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Chapter 8: Illustrated Parts Breakdown
The 150i Card Personalization System operates as a standalone card embosser. This chapter provides information on assembly and subassembly part numbers for the 150i. Introduction 8-2 General 8-2
Cabinet Parts 8-3 Input/Output Hopper Assembly 8-4 Card Transport Assembly 8-6 Magnetic Stripe Assembly 8-7 Embosser Assembly 8-8 Lower Emboss Housing Assembly 8-10 Upper Emboss Housing Assembly 8-11 Topper Assembly 8-12 Topper Foil 8-13 Main Control Board 8-14 Power Supply 8-15 Fan 8-16 Sensor Cable Harness 8-17 Power Cable Harness 8-18 Communications Cable 8-19 Cable/Development Cable 8-20 Display/Keyboard 8-21 Miscellaneous Spare Parts 8-22 Solenoid Lock Assembly 8-23 Reject Full Photocell 8-24 Smart Card Assembly 8-25 Front Indent Print Assembly 8-26 Rear Indent Printer Assembly 8-27 Indent Ribbon 8-28
8
150i Card Personalization System Maintenance Manual
8-1
Introduction
This chapter provides information on assembly and sub-assembly part numbers for the 150i.
General
The 150i Series Card Personalization System final assembly may be configured under different part numbers related to the 150i Series Card Personalization System defined in the customer order. Verify the final assembly part number before replacing components.
8-2
Illustrated Parts Breakdown
Cabinet Parts
Description Top Cover Front Access Panel Outside Cabinet Single Access Door Output Hopper Door Output Door Assembly Part Number 555120-002 556272-001 596625-001 556277-001 556278-001 556788-001
150i Card Personalization System Maintenance Manual
8-3
Input/Output Hopper Assembly
Description Input / Output Hopper Assembly Input Hopper Card Weight Output Hopper Drive Belt Card Registration Photocell Input Hopper Empty Photocell Input Home Photocell Output Full Photocell Card Pick Photocell O-Rings Throat Gap Motor Throat Gap Photocell Throat Gap Motor Belt Assembly, IH/OS Base Plate Plate Assembly, Left Side, IH/OS Plate Assembly, Right Side, IH/OS Roller, Cam Gear, Idler Plate, Card Gap Assembly, Plate, Support, Card Gap Wire Assembly, Input Motor Gnd Shaft, Support Motor Assembly, GFX .5a Stepper,280 Motor Assembly, IH/OS Plate Assembly, Stacker, Output Cam Plate, Support Block, Leadscrew Pulley, Leadscrew-12 Groove Block, Slide Bracket, Support, Motor Pulley, Leadscrew-20 Groove Leadscrew Part Number 556787-051 596713-001 803478-018 590067-003 593463-003 593463-003 596463-003 593463-003 803478-009 555938-001 593463-003 803129-126 596695-002 596697-001 596698-001 596328-001 596455-001 596333-001 556473-001 556307-001 596353-001 596104-001 555082-001 596696-001 596454-001 555981-001 556280-001 555986-001 556281-001 555989-001 555990-001 555991-001
8-4
Illustrated Parts Breakdown
Card Registration Photocell Input Home Photocell
O-Rings
Output Full Photocell
Card Picked Photocell
Output Hopper Drive Belt
Input/Output Hopper
Throat Gap Motor
Throat Gap Motor Photocell
Input Hopper Empty Photocell
Throat Gap Motor Belt
150i Card Personalization System Maintenance Manual
8-5
Card Transport Assembly
Description Card Transport (Complete) Transport Flex Cable X Transport Drive Belt Y-Home Photocell X Home Photocell Y Belt Block Assembly, Support, Leadscrew Assembly, Y-Drive Card Carriage Assembly, X-Drive Card Carriage Motor Assembly, X Carriage Pulley, 48 Groove Tube, Support Shaft, Leadscrew, X-Drive Bearing, Guide O-Ring, .114id .06w Buna-N Part Number 556787-050 555040-001 803129-122 593463-003 593463-003 803129-123 596690-001 596686-002 555921-002 596691-001 596446-001 596312-001 596311-001 596444-001 803478-006
Y-Belt
Y-Home Photocell
Card Transport
X-Home Photocell
X-Transport Drive Belt
8-6
Illustrated Parts Breakdown
Magnetic Stripe Assembly
Description Magnetic Stripe (IA/IAT) Magnetic Stripe (J) Magnetic Stripe (IAJ) Part Number 596663-001 596663-002 596663-003
150i Card Personalization System Maintenance Manual
8-7
Embosser Assembly
Description Wheel Home Photocell Driver Arm Assembly, Rocker Shaft, Rocker Emboss Wheel Assembly 150i C. S. EMB-Standard 150i C. S. EMB-Japan Fin 73 Char 150i C. S. EMB-Japanese HC 63 Char 150i C. S. EMB-Swedish 60 Char 150i C. S. EMB-Russian 73 Char 150i C. S. EMB-Japanese Credit 150i C. S. EMB-Visa Elec 37 Char 150i C. S. EMB-Std W/Ind OCR-A1 150i C. S. EMB-Std W/Ind OCR-B1 150i C. S. EMB-Std W/MC 0-9r 150i C. S. EMB-Std W/OCRB1 Fine 150i C. S. EMB-Std W/Inv MC 0-9 150i C. S. EMB-Visa Elec Fine 52 150i C. S. EMB-Visa Elec 52 Char 150i C. S. EMB-Korean 75 Char 150i C. S. EMB-Czech 75 Char 150i C. S. EMB-Poland Visa Elec 556787-001 556787-002 556787-003 556787-004 556787-005 556787-006 556787-007 556787-008 556787-009 556787-012 556787-013 556787-014 556787-015 556787-016 556787-017 556787-018 556787-028 Part Number 593463-003 596421-001 596680-001 596416-001
8-8
Illustrated Parts Breakdown
Wheel Home Photocell
Embosser
150i Card Personalization System Maintenance Manual
8-9
Lower Emboss Housing Assembly
Description Lower Emboss Housing Assembly Pulley, Cam Cam Belt, Htd .118p 5.787l .354w Motor Assembly, Cam Photocell, 1 Ear Pt Spring, Comp Driver Arm Assembly, Rocker Shaft, Rocker Motor Assembly, Wheel Part Number 596683-002 555051-002 555044-002 805727-004 596682-001 593463-003 555610-001 596421-001 596680-001 596416-001 596681-001
Cam
Photocell
Spring Washer Driver Cam Motor
Belt
Rocker Arm Assy
Cam Pulley Shaft
Wheel Motor
8-10
Illustrated Parts Breakdown
Upper Emboss Housing Assembly
Description Upper Emboss Housing Assembly Pulley, Cam Cam Belt, Htd .118p 5.787l .354w Motor Assembly, Cam Photocell, 1 Ear Pt Part Number 596684-002 555051-002 555044-002 805727-004 596682-001 593463-003
Cam
Photocell
Cam Pulley
Belt
Cam Motor
150i Card Personalization System Maintenance Manual
8-11
Topper Assembly
Description Topper Assembly Topper Platen Photocell Foil Cassette Assembly, Foil Motion Motor Assembly, Topper Ring, Lift Block, Back-Up Block, Cassette Mounting Part Number 596665-001 593463-003 596666-002 555092-001 555096-001 597970-001 596393-001 597980-001
Lift Ring Topper Foil Motion Photocell
Topper Platen Photocell
Back-Up Block Note: Chamfer location
Topper Motor
Topper Foil Motion Assy
Cassette Mounting Blocks
Foil Cassette
8-12
Illustrated Parts Breakdown
Topper Foil
Description Silver Gold Black White Dark Blue Process Blue Red Part Number 597950-013 597950-003 597950-002 597950-004 597950-001 597950-008 597950-006
150i Card Personalization System Maintenance Manual
8-13
Main Control Board
Description Main Control Board
Main Control Board
Part Number 555112-002
8-14
Illustrated Parts Breakdown
Power Supply
Description Power Supply Line Filter Fuse Line Cord Part Number 555093-001 594032-001 804960-024 804517-001
Fuse
Power Supply
Line Filter
Cord
150i Card Personalization System Maintenance Manual
8-15
Fan
Description Fan Part Number 594030-001
Fan
8-16
Illustrated Parts Breakdown
Sensor Cable Harness
Description Sensor Cable Harness Part Number 555962-001
Y-Home OCR Motion Platen Sensor Cable Harness Foil Motion Reject Full RTD Punch Home Die Home Wheel Home MS Front MS back Inter Lock
J12
X-Home Card Picker Registration
J13
IH-Home
IH-Empty Output Full Throat Gap
150i Card Personalization System Maintenance Manual
8-17
Power Cable Harness
Description Power Cable Harness Part Number 555961-001
POWER SUPPLY FAN Y-MOTOR MPC MOTOR J11
TOPPER MOTOR TOPPER SOL TOPPER HEAT
J9
POWER MOTOR OCR SOL INPUT MOTOR X-MOTOR
J10 TG MOTOR OCR MOTOR SC OCR WHEEL MOTOR DIE MOTOR LOCK SOL
8-18
Illustrated Parts Breakdown
Communications Cable
Description Communications Cable Part Number 555037-002
J7
J8
150i Card Personalization System Maintenance Manual
8-19
Cable/Development Cable
Description Cable Assembly, SC Application, 150i
J4
Part Number 556226-001
DEVELOPMENT
DIAGNOSE
8-20
Illustrated Parts Breakdown
Display/Keyboard
Description Display Assembly Display Cable Part Number 596289-001 555039-001
Display Assembly
Display Cable
150i Card Personalization System Maintenance Manual
8-21
Miscellaneous Spare Parts
Description Character Type Insertion Tool (MasterCardTM Only) Administrator's Guide CPX Protocol/Setup Manual Software Developer's Manual Part Number 556335-001 526638-001 526637-001 526698-001
8-22
Illustrated Parts Breakdown
Solenoid Lock Assembly
Description Solenoid Lock Assembly Key Lock Assembly (With Key) Part Number 555113-001 807100-001
Key
Key Lock Assembly
Solenoid Lock
150i220s
150i Card Personalization System Maintenance Manual
8-23
Reject Full Photocell
Description Reject Full Photocell Part Number 593463-003
Reject Full Photocell
150i221s
8-24
Illustrated Parts Breakdown
Smart Card Assembly
Description Smart Card Front IC Assembly
Smart Card Assembly
Part Number 596668-003
150i Card Personalization System Maintenance Manual
8-25
Front Indent Print Assembly
Description Front Indent Printer Assembly Part Number 555110-001
Front Indent Printer
150i223s
8-26
Illustrated Parts Breakdown
Rear Indent Printer Assembly
Description Rear Indent Printer Assembly Rear Indent Motor Rear Indent Drive Belt Rear Indent Solenoid Part Number 555111-002 555122-001 803129-123 555932-001
Rear Indent Printer
Rear Indent Solenoid
Rear Indent Motor
Rear Indent Drive Belt
150i224s
150i Card Personalization System Maintenance Manual
8-27
Indent Ribbon
Description Black Infill Ribbon Part Number 596805-001
8-28
Illustrated Parts Breakdown