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MICRO MUSIC SYSTEM with REMOTE-CONTROL
QX-D3100
CONTENTS
Page Specifications & Performance Specifications ........................................................................................... 1 Electrical Parts List ............................................................................................................................... 4 Printed Circuit Boards .......................................................................................................................... 12 Wiring Diagram .................................................................................................................................... 15 Schematic Diagrams ........................................................................................................................... 17 Alignment Set-up Procedurecs ............................................................................................................. 21 Equipment Connection Diagrams .......................................................................................................... 22 Voltage Chart ...................................................................................................................................... 24 IC Pins Description & IC Block Diagrams ............................................................................................. 26 Block Diagrams ................................................................................................................................... 29 Exploded Drawing Parts List ................................................................................................................. 31 Exploded Drawing ................................................................................................................................ 34
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety characteristics. These safety characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are identified in this manual in the and its supplements; electrical components having such features are identified by schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteristics as specified in the parts list may create shock, fire or other hazards.
SPECIFICATIONS
GENERAL Output power: Power consumption: Power source: 2W x 2 (10% THD) 15 AC ~120V 60 Hz (USA and Canada) AC ~220V 50 Hz (China) AC ~230V 50 Hz (Europe) AC ~240V 50 Hz (Australia) AC ~110-120V/220-240V 50/60Hz (Others)
PERFORMANCE SPECIFICATIONS - CONTINUED
(AM) SECTION, AMPLITUDE, MODULATION
TEST ITEMS 1. Tuning Range 2. I.F. 3. S/N 5mV/m 4. Sens. (at S/N 20dB) UNIT kHz kHz dB dB/m dB/m dB/m dB dB dB kHz (For VDE) (For VDE Specical) dB dB dB % % W % Hz kHz kHz kHz % dB mV NOMINAL 517 - 1650 465 36 54 54 54 40 40 35 6 20 20 50 1 3 2 60 - 2200 80 36 0.5 LIMIT 517 - 1650 ±8 - ±30 ±5 30 64 60 60 30 30 28 4-9 15 12 40 3 6 1.7 15 120 - 2000 ±40 ±70 ±70 85 30 2
Specifications may be subject to change without notice.
PERFORMANCE SPECIFICATIONS
GENERAL TEST CONDITION
Power Supply Output Load Reference Output Input Signal Source Modulation :AC 230V 50Hz :8 ohm non-reactive :50mW :IRE Loop for AM :75 ohm dummy for FM :30% 400 Hz for AM :22.5 kHz Deviation 1000 Hz for FM MONO :75 kHz Deviation for FM MPX :7.5 kHz Pilot Tone :67.5 kHz L + R 1000 Hz :AC Bias
5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
Remarks
16. 17.
I.F. Rej. Image Rej. Spurious Rejection Bandwidth, -6dB, at 1.0MHz (Max. Sens. +6dB) ACA (±9kHz) Input at 1MHz ACA (±9kHz) Input at 1MHz AGC Figure Merit 100mV/m Distortion, 5mV/m, 30% 5mV/m, 80% 10% THD Power a. Tweet (2nd IF& 3rd IF) Audio Fidelity, (1kHz = 0dB) 5mV/m a. Dial Cal., 600kHz 1000kHz 1400kHz Low Voltage a. Mod. Hum b. Hum at Min. Vol.
1.0MHz 0.6MHz 1.0MHz 1.4MHz 0.6MHz 1.4MHz
CASSETTE SECTION CD SECTION
1. 2. 3. *4. *5. *6. *7. 8. TEST ITEMS 10% Dis. Output Power (1kHz, 0dB) Frequency Response (100Hz-20kHz/1kHz, 0dB) De-emphasis Response (1kHz, 0dB/5kHz-4.5dB/16kHz-9dB) Channel Balance (1kHz, 0dB) Channel Separation (1kHz, 0dB) T.H.D. + Noise (1kHz, 0dB) S/N Ratio (1HF-A) (1kHz, 0dB) Playability: Wedge PHILIPS 444A Black Dot PHILIPS 444A Eccentricity TCD-712ABEX Skew Disc TCD-731RABE Finger Print PHILIPS 444A *with external "A" Weighting Filter Item 1 - 4 Test Disc "CBS SONY YEDS7" Level Matching Tape (B118N) Tape (B112N) CD (-10dB 1K) AM (55% 5mV/m) FM (40kHz 1mV) dB dB dB dB dB 0 0 0 0 0 UNIT W dB dB dB dB % dB µm µm µm mm Track NOMINAL 2 ±2 ±3 0.5 55 0.15 70 600 LIMIT 1.6 ±4 ±4 3 40 0.5 60 500 500 150 ±0.5 No.18 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. TEST ITEMS Tape Speed (B-111LNA) Wow & Flutter Rms (JIS R.M.S.) (B-111LNA) Fast Forwards Time Rewind - Time Frequency Response B-257 (1KHz, 0dB) 125Hz 6.3kHz Singal to Noise in Play (B-112BN) Separation (MTT-141N) Cross Talk (B-121N) w/BPF Erase Ratio w/ BPF Play Back Distortion (B-118N) Rec. / Playback S/N Ratio (FM 1mV 75kHz Dev.) w/BPF Rec. / Playback Level Difference (Radio) Play Back 10% Distortion-output Per Channel (B-112BN) Record Play Back Distortion (S.R.L. + 20) ALC Effect Level (55% Mod., 74dB MW) Recovery Time VR Min. Hum & Noise (Motor On) w/o Tape VR Max. Hum & Noise (Motor On) w/o Tape Rec. / Play Frequency Response 125Hz, 6.3kHz UNIT Hz % Sec. Sec. dB dB dB dB dB dB % dB dB W % dB Sec. mV mV dB NOMINAL 3000 0.35 110 110 ±3 ±3 45 40 40 32 1 32 2 3 0.5 30 LIMIT 3% / -3% 0.45 100 - 180 100 - 180 ±6 ±6 35 30 35 26 3 26 ±3 1.7 8 ±5 <5 3 50 ±6
(For VDE Specical)
+3/-5 ±3 ±3
1
2
PERFORMANCE SPECIFICATIONS - CONTINUED
(FM) SECTION, FREQUENCY, MODULATION
TEST ITEMS 1. Tuning Range 2. I. F. 3. Max. Sens. Max. Sens. Max. Sens. 4. S/N 30dB Quieting Sens. UNIT NOMINAL LIMIT MHz 87.5 - 108.5 87.5 - 108.5 ±0.5 MHz 10.7 10.7 ±0.3 dB 10 15 dB 10 15 dB 10 15 dB 15 22 dB 15 22 dB 15 22 dB 25 30 dB 60 50 dB 30 22 dB 40 34 30 450 1 60 - 9000 2 80 50 0.5 36 0.5 50 48 26 32 26 20 300 - 600 3 120 - 6000 1.7 85 45 3 42 3 ±0.75 45 42 22 27 30 PCB
CONTROL PCB MAIN PCB REGULATION PCB RECTIFIER PCB
ELECTRICAL PARTS LIST
Ref. No.
PCB CD6602-01-03 (94HB) PCB CD6602-01-01 (94HB) PCB CD6602-01-02 (94HB) PCB CD2390-01-04 (94V0)
Description
Mfr's Part No.
033-006602-100 033-006602-300 033-006602-300 033-002390-100
Qty.
1 1 1 1
90MHz 98MHz 106MHz 90MHz 98MHz 106MHz 90MHz 106MHz (Max. Sens. +6dB) (60dB I/P)
REMOTE CONTROL SECTION
REMOTE CONTROL HANDSET RC18-06 w/BATTERY L.GREY COLOR (FOR CD330x/CD66xx/CDG62) 043-R11806-010 1
BEAT CUT AND FM MONO/ST. SECTION
RESISTORS [All are +-5% 1/16W (1/8W) tape & wheel resistors unless otherwise specified] R1 R318,319 CAPACITOR C317 TRANSISTOR Q301 SWITCH SW202 SLIDE SW SK22F03G9 AA F30 ALE (8C-CDC-622-18) (Cd FREE) 025-220091-108 1 TRLNPNSST-TAP&TO-092 3DG1815 008-618150-000 1 #MYLAR CAP 0.001 uF/100V +-5% 004-010250-100 1 *CdF RESISTOR 2.2 Kohm *CdF RESISTOR 3.3 Kohm 001-022251-016 001-033251-016 1 2
5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
3 dB Limit Sens. I.F. Rej. Image Rej. Spurious Rej. (F± 5.35MHz)
16. 17. 18. 19. 20. 21.
AM Suppression dB AFC Hold Range kHz Distortion at 1mV (Mono) % Audio Fidelity, (-3dB) (Pre-emphass) (50µS) Hz Power Out, Max. W 10% THD W Low Voltage % S/N Ratio at 1mV (Mono) dB Hum (at Min. Vol.) mV S/N Ratio at 46 dB (Stereo) Dev. 40 kHz 10% Pilot (for VDE Special) dB w/A Filter Hum (at Min. Vol.) mV Dial Calib. MHz Modulation Hum dB (for VDE Special) dB Stereo Separation dB 19kHz Leak Carrier dB Stereo On (for VDE Special) dB
CD SECTION
RESISTORS [All are +-5% 1/16W (1/8W) tape & wheel resistors unless otherwise specified] R101 R32,107,157 R130 R105 R102,103 R158 R108 SR114 R124,128,139,413 R126 R127 R106 R123 R129,131,132,133,134 R135,137 R199 R125,415 R136,138 R104 CAPACITORS C104,105,114,122,123,128, 130,140,145,155 C1,3,102,108,109,110,111, 112,117,118,904,905,906 C157 C120 C133 C126 C132 C107,136,137,138,139 CERAMIC CAP 0.0047 uF/50V +80%-20% CERAMIC CAP 56 pF/50V +-10% CERAMIC CAP 0.033 uF/50V +80-20% CERAMIC CAP 47 pF/50V +-10% CERAMIC CAP 0.0047 uF/50V +80%-20% CERAMIC CAP 0.047 uF/50V +80%-20% 003-047280-050 003-056010-050 003-033380-050 003-047010-050 003-047280-050 003-047380-050 1 1 1 1 1 5 (F003-010380-025) CERAMIC CAP 0.01 uF/ 50V +80%-20% CERAMIC CAP 0.1 uF/16V +80%-20% 003-010480-016 13 003-010380-050 10 *CdF RESISTOR 10 ohm *CdF RESISTOR 1 Kohm *CdF RESISTOR 10 Kohm RESISTOR 18 Kohm RESISTOR 27 Kohm RESISTOR 5.6 Kohm RESISTOR 91 ohm CHIP RESISTOR 10 Kohm +-5% 1/16W *CdF RESISTOR 10 Kohm *CdF RESISTOR 100 Kohm *CdF RESISTOR 15 Kohm *CdF RESISTOR 2.2 Kohm *CdF RESISTOR 22 Kohm *CdF RESISTOR 3.3 Kohm *CdF RESISTOR 33 Kohm *CdF RESISTOR 470 ohm *CdF RESISTOR 47 Kohm *CdF RESISTOR 6.8 Kohm RESISTOR 68K 001-010051-016 001-010251-016 001-010351-016 001-018351-016 001-027351-016 001-056251-016 001-091051-016 001-310352-016 001-010351-016 001-010451-016 001-015351-016 001-022251-016 001-022351-016 001-033251-016 001-033351-016 001-047151-016 001-047351-016 001-068251-016 001-068351-016 1 3 1 1 2 1 1 1 4 1 1 1 1 5 2 1 2 2 1
3
4
ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
C135 C134
ELECTRICAL PARTS LIST - CONTINUED
Qty.
1 1 CON101
Description
CERAMIC CAP 820 pF/50V +-10% CERAMIC CAP 0.0027 uF/50V +-10% (87-A11-125-08C) (AXIAL TAPED 52mm)
Mfr's Part No.
003-082110-050 003-227210-050
Ref. No.
Description
HEADER CTL 2 PINS PHS-02 P:2mm, STRAIGHT TYPE WHT COLOR (MARKING:HR) (CdF)
Mfr's Part No.
135-PHS020-020
Qty.
1
CD CONTROL SECTION
003-427050-050 2 RESISTORS [All are +-5% 1/16W (1/8W) tape & wheel resistors unless otherwise specified] R704 004-012210-100 004-015310-100 2 1 R705 R711 R703,708 004-027210-100 006-001000-50D 006-002000-50D 006-003000-50D 006-010100-10D 006-022000-25D 006-022100-10D 006-047000-16D 1 1 1 2 5 2 1 8 MISCELLANEOUS CED701 LEDD-G0.5IN-2.0D-C-R A505GD-D GREEN LY 5045-N / F1-2050AHG1 111-000505-004 1 SW701,703,704,705,706 R701,702 R706,709 SWITCHES SW702B TACT SWITCH 4P 5mm 100G #1102A-4/ EVQ PAC 05R (=021-KHH901-000) TACT SWITCH 4P 5mm 100G #1102A-4/ EVQ PAC 05R (=021-KHH901-000) 021-110200-002 5 021-110200-002 1 *CdF RESISTOR 1 Kohm RESISTOR 2 Kohm *CdF RESISTOR 220 ohm *CdF RESISTOR 330 ohm *CdF RESISTOR 3.3 Kohm *CdF RESISTOR 6.8 Kohm 001-010251-016 001-020251-016 001-022151-016 001-033151-016 001-033251-016 001-068251-016 1 1 1 2 2 2
C142,143
CERAMIC CAP 27 pF/50V +-5% (NPO) (CC45-CH1H270J/RBU04CH270J-L)
C147,151 C127
#MYLAR CAP 0.0012 uF/100V +-10% (F004-015310-050) #MYLAR CAP 0.015 uF/ 100V +-10%
C131 C152 C159 C146,150 EC101, C103,115,144,199 C148,149 C106 C113,116,119,121,124,125, 129,156 CRYSTAL X101 TRANSISTORS Q101 Q102 Q103 INTEGRATED CIRCUITS IC103
#MYLAR CAP 0.0027 uF/100V +-10% ELECT CAP 1 MFD/50V +-20% (5x11) ELECT CAP 2.2 MFD/50V +-20% (5x11) ELECT CAP 3.3 MFD/50V +-20% (5x11) ELECT CAP 100 MFD/10V +-20% (5x11) ELECT CAP 22 MFD/25V +-20% (5x11) ELECT CAP 220 MFD/10V +-20% (6.3x11) *CdF ELECT CAP 47 MFD/16V +-20% (5x11)
CRYSTAL 16.9344 MHz HC-49/S CL=16pF ±30ppm (SDE)
009-616934-500
1
PAOG.LED CN701
LED LAMP #TLR124 3mm RED TOSHIBA FFC CONNECTOR 16 PINS P:1mm D100-SRV-16U/ LWFPC1.0-R-16P RIGHT-ANGLE
110-001240-003 135-D100SR-160
1 1
TR PNPSST-RAD&SC-043 2SA1015-GR TOSHIBA TRLNPNPWR-TAP&TO-092 3DA8050 TR NPNSST-RAD&SC-072 DTC114ES (ROHM)
008-110150-000 008-680500-000 008-801141-000
1 1 1
GENERAL SECTION
WIRE MAIN PCB CN17 TO FFC CABLE 16 PINS L=140mm 4+132+4 PITCH:1mm UL2896 0.035x0.7 (TUNG HING) 040-160140-102 1
ICMOTORDRIVER-04CH TA2092N (TOSHIBA) (87-A20-157-01J/AIWA)
010-832092-000
1
CTL PCB CN19 INDUCTORS
IC102 IC101 DIODES D402
ICCDP-001CASP TA2109F ICMCU-01K-LED TC9457F-010
010-832109-000 010-849457-001
1 1
CON601 DC CABLE w/2 TURNS FERRITE CORE #191806100AFX/T18x6x10
032-219180-000
2
CON101 DOOR SW CABLE OD:18mm, ID:10mm, T:6mm w/1.5 TURNS
DIODE IN-4148 ROHM/TELEFUNKEN TAP**50 KEL(NS)(TAP:52mm)/NS(FAIRCHILD)/SEMTECH
011-004148-000
1
AC CORD AROUND 2.5 TURN
FERRITE CORE FYE-T-062/T25x15x10 OD:25mm, ID:15mm, T:10mm
032-225015-010
1
ZD104 D101,102 INDUCTOR L101 SWITCH
ZENER IN-5232B 5.6V 1/2W (ROHM) RECTIFIER IN-4001B
011-010056-120 011-024001-000
1 2
MISCELLANEOUS POWER TF EI-48 230V:12.4V EN/IEC (HCD213ENFN) FUSE #21801.6 1.6A/250V 5x20mm TIME LAG 123-380213-140 124-016000-002 1 1
INDUCTOR 10 uH CEC-100K +-10% (CdF)
018-010016-000
1
(CUL/SEMKO/VDE/BSI APP.) (F134-220120-001) PLA-VDE-6'06"-VDE-MG 134-B10331-004 1
LEAF SWITCH LSA-1120Y2 (CdF) WIRES CN5 TO CD HEAD FFC CABLE 16 PINS L=85mm 4+77+4 P:1mm 0.035x7 (TUNG HING)/E188165/KNW9606-1A MOT-1 TO MOTP3A TO P3B LEAF SW TO CON101 JP WIRE AWG26#1007 3x3mm 40mm RED JP WIRE AWG28#1007 5x5mm 60mm RED HSG CD170-100(C) PEC 2001H-2 w/150mm RED,BLACK AWG28#UL1095 SLDG 4mm CN3 TO CD MOTOR HSG CD2997-6A(R1) JST PHR w/105mm AWG26 #UL2651TAT/6PIN FLAT CABLE SL.3.5mm (CdF) MISCELLANEOUS CN5,17 FFC CONN SOCKET 16P P:1 TAIKO DENKI 6116-0101/ CFF7816-01-01/TOC-B16X-G2) (CdF) CD&-TLB-01-SAMG-N CD MECHANISM CMS-V75BG6 (U)
022-001120-002
1
VDE APP.CORD 6.5'
POWER AMP. SECTION
040-160085-101 1 RESISTORS [All are +-5% 1/16W (1/8W) tape & wheel resistors unless otherwise specified] R805,806,807,808 051-673040-006 051-875060-006 136-020170-B01 1 1 1 R405,406,408,801,802 R809,810 R811,812 R898,899 136-062997-200 1 R410,411 R407,813 VR801 135-006116-160 2 CAPACITORS C905 153-000756-000 1 C807,808 CERAMIC CAP 0.1 uF/16V +80%-20% CERAMIC CAP 470 pF/50V +-10% TAPING (B TYPE/4mm) 003-010480-016 003-047110-051 1 2 *CdF RESISTOR 1 Kohm *CdF RESISTOR 10 Kohm *CdF RESISTOR 150 ohm RESISTOR 180 ohm RESISTOR 2.2 ohm *CdF RESISTOR 33 Kohm *CdF RESISTOR 4.7 Kohm VR-E12M2GV050KAWSH&D 50KCx2 RK12L12C0 001-010251-016 001-010351-016 001-015151-016 001-018151-016 001-022851-016 001-033351-016 001-047251-016 030-E12503-202 4 5 2 2 2 2 2 1
5
6
ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
C815,816 C801,802 C819 C805,806 C404,403 C811,812,809,810 C820 C817 C405,830 C813,814 TRANSISTORS Q801,802 INTEGRATED CIRCUIT IC801 ICAMP-POWR-ST-00002W TA8227P TOSHIBA POWER AMPLIFIER 2Wx2 DIODE D401 DIODE IN-4148 ROHM/TELEFUNKEN TAP**50 KEL(NS)(TAP:52mm)/NS(FAIRCHILD)/SEMTECH INDUCTORS L892,893 L890,891 L894,895,896 SWITCH SW203/FUNCTION WIRE TP1-A TO TP1-B MISCELLANEOUS HP1 HEADPHONE JACK STEREO 3.5mm #MSJ-2000 (87-A60-420-01) CON802,803 HEADER MOLEX 2 PINS 5268-02A PITCH 2.5mm HORIZONTAL TYPE CON801 HEADER 3 PINS PEC #2507-WS-3 PITCH 2.5mm VERTICAL REPLACE:135-005267-030 135-2507WS-030 1 135-005268-020 2 116-002000-351 1 C314,316 C304,310 C305,312 C313,315 C303,307 C301,306,309 C302,308,326 C311 001-010351-016 001-047151-016 001-047251-016 1 2 1 TRANSISTOR Q302 INTEGRATED CIRCUIT IC301 (F003-010380-025) CERAMIC CAP 0.01 uF/ 50V +80%-20% C901 C605,818,821 C902 TRANSISTORS Q902 Q901 DIODES D901,902,904 DIODE IN-4148 ROHM/TELEFUNKEN TAP**50 KEL(NS)(TAP:52mm)/NS(FAIRCHILD)/SEMTECH D903 ZENER IN-5237B, 8.2V, 1/2W 011-010082-120 1 011-004148-000 3 TRANSISTOR B1566E (LIGHTNING) TRLNPNPWR-TAP&TO-092 3DA8050 008-201566-100 008-680500-000 1 1 ELECT CAP 100 MFD/10V +-20% (5x11) ELECT CAP 1000 MFD/25V +-20% (12.5x20) ELECT CAP 470 MFD/16V +-20% (10x12.5) 006-010100-10D 006-010200-25D 006-047100-16D 1 3 1 ZD301 INDUCTOR T301 WIRES FROM E/H TO CON301 003-010380-050 4 DIODES D301,302 JP WIRE AWG26#1007 5x5mm 120mm BLACK 051-675120-009 1 SLIDE SW SK43D01G9 4P3T 025-430091-104 1 INDUCTOR 4.7 uH +-10% LAL04NA4R7K TOROIDAL COIL 8 uH HA1205122008-1 TOROIDAL COIL 100 uH RI63-870001 (COILS) 018-010477-202 037-512008-080 037-870001-A00 2 2 3 011-004148-000 1 R342 R312,316,389 R310,323 R304 R306,307,309,313 R305,308 R301,303 CAPACITORS MC319,320 C318 C321 010-838227-000 1 TRANSISTOR 2SK2541-T/2SK2541 (NEC) 008-902541-000 2
ELECTRICAL PARTS LIST - CONTINUED
Qty.
2 2 1 2 2 4 1 1 2 2
Description
#MYLAR CAP 0.15 uF/100V +-10% #MYLAR CAP 0.0027 uF/100V +-10% ELECT CAP 0.47 MFD/50V +-20% (5x11) ELECT CAP 2.2 MFD/50V +-20% (5x11) ELECT CAP 10 MFD/50V +-20% (5x11) ELECT CAP 100 MFD/10V +-20% (5x11) ELECT CAP 1000 MFD/25V +-20% (12.5x20) ELECT CAP 330 MFD/10V +-20% (8x11.5) *CdF ELECT CAP 47 MFD/16V +-20% (5x11) ELECT CAP 470 MFD/10V +-20% (8x11.5)
Mfr's Part No.
004-015410-100 004-027210-100 006-000400-50D 006-002000-50D 006-010000-50D 006-010100-10D 006-010200-25D 006-033100-10D 006-047000-16D 006-047100-10D
Ref. No.
D601,602,603,604 D907,908 WIRE RECTIFIER J-05, 1.5A, 50V RECTIFIER IN-4001B
Description
Mfr's Part No.
011-020005-000 011-024001-000
Qty.
4 2
RTF PCB TO MAIN PCB CON12 HSG CD268-3B(C) PEC 2507H-3 w/250mm
136-030268-C00
1
RED,NC,BLACK AWG22#UL1007 SLDG.4mm
TAPE SECTION
RESISTORS [All are +-5% 1/16W (1/8W) tape & wheel resistors unless otherwise specified] R322 R311,315 R321 R302 R314,317 R320 VR301 *CdF RESISTOR 10 Kohm *CdF RESISTOR 12 Kohm *CdF RESISTOR 220 ohm RESISTOR 220 Kohm RESISTOR 2.7 Kohm RESISTOR 5.6 ohm SEMI-FIXED DIA.8mm 10 Kohm EVND8AA03B14 DOUBLE CONTACT/HOR. 3PINS *CdF RESISTOR 100 ohm *CdF RESISTOR 1 Kohm *CdF RESISTOR 10 Kohm RESISTOR 120 ohm *CdF RESISTOR 4.7 Kohm RESISTOR 56 ohm *CdF RESISTOR 82 Kohm (CdF+) 001-010151-016 001-010251-016 001-010351-016 001-012151-016 001-047251-016 001-056051-016 001-082351-016 1 3 2 1 4 2 2 001-010351-016 001-012351-016 001-022151-016 001-022451-016 001-027251-016 001-056851-016 002-103085-100 1 2 1 1 2 1 1
#MYLAR CAP 0.01 uF/100V +-10% #MYLAR CAP 0.0047 uF/100V +-5% ELECT CAP 220 MFD/16V +-20% (6.3x11) (SA16V221M) #MYLAR CAP 0.01 uF/100V +-10% #MYLAR CAP 0.0022 uF/100V +-5% #MYLAR CAP 0.027 uF/100V +-5% #MYLAR CAP 0.0047 uF/100V +-10% ELECT CAP 4.7 MFD/50V +-20% (5x11) ELECT CAP 10 MFD/50V +-20% (5x11) *CdF ELECT CAP 47 MFD/16V +-20% (5x11) ELECT CAP 470 MFD/10V +-20% (8x11.5)
004-010310-100 004-047250-100 006-022101-16D
2 1 1
004-010310-100 004-022250-100 004-027350-100 004-047210-100 006-004000-50D 006-010000-50D 006-047000-16D 006-047100-10D
2 2 2 2 2 3 3 1
RECTIFIER SECTION
RESISTORS [All are +-5% 1/16W(1/8W) tape & wheel resistors unless otherwise specified] R902 R901,904 R903 CAPACITORS C601,602,603,604 *CdF RESISTOR 10 Kohm *CdF RESISTOR 470 ohm *CdF RESISTOR 4.7 Kohm
TRLNPNPWR-TAP&TO-092 3DA8050
008-680500-000
1
IC LS22241 AMP.CASS
010-732224-000
1
DIODE IN-4148 ROHM/TELEFUNKEN TAP**50 KEL(NS)(TAP:52mm)/NS(FAIRCHILD)/SEMTECH ZENER IN-5237B, 8.2V, 1/2W
011-004148-000
2
011-010082-120
1
(F012-000600-010) IFT S4B60R(B) 10mm BLK
012-000460-010
1
HSG CD368-4B(C) PEC 2507-H-4 w/234mm BLK SHIELD WIRE AWG30#UL2547/3C SLDG.2mm
136-040368-C01
1
CON 501 TO DECK MOTOR/ L.SW
HSG 5CD1-4B JST PHR-04 w/310mm BLACK,RED BLUE,YELLOW AWG28#UL1571 SLDG 4mm
136-045CD1-201
1
SWITCH
7
8
ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
SW2 MISCELLANEOUS CON301 HEADER 4PINS PEC #2507-WS-4 P:2.5mm VERTICAL REPLACE:135-005267-040 150-000219-K00 1 135-2507WS-040 1 C212 C220,221 C205,208,213 C222 151-021225-000 1 C204 C201 152-020006-000 152-020951-001 1 1 C209
ELECTRICAL PARTS LIST - CONTINUED
Mfr's Part No.
024-009220-000
Description
REC SWITCH 9P2T, 2mm PS92D01/PS92D01A (CdF)
Qty.
1
Ref. No.
Description
PVC DF443DF01-A04 AM/FM 126/20pF WIRING TYPE (20.2x20.2x13mm) CERAMIC CAP 0.1 uF/16V +80%-20% CERAMIC CAP 20 pF/50V +-10% CERAMIC CAP 0.02 uF/50V +80%-20% CERAMIC CAP 30 pF/50V +-10% CERAMIC CAP 330 pF/50V +-10% CERAMIC CAP 22 pF/50V +-5% (NPO) (CC45-CH1H220J/RBU04CH220J-L) CERAMIC CAP 24 pF/50V +-5% (NPO) (CC45-CH1H240JYA/RBU04CH240J-L)
Mfr's Part No.
013-312620-003
Qty.
1
003-010480-016 003-020010-050 003-020380-050 003-030010-050 003-033110-050 003-422050-050
1 2 3 1 1 1
CASSDECK-SM-T-S03+&& TN-9ZR-219 w/o MOTOR,RP HEAD,E HEAD MOTOR-DC-002V-NORMAL 2V #RF-410CA-12250 (MABUCHI) (TKS-71-A848) RP/HEAD-&&-&&&&&&&&& #6PA (CHENWEI) RP/HEAD-ST-TECHRECO& #TC-951(039) w/o PCB
003-424050-050
1
GOVERNORS SECTION
RESISTORS [All are +-5% 1/16W(1/8W) tape & wheel resistors unless otherwise specified] R503 R505,508,504 R506 R501,502,509,510 R507 VR501 *CdF RESISTOR 1 Kohm RESISTOR 1.5 ohm RESISTOR 820 ohm RESISTOR 8.2 ohm +-5% 2W RESISTOR 9.1 Kohm SEMI-FIXED DIA.8mm 500 ohm DOUBLE CONTACT/ HORIZONTAL 3 PINS CAPACITORS C505 CERAMIC CAP 0.001 uF/50V +80%-20% (UP050YF102Z) (AXIAL TAPED 52mm) C504 C503 C506 C502 C501 #MYLAR CAP 0.1 uF/50V +-10% ELECT CAP 100 MFD/10V +-20%(5x11) ELECT CAP 100 MFD/16V +-20% (5x11) ELECT CAP 220 MFD/10V +-20%(6.3x11) *CdF ELECT CAP 47 MFD/16V +-20% (VX SERIES/5x11) TRANSISTOR Q501 INTEGRATED CIRCUIT IC501 DIODE ZD501 MISCELLANEOUS CON501 HEADER CTL 4 PINS PHS-04 PITCH 2mm STRAIGHT TYPE WHT COLOR (MARKING:HR) 135-PHS040-040 1 ZENER WZ-033, 3.3V, 1/2W 011-010033-120 1 T204 T202 IC UTC6650 MOTOR SPEED CONTROL IC 010-396650-000 1 TRLNPNPWR-TAP&TO-092 3DA8050 008-680500-000 1 INDUCTORS T301 L209,210 004-010410-050 006-010100-10D 006-010100-16D 006-022100-10D 006-047000-16C 1 1 1 1 1 EC209 INTEGRATED CIRCUIT IC201 DIODES D201,202 003-210280-050 1 (CdF) 001-010251-016 001-015851-016 001-082151-016 001-082850-002 001-091251-016 002-501085-000 1 3 1 4 1 1 EC203,204 EC201,208 EC205,206,207 EC202 MC201,202 MC206,207 MC203,204,208,209 C203
CERAMIC CAP 4 pF/50V +-0.25pF (NPO) (CC45-CH1H040C/RBU04CH040C-L) #MYLAR CAP 0.018 uF/100V +-10% #MYLAR CAP 0.0027 uF/100V +-10% #MYLAR CAP 0.0068 uF/100V +-10% *CdF POLY CAP 130 pF/50V +-5% (B131J09P2HH33AAA) *CdF ELECT CAP 0.1 MFD/50V +-20% (VX/5x11) ELECT CAP 0.47 MFD/50V +-20% (5x11) ELECT CAP 1 MFD/50V +-20% (5x11) ELECT CAP 220 MFD/16V +-20% (6.3x11) (SA16V221M) ELECT CAP 33 MFD/16V +-20% (5x11)
003-440830-050
1
004-018310-100 004-027210-100 004-068210-100 005-013100-000
2 2 4 1
006-000100-50C 006-000400-50D 006-001000-50D 006-022101-16D
2 2 3 1
006-033000-16D
1
ICREVA-AFM-FR-IF-MPX TA2111N (TOSHIBA)
010-832111-001
1
DIODE IN-4148 ROHM/TELEFUNKEN TAP**50 KEL(NS)(TAP:52mm)/NS(FAIRCHILD)/SEMTECH
011-004148-000
2
IFT S7B146R 10mm (GREEN) INDUCTOR 10 mH R0002-CW68-103K-813337/ 3A1565N *CdF IFT 4A-224R, 10mm IFT 1A1103R(B) 10mm AM COIL 80:40T L1=150mm,L2/3=100mm0.07x3 10.5x32mm AN73-866846 (HERO WELL)
012-007146-010 018-010012-004
1 2
012-002240-010 012-011030-010 014-080403-150
1 1 1
TUNER SECTION
RESISTORS[All are +-5% 1/16W(1/8W) tape & wheel resistors unless otherwise specified] R209 R208 RESISTOR 1.2 Kohm *CdF RESISTOR 1 Kohm *CdF RESISTOR 100 Kohm R415 R207,413 R201 R71 R204,206 R202 R203,205 CAPACITORS C210 CERAMIC CAP 33 pF/50V +-10% 003-033010-050 1 RESISTOR 150 Kohm *CdF RESISTOR 330 ohm *CdF RESISTOR 3.3 Kohm *CdF RESISTOR 470 ohm *CdF RESISTOR 4.7 Kohm RESISTOR 68 ohm RESISTOR 8.2 Kohm 001-012251-016 001-010251-016 001-010451-016 001-015451-016 001-033151-016 001-033251-016 001-047151-016 001-047251-016 001-068051-016 001-082251-016 1 1 1 1 2 1 1 2 1 2
L206
FM COIL 3T, 5mm, DIA:0.8mm (CS58-862492) (2.5Tx5mmx0.8mm/HEROWELL)
015-030050-008
1
L203,208
FM COIL 4T, 5mm, DIA:0.8mm (CS58-862493) (3.5Tx5mmx0.8mm/HEROWELL)
015-040050-008
2
L204 L201
INDUCTOR 10 uH CEC-100K +-10%(CdF) INDUCTOR 4.7 uH/CEC-4R7K +-10% LAL03 TB 4R7K FERRITE BAR 10x70mm (CdF)
018-010016-000 018-010477-000
1 1
032-010070-000
1
RESONATORS CF204 CF203 SWITCH SW201/AM FM SLIDE SW SK22F03G9 AA F30 ALE (8C-CDC-622-18) (Cd FREE) 025-220091-108 1 CERAMIC FILTER L10.7MS2-A (CQ) CERAMIC FILTER LT-465B (SFU465B/GENFIELD) 019-000107-029 019-000465-002 1 1
9
10
ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
WIRES MO-ST2 TO MO-ST3 JP WIRE AWG26#1007 5x5mm 120mm BLACK (F051-679A20-009) JP WIRE AWG26#1007 3x0mm 1200mm BLACK (Cd FREE) MISCELLANEOUS AM RED, AM BLE, FM IN SOLDERING PIN 137-300000-002 3 051-675120-009 051-679A20-209 1 1
PRINTED CIRCUIT BOARDS
Mfr's Part No. Qty.
Description
CONTROL PCB CD6602-01-03
SPEAKER SECTION
WIRE 2/SP.WIRE HSG CD670-2A(C) PEC 2507H-2 w/1830mm BK, BK/WHT STRIPE AWG24#UL2468/2PIN SLDG 5mm MISCELLANEOUS SPK00004"008OHM0002W w/SHINNY BLACK CAP MAGNET:32x17x6 #AEF-40R03A/40RB326A 131-408002-012 2 136-020670-C00 2
ACCESSORY SECTION
UNIT"KG" SOLDERING WIRE 60/40, DIA:0.8mm TYPE #115B/115A (FOR CD ICS) BRAND"SOLNET" UNIT"KG" SOLDERING WIRE 60/40 DIA. 1.2mm EX Rsn60A 1.2B UNIT"KG" UNIT"KG" SOLDERING BAR (PURE TIN) SN 99.9% SOLDERING BAR 60/40 SIGMA/KESTER 055-100000-001 055-106040-001 0.0005 0.0125 055-006040-112 0.0048 055-006040-108 0.002
NOTES: 1. " # " Mylar is a registered trademark of E.I. Du Pont de Nemours and Company. 2. Symbol in parts list represent safety parts.
RECTIFIER PCB CD2390-01-04
REMARKS: PCB Part No.: 033-006602-300 of this model are assembled and aligned in FULL SET and are supplied in FULL SET for serving.
11
12
MAIN PCB CD6602-01-01 REGULATION PCB CD6602-01-02
-
+
-
+
13
14
WIRING DIAGRAM
CD6602-01-01 AM COIL
HSG w/310mm AWG28#UL1571 FM ANT JP WIRE AWG26#1007 3x0mm 1200mm BLACK
NAT RED GRE FFC CABLE 16 PINS L=160mm RLW8027-1A(01-0735C-3F16-152S04N08-08NN)
[F] CD PICK UP PCB
LEAF SW. MOTOR
[E] CD MOTOR PCB
TAPE HEAD
[A] MAIN PCB
FFC CABLE 16 PINS L=140mm 4+132+4 UL2896
CD6602-01-03 [D] CONTROL PCB
CD6602-01-02
CD DOOR LEAF SW HSG w/105mm RED,BLACK AWG28#UL1095
[C] RECTIFIER PCB CD2390-01-04 WHT WHT
TRANSFORMER
BLUE BLUE
BLACK BLACK
AC PLUG
[B] REGULATION PCB
15
16
SCHEMATIC DIAGRAMS
TUNER, CASSETTE & POWER AMP. SECTION
BA3308 / LS22241
NOTES: 1. All resistance values are indicated in "ohms" (k=1000 ohms. M=1000 kohms). -6 2. All capacitance values are indicated in "µF" (p=10 µF).
17 18
CD & CPU SECTION
NOTES: 1. All resistance values are indicated in "ohms" (k=1000 ohms. M=1000 kohms). -6 2. All capacitance values are indicated in "µF" (p=10 µF).
19 20
ALIGNMENT SET-UP PROCEDURES
TUNER SECTION
L205 1 L203
A B
EQUIPMENT CONNECTION DIAGRAMS
AM SECTION
LOOP ANT
AM COIL
T204 IC201 18
VC1
C D
5 3
AM COIL
60cm
test point 4
2
L206 T202 2
IC201
18
CD6602-01-01
CD6602-01-01
1. AM IF Adjustment Test point: IC201 (TA2111N) 18Pin Adjustment location: T204 T204 --------------------- 465kHz 2. AM Frequency Range Adjustment Test point: IC201 (TA2111N) 18Pin Adjustment location: T202, VC1C T202 -------------------- 517kHz VC1C ------------------- 1650kHz 3. AM Tracking Adjustment Test point: IC201 (TA2111N) 18Pin Adjustment location: L205, VC1D L205 --------------------- 600kHz waveform max. VC1D -------------------- 1400kHz waveform max.
4. FM Frequency Range Adjustment Test point: IC201 (TA2111N) 18Pin Adjustment location: L206, VC1A L206 ---------------------- 87.5MHz VC1A --------------------- 108.5MHz 5. FM Tracking Adjustment Test point: IC201 (TA2111N) 18Pin Adjustment location: L203, VC1B L203 --------------------- 90MHz waveform max. VC1B ------------------- 106MHz waveform max.
2CH AC VOLTMETER
OSCILLOSCOPE
AM/FM ST SG
OUT
FM SECTION
FM ANT 2 IC201 18
CASSETTE SECTION
1. Bias Frequency Adjustment Test point: CON301 4Pin Adjustment location: T301 T301 --------------------- 55kHz±5kHz 2. Bias Level Adjustment Test point: CON301 4Pin Adjustment location: VR301 VR301 ------------------ 13V±1V 3. Tape Speed Adjustment Test point: Headphone jack Adjustment location: VR501 VR501 ------------------- 3000Hz±90Hz
T301 VR501 VR301 CON301 2 test point 1
3
CD6602-01-01 2CH AC VOLTMETER OSCILLOSCOPE
AM/FM ST SG
OUT
CD6602-01-01
21
22
VOLTAGE CHART
CASSETTE SECTION THE MEASURED VALUE IS DC VOLTAGE UNIT: V TUNER SECTION TEST CONDITION: SET AM/FM TUNER ON ONE FREQUENCY
IC201 (TA2111N) PIN'S NUMBER AM FM PIN'S NUMBER AM FM PIN'S NUMBER AM FM 1 0 0.82 9 0 0 17 0.72 0.71 2 0 0 10 0 0 18 1.12 1.07 3 1.28 0.38 11 0.29 4.70 19 1.12 0.42 4 5.65 3.90 12 5.11 3.22 20 5.66 4.01 5 0.42 0.44 13 1.33 1.27 21 5.66 4.46 6 5.66 4.01 14 1.33 1.27 22 5.65 4.01 7 4.91 3.88 15 5.69 3.27 23 5.65 4.46 8 5.69 4.01 16 5.60 3.12 24 5.58 4.01
2 4 CON301
CASSETTE & POWER SECTION TEST CONDITION: TAPE PLAY
CD6602-01-01
IC301 (LS22241/BA3308) PIN'S NUMBER 1 PLAY 1.82 IC501 (UTC6650) PIN'S NUMBER PLAY IC801 (TA8227P) PIN'S NUMBER PLAY PIN'S NUMBER PLAY TRANSISTOR PLAY REC. TRANSISTOR PLAY E 7.10 E 0 0
2 0
3 1.84
4 0
5 0
6 6.67
7 1.85
8 0
9 1.83
FREQUENCY COUNTER
2CH AC VOLTMETER
1 1.83
2 3.12
3 3.17
4 2.98
5 0
6 0
7 1.34
8 0.69
1 9.57 7 0
2 4.94 8 0.59 Q301(9013) C 0 17.60
3 9.20 9 5.23
4 0 10 9.20
5 0.59 11 4.94
6 0 12 9.56
B 0 0
E 7.21 0
Q302(9013) C B 7.52 7.53 5.86 0.65
Q901(9013) C B 12.40 7.70
Q902(B1566) E C B 13.00 7.80 12.40
CD SECTION & CPU SECTION TEST CONDITION: CD PLAY
IC103 (TA2092N) PIN'S NUMBER PIN'S NUMBER PIN'S NUMBER 1 0 9 3.02 17 2.04 2 2.95 10 6.92 18 0 3 6.93 11 3.25 19 6.92 4 3.37 12 0 20 2.13 5 2.11 13 0 21 3.41 6 2.04 14 3.16 22 6.92 7 3.15 15 6.91 23 2.91 8 2.05 16 3.20 24 0
23
24
VOLTAGE CHART - CONTINUED
IC102 (TA2109F) PIN'S NUMBER PIN'S NUMBER PIN'S NUMBER 1 4.81 9 2.17 17 2.93 2 2.03 10 4.06 18 2.03 3 2.03 11 2.04 19 2.04 4 2.10 12 2.08 20 1.16 5 2.03 13 3.18 21 2.03 6 0.18 14 2.06 22 2.17 7 3.62 15 2.04 23 0 8 2.39 16 2.04 24 2.04 Pin No.
1-12
IC PINS DESCRIPTION & IC BLOCK DIAGRAMS
IC101 TC9457F PINS DESCRIPTION
Symbol
S1/OTS to S12/OT16
Pin Name
SEG0 to SEG8 (LED) / SEG0 to SEG5 (LED)
IN/OUT Active
OUT L/-
Init
-
Function
Track number display (2 digits) [ play ] & [ REPEAT ] mark [ PROG ] mark Connect to LCD or LED Refer to LCD or LED map NC TL" FL" CD L L SEL0 CD SEL1 L H TL"=TOP Loading FL"=FRONT Loading Door status input ports TL FL P8-2: SW SW P8-3: L SW Tray output ports DIGITAL SERVO DATA select
IC101 (TC9457F) PIN'S NUMBER PIN'S NUMBER PIN'S NUMBER PIN'S NUMBER PIN'S NUMBER PIN'S NUMBER PIN'S NUMBER PIN'S NUMBER PIN'S NUMBER PIN'S NUMBER
13-14
1 2.90 11 4.79 21 0 31 0.65 41 0.90 51 0 61 3.01 71 2.06 81 0 91 0
2 2.87 12 4.78 22 0 32 0 42 1.62 52 1.86 62 2.07 72 0 82 2.54 92 0.12
3 4.79 13 0 23 4.84 33 0 43 2.41 53 2.05 63 3.08 73 4.08 83 0 93 4.83
4 2.88 14 0 24 4.84 34 0 44 0 54 1.48 64 2.10 74 2.40 84 4.82 94 0.14
5 2.84 15 0 25 4.84 35 0 45 4.85 55 0 65 2.10 75 4.85 85 2.43 95 0
6 4.78 16 0 26 4.84 36 0 46 4.85 56 2.10 66 0 76 0 86 2.57 96 0
7 2.88 17 0 27 4.84 37 0 47 0 57 2.06 67 2.04 77 0 87 0 97 0
8 2.85 18 0.11 28 0 38 0 48 4.08 58 4.84 68 0 78 2.07 88 0 98 0
9 4.79 19 4.84 29 4.83 39 4.84 49 2.05 59 2.05 69 1.24 79 2.35 89 0 99 1.91
10 4.79 20 0 30 0 40 2.42 50 2.03 60 2.05 70 2.13 80 4.78 90 4.83 100 2.28
15 16
S13/OT15 to S14/OT18 S15/P8-0 CLCK S16/P8-1 /DATA
NC CDSEL0 CDSEL1
OUT IN
-
L -
H
H
17 18 19-20 21 22 23 24 25
S17/P8-2 DOOR IN /SFSY S18/P8-3 DOOR OUT /LRCK CD CONTROL PORT P1-0 (K0) TRAY CLOSE p1-1 (k1) TRAY OPEN P1-2 (K2) DIGITAL SERVO DATA SEL 0 P1-3 (K3) DIGITAL SERVO DATA SEL1 P3-0/DCREF LED DISPLAY ENABLE P3-1/ADin1 P3-2/ADin2 P3-3/ADin3 P4-0/ADin4 P4-1 A/D KEY INPUT1 A/D KEY INPUT2 Mute PU INNER DIGITAL SERVO DATA SEL2
IN
L
-
OUT IN
H -
L -
IN
H
-
26 27 28 29 30
IN IN OUT IN
L L -
L -
LED display enable input port H = LED display L = LCD display AD key input ports Refer to KEY map Muting output port Pick up inner input port DIGITAL SERVO DATA select pin NO 23 24 30 SONY 0 0 0 SANYO 1 0 0 SHARP 0 1 0 SAMSONG 1 1 0 THOMSON 1 0 1 PHILIPS 0 0 1
31 32 33-38 39-89 90 91 92 93-96 97-100
P4-2 NC P4-3 NC TEST0 to GND TEST5 CD CONTROL PORT REST REST HOLD SYNCREC INTR REMO-IN CD CONTROL PORT OT1 to COM1.COM2 (LED) OT4 /COM1 to COM4 COM1 to COM4 (LCD)
OUT OUT IN
-
L L -
Connect to GND
IN IN IN OUT OUT
L H H -
-
Reset = L SYNCHRO REC INPUT PORT H = REC ON L = REC OFF Remote control input Connect to LCD or LED Refer to LCD or LED map
25
26
IC801 TA8227P
1 VCC2 12 VCC1
IC103 TA2092N
PW GND 1
B.S.1
IC102 TA2109F
15k
24 PW GND
30k
10k 10k
15k
7.67k TEO 12
6 5
IN1 + NF1 45 CH-1 _ 30k OUT1
3 2
OUT(-)1 2 PVCC1 3 OUT(+)1 4 V IN1 5
-
-
23 OUT(-)4 22 PV CC4
13
5BAD
50k
30k
20µA
14
FEO 10pF
36pF
10k 7.96k 10k
10k 29k
20pF
TEN 11
+
+
21 OUT(+)4 20 V IN4 19 SV CC1
16
21k
15 FEN
2VRO
24k 24k
10
9
FIN
RIPPLE
BIAS CIRCUIT THERMAL SHUT DOWN PROTECTION CIRCUIT
PWGND
V RI 6 V CI 7
VRO
21k 21k
TEB 3 STATE DET.
1.74k 47k SW1 LDC 1k
9
18 SGND 17 V IN3 + + 16 OUT(+)3
18 17 RFRP
7
IN2 + NF2 45 30k 4 Pre-GND _ CH-2 OUT2 11
50µA
12k 12k
V IN2 8 OUT(+)2 9
SEL
8
65µA
8
20k
RFIS 20k
SW2 SW3
LDO
B.S.2 10
PVCC2 10 OUT(-)2 11 PW GND 12 -
15 PV CC3 14 OUT(-)3 13 PW GND
19
680
7
RFGO
PEAK BOTTOM
180k 20pF 13k 2.12k
MDI
6
20
RFGC 12k AGCI 23.5k re=130k
180k 20pF
TNI
5
21
TPI 20k FPI 60k 20k 20k FNI 180k 40pF 20k Vcc
4
IC201 TA2111N
AM RF IN 24 FM RF OUT 23 RF Vcc 22 FM OSC 21 FM OSC AM OSC 20 AM OSC AF BUFF AM MIX FM MUTE AM DET FM DET LEVEL DET TUN LED ST LED AFC 19 DET OUT 18 MPX IN 17 AF DECODE VCO DIVIDE ST / MO FM / AM LPF2 16 LPE1 15 L-OUT 14 R-OUT 13
22
RFO
180k 40pF 60k 1.53k
3
23
GND
2
24
RFN
3.3k 3.3k
1
FM RF
FM MIX AGC
IC301 LS22241
Channel1 MUTE Channel2
IC501 UTC6650
4 1 2 Reference Voltage 1K + 3
AM IF
FM IF
1 FM RF IN
2 RF GND
3 AM LOW CUT
4 MIX OUT
5 AGC
6 Vcc
7 AM IF IN
8 FM IF IN
9 GND
10 TUN LED
11 ST LED
12 QUAD
1 NF1 2 IN1 3 OUT1 4 GND
ALC
5 ALC
6 VCC
7 Out2
27
+
8 IN2 9 NF2
+
10K 7 8 5 6
28
FM OSC L206 VC1A FM RF L203 VC1B SW203A VR801A VR801B 24 MUTE Q801 Q802 23 21 20 14 13 SW203B 6 POWER 2 AMP. 11 7 IC801 TA8227P HEADPHONE JACK AM RF L205 VC1D FM ANT. SW202B
CF202 CF203 CF204 T204
AM OSC T202 VC1C
CD_R CD_L CD8V
TUNER & POWER AMP. SECTION
AM/FM TUNER SYSTEM IC201 TA2111N 1 4 6 7 8 12
BEAT CUT
CON501 CN501 1 1 Q501 D521 2 3 3 2 IC501 UTC6650 7 4 2 3 4
+
M
-
KEY MATRIX SW701 ~ SW707
DOOR SW. CN5 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2
29
SW2I SW301 D,B R/P HEADER SW301 E,C 2 8 SW301 F,A SW5D CD-MUTE SW5C T301 Q302 C317 SW301H Q301 FOR VDE VERSION REGULATOR Q901,902 D903 1 2 3 4 1 2 3 4
PRE AMP 3 IC301 7 LS22241/BA3308
RECTIFIER D601~D604
TRANSFORMER
BLOCK DIAGRAMS
CON1 CD+8 CD-R Q102 ZD104 CD-L 23 21 20 17 16 14 Q1 DRIVER IC103 TA2092N CN19 CN17 100 99 90 86 82 84 72 71 67 66 2 4 5 8 9 11
CD & CPU SECTION
LED DISPLAY
6 5 4 3 2 1
30
D701
VCC Q101 17 26 27 29 19 63 62 61 57 69 53 13 7 14 6 17 IC102 5 19 TA2109F 4 20 3 2 22 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9
CPU IC101 TC9457F
EXPLODED DRAWING PARTS LIST
Ref. No. MAIN UNIT
1 CAV:1, w/PNT (w/RC) 2 3 4 5 6 CD DOOR, MOLD C.GREY 9C (ABS) CAV:1, w/SPY & PNT CD DOOR SPRING, DIA:0.9mm (SUS WIRE) CD KNOB SET, MOLD COOL GREY 9C (ABS) CAV:2, w/SPY CD PLAY KNOB, MOLD COOL GREY 9C (ABS) CAV:2, w/SPY LEDD-G0.5IN-2.0D-C-R A505GD-D GREEN, LY 5045-N / F1-2050AHG1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 LED DISPLAY HOLDER, MOLD COOL GREY 9C (ABS) CAV:2 CONTROL PCB CD6602-01-03 CD DOOR COVER, MOLD COOL GREY 9C (ABS) CAV:2 TRANSFORMER SHIELD PLATE, T=0.35mm, Z-11 STEEL PLATE POWER TRANSFORER CASS KNOB COVER RUBBER, 8x8x2mm THK PORON HH48C BACK CABINET, MOLD C.GREY 11C (HIPS) CAV:1, w/PNT (8 ohm) FM ANTENNA COVER, MOLD COOL GREY 11C (ABS) CAV:4 TOP COVER, MOLD COOL GREY 9C (ABS) CAV:2, w/SPY & PNT REGULATION PCB CD6602-01-02 HEAT SINK, T=2.0mm ALUMINIUM MAIN PCB CD6602-01-01 RECTIFIER PCB CD2390-01-04 CORD CLAMP WASHER (SUCCESS) CD CUSHION CAP, MOLDED BLACK, CAV.12 (ABS) *CdF CD CUSHION, HARDNESS TO BE 35+-2 DEGREE, DURO,LIGHT GREY,MAT'L:IIR CD&-TLB-01-SAMG-N CD MECHANISM CMS-V75BG6(U) CD COVER, MOLDED BLACK, CAV.2 (ABS) CD DDOR SPRING BRACKET, T=0.8mm (E.G. STEEL) LEAF SWITCH LSA-1120Y2 (CdF) MOUNTING PLATE, T=0.8mm (EG STEEL) FRONT PANEL, MOLD C.GREY 9C (HIPS) CAV:1, w/SPY CASS DOOR FRAME, MOLD COOL GREY 9C (ABS) CAV:2 CASS DOOR, MOLD C.GREY 9C (ABS) CAV:1, w/SPY & PNT CASS DOOR LENS, MOLD TRANS.BL (J35053) CAV:1, w/PNT FRONT COVER, MOLD COOL GREY 9C (ABS) CAV:2, w/SPY CASS DOOR SPRING, DIA:0.8mm (SUS WIRE) POINTER, MOLD GREEN (PMS354C) (LDPE-PP) CAV:2 (LDPE-PP) CAV:2 35 36 37 38 39 DIAL PLATE, T=0.5mm, TRANS PVC, w/PNT, S:91.5x14.5mm DIAL GEAR-A, MOLD COOL GREY 9C (ABS) CAV:2 POINTER COVER SHEET, 0.5mm THK'S PVC SHEET CASSETTE SPRING PLATE, T=0.3mm STAINLESS STEEL CASSDECK-SM-T-S03+&& TN-9ZR-219, w/o MOTOR,RP HEAD,E HEAD 40 (F550-769A41-000) GEAR HOLDER, MOLDED NATURAL, CAV.8 (ABS) 41 42 43 44 (F700-769A42-000) GEAR, MOLDED NATURAL, CAV.8 (ABS) DIAL GEAR-B, MOLD COOL GREY 9C (ABS) CAV:2 DIAL GEAR BRACKET, MOLD COOL GREY 9C (ABS) CAV:2 RECORDING PLATE, T=0.6mm (SUS PLATE) 509-769A42-000 509-660264-000 505-660217-000 650-660252-000 1 1 1 1 505-769A41-000 1 650-660225-xxx 509-660216-000 650-660226-000 650-189252-000 150-000219-K00 1 1 1 1 1 153-000756-000 500-128116-000 605-660351-000 022-001120-002 650-078864-000 500-660201-xxx 500-660605-000 500-660104-xxx 500-660107-xxx 500-660219-xxx 561-660243-000 502-660220-000 1 1 1 1 4 1 1 1 1 1 1 1 505-660218-000 033-006602-100 500-660265-000 650-660262-000 123-xxxxxx-xxx 700-130148-000 500-660202-xxx 500-630147-008 500-660208-xxx 033-006602-300 613-0CDG74-000 033-006602-300 033-002390-100 532-900003-001 509-130153-000 700-189239-001 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 4 53 CED701 500-660303-xxx 561-660344-000 510-660311-xxx 510-660323-xxx 111-000505-004 1 1 1 1 1 51 52
EXPLODED DRAWING PARTS LIST - CONTINUED
Mfr's Part No. Qty.
500-660306-xxx 1
Description
Ref. No.
45 46 47 48 49 50
Description
CASS KNOB SET, MOLD COOL GREY 9C (ABS) CAV:2 TUNING KNOB, MOLD COOL GREY 9C (ABS) CAV:2 VOLUME KNOB, MOLD COOL GREY 9C (ABS) CAV:2 FERRITE BAR 10x70mm (CdF) *CdF (F550-250000-000) ANTENNA BAR HOLDER HEADPHONE JACK STEREO 3.5mm #MSJ-2000, (87-A60-420-01) HEAT SINK, T=0.5mm (SOLDERING STEEL PLATE) (F550-630123-000) PCB CONNECTION BRACKET, MOLDED BLACK, CAV.4 (ABS) SENSOR HOLDER, MOLD COOL GREY 9C (ABS) CAV:2 RUBBER FOOT, DIA:10x2mm THK PORON, w/N500 BLACK *CdF WIRE JOINT IN/CLIP TYPE CE-2 SPONGE, SIZE:15mmx15mmx10mm METAL TIE(CdF) 4" CABLE/PLASTIC TIE (SKB-1M/CV-100)(CdF) PVC HEAT SHRINKABLE TUBE DIA. 3mm (UNITUBE), (UL/CSA APP) (CdF) 2/CD MECH 2/CD DOOR 4/CONTROL PCB 4/CD DOOR COVER 4/CD MECH 2/CD DOOR SPRING BKT 1/GEAR HOLDER UNIT"M" HP1
Mfr's Part No. Qty.
510-139110-002 510-660215-000 510-660210-000 032-010070-000 505-250000-000 116-002000-351 1 1 1 1 2 1
CD DOOR LENS, MOLD TRANS. BLUE(J34053) (SAN),
613-021716-000 505-630123-000
1 1
505-660314-000 1/DIAL GEAR A-DIAL GEAR B 700-CD8065-000
1 1
700-000200-000 700-0228A3-000 727-000001-000 727-000100-000 728-015030-001
2 3 1 4 0.045
METAL WASHER DIA:2.8/DIA:9.5x0.5mm RUBBER PAD, 7.0x4.0x2.0mm (PORON RUBBER) SCREW ST2x8mm, PAB BRASS BASED (M2.3H) SCREW ST2x12mm KAB BLACK ZINC SCREW ST2.6x17mm BB w/CHROMATE-PLATING SCREW ST3x6mm, BB BRASS BASED SCREW ST3x8mm, BB HEAD V5.9-6.3, BB BRASS BASED TOOTH WASHER Ø3mm Zn FIBRE WASHER DIA:3mmx6mmx0.4mm RUBBER PAD, 7.0x4.0x2.0mm (PORON RUBBER) BATTERY SPONGE 55x14x10mm W/DOUBLE ADHESIVE TAPE , 9938-53, GREY SPK. BOX FELT 80x8x0.3mm, BLACK, (TSB#PM0005432010) (CdF)
532-202809-550 700-130152-000 720-010200-080 720-020200-121 720-110260-172 720-110300-060 720-110300-080
2 2 4 4 4 2 1
1/PVC GEAR 2/PCB-SCREW 2/TOP COVER 0.5/SET
532-103000-000 532-303006-040 700-130152-000 700-993853-000
1 2 2 0.5
0.5/F.PANEL 0.125/PCB 2/FRONT COVER-FRONT PANEL
700-993856-000
0.625
SCREW ST2x8mm, PAB BRASS BASED (M2.3H)
720-010200-080 720-010260-080
2 3
SCREW ST2.6x8mm, PAB (M3 HEAD) (M3H) BRASS BASED 3/PCB-PCB CONNECTION BKT SCREW ST3x8mm, PWAB BRASS BASED 1/GEAR-FRONT PANEL 1/DIAL BKT-DIAL GEAR-B SCREW ST3x8mm, BB HEAD V5.9-6.3, BB BRASS BASED SCREW 2.6x6mm PM w/CHROMATE-PLATING SCREW 3x10mm, PM BRASS BASED 5/MAIN PCB 2/DIAL GEAR BKT-PCB 1/PVC GEAR 1/HEATSINK 2/ANTENNA BAR HOLDER SCREW 2.6x4mm, KM (HEAD Ø4.2mm) BRASS BASED NUT M3x0.5 PITCH Ni 2/PVC 1/HEATSINK 2/ANTENNA BAR HOLDER METAL WASHER Ø3.2xØ12x0.8mm 2P4T PVC PLATE, 0.3mm THK BLACK PVC RUBBER PAD, 7.0x4.0x2.0mm (PORON RUBBER) SCREW ST3x10mm, PB BRASS BASED 2/FM ANTENNA COVER 2/TRANSFORMER
720-030300-080
2
720-110300-080
7
721-010260-062 721-010300-100
1 3
721-020260-040 725-000030-500
2 3
532-203212-080 650-117222-000 700-130152-000 720-050300-100
2 2 1 2
31
32
EXPLODED DRAWING PARTS LIST - CONTINUED
Ref. No. Description
SCREW ST3x12mm, PWAB BRASS BASED 1/CORD CLAMP EASHER-REAR CAB. SCREW ST3x12mm PB BRASS BASED SCREW ST3x8mm, BB HEAD V5.9-6.3, BB BRASS BASED SCREW ST3x20mm BB HEAD V5.9-6.3 BRASS BASED SCREW 3x6mm KM BLK 4/REAR CAB. (MOUNTING PLATE) RUBBER PAD, 7.0x4.0x2.0mm (PORON RUBBER) CASSETTE DOOR CUSHION, 4.0x2.0x2.0(T)mm (PORON) SCREW ST2x8mm, PAB BRASS BASED (M2.3H) SCREW ST2x10mm, PB SCREW 2x4 PB T.T.S. BLACK (Ø3.0mm HEAD), (01 BTTP 2x4 AB) B TYPE SCREW M2x2mm PM T.T.S BLACK (B TYPE) (1P2x2AB) CABLE COVER SHEET, 55x40mm (T=0.4mm RED FIBRE) *CdF FUSE HOLDER, HTF-015 EYELET Ø1.9mmx4mm HEAD:3.3mm (Ø2.0mm) METAL TIE (CdF) PVC HEAT SHRINKABLE TUBE DIA. 3mm (UNITUBE), (UL/CSA APP) (CdF) UNIT"M" AC1,2 1/CASS DECK 1/PCB 722-110200-201 650-660267-000 550-790000-000 726-001900-000 727-000001-000 728-015030-001 1 1 2 2 2 0.042 2/DOOR FRAME 1/CASS DECK-FRONT PANEL 2/DECK MECH. 3/CASS KEY 700-130152-000 700-660680-000 720-010200-080 720-050200-100 722-020207-041 2 2 1 2 3 2/TRANSFORMER 720-110300-200 721-020300-061 2 4 3/REAR CAB. 2/RECTIFIER PCB 720-050300-120 720-110300-080 3 2
EXPLODED DRAWING - SPEAKER
1
Mfr's Part No. Qty.
720-030300-120
SPEAKER SECTION
1 2 SPEAKER PANEL TRIM, MOLD C.GR 9C (ABS) CAV:4, w/SPY SPEAKER CLOTH #FP-662-0WT (SILVER GREY) WIDTH:60"-62" 3 4 5 SPEAKER PANEL, MOLD BLK (HIPS) CAV:2 SPEAKER CLIP B & C SPK00004"008OHM0002W w/SHINNY BLACK CAP MAGNET: 32x17x6 #AEF-40R03A/40RB326A 6 7 CASS KNOB COVER RUBBER, 8x8x2mm THK PORON HH48C SPEAKER CABINET, MOLD COOL GREY 11C (HIPS) CAV:2 SPEAKER SUPPORT BAR, 114.8x20x12mm PARTICLE BOARD (E1) SCREW ST3x8mm, BB HEAD V5.9-6.3, BB BRASS BASED SCREW ST3x12mm, BB HEAD V5.9-6.3, BB BRASS BASED (P TYPE) 4/SPEAKER PANEL TRIM 4/SPEAKER CLIP 8/SPEAKER CABINET (L)/(R) 720-110300-120 8 700-130148-000 500-660224-001 660-660260-000 720-110300-080 8 2 2 8 (320x220mm)x2 UNIT"YD" 500-660222-000 724-113854-000 131-408002-012 2 4 2 509-660221-xxx 662-0FP662-000 2 0.1
33
34
EXPLODED DRAWING - MAIN UNIT
35
36
NOTES:
FEBRUARY, 2003
Printed in Hong Kong
808-006611-010