Paper size setting when shipping
Kind and weight of Standard paper 56 - 90g/m² applicable paper Paper feed capacity Paper type Remaining quantity detection Standard paper 250 sheets(64g/m²) Standard paper, Recycled paper Only empty detection available
(19) Exposure(Print density)
Density mode NO. Of manual adjustment Toner save mode Auto/Text/Photo 5 steps(Text/Photo) Available(Default OFF with the service simulation)
(20) Void width
Void area Image loss Lead edge: 1 - 4mm, rear edge: 4mm or less, both sides: 6mm 4mm or less
(16) Manual paper feed section
Manual paper feed Foldable manual paper feed tray form Paper size A3 - A6, 11" x 17" - 8.5" x 11"
* For void area/image loss, normal/single copy. * For the first sheet of manual paper feed, the rear edge void is disable.
Manual paper feed A3/A4, B4/B5, A4R/A5, B5R, A5R, B6R, A6R guide display Kind and weight of Standard paper applicable paper Thick paper(56 - 200g/m²) Recycled paper, Envelope, Transparency film, Labels Paper capacity Standard paper Envelope Other Paper kind 100 Sheets (Standard paper: 56 - 80g/m²)(Multi paper feed: 56 -128g/m²) AB system: 10 Sheets Inch system: 5 Sheets Single paper feed(Transparency film, Labels, Postal card)
(21) Warm-up
Warm-up time Pre heat 45sec or less Available
Jam recovery time 45sec or less Left for 60 sec after door open. Standard condition, polygon stop
(22) Copy magnification ratio
Fixed AB system: 25, 50, 70, 81, 86, 100, 115, 122, 141, magnification ratio 200, 400% Inch system: 25, 50, 64, 77, 95, 100, 121, 129, 141, 200, 400% Zooming Independent zooming 25-400%(SPF/RSPF: 50-200%) Vertical/horizontal: 25-400% (SPF/RSPF: 50-200%)
AB system: Standard paper/Recycled paper/ Transparency film/Labels/Postal card/Envelope/ Thick paper(-200g/m²) Inch system: Standard paper/Recycled paper/ Transparency film/Labels/Postal card/Envelope/ Thick paper(-200g/m²) None Available
(23) Power source
Voltage Frequency Power switch 100V, 110V, 120V, 127V, 230V(200V), 240V 50/60Hz One power source
Paper size detection Paper empty detection
(24) Power consumption
Max. Power consumption 1200W 550W
(17) Duplex
Standard Type Paper size 20-sheet model: Standard provision 16-sheet model: Not available Switchback system A3, B4, A4, A4R, B5, B5R, A5, 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R
Power consumption in operation
Power 10W consumption when standby * Must conform to energy saving laws, international standards, and company regulations.
Kind and weight of Standard paper: 56 - 90 g/m²/15 - 24lbs Bond applicable paper
AR-M207 M165 M162 SPECIFICATIONS 2-3
(25) Environment support
Support program International Energy-Star Nordic swan Canadian environment selection program Blue angel eco-label Green purchase network Green purchase law Energy-saving law Green products
(31) Printer basics
GDI/SPLC Print Print speed GDI: 12PPM(GDI Print, USB2.0(Full speed), A4/ Letter) Measurement conditions: Host PC/CPU: 500 700MHz, RAM: 256MB or above, Windows98SE Data Testchart-B1, dot SPLC: According to the main machine speed. 7.2sec or less 600dpi Available Installed to the main unit paper exit section. Shit amount: 1 inch(25.4mm)journalizing according to every print job. Windows95/98/Me/NT4.0(Workstation SP5 or later)/2000(Professional)/XP(Home/Professional) GDI SPLC(JBIG-GDI): When the Dual function board (AR-EB9) is installed (Standard or option). IEEE1284(ECP Compatible) , USB1.1 USB2.0(When the Dual function board (AR-EB9) is installed (Standard or option). Windows 95/98/Me/2000/XP Status Window When the Dual function board (AR-EB9) is installed (Standard or option). Yes(XP/2000) after a few month later from first lot.
First Print Resolution Duplex print Shifter
(26) Noises
Noise level Must conform to SS, blue angel, Nordic swan.
(27) Ozone & dust
Regulated value Ozone: 0.02mg/m³ or less Dust: 0.075mg/m³ or less Styrene: 0.07mg/m³ or less
Paper feed system Paper feed tray and multi paper feed
Supported OS Emulation
(28) External dimensions
1-stage cassette model(floor surface - glass surface) 1-stage cassette model(floor surface - OC) 1-stage cassette model(floor surface - SPF) 2-stage cassette model(floor surface - glass surface) 2-stage cassette model(floor surface - OC) 2-stage cassette model(floor surface - SPF) 3-stage cassette model(floor surface - glass surface) 3-stage cassette model(floor surface - OC) 3-stage cassette model(floor surface - SPF) 4-stage cassette model(floor surface - glass surface) 4-stage cassette model(floor surface - OC) 4-stage cassette model(floor surface - SPF) 590(W) x 595(D) x 435(H) 590(W) x 595(D) x 469(H) 590(W) x 595(D) x 568(H) 590(W) x 595(D) x 520(H) 590(W) x 595(D) x 554(H) 590(W) x 595(D) x 652(H) 590(W) x 595(D) x 605(H) 590(W) x 595(D) x 640(H) 590(W) x 595(D) x 738(H) 590(W) x 595(D) x 690(H) 590(W) x 595(D) x 725(H) 590(W) x 595(D) x 823(H)
Interface
PnP Support Software ROPM WHQL
(32) Scanner basics
Type Scan system Light source Resolution Document Effective scan range Scan speed Input data Output data Scan color Flat bed color scanner Document table/document feed unit White CCFL Basic 600 x 600 dpi Set range: 50 - 9600dpi Sheet/Book OC/SPF/RSPF: about 297(length)x 431(width)mm 2.88msec/Line(Color) 1bit or 12bit 1bit or 8bit Black and white binary/Gray scale/Full color TWAIN/WIA(XP Only)/STI USB1.1 USB2.0 Sharpdesk Provided Destination selection by LCD Available Windows98/Me/2000(Professional)/XP(Home/ Professional) Lead edge/rear edge: 2.5mm Side Left/right: 3.0mm Yes(XP/2000) after a few month later from first lot.
(29) Occupying area
Main unit only (excluding the handle) 590(W) x 595(D)
Protocol Interface Scanner utility
Main unit(Multi manual feed open) 880(W) x 595(D)
(30) Weight
20-sheet model (Electronic sort : Standard) 20-sheet model (Electronic sort : Option) 16-sheet model (Electronic sort/Duplex) 16-sheet model (Electronic sort : Standard) 16-sheet model (Electronic sort : Option) 34.2 (Kg) 33.8 (Kg) 30.6 (Kg)
Drop-out color Scanner button Duplex scan Supported OS Void area
30.0 (Kg) WHQL 29.7 (Kg)
AR-M207 M165 M162 SPECIFICATIONS 2-4
(33) Network box basics
Standard memory 64MB Expansion memory Interface LED Switch Supported OS 1DIMM 1 slot 144pin 128/256MB SO-DIMM RJ45, USB port(for connection with the main unit) Power LED, 10/100BASE-Tx mode LED, LAN status LED, USB status LED Status Switch Windows 95/98/Me/NT4.0(Workstation SP5 or later)/2000 professional/XP Home Edition/XP Professional Edition/Windows Sever 2003 Mac OS 8.6 - 9.2.2, 10.1.5, 10.2 - 10.2.8 (excluding 10.2.2), 10.3 - 10.3.4 (when PS option) Internet Explorer 5.5 or later, Netscape Navigator 6 or later PS expansion kit(AR-PK1N) Barcode font kit(AR-PF1) Flash ROM kit(AR-PF2) Sharpdesk(Sharp desk license kit AR-U series) TCP/IP IPX/SPX(NetWare), NetBEUI, , Ether Talk(Apple Talk) PCL/PS(PS is cancelled by the soft key.) ESC/P Font Kanji: Mincho, Gothic(Bitmap) ANK: Roman, Sans Serif(Bitmap) Canceled by the soft key.
Reliability(MCBJ/ MCBF) Document replacement speed(Standard copy) Item included Case color Installation
Conforms to the main unit. S-S S-D D-D Frosty white Must be installed easily. 16-sheet model: 100% 20-sheet model: 100% 20-sheet model: 45%(9 sheets/min) -
Installation manual
(2) Reversing single pass feeder(RSPF)
Document set Face up Document Right side center reference position Document transport system Document feed direction Document size Document weight Document set quantity Sheet through type Document feed from the top AB system: A3 - A5 Inch system: 11" x 17" - 5.5"x8.5" 56 - 90g/m²(15 - 24lbs) Duplex: 56 - 90g/m²(15 - 24lbs) 40 sheets(40 sheets of 4mm thickness or less can be loaded.) (30 sheets of 90g/m² can be loaded. 30 sheets for B4 or 8.5" x 13" or above.) 583 mm(W) x 435 mm(D) x 133 mm(H) 5.4kg Supplied from the machine(Power consumption: 26.4W) On the document feed trey AB system A3, B4, A4, A4R, B5, B5R, A5
Setting software Expansion option
Network protocol Emulation
E-RIC
B. Peripheral devices basic specifications
(1) Single pass feeder(SPF)
Document set Face up Document Right side center reference position Document transport system Document feed direction Document size Document weight Document set quantity Sheet through type Document feed from the top AB system: A3 - A5 Inch system: 11" x 17" - 5.5" x 8.5" 56 - 90g/m²(15 - 24lbs) 40 sheets(40 sheets of 4mm thickness or less can be loaded.) (30 sheets of 90g/m² can be loaded. 30 sheets for B4 or 8.5" x 13" or above.) 583 mm(W) x 435 mm(D) x 133 mm(H) 5.0kg Supplied from the machine(Power consumption: 21W) On the document feed trey AB system A3, B4, A4, A4R, B5, B5R, A5
External dimensions Weight Power Document size detection Detection size
Inch system 11" x 17", 8.5" x 14", 8.5" x 11", 8.5" x 11"R, 5.5" x 8.5" Guide display Documents out of specifications Multi copy Random paper feed Document reversion Display section(LED) Reliability(MCBJ/ MCBF) Document replacement speed(Standard copy) Item included Case color Installation (From the center) A3/A4, 11", B4/B5, 8.5", A4R/A5, B5R, A5R, 5.5" Transparency film, Perforated document, photo, catalogue S-S, S-D, D-D, D-S(Duplex model) Not available Available(Not available for 5.5" x 8.5" and 5.5" x 8.5"R) None Conforms to the main unit S-S S-D D-D Frosty white Must be installed easily 16-sheet model: 100% 20-sheet model: 100% 20-sheet model: 45%(9 sheets/min) 20-sheet model: 40%(8 sheets/min)
Document mixture Not available
External dimensions Weight Power Document size detection Detection size
Inch system 11" x 17", 8.5" x 14", 8.5" x 11", 8.5" x 11"R, 5.5" x 8.5" Guide display Documents out of specifications Multi copy Random paper feed Document reversion Display section(LED) (From the center) A3/A4, 11", B4/B5, 8.5", A4R/A5, B5R, A5R, 5.5" Transparency film/Perforated document, photo, catalogue S-S, S-D(Duplex model) Not available Not available None
Installation manual
Document mixture Not available
AR-M207 M165 M162 SPECIFICATIONS 2-5
(3) 1-stage paper feed unit
Paper feed capacity Paper size detection Paper empty detection Paper size Paper weight Factory setting size Size selection Cassette installation/ removal Power External dimensions Weight Reliability(MCBJ/ MCBF) Item included Case color 250 Sheets Not available(The paper size can be set with the function menu.) Available A3, B4, A4, A4R, B5, B5R, 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R, 16K, 16KR, 8K 56 - 90g/m²(15 - 24lbs) AB system: A4 Inch system: 8.5" x 11" A3, B4, A4, A4R, B5, B5R,11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R Can be made by the user
(6) Original cover(OC)
Function Item included Up/down open/close mechanism Installation manual
(7) 256MB expansion memory
Memory Item included 256MB Installation manual
(8) Job separator
Installation conditions Bin number Distribution system Paper size Paper weight Paper exit section capacity Paper exit job Paper exit full detection Power Item included Case color Installation Install when the printer or the FAX is expanded. Performs paper exit for every job 1 bin Controlled by the main unit. Conforms to the main unit paper feed paper. Conforms to the main unit paper feed paper. Upper stage: 100 Sheets Lower stage: 150 Sheets Upper stage: FAX output or printer output Lower stage: Copy output or printer output Upper stage: Available Lower stage: YES (Full detection by the counter) None Installation manual Frosty white Must be installed easily
Supplied from the machine(Power consumption: 5.6W) 590 mm(W) x 471 mm(D) x 88mm(H) 5.0Kg Conforms to the main unit Installation manual, Paper size label Frosty white
(4) 2-stage paper feed unit
Paper feed capacity Paper size detection Paper empty detection Paper size Paper weight Factory setting size Size selection 250 Sheets x 2 Not available(The paper size can be set with the function menu.) Available A3, B4, A4, A4R, B5, B5R, 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R, 16K, 16KR, 8K 56 - 90g/m²(15 - 24lbs) AB system: A4 Inch system: 8.5" x 11" A3, B4, A4, A4R, B5, B5R 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R Can be made by the user
(9) Network box
Function Power External dimensions Item included Supports the network printer(PCL/PS)and the network scanner. Supplied from the machine (Power consumption: 5.5W) 248 mm(W) x 127 mm(D) x 59 mm(H) USB2.0code x 1 Software CD(Driver/Network setting/application) Installation manual
(10) Facsimile expansion kit
Function Item included FAX expansion option One-touch dial key, destination label, installation manual
Cassette installation/ removal Power External dimensions Weight Reliability(MCBJ/ MCBF) Item included Case color
(11) Barcode font kit
Same as the AR-PF1.
Supplied from the machine(Power consumption: 8.4W) 590 mm(W) x 471 mm(D) x 174 mm(H) 10.0Kg Conforms to the main unit Installation manual, Paper size label Frosty white
(12) Flash memory kit
Same as the AR-PF2.
(13) PS3 expansion kit
Same as the AR-PK1N.
(14) Facsimile expansion memory
Same as the AR-MM9.
(5) Dual function board
Expansion function Electronic sort function, 2In1/4In1, Rotation copy, Edge erase/Center erase, Margin shift, Card shot USB2.0(High-speed support),SPLC print(JBIGGDI), ROPM function JBIG 16MB A4 standard document(Test chart B)100 sheets DIMM Memory slot x 1 Max. 256MB x 1slot + 16MB(Max 272MB in total) (Externally described as max. 256MB x 1) Installation manual,
Electronic sort compress function Memory for electronic sort Electronic sort scan quantity Memory expansion Item included
AR-M207 M165 M162 SPECIFICATIONS 2-6
C. Various functions specifications
(1) Copy function specification
Function/ Automatic paper Yes Special function selection Automatic magnification ration selection Auto tray switching Memory copy Rotation copy Electronic sort Rotation sort X Y zoom Dual page copy Sort function Yes
(2) Printer function specification
a. GDI/SPLC Printer Platform Supported OS IBM PC/AT(Include compatible machine) IEEE1284 Windows95/98/Me/ NT4.0(Workstation SP5)/ 2000(Professional)/XP(Home/ Professional) Windows98/Me/ 2000(Professional)/XP(Home/ Professional) Windows2000(Professional)/ XP(Home/Professional)
Yes USB1.1 Yes Yes (When electronic sort) Yes (Standard or option) No Yes Yes (Enlargement invalid/SPF invalid(Patent rotation) Yes (Standard or option) 100 sheets of A4 standard document (Test Chart B)are sorted. Yes (When electronic sort) Default AB system: 10mm(5, 10, 15, 20mm) Inch system: 1/2 Inch(1/4, 1/2, 3/4, 1 Inch) Yes (When electronic sort) Default AB system: 10mm(5, 10, 15, 20mm)Inch system: 1/2 Inch(1/4, 1/2, 3/4, 1 Inch) Yes (When electronic sort) Default AB system: 10mm(5, 10, 15, 20mm) Inch system: 1/2 Inch(1/4, 1/2, 3/4, 1 Inch) No Yes (When electronic sort) Yes (Offset function) Yes (When electronic sort) Yes (Set by the key operator program.) Yes (Set by the key operator program.) Yes Yes (Standard provision for the model of 20-sheet model only) Yes (Set according to the destination) (No setting. * Default OFF with the service simulation.) Yes (Copy/printer/scanner: 50 Dept, Fax 50 dept) Duplex Emulation Memory GDI/JBIG GDI USB2.0
Environments for full operations of the above OS
Only the summary is described on this item. Function Main Copies Collate 1-999 Collate Uncollate Content Makes prints of the set number of copies. When this item is set to "Collate," prints of two or more copies are collated. When set to "Uncollated," two or more copies of each page are printed(uncollated).
Margin shift
Edge erase
Document Style
Center erase
1-sided Single face or double face 2-sided(Book) print is made according to 2-sided(Tablet) the setting. When set to duplex, the printing direction differs depending on book or tablet. 2/4 Z Yes/No Border lines are printed between pages printed on one sheet. The set pages are printed on one sheet.
N-up *1 N-up Order N-up Border
Black/white reverse 2in1/4in1 Sorter Card shot Preheating Auto shut-off Total counter Duplex Toner save
1-sided 2-sided(Book) 2-sided(Tablet) A3/B4/A4/B5/ A5/A6/B6/ Ledger/Legal/ Foolscap/ Folio/Letter/ Invoice/ Executive/8K/ 16K/COM-10/ DL/C5/ Custom/Postal card Print is made in the set paper size. Even when the actual paper size differs from the set paper size, images are formed printed in the set paper size.
Paper
Paper Size
Department management
Custom Paper 1 size Size *2 Fit to Page Yes/No
Width: 100 - 297mm Length: 148-431.8mm The print size is changed according to the set content. Printing is made in the set direction. Paper is fed from the set paper feed tray. Data are rotated 180 degrees and printed.
Image Orientation Paper Selection Rotate 180 Degree
Portrait Landscape Auto Bypass Tray 1/2(3/4) Yes/No
AR-M207 M165 M162 SPECIFICATIONS 2-7
Function Paper Output Tray Selection Upper Tray Center Tray
Content When the job separator is installed, selection is made between the upper stage and the center stage of the paper exit tray. Draft/Normal (only for Windows 9x, Me) Contrast and brightness of images are adjusted. For Windows NT4.0/2000/XP , enable only for the Photo mode of Print Quality. The image brightness is adjusted by moving the scale from 0 to 100. The illustration image on the left upper corner of the display is changed. The image contrast is adjusted by moving the scale from 0 to 100. The illustration image on the left upper corner of the display is changed. A document made by a CAD program is printed in black to provide clear print of color line images and texts.
(3) Scanner function Specification
a. PUSH Scan(USB) Supported OS Hardware environment Win98/Me/2000/XP (System)Must meet the operating conditions of each OS. (HDD)8MB or above: 100MB or above recommendable (Monitor)800 x 600 dots or above, 256 colors or more must be displayed. (Other)USB port(1.1 or 2.0) SharpDesk/E-mail software/Fax software/OCR software/MS Word
Advanced Print Quality
Draft Normal Photo Yes/No
Image Adjustment
Selectable destination
b. PULL Scan(TWAIN) USB TWAIN Supported OS Hardware environment Win98/Me/2000/XP (System)Must meet the operating conditions of each OS. (HDD)8MB or above: 100MB or above recommendable (Monitor)800 x 600 dots or above, 256 colors or more must be displayed. (Other)USB port Duplex scan Color mode Resolution Yes Black and white(Simple binary)/Black and white(Error diffusion)/Gray scale/Full color Pull: 600 x 600dpi Emulation: 50-9600dpi Custom: 50-9600dpi Yes Yes Yes (90 degrees/180 degrees/270 degrees) Auto/Manual(-100 - +100)
Brightness
0 - 100%
Contrast
0 - 100%
Pured Black print
Yes/No
Watermarks
Watermarks
None/TOP SECRET/ CONFIDENTI AL/DRAFT/ ORIGINAL/ COPY Add/Update/ Delete Center X: ± 50 Y : ± 50 6 - 300 ± 90 0 - 255 Yes
Preview function Zoom preview function Rotation scan Brightness/ contrast adjustment Gamma adjustment Color matching Edge emphasis Black/white reverse Light source selection Threshold value setting
User Setting Position
Yes None/Printer/CRT/LCD display/ICM None/Normal/Strong/Blur Yes Yes (Red/Green/Blue/White) Auto/Manual(1 - 254)
Size Angle Grayscale Edit Font
On First Page Yes/No only
Void area addition Available(Top/End edge = 2.5mm /Left/Right = 3.0mm) Set contents save Yes c. Network Push scan(When the network box is installed) Selectable destination Destination selection method Scan to E-mail/FTP/Desktop Address book LDAP retrieval/selection Ad-Hoc(10-key input)
AR-M207 M165 M162 SPECIFICATIONS 2-8
[3] CONSUMABLE PARTS
1. Supply system table
A. USA / CANADA
NO 1 Name Toner cartridge(Black) Developer Drum kit Content Toner (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) Drum Drum fixing plate x10 x10 x10 x1 x1 500K 50K AR-202MD AR-202DR Life 160K Product name AR-202MT Remark Life setting by A4 6% document
2 3
B. Europe / Australia / New Zealand
NO 1 Name Toner cartridge(Black) Developer Drum kit Content Toner (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) Drum Drum fixing plate x10 x10 x10 x1 x1 500K 50K AR-202LD AR-202DM Life 160K Product name AR-202LT Remark Life setting by A4 6% document
2 3
AR-M207 M165 M162 CONSUMABLE PARTS 3-1
2. Environmental conditions
A. Transport conditions
(1) Transport conditions
3. Production number identification
The label on the toner cartridge shows the date of production.
Humidity (%)
Production place
Serial number
Year/ Month/ Day
Ver.No.
Temperature
(2) Storage conditions
Humidity (%)
The lot number, printed on the front side flange, is composed of 6 digits, each digit showing the following content: 1 1 2 3 2 Alphabet Indicates the model conformity code. A for this model. Number Indicates the end digit of the production year. Number or X, Y, Z Indicates the month of packing. X stands for October, Y November, and Z December. 4/5 6 Number Indicates the day of the month of packing. Alphabet Indicates the production factory. "A" for Nara Plant, "C" for SOCC 3 4 5 6
Temperature
B. Use conditions
Humidity (%)
Use environment conditions
Temperature
C. Life(packed conditions)
Photoconductor drum (36 months from the production month) Developer, toner (24 months from the production month)
AR-M207 M165 M162 CONSUMABLE PARTS 3-2
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance
5 10 1 2 3 6 7 8 12 7 16 17 9 11 15
4
14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 USB 2.0 port (USB-2) (when the dual function board is installed) USB 1.1 port (USB-1) Parallel port Charger cleaner Glass cleaner Document glass Handles Power switch Center tray
13
18 19
20
Connect to your computer to this port to use the printer and scanner functions. Connect to your computer to this port to use the printer and scanner functions. Connect to your computer to this port to use the printer function. Use to clean the transfer charger. Use to clean the original scanning glass. Place an original that you wish to scan face down here. Use to move the machine. Press to turn the machine power on and off. Copies and printed pages are output to this tray.
Upper tray (when the job separator tray kit is installed) Received faxes (when the fax option is installed) and print jobs are delivered to this tray. Operation panel Front cover Tray 1 Tray 2 Document cover (when installed) Side cover Side cover handle Bypass tray guides Bypass tray Bypass tray extension Contains operation keys and indicator lights. Open to remove paper misfeeds or replace the toner cartridge. Tray 1 can hold approximately 250 sheets of copy paper (64 g/m²). Tray 2 can hold approximately 250 sheets of copy paper (64 g/m²). Open to make a copy from the document glass. Open to remove misfed paper. Pull to open the side cover. Adjust to the width of the paper when using the bypass tray. Special paper (heavy paper or transparency film) can be fed from the bypass tray. Pull out when feeding large paper such as 11" x 17" and 8-1/2" x 14" (A3 and B4).
AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-1
2. Internal
23 24
25
26
29 30
21
28 22
27
31
32
21 22 23 24 25 26 27 28 29 30 31 32
Toner cartridge lock release lever Toner cartridge Document feeder tray (when the SPF is installed) Original guides (when the SPF is installed) Feeding roller cover (when the SPF is installed) Right side cover (when the SPF is installed) Fusing unit release levers Roller rotating knob Exit area (when the SPF is installed) Reversing tray (when the RSPF is installed) Photoconductive drum Fusing unit paper guide
To replace the toner cartridge, pull out the toner cartridge while pushing on this lever. Contains toner. Place the original(s) that you wish to scan face up here. Up to 40 sheets can be placed. Adjust to the size of the originals. Open to remove misfed originals. Open to remove misfed originals. To remove the paper misfed in the fusing unit, push down on these levers and remove the paper. Rotate to remove misfed paper. Originals exit the machine here after copying/scanning when the SPF is used. Pull out to remove misfed originals. Images are formed on the photoconductive drum. Open to remove misfed paper.
Warning: The fusing unit is hot. Do not touch the fusing unit when removing misfed paper. Doing so may cause a burn or injury. Caution: Do not touch the photoconductive drum (green portion) when removing the misfed paper. Doing so may damage the drum and cause smudges on copies. Note: The model name is on the front cover of the machine.
AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-2
3. Operation panel
1
2 3 4
26
A
27
B
28
C
29
D
30
E
41
P
42
Q
43
R
44
S
45 COPY
T
31
F
32
G
33
H
34
I
35
J
46
U
47
V
48
W
49
XYZ
50
SP
ON LINE DATA PRINT
36
K
37
L
38
M
39
N
40
O
SPEAKER REDIAL/PAUSE SHIFT
SPEED SYMBOL
COMM. SETTING SPACE/
SCAN LINE FAX DATA
13
14
1 2 3
Keys for fax function (when the fax option is installed) [COPY] key/indicator [PRINT] key/indicator
These are used in fax mode. Press to select copy mode. If pressed when "Ready to copy." appears or during warm-up, the total number of sheets used appears while the key is pressed. Press to select print mode. · ONLINE indicator Print jobs can be received when this indicator is lit. · DATA indicator This lights steadily when there is a print job in memory that has not been printed, and blinks during printing. Press to select scan mode. Shows various messages. For more information see page 5-5. Press to return the display to the previous screen. This key is used in fax mode. Press to enter the selected setting. The selected number of copies appears. During copying, this shows the remaining number of copies. Use to select the number of copies. Interrupts a copy run to allow an interrupt copy job to be performed. Press to clear the set number of copies or stop a copy run. Information lamp blinks, when facsimile is received, or when the paper remains in the tray. This key is used in fax mode.
4 5 6 7 8 9 10 11 12 13 14
[SCAN] key/indicator Display [BACK] key [FAX STATUS] key [OK] key Copy number display Numeric keys [INTERRUPT] key/INTERRUPT indicator [C] key Information lamp (when the fax option is installed) [FAX] key/indicator (when the fax option is installed) LINE indicator, DATA indicator
AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-3
For U.S.A.
5
6 7
8
9
10 11
12
FAX STATUS
BACK
OK
ABC
DEF
GHI
JKL
MNO
PQRS COPY EXPOSURE PAPER ZOOM AUTO % OUTPUT DUPLEX SPECIAL FUNCTION SCAN COLOR MODE RESOLUTION ADDRESS FORMAT ORIGINAL SIZE DUPLEX SCAN FAX PROGRAM RESOLUTION ADDRESS BROADCAST ORIGINAL SIZE DUPLEX SCAN
TUV
WXYZ
@.-_
ACC. #-C
READ-END
15 16 17 18 19 20
21 22 23
24
25 26 27
For other country
5
6 7
8
9
10 11
12
FAX STATUS
BACK
OK
ABC
DEF
GHI
JKL
MNO
PQRS PAPER COPY EXPOSURE SELECT COPY RATIO AUTO IMAGE OUTPUT 2-SIDED COPY
TUV
WXYZ
SPECIAL FUNCTION
@.-_
SCAN COLOUR MODE FORMAT RESOLUTION ADDRESS ORIGINAL SIZE DUPLEX SCAN FAX PROGRAM BROADCAST
ACC. #-C
READ-END
15 16 17 18 19 20
15 16 17 18 19 20 21 22 23 24 25 26 27 [EXPOSURE] key [PAPER] key (PAPER SELECT key) [ZOOM] key (COPY RATIO key) [AUTO%] key (AUTO IMAGE key) [SORT] key (Only effective when the dual function board is installed) [DUPLEX] key (2-SIDED COPY key) (only on models that support two-sided printing) Arrow keys [SPECIAL FUNCTION] key [ACC.#-C] key [0] key [READ-END] key [START] key/indicator [CA] key
21 22 23
24
25 26 27
Use to select the exposure mode. "AUTO", "TEXT", or "PHOTO" can be selected. Use to manually select a paper tray. Press to select a reduction or enlargement copy ratio. Press to have the copy ratio selected automatically. Use to select the sort function. Select the two-sided copying mode. Press to move the highlighting (which indicates that an item is selected) in the display. Press to select special functions. Press the end the use of an account and return the display to the account number entry screen. Press during a continuous copy run to display the number of copies completed. When copying in sort mode from the document glass, press this key when you have finished scanning the original pages and are ready to start copying. Copying is possible when this indicator is on. Press the key to start copying. Clears all selected settings and returns the machine to the default settings.
AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-4
4. Display(base screen)
Example: Copy mode
1 2 3 4
Icons appearing in the special function icon display
1-sided to 2-sided copy 2-sided to 2-sided copy 2-sided to 1-sided copy Sort function*
7
Center erase copy* Edge + Center erase* 2 in 1 copy* 4 in 1 copy* Dual page copy Card shot*
Ready to copy. 812 x11
AUTO
100% 8 12 x11
5 6
AUTO
Margin shift copy*
* The display shown is the AR-M207 (when the optional RSPF is installed) display.
Erase copy*
* These only appear when the dual function board is installed.
1 2 3 4
Exposure display Special function icon display Message display Original size display
Indicates the selected exposure mode. Icons of enabled special functions will appear. Messages are displayed regarding machine status and operation. The size of the placed original and the icon of the original scanning mode will appear. : One-sided scanning in the SPF. : Scanning on the document glass : Two-sided scanning in the RSPF. Displays the copy ratio for reduction or enlargement. Displays the selected paper size. When "AUTO" appears, the most suitable size of paper is automatically selected. The selected paper tray is highlighted.
5 6 7
Copy ratio display Paper size display Paper tray display
AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-5
5. Motor, solenoid, clutch
1 2 3 4
18 19
5 6 7 8 9 10 11 12 13
17
16
15
14
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Mirror motor Shifter motor Toner motor Duplex motor
Name
Code MRM SHTM TM DPX CFM MM CPFC1 RRC CPSOL1 RRS MPTC MPFC MPFS CPFC2 FSOL1 CPFC1 PSOL2 VFM Shifts the paper exit tray. Toner supply
Function operation
Drives the optical mirror base (scanner unit).
Switchback operation and paper exit motor in duplex. Cools the inside of the machine. Drives the machine. Drive the pick up roller Drives the resist roller Solenoid for paper feed from cassette Resist roller rotation control solenoid Drives the manual paper transport roller. Drives the manual paper feed roller. Manual paper feed solenoid Drives the 2nd tray transport roller. 2nd tray transport solenoid Drives the 2nd tray paper feed roller. 2nd tray transport solenoid Cools the inside of the machine. Job separator tray up/down
Cooling fan motor Main motor 1st tray paper feed clutch PS clutch Paper feed solenoid Resist roller solenoid Manual paper transport clutch Manual paper feed clutch Manual paper feed solenoid 2nd tray transport clutch 2nd tray transport solenoid 2nd tray paper feed clutch 2nd tray paper feed solenoid Exhaust fan motor Job separator motor
AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-6
6. Sensor, switch
1 22 23 2 24 3
18 19 20
4 17 16 5 6 7 8 21
15 14 10 13 11 12 9
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Name Mirror home position sensor Side door switch Paper exit sensor (paper exit side) Shifter home position sensor Paper exit sensor (DUP side) Thermistor Thermostat Toner density sensor 2nd tray detection switch Manual sensor 2nd tray door open/close sensor 2nd tray door paper pass sensor 2nd tray paper empty sensor Paper in sensor Cassette empty Front cover SW Power switch Tray full sensor Job separator paper presence/empty sensor Job separator HP sensor Lower limit switch OC sensor Original size sensor(Main Scaning) Original size sensor(Sub Scaning)
Code MHPS DSWR POD1 SFTHP PDPX RTH TCS MPED DRS2 PPD2 CSS2 PIN
MAIN SW TRAY-D TRAY-FULL LFT UP / JOBS_DLD OCSW DSIN0 DSIN1
Function operation Detects the mirror (scanner unit) home position. Side door open detection Detects paper exit. Shifter home position detection Paper transport detection Fusing section temperature detection Fusing section abnormally high temperature detection Toner quantity detection 2nd tray detection Manual transport detection 2nd tray door open/close detection 2nd tray paper entry detection 2nd tray paper empty detection Paper transport detection Tray paper entry detection Front cover open detection Turns ON/OFF the main power source. Tray full detection Job separator tray paper presence/empty detection Job separator HP detection Job separator tray lower limit position detection Original cover and SPF open/close detection Original size detection Original size detection
AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-7
7. PWB unit
2 13 6 3 4 1
12 10 11
5
7
9 8
No. 1 2 3 4 5 6 7 8 9 10 11 12 13
Name Copy lamp Inverter PWB I / F PWB CCD sensor PWB Main control PWB Tray PWB IMC2 PWB 2nd cassette PWB High voltage PWB Power PWB Operation main PWB LCD OPE PWB FAX · KEY PWB FAX main PWB
Function operation Copy lamp control USB1.1, IEEE1284 I/F Image scanning Main control PWB Shifter motor control Electronic sort, USB2.0 << Option:AR-EB9>> 2nd cassette control High voltage control AC power input/DC power control Operation panel input/Display, operation panel section control Display and operation panel control FAX operation input, key operation input<< Option:AR-FX11>> FAX control<< Option:AR-FX11>>
AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-8
8. Cross sectional view
1 2 3 4
5 6 7 8 9 10 11 12 13 14 15
18
23
22 21 20 19 17 16
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Name Copy lamp Copy lamp unit LSU unit Lens unit MC holder unit Paper exit roller Transport roller Upper heat roller Lower heat roller Waste toner transport roller Drum unit Transfer charger unit DUP follower roller Duplex transport roller Resist roller Manual paper feed tray Manual paper pick up roller No. 2/3 mirror unit Manual transport roller 2nd tray paper transport roller 2nd tray paper pick up roller (semi-circular roller) 1st tray paper feed roller (semi-circular roller) MG roller
Function/Operation Image radiation lamp Operates in synchronization with No. 2/3 mirror unit to radiate documents sequentially. Converts image signals into laser beams to write on the drum. Reads images with the lens and the CCD. Supplies negative charges evenly on the drum. Used to discharge paper. Used to transport paper. Fuses toner on paper (with the Teflon roller). Fuses toner on paper (with the silicon rubber roller). Transports waste toner to the waste toner box. Forms images. Transfer images (on the drum) onto paper. Transports paper for duplex . Takes synchronization between the paper lead edge and the image lead edge. Manual paper feed tray Picks up paper in manual paper feed. Reflects the images from the copy lamp unit to the lens unit. Transports paper from the manual paper feed port. Transports paper from the 2nd tray. Picks up paper from the 2nd tray. Picks up paper from the 1st tray. Puts toner on the OPC drum.
AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-9
[5] UNPACKING AND INSTALLATION
1. Installing conditions
A. Copier installation
Do not install your copier in areas that are: · damp, humid, or very dusty · exposed to direct sunlight · poorly ventilated · subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater. · Be sure to allow the required space around the machine for servicing and proper ventilation.
2) Open the front cover. · Hold the both sides and pull down to open.
3) Loosen the screw and remove the developer cartridge.
B. Power source
· Use an exclusive-use power outlet. If the power plug of this machine is inserted into a power outlet commonly used with other illumination units, flickers of the lamp may be result. Use a power outlet which is not used commonly with any illumination units. · Avoid complex wiring.
C. Grounding wire connection.
· To avoid danger, be sure to connect a grounding wire. If no grounding wire is connected and a leakage occurs, a fire or an electric shock may be result. 4) Remove the developer tank from the developer cartridge.
2. Removal of protective material and fixing screw
1) Remove all tapes and protective material. · Remove all tapes, then open the document cover and remove the protective material of sheet shape 2) Remove the fixing screw. · Use a coin to remove the fixing screw. · The fixing screw is required when transporting the machine. Keep it in the tray. (Refer to the later description.) 5) Supply developer into the developer tank while rotating the MG roller in the arrow direction.
MG roller
* Shake the developer bag enough before opening it.
3.Installing procedure
A.Developer cartridge installation
1) Open the manual tray, and open the side cover.
Hook
Note: Check that the DV seal is free from developing agent. If developing agent is attached to the DV seal, clean it carefully. Check to insure that the hook is engaged in two positions. 6) Attach the developer tank to the developer cartridge. * After supplying developer into the developer cartridge, do not tilt or shake the developer cartridge. 7) Attach the developer cartridge to the copier, and fix it with the screw.
AR-M207 M165 M162 UNPACKING AND INSTALLATION 5-1
B. Toner cartridge installation
1) Shake the toner cartridge several times horizontally, and remove the tape. * Do not hold the shutter lever when shaking. * After removing the tape, do not tilt or shake the toner cartridge.
4. Removal and storage of fixing screw
1) Lift the knob and gently pull out the tray.
4 or 5 times
Shutter Tape Handle
2) Attach the toner cartridge to the copier. 2) Hold the paper pressure plate and turn the fixing screw in the arrow direction.
3) Pull the shutter lever.
3) Store the fixing pin and the fixing screw in the tray. · Store the fixing screw which was removed in the above procedure 2 and the fixing screw which was removed in procedure 2 of 2. · Removal of protective material and fixing screw in the storage place in the tray.
Pressure plate lock
Screw
Close the front cover A, then close the side cover B. · When closing the front cover, gently press the both sides. · When closing the side cover, hold the knob. · When closing the covers, be sure to close the front cover first, then close the side cover. If closed in a wrong sequence, the covers may be broken.
AR-M207 M165 M162 UNPACKING AND INSTALLATION 5-2
5. Changing the paper size setting of a tray
If the size of the loaded paper is different from the size shown in the display, follow the steps below to change the paper size setting of the tray. The paper size setting cannot be changed during copying, printing, fax printing (when the fax option is installed), or interrupt copying, or when a misfeed has occurred. However, if the machine is out of paper or out of toner, the paper size setting can be changed during copying, printing, and fax printing. The paper size cannot be set for the bypass tray. 1) Press the [SPECIAL FUNCTION] key.
4) Press the [ ] or [ ] key to select the paper tray for which the paper size is being changed.
Example: Tray 2
PAPER SIZE SET 8 12 x11 11x17 11x17 812 x14 812 x11 812 x11R
5) Press the [ ] key.
DUPLEX SPECIAL FUNCTION DUPLEX SCAN DUPLEX SCAN
ACC.
The special function screen will appear.
SPECIAL FUNCTION SPECIAL MODES ORIG. SIZE ENTER PAPER SIZE SET DISPLAY CONTRAST
PAPER SIZE SET 812 x11 11x17 11x17 8 12 x14 8 12 x11 8 12 x11R
The cursor moves to the paper size selection position on the right. 6) Press the [ ] or [ ] key to select the paper size.
The screen shown above is the copy mode screen. 2) Press the [ ] or [ ] key to select "PAPER SIZE SET".
GH
PQR DUPLEX SPECIAL FUNCTION DUPLEX SCAN
SPECIAL FUNCTION SPECIAL MODES ORIG. SIZE ENTER PAPER SIZE SET DISPLAY CONTRAST
Example: Selecting 8-1/2" x 14" size
PAPER SIZE SET 812 x11 11x17 11x17 8 12 x14 8 12 x11 8 12 x11R
To change the size of another paper tray, press the [ repeat steps 4 to 6. ] key and then
3) Press the [OK] key.
BACK
OK
GHI
The paper size setting screen will appear.
Note : Shows tray "1". : Shows tray "2".
PAPER SIZE SET 812 x11R 11x17 11x17 8 12 x14 8 12 x11 8 12 x11R
7) Press the [OK] key. A message asking you to confirm the new paper size setting will appear. 8) Press the [OK] key. The selected paper size will be stored and the display will return to the base screen. Note Affix the paper size label for the paper size selected in step 6 to the label position on the right end of the tray.
AR-M207 M165 M162 UNPACKING AND INSTALLATION 5-3
[6] ADJUSTMENTS
1. Adjustment item list
Section A Process section (1) (2) (3) (4) B Mechanism section (1) (2) (3) (4) (5) (6) (7) C Image density adjustment (1) Adjustment item Developing doctor gap adjustment MG roller main pole position adjustment Developing bias voltage check Main charger voltage check Image position adjustment Main scanning direction(FR direction) distortion balance adjustment Main scanning direction (FR direction) distortion adjustment Main scanning direction (FR direction) magnification ratio adjustment SIM 50 No. 2/3 mirror base unit installing position adjustment Copy lamp unit installing position adjustment Rail height adjustment SIM 48-1 Adjustment procedure/SIM No. Developing doctor gap adjustment MG roller main pole position adjustment
Sub scanning direction (scanning direction) magnification ratio OC mode in copying (SIM 48-1) adjustment SPF mode in copying (SIM 48-5) Off center adjustment SPF white correction pixel position adjustment (required in an SPF model when replacing the lens unit) Copy mode OC mode (SIM 50-12) SIM 63-7 SIM 46-1
2. Copier adjustment
A.Process section
(1) Developing doctor gap adjustment
1) Loosen the developing doctor fixing screw A. 2) Insert a thickness gauge of 1.5mm to the three positions at 20mm and 130mm from the both ends of the developing doctor as shown.
(2) MG roller main pole position adjustment
1) Remove and separate the waste toner box and put the developing unit on a flat surface. 2) Tie a string to a needle or a pin. 3) Hold the string and bring the needle close to the MG roller horizontally. (Do not use paper clip, which is too heavy to make a correct adjustment.) (Put the developing unit horizontally for this adjustment.) 4) Do not bring the needle into contact with the MG roller, but bring it to a position 2 or 3mm apart from the MG roller. Mark the point on the MG roller which is on the extension line from the needle tip. 5) Measure the distance from the marking position to the top of the doctor plate of the developing unit to insure that it is 18mm. If the distance is not within the specified range, loosen the fixing screw A of the main pole adjustment plate, and move the adjustment plate in the arrow direction to adjust.
3) Push the developing doctor in the arrow direction, and tighten developing doctor fixing screw. (Perform the same procedure for front and the rear frames.) 4) Check the clearance of the developing doctor. If it is within specified range, then fix the doctor fixing screw with screw lock. * When inserting a thickness gauge, be careful not to scratch developing doctor and the MG roller.
the the the the
Developing doctor gap
Both ends (20mm from the both ends) : 1.5 +0.1 mm - 0.15 C (Center) (150mm from the both ends) :1.55 +0.15 mm - 0.2
AR-M207 M165 M162 ADJUSTMENT 6-1
(3)Developing bias voltage check
Note: Use a digital multi-meter with an internal resistance of 10M or more. 1) Set the digital multi-meter range to DC700V. 2) Put the test rod of the digital multi-meter on the developing bias voltage output check pin. 3) Turn on the power, execute SIM25-1.
B. Mechanism section
(1) Image position adjustment
a. OC image lead edge position adjustment (SIM 50-1) Note: In advance to this adjustment, the sub scanning magnification ratio adjustment must be performed. 1) Set a scale on the OC table as shown below.
2) Make a copy. 3) Check the copy output. If necessary, perform the following adjustment procedures. 4) Execute SIM 50-01. Select a desired mode with the arrow keys, enter the adjustment value with 10-key, and press [OK] key. When [START] key is pressed, a sheet is printed. When [RETURN] key is pressed, the process returns to the mode selection window. Mode Developing bias voltage Specification DC - 400±8V
(Mode selection window 1) Sim50-1 LEAD EDGE 1:TRAY1 50 2:TRAY2 50 3:MFT 50 1/2 [ 1- 99] 50 (Copy start window) Ready to copy. S 100% 8 1/2X11 (Mode selection window 2) Sim50-1 LEAD EDGE 4:DEN-A 50 5:RRC-A 1 6:DEN-B 50 2/2 [ 1- 99] 50 (Copy execution window) Copies in progress. S 100% 8 1/2X11
(4) Grid bias voltage check
Note: Use a digital multi-meter with an internal resistance of 10M or more. 1) Set the digital multi-meter range to DC700V. 2) Put the test rod of the digital multi-meter on the grid bias voltage output check pin. 3) Turn on the power. (The voltage is outputted in the grid bias High output mode during warming up, and in the grid bias Low output mode when warming up is completed.)
Adjustment mode OC image lead edge position Main cassette print start position 2nd cassette print start position Multi bypass tray print start position Lead edge void SIM SIM 50-1 Display text array RRC-A TRAY1 Set value R/0.1 H/0.1 Spec value Lead edge void: 1 - 4mm Image loss: 3mm or less Set range 1 - 99
TRAY2
MFT
DEN-A
B/0.05
5) Set the OC lead edge position set value (RRC-A) to [1] The OC image scanning start position is shifted inside the document edge. 6) Set the main cassette lead edge void adjustment value (DEN-A)* to [1] The lead edge void becomes the minimum. Mode Grid bias LOW Grid bias HIGH Specification DC - 380±8V DC - 525±10V
AR-M207 M165 M162 ADJUSTMENT 6-2
7) Set the main cassette print start position value (TRAY1) to [1] and make a copy. The print start position is shifted inside the document edge.
10) Set the lead edge void adjustment value (DEN-A)* again. · 1 step of the set value corresponds to about 0.1mm shift. · Calculate the set value from the formula below. B/0.05 (mm) = Lead edge void adjustment value
5mm 5 4mm 10
2.5mm 5
2.5mm
*The dimension varies depending on the model.
10
8) Measure the image loss R of the copied image. Enter the set value of the image scanning lead edge position (RRC-A) again. · 1 step of the set value corresponds to about 0.1mm shift. · Calculate the set value from the formula below. R/0.1(mm) = Image loss set value
Example:
When setting the lead edge void to 2.5mm :2.5 /0.05 = about 50 Note: If the set value is not obtained from the above formula, perform the fine adjustment.
5mm
b.SPF image lead edge position adjustment (SIM50-6)
0mm
1) Set a scale on the OC table as shown below.
5
10
* The scanning edge is set. (A line may be printed by scanning the document edge.)
Example: 4/0.1 = 40 = about 40 Note: If the set value is not obtained from the above formula, perform the fine adjustment. 9) Measure the distance H between the paper lead edge and the image print start position. Set the image print start position set value (TRAY1) again. · 1 step of the set value corresponds to about 0.1mm shift. · Calculate the set value from the formula below. H/0.1(mm) = Image print start position set value Note: Since the printed copy is used as a test chart, put the scale in parallel with the edge lines. 2) Make a copy, Then use the copy output as an original to make an SPF copy again. 3) Check the copy output. If necessary, perform the following adjustment procedures. 4) Execute SIM 50-6. 5) Set the SPF lead edge position set value (SIDE1) so that the same image is obtained as that obtained in the previous OC image lead edge position adjustment.
(Mode selection window) Sim50-6 SPF EDGE 1:SIDE1 50 2:SIDE2 50 3:END EDGE 50 [ 1- 99] 50 (Copy start window) Ready to copy. S 100% 8 1/2X11 (Copy execution window) Copies in progress. S 100% 8 1/2X1
0mm 0mm 5
10
*Fit the print edge with the paper edge, and perform the lead edge adjustment.
Example: 5/0.1 = 50 = about 50 Note: If the set value is not obtained from the above formula, perform the fine adjustment.
AR-M207 M165 M162 ADJUSTMENT 6-3
Adjustment mode SIM Display text array Set value Spec value Set range 1 - 99
d. Paper off center adjustment (SIM50-10) 1) Set a test chart (UKOG-0089CSZZ) on the document table. 2) Select a paper feed port and make a copy. Compare the