Text preview for : Roadstar-CD804mpbt carradio.pdf part of Roadstar CD804mpbt car radio



Back to : Roadstar-CD804mpbt carrad | Home

CD-804MPBT
R

Service Manual - CD-804MPBT

CONTENTS
Page
Disassembly Instructions..................................................................................................................................... 3 Disassembly Diagram.......................................................................................................................................... 4 Operation Check.................................................................................................................................................. 5 Block Diagram ..................................................................................................................................................... 6 Alignment Locations ............................................................................................................................................ 7 Alignment Procedures ......................................................................................................................................... 8 Printed Circuit Boards.......................................................................................................................................... 9 Exploded Views (Panel) .................................................................................................................................... 18 Exploded View Parts Lists (Panel) .................................................................................................................... 19 Exploded Views (Cabinet) ................................................................................................................................. 20 Exploded View Parts Lists (Cabinet) ................................................................................................................. 21 Exploded Views (Deck) ..................................................................................................................................... 24 Exploded View Parts Lists (Deck) ..................................................................................................................... 25 Schematic Diagram ........................................................................................................................................... 27 Electrical Parts List ............................................................................................................................................ 31 Specifications..................................................................................................................................................... 40

2

DISASSEMBLY INSTRUCTIONS
1. Using the unlock key that came with the unit or a similar tool, unlock the Mounting Box and remove toward the rear of the unit. 2. Remove two screws (A) located on the rear of the top cabinet then remove the Top Cabinet.

3. Remove two screw (B) located on the rear of the bottom cabinet then remove the Bottom Cabinet. 4. Remove the screw (C) from on the front side of the base. 5. Remove two screws (D) from on the right side of the rear bracket. Remove the screw (E) and the screw (F) from on the left side of the side bracket. 6. Remove two screws (G) from under the front deck bracket then remove the Front Deck Bracket. Remove two screws (H) from under the rear deck bracket then remove the Rear Deck Bracket. 7. Take out the Panel and remove the Ring. Remove two screws (I) from each side of the base then remove the Base. 8. 9. 10. Remove two screws (J) from on the Heat Sink then remove the Spring Sheet. Remove five screws (K) from on the Heat Sink then remove the Heat Sink. Remove the screw (L) from on the back of the side bracket then remove the Antenna Clip.

11. Remove the screw (M) from on the back of the side bracket. Remove two screws (N) from on the main board then remove the Heat Sink (7809/DB435). 12. 13. Remove two screws (O) from on the back of the side bracket then remove the Wire Clip. Remove the screw (P) from on the right side of the side bracket then remove the IC Mounting Bracket.

14. Remove three screws (Q) from under the main board then remove the Main Board.

3

DISASSEMBLY DIAGRAM

4

OPERATION CHECK
GENERAL SPECIFICATIONS OF SIGNAL
Standard frequency Signal output Modulation FM AM FM AM AM FM Stereo 98.1 MHz (87.5, 107.9 MHz) 1000 kHz (530, 1710 kHz) 1mV 5 mV 400 Hz 1 kHz 30% MOD. 75kHz DEV. 46% for L only or R only pilot level 8% AF output level Power source voltage AF load impedance Balance Tone FM/AM DC 14.0V (Backup voltage is the same as this) 4 ohm pure resistance Center position of level Center position Test Diagram
2-SPEAKER 4-SPEAKER RL. SPR. 4-SPEAKER RR. SPK. FRONT SPK. FR. SPE. BACK UP (14.4V) 2-SPEAKER ACC (DV14.4V)

The signal strength read in this section is voltage on the antenna.

FRONT SPK.

FL. SPK.

GROUND

POWER ANTANNA

MAIN UNIT ANT

DISTORTION METER

VTVM

VTVM

DUMMY ANTANNA

MPX STEREOS MODULATOR

AM SG

FM SG

5

BLOCK DIAGRAM

6

ALIGNMENT LOCATIONS

FM/MW/LW TUNER

7

ALIGNMENT PROCEDURES
FM ADJUSTMENT
Equipment Required AM IF/RF signal generator Solid-state voltmeter (SSVM) Regulated DC power supply 2-CH voltmeter Distortion meter FM Alignment Using FM Signal Generator Note: Press the radio power switch to on the radio. Signal generator output must be kept as low as possible to avoid overload and clipping. Step IF Generator Coupling FM RF Signal Generator to Antenna input. 76 kHz Pilot Modulation -3 dB Limiting Sens. FM SNC Adjustment Signal Generator to antenna receptacle Signal Generator to antenna receptacle 98.1 MHz Dev. 45 kHz L+R=90 % Int. 1 kHz 60dBµV output FM Stereo S/N Auto Stop Sens. Signal Generator Connected to Antenna Signal Generator Connected to Antenna. 98.1MHz Int. 1kHz Dev. 75kHz. 98.1 MHz Int. 1kHz Dev. 75kHz 28 dBµV Note: The tuner module is well-adjust and adjustment is not recommended. 98.1 MHz VR107 98.1MHz VR104 Adjust VR104 FM Stereo S/N is the optimum. Adjustment AF to stop station. 98.1 MHz @ 40 dBµ 98.1 MHz VR106 10.7 MHz Sweep output 60 dBµV 75 kHz Dev 45% for L only or R only pilot level 10% 60 dBµV Output. 98.1 MHz VR101 Adjust VR101 Making ­14dB (±2dB) Limiting Sensitivity. VOR - VOL = 10 dB (± 3 dB) 98.1 MHz VR105 Adjust to 76 kHz 98.1 MHz T101 Generator Display Setting Adjust so that maximum AF output power and minimum distortion Adjustment Remarks

8

PRINTED CIRCUIT BOARDS
MAIN BOARD

TOP VIEW

9

MAIN BOARD

BOTTOM VIEW

10

FM TUNER BOARD

11

KEY BOARD

TOP VIEW

12

KEY BOARD

BOTTOM VIEW

13

CD SERVO BOARD

TOP VIEW

14

CD SERVO BOARD

BOTTOM VIEW

15

BLUETOOTH PCB BOARD

TOP VIEW

16

BLUETOOTH PCB BOARD

BOTTOM VIEW

17

EXPLODED VIEW
PANEL

18

EXPLODED VIEW PARTS LIST
PANEL
Ref. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Lens-S (S. OPC0000) MAT Panel Top (Silver) X20.11 BT Panel Top (S. OP1202) Panel Bottom (F) /777 Open Key/F (E-Silver) RE Knob Spring DECARING (S. OP1202) VOL Back Light VOL Knob (E-Silver) Power Key (Crystal) SEL Key (Crystal) EQ Key (Crystal) Knob-3 Left AS/PS~6 Key (L-Up) (S. OP1202) Button Back Light TA Key (Crystal) PTY Key (Crystal) AF Key (Crystal) Knob-3 Right BND/DSP (F) Knob (E-Silver) 7/MOD Key (L-Up) (S. OP1202) MANU-SKIP 8-/9+ Key (L-Up) (S. OP1202) SKIP Back Light Key Board ENCODER SRGP200200 (ALPS) LCD racket Real (E) CD100 LCD TN COLOR NEG 22X84 PIN CD1007 B.LIGHT /WHITE Axis Post Right Side Block Contact Spring Left Side Block E-Ring Ø1.5X4X0.4MM Screw Ø2X8 BA/ST Black

Description
Lens-B (S. OPC0000) MP3 VFD

RS Part No.

Mfr's Part No.
53-G1240-31Y 53-G1239-30 61-G2101-86B 51-G2122-80 51-F2123-00 52-G2137-90E 36-11852-00 52-G2123-80 52-G2130-00 52-G2135-90E 52-G2132-01B 52-G2132-02B 52-G2132-03B 52-G2125-00 52-G2124-81 52-G2133-00 52-G2132-04B 52-G2132-05B 52-G2132-06B 52-G2129-00 52-G2138-90E 52-G2127-81 52-G2126-01 52-G2134-00 11-21730-319 18-00163-00 39-E2004-00 27-10000-01Y 02-01007-09 34-24601-00 52-E2128-00 36-78008-00 52-E2129-00 35-00001-00 40-12008-21

19

EXPLODED VIEW
CABINET

20

EXPLODED VIEW PARTS LIST
CABINET
Ref. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Panel Ring (S. OPC1202) Base Side Bracket CD MECH. CDM-1683EUK W/O Bracket (143A) Heat Sink (For Wire) Top Cabinet Bottom Cabinet (For Wire) Main Fiber Main Board Mounting Box (072) Shade CD Windows Sheet Hook Shaft Hook Spring Hook Push Out Spring Panel Pole Base Back Light (F) (White) Front Board 20PIN Socket Eject Key/F (L-Up) (S. OPC0000) Eject Board Right Bracket Damper Gear Ass'y /19-24 T/Q Middle Gear (F) Left Bracket Deck Front Bracket Deck Rear Bracket FM Tuner CET-2023-SH FM Cover IC Mounting Bracket BLUETOOTH PCB Board Spring Sheet Heat Sink (7809/DB435) W/O Shaft Wire Clip 1.0MM Screw Ø5X18 HH Spring Washer M5 Hexagon Nut M5 Antenna Clip 1.0MM 21 51-G2121-80 51-E2124-00 61-E2005-01 94-01683-11 61-E2006-00 61-B0105-01 61-B0114-01 35-B0101-00 11-02000-088 61-07211-03 81-69005-02 43-E2001-00 34-D2101-00 36-E2101-00 52-E2127-00 36-E2102-00 52-E2126-00 52-E2148-01 11-21710-348 25-F0217-20 52-G2150-01 11-21710-348 39-E2101-01 93-12246-01 52-E2130-00 39-E2102-01 39-E2105-00 39-B0101-00 29-02023-00 39-D0507-00 39-36021-00 12-00110-310 39-B0102-00 39-B0113-01 39-B1415-00 40-05018-04 35-50001-00 35-40005-00 39-B0114-00

Description

RS Part No.

Mfr's Part No.

Ref. No.
41 42 43 44 45 46 47 48 49 50

Description
Screw Ø2X4 BH/ST Black Screw Ø2X6 PA/ST Black Screw Ø2.6X4 BH/MS Screw Ø2.6X5 BH/TAPTITE Screw Ø2.6X6 BH/MS Screw Ø2.6X6 PH/MS Black Screw Ø2.6X8 BH/MS Screw Ø2.6X10 BH/MS Screw M2.6X20 PH/MS Screw Ø3X5 BH/MS

RS Part No.

Mfr's Part No.
40-12004-21 40-12006-20 40-02604-01 40-02605-03 40-02606-01 40-02606-20 40-02608-01 40-02610-01 40-02620-00 40-03005-01

22

EXPLODED VIEW PARTS LIST
CMD-09
Ref. No.
1 2 3 4 5 6 Top W/O Brand Bottom CMD-09 PCB Board P-Button (S. OPC0000) TALK-Button (S. OPC0000) TALK Back Light

Description

RS Part No.

Mfr's Part No.
52-C0920-02W 52-C0921-01 11-02000-088 52-C0922-01 52-C0925-01 52-C0923-00

23

EXPLODED VIEW (DECK)

24

EXPLODED VIEW PARTS LIST (DECK)
Ref. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 SENSOR SENSOR PCB SCREW COVER-UPPER LEVER DISC GUIDE UP BUSHING ROLLER ROLLER DISC SHAFT ROLLER PIN ROLLER PVC CAP B/K ROLLER PIN PULLEY PIN IDLE GEAR IDLE GEAR PULLEY BELT PULLEY GEAR ROLLEY LOCKER (L) CAM (L) S/P CAM (L) S/P RACK CAM (R) LOCKER ® GEAR RACK GEAR LOAD © GEAR LOAD (D) GEAR LOAD (B) GEAR LOAD (A) PIN LOAD B/K GEAR MOTOR GEAR WORM GERVO PCB ASSY SPECIAL SCREW S/P RO (L) SUPPORT DAMPER S/P RO ® CHASSIS MAIN

Description
ST-23G FR CA/H 0" TT 2*3 SECC T1.0 POM (F20-03) POM (F20-03) POM (F20-03) SLICON SUS 303

Parts No.

Q'ty
2 1 12 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 4 1 3 1 1

SUM24L-NI (PLATE) PVC SECC T1.0 SUM24L-NI (PLATE) SUM24L-NI (PLATE) POM (F20-03) POM (F20-03) CR-WRT POM (F20-03) POM (F20-03) POM (F20-03) SUS304WPB SUS304WPB POM (F20-03) POM (F20-03) POM (F20-03) POM (F20-03) POM (F20-03) POM (F20-03) POM (F20-03) SUM24L-NI (PLATE) SECC T1.0 FF-050SH-11190 POM (F20-03) GLASS EPOXY 1.2T P/H TTS 2*2 SUS304WPB POM (F20-03) SUS304WPB SEEC T1.0

25

EXPLODED VIEW PARTS LIST - CONTINUED (DECK)
Ref. No.
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 CLAMP DISC HOLD CLAMPER S/P CLAMPER TURN TABLE BASE PU PIN SIDE (A) SCREW PIN SIDE (B) DAMPER S/P BASE MOTOR GEAR PU (B) GEAR PU (A) SCREW MOTOR HOUSING GEAR SHAFT PU SCREW 4P CONT WIRE SPRING TENSION GEAR PU © LEAD SCREW SWITCH SCREW PICK UP FPC WIRE SPRING PU FIBER PAPER S/P CAM ® TRANSIT SCREW INSULATOR COVER SWITCH WASHER PE S/P BASE ® 0.55 4.5*18 PE SW-111 PE SUS304WPB

Description
POM (F20-03) SECC T1.0 SUS304WPB ABS G/F 20% POM (F20-03)

Parts No.

Q'ty
1 1 1 1 1 2 2 2 1 2 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2

SUM24L-NI (PLATE) CA/H 0" M/S 1.7*2.5 SUM24L-NI (PLATE) BUTHYL SUS304WPB RF-400CA-12265 HYTRELL 5526 POM (F20-03) CA/H 0" M/S 2*2 FF-050SH-11190 POM (F20-03) KNN11 (PCD18) R/H (W/W) TTB2*5 1007 #28 SUS304WPB POM (F20-03) BSBM SW-110 B/H TTB1.7*8 SF-C99 POLY AMIDE SUS T0.2

26

SCHEMATIC DIAGRAM (MAIN BOARD)

27

SCHEMATIC DIAGRAM (KEY BOARD)

28

SCHEMATIC DIAGRAM (CD SERVO BOARD)

29

SCHEMATIC DIAGRAM (BLUETOOTH PCB BOARD)

30

ELECTRICAL PARTS LIST
Ref. No.
Q305,810 Q104,302/4,603,672~6,802/9 Q812 6/8,811 IC802/4 Q807 ZD601/2 D802 D201,301/2,626,647,650~2,803/5/6/8/10 D801 ZD302 ZD605,802 ZD603/6 ZD604 ZD301 ZD803 IC601 IC701/2 IC602 IC603 IC801 IC805 IC803 IC101 XT601 TUNER TO GND C7,8 C817 C135,140,603/4,805~8 C207 C108,110/1,607,630,811/8/9/22,833/8 C843 C112/3 C119,124 C101/5/9,605 C620~3 C601 C615/6 C602 01-07805-00 01-08550-03 02-00062-07 02-04001-00 02-04148-02 02-05401-00 02-50033-00 02-50036-00A 02-50051-00 02-50056-00 02-50091-00A 02-50100-00A 03-02313-00 03-04558-06 03-06244-00 03-07035-00 03-07384-00 03-07384-11 03-07818-00 03-09257-00 04-00072-01 05-05102-00A 05-63030-00 05-63101-00 05-63102-01 05-63103-01 05-63104-01 05-63105-00 05-63153-01 05-63220-00 05-63223-01 05-63224-01 05-63270-00 05-63272-01 05-63300-00 IC-REGULATOR 78L05 TR. 8550C TO-92-B E.S.D. DIDOE NNCD6.2G (5PIN) DIODE IN4001 DIODE CHIP RLS4148 1206 ROHM DIODE IN5401 ZENER DIODE 3.3V 0.5W ZENER DIODE 3.6V 0.5W AT. ±2% ZENER DIODE 5.1V ±5% 0.5W ZENER DIODE 5.6V 0.5W ZENER DIODE 9.1V ±5% 0.5W AT. ZENER DIODE 5.1V 0.5W AT. TAPE ±2% I. C. PT2313L IC KIA-4558F IC OP6244-001 RDS (MP3+ESP) IC KIA7035P IC TDA7384A (4X40W) "Y" REGULATOR L7805CV (GROUND TAP) REGULATOR LC-78L18 IC TC9257F CRYSTAL HC-49/µS 7.2MHZ AXIAL CER CAP 1000PF ±20% TP. CHIP CAP 3PF ±5% NPO 0603 SMT CHIP 100PF ±5% NPO 0603 SMT CHIP 1000PF ±10% X7R 0603 SMT CHIP 0.01µF ±10% X7R 0603 SMT CHIP 0.1µF ±10% X7R 0603 SMT CHIP 105PF/25V Y5V ±20% 0603 SMT CHIP 0.015µF ±10% X7R 0603 SMT CHIP CAP 22PF ±5% NPO 0603 SMT CHIP 0.022µF ±10% X7R 0603 SMT CHIP 0.22µF ±10% X7R 0603 SMT CHIP CAP 27PF ±5% NPO 0603 SMT CHIP 2700PF ±10% X7R 0603 SMT CHIP CAP 30PF ±5% NPO 0603 SMT 2 1 2 1 14 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 8 1 11 1 2 2 4 4 1 2 1

Part No.
PC BOARD ASSY, MAIN BOARD 01-00435-00S 01-00812-00 01-01240-00

Description
TR. BD435 NPN TO-126 SAMSUNG TR. 2SA812 TRANSISTOR B1240 TRANSISTOR 2SC3875G

Q'ty
2 11 1 21

Q105~7,301/3,601/4/5/7~9,679/80,801/3~ 01-03875-07

31

ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
C814 C123,606,617,629,837 C834 C702 C106,640~3,809,812 C107,701 C618,816 C810 C102,125,303,608,644/8,813,820/1,835 C650 C651 C116/7,122,610,801~4 C612/3 C611/4/9,631/2 C815 C609 C624~7,703~6 R854 R19 R103,134/5,140,620,701,857 R118,603 R101,120,309,605/54/76,716~9,827/52 4/7/8,653/5/6,801~4,820,837/9,845/8,851 /3/9,863 R819,822,840,860 R612/3/6/9 R651 R818 R649,650 R830 R645/6 R323,850 R121,609,615,633/4 /8 R614,626,661,680 R704/9,710/5 R108,671 R113/4,629/30,657/8 R861 07-63224-00 07-63273-00 07-63331-00 07-63332-00 07-63333-00 CHIP RES. 220k ±5% 0603 SMT CHIP RES. 27k ±5% 0603 SMT CHIP RES. 330 ±5% 0603 SMT CHIP RES. 3.3k ±5% 0603 SMT CHIP RES. 33k ±5% 0603 SMT 4 4 2 6 1 07-63104-00 07-63105-00 07-63124-00 07-63152-00 07-63155-00 07-63182-00 07-63220-00 07-63221-00 07-63222-00 CHIP RES. 100k ±5% 0603 SMT CHIP RES. 1M ±5% 0603 SMT CHIP RES. 120k ±5% 0603 SMT CHIP RES. 1.5k ±5% 0603 SMT CHIP RES. 1.5M ±5% 0603 SMT CHIP RES. 1.8k ±5% 0603 SMT CHIP RES. 22 ±5% 0603 SMT CHIP RES. 220 ±5% 0603 SMT CHIP RES. 2.2k ±5% 0603 SMT CHIP RES. 22k ±5% 0603 SMT 4 1 4 1 2 1 2 2 5 14

Part No.
05-63474-02 06-10107-02 06-10227-01 06-10227-02 06-16106-02E 06-16107-04 06-16226-02 06-16338-00S 06-16476-03 06-50104-01L 06-50105-01 06-50105-03 06-50224-02 06-50225-02 06-50335-01 06-50474-02E 06-50475-03 07-05100-00 07-63000-00 07-63100-00 07-63101-00 07-63102-00

Description
CHIP CAP 0.47µF ±20% X7R 0603 SMT E. CAP 100µF 10V (6X5) SPUER MINI E. CAP 220µF 10V (Ø6MM MINI) E. CAP 220µF 10V (Ø8X5MM) E. CAP 10µF/16V (4X5MM RC3) E. CAP 100µF 16V (Ø6X5MM) E. CAP 22µF 16V (Ø5X5MM) E. CAP 3300µF 16V 105°C E. CAP 47µF 16V (6X5) E. CAP 0.1µF 50V Ø4X5MM LELON E. CAP 1µF 50V (Ø4X7MM) E. CAP 1µF 50V (Ø4X5MM) E. CAP 0.22µF 50V (Ø3X5MM) E. CAP 2.2µF 50V (4X5) E. CAP 3.3µF 50V (Ø4X7 MM) E. CAP 0.47µF/50V (4X5MM RC03) E. CAP 4.7µF 50V (4X7MM) RES. 10 1/4W CHIP RES. 0 ±5% 0603 SMT CHIP RES. 10 ±5% 0603 SMT CHIP RES. 100 ±5% 0603 SMT CHIP RES. 1k ±5% 0603 SMT CHIP RES. 10k ±5% 0603 SMT

Q'ty
1 5 1 1 7 2 2 1 10 1 1 8 2 5 1 1 8 1 1 7 2 12 34

R102/9,119,306,321/2,610/2/3/5,631/2,64 07-63103-00

R662~4,675/8/9,702/3,805~8,813,829,855 07-63223-00

32

ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
R308,607 R643 R324 R627/8 R136 R122/9/30,602/4/6,611 06/7,712/3,823,847/6/9,856 R814~7 R622 R809~12 R624 R705/8,711/4 R621 L803 MB L801 Q104/6 Q101~3,204 D107 D101 D106 IC101 IC102 C136 C115/6 C122 C117 C126 C123 C121 C135,001/2 C109,129,133 C108/9,111/2/8 C130 C114 C134 C102 07-63474-00 07-63512-00 07-63561-00 07-63752-00 07-63822-00 07-63823-00 09-70100-01 11-02000-088 15-27012-11J 01-02785-00C 01-03875-07 02-04148-00 02-04148-00A 02-04148-02 03-01140-00 03-03375-00 05-03102-10 05-03223-10 05-05103-10H 05-05330-00H 05-05333-00 05-09102-11 05-63102-01 05-63103-01 05-63104-01 05-63223-01 05-63332-01 06-10107-01 06-10227-01 06-16106-01 CHIP RES. 470k ±5% 0603 SMT CHIP RES. 5.1k CHIP RES. 560 ±5% 0603 SMT CHIP RES. 7.5k ±5% 0603 SMT CHIP RES. 8.2k ±5% 0603 SMT CHIP RES. 82k ±5% 0603 SMT MICRO INDUCTOR 10UH AXIAL TYPE BT-CDD200X3. (14/5,17~22) YMB D/S 1.6X152X182 RING COIL Ø27X12MM V-TYPE TRANSISTOR 2SC2785 "NEC" TRANSISTOR 2SC3875G DIODE IN-4148 DIODE IM-4148 AT. (TAPPING) DIODE CHIP PLS4148 1206 ROHM I.C. LA-1140 I.C. LA-3375 CHIP CER CAP 1000P 50V K Y5P TA CHIP CAP CM21X7R223K25AT AXIAL CER UP050B103K-B-B7 ±10% AXIAL UP050SL 330J-B-B (±5%) AXIAL CER CAP 0.33µF +80/-20% POLY CAP 1000PF ±5% CHIP 1000PF ±10% X7R 0603 SMT CHIP 0.01µF ±10% X7R 0603 SMT CHIP 0.1µF ±10% X7R 0603 SMT CHIP 0.022µF ±10% X7R 0603 SMT CHIP 3300PF ±10% X7R 0603 SMT E. CAP 100µF 10V (Ø5X7MM MINI) E. CAP 220µF 10V (Ø6MM MINI) E. CAP 10µF 16V (Ø4X7MM) 1 2 4 1 1 1 1 1 1 2 1 1 1 1 1 3 3 5 1 1 1 1 PC BOARD ASSY, FM TUNER BOARD 4 1 4 1 4 1 1 1

Part No.
07-63334-00 07-63391-00 07-63392-00 07-63394-00 07-63471-00 07-63472-00

Description
CHIP RES. 33k CHIP RES. 390 ±5% 0603 SMT CHIP RES. 3.9k ±5% 0603 SMT CHIP RES. 390k ±5% 0603 SMT CHIP RES. 470 ±5% 0603 SMT CHIP RES. 4.7k ±5% 0603 SMT CHIP RES. 47k ±5% 0603 SMT

Q'ty
2 1 1 2 1 7 25

R124~6,305/7,320,608,659,667/8,674/7,7 07-63473-00

33

ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
C113,128,132 C110,125/7,131 C124 J01~5 R114 V104 VR106 R119 R116/8 R136 J5~15,R152 R128,J16 R109,133,108,129,003 R002,103,112/7,149 R120 R113,132 R001 R150 R115 R107,110,134 R106,135 R111 R127 T101 CF101/2 VR103 VR107 VR105 VR101 LED1~24 IC601 C602/1~9,613~8 C601 C1 R644~50 R621 R612

Part No.
06-16475-01 06-50105-01 06-50335-02C 07-05000-54 07-05123-16 07-05203-16 07-05392-16 07-05472-16 07-05473-16 07-05824-54 07-63000-00 07-63100-00 07-63102-00 07-63103-00 07-63104-00 07-63153-00 07-63182-00 07-63222-00 07-63223-00 07-63331-00 07-63392-00 07-63473-00 07-63683-00 07-63752-00 08-70174-01 09-10710-01 12-01140-135 17-30103-06S 17-30104-06S 17-30502-06S 17-30503-06S 02-01112-06M 03-16311-01 05-63101-00 05-63104-01 05-63221-00 07-63101-00 07-63102-00 07-63103-00

Description
E. CAP 4.7µF 16V (Ø4X7MM) E. CAP 1µF 50V (Ø4X7MM) E. CAP 3.3µF 50V (Ø3X5MM) CHIP RES. 0 1/10W RES. 12k 1/16W RES. 20k 1/16W ±5% RES. 3.9k 1/16W RES. 4.7k 1/16W RES. 47k 1/16W CHIP RES. 820k 1/10W CHIP RES. 0 0603 SMT CHIP RES. 10 ±5% 0603 SMT CHIP RES. 1k ±5% 0603 SMT CHIP RES. 10k ±5% 0603 SMT CHIP RES. 100k ±5% 0603 SMT CHIP RES. 15k ±5% 0603 SMT CHIP RES. 1.8k ±5% 0603 SMT CHIP RES. 2.2k ±5% 0603 SMT CHIP RES. 22k ±5% 0603 SMT CHIP RES. 330 ±5% 0603 SMT CHIP RES. 3.9k ±5% 0603 SMT CHIP RES. 47k ±5% 0603 SMT CHIP RES. 68k ±5% 0603 SMT CHIP RES. 7.5k ±5% 0603 SMT TFT 10.7MHZ H=7.5MM FILTER SEF 10.7MJ `MURATA' ±30K LA1140 TUNER BOARD 74X40X1.2 SEMI-FIXED EVND2AA03B14 (10KB) SEMI-FIXED EVND2AA03B15 3V SEMI-FIXED EVND2AA03B53 SEMI-FIXED EVND2AA03B54 (50K) SMD LED S172DNB4-5 0805 BLUE IC PT6311 VFD CONTROLLER CHIP 100PF ±5% NPO 0603 SMT CHIP 0.1µF ±10% X7R 0603 SMT CHIP 220PF ±5% NPO 0603 SMT CHIP RES 100 ±5% 0603 SMT CHIP RES 1k ±5% 0603 SMT CHIP RES 10k ±5% 0603 SMT

Q'ty
3 4 1 5 1 1 1 1 2 1 12 2 5 5 1 2 1 1 1 3 2 1 1 1 1 2 1 1 1 1 1 24 1 10 1 2 8 1 1

PC BOARD ASSY, KEY BOARD

34

ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
R608 (PTY) R622 R609 R604,616 R624 R605,615/7 R623 R611 R606,618 R625 R619,607 (TA) R614 R601 R603 R620 R613 KB BAND,DSP,RES VOL1

Part No.
07-63122-00 07-63152-00 07-63153-00 07-63181-00 07-63182-00 07-63221-00 07-63222-00 07-63272-00 07-63331-00 07-63393-00 07-63471-00 07-63473-00 07-63562-00 07-63563-00 07-63681-00 07-63823-00 11-21730-319 16-01107-00K 16-01140-04 18-00163-00 25-M0217-20 27-B0883-00

Description
CHIP RES 1.2k ±5% 0603 SMT CHIP RES 1.5k ±5% 0603 SMT CHIP RES 15k ±5% 0603 SMT CHIP RES 180 ±5% 0603 SMT CHIP RES 1.8k ±5% 0603 SMT CHIP RES 220 ±5% 0603 SMT CHIP RES 2.2k ±5% 0603 SMT CHIP RES 2.7k ±5% 0603 SMT CHIP RES 330 ±5% 0603 SMT CHIP RES 39k ±5% 0603 SMT CHIP RES 470 ±5% 0603 SMT CHIP RES 47k ±5% 0603 SMT CHIP RES 5.6k ±5% 0603 SMT CHIP RES 56k ±5% 0603 SMT CHIP RES 680 ±5% 0603 SMT CHIP RES 82k ±5% 0603 SMT CD-F2173 VFD KB D/S 1.2X42X182.6MM TACT SW. DCT/1101 4.3MM 2 PIN TACT SW. KPS-1107SW H=2.5 KIE SMD ENCODER SRGP200200 (ALPS) 20PIN PLUG VFD BJ883GNK (FUTABA) CDX3.2 TR. KRC103S TR. 2SA812 TRANSISTOR 2SD1225M TRANSISTOR 2SC3875G IR LED MIE 144A1MC DIODE CHIP RLS4148 1206 ROHM DIODE IN-4148 AT. (TAPPING) ZENER DIODE 3.3V 0.5W AT. ZENER DIODE 3.6V 0.5W ZENER DIODE 5.1V 0.5W 5.1V ZENER DIODE (SMD1206) IC SIL 9226 IC KA9259D IC S5L 9276X01-EORN IC S5L9291X01-EORO IC 4X4 DRAM SI17400B (FUJITSU DICE)

Q'ty
1 1 1 2 1 3 1 1 2 1 2 1 1 1 1 1 1 3 16 1 1 1 6 3 1 1 2 2 2 1 1 1 1 1 1 1 1 1

PC BOARD ASSY, SDK/CD SERVO BOARD Q2~6,8 Q1,302/4 Q7 Q301/3 D1,2 D5,6 D611,635 ZD302 D4 D3 D7 U1 U5 U3 U2 U4 01-00103-00 01-00812-00 01-01225-13 01-03875-07 02-00144-00 02-04148-02 02-04148-00A 02-50033-00A 02-50036-00 02-50051-00 02-50151-00 03-09226-00 03-09259-00 03-09276-00 03-09291-00 03-M0404-04

35

ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
X301 C10,126,223/4,235/7/9 C129 C127,214 C102,113/6/7,130,140/1,219,229 3/5/7,222/7/8,231/4/6/8,240~9,253,300/2 ~6/8 C225/6 C139 C104 C107,123 C307 C220/1 C121 C105,111 C128 C120,232/3 C115 C216 C303,832 C101,202/9,218,301/9~11 C135,142 C301/2 R301 R305 R236,255,264,304 R105 R210,222/3 R129/30,136/7,217/8,306,321/2 R122/3,224/5 R202,235 R125/6,134,201,221,243 R231 R131 R302,314,323 R303/4/9 R100/1,124,135 05-63152-01 05-63153-01 05-63220-00 05-63222-01 05-63223-01 05-63330-00 05-63333-01 05-63391-00 05-63472-01 05-63474-00 05-63683-01 05-63821-00 06-10107-02 06-16107-54 06-16476-54 06-50225-02 07-05047-00 07-05103-16A 07-63015-00 07-63100-00 07-63102-00 07-63103-00 07-63104-00 07-63105-00 07-63153-00 07-63181-00 07-63203-00 07-63221-00 07-63222-00 07-63224-00 CHIP 1500PF ±10% X7R 0603 SMT CHIP 0.015µF ±10% X7R 0603 SMT CHIP CAP 22PF ±5% NPO 0603 SMT CHIP 2200PF ±10% X7R 0603 SMT CHIP 0.022µF ±10% X7R 0603 SMT CHIP CAP 33PF ±5% NPO 0603 SMT CHIP 0.033µF ±10% 0603 SMT CHIP 390PF ±5% NPO 0603 SMT CHIP 4700PF ±10% X7R 0603 SMT CHIP CAP 0.47µF ±5% (+80/-20%) CHIP 0.068µF ±10% 0603 SMT CHIP 820PF ±5% 0603 SMT E. CAP 100µF 10V (6X5) SUPER MINI E. CAP CHIP 100µF 16V Ø6.3X5.5 E. CAP CHIP 47µF 16V Ø5X5.5 E. CAP 2.2µF 50V (4X5) RES. 4.7 1/4W RES. 10k 1/16W (TAPPING) CHIP RES 0 0603 SMT CHIP RES 1.5 0603 SMT CHIP RES 10 ±5% 0603 SMT CHIP RES 1k ±5% 0603 SMT CHIP RES 10k ±5% 0603 SMT CHIP RES 100k ±5% 0603 SMT CHIP RES 1M ±5% 0603 SMT CHIP RES 15k ±5% 0603 SMT CHIP RES 180 ±5% 0603 SMT CHIP RES 20k ±5% 0603 SMT CHIP RES 220 ±5% 0603 SMT CHIP RES 2.2k ±5% 0603 SMT CHIP RES. 220k ±5% 0603 SMT 2 1 1 2 1 2 1 2 1 3 1 1 2 8 2 2 1 1 14 4 1 3 9 4 2 6 1 1 3 3 4

Part No.
04-00169-00 05-16106-10 05-63020-00 05-63102-01 05-63103-01

Description
CRYSTAL HC-49/US 16.934MHZ TAN CAP 10UF 16V ±10% (4.5X7) CHIP CAP 2PF ±5% NPO 0603 SMT CHIP 1000PF ±10% X7R 0603 SMT CHIP 0.01µF ±10% X7R 0603 SMT CHIP 0.1µF ±10% X7R 0603 SMT

Q'ty
1 7 1 2 9 44

C100/3/6/8,119,122/4/5,131/2/4/6~8,211~ 05-63104-01

R102,120,204~7,213/6,244,251/2/6/8,303 07-63000-00

36

ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
R246 R128 R220 R260,308 R301/2,324 R211/2 R263,300 9 R103/4/8,127,307,320 R107 R133,209,237~42 R214/9 R109 SW101 C707/8 R721/2 RCA Q1 07-63473-00 07-63683-00 07-63822-00 07-63823-00 07-63913-00 12-14311-120 16-00033-01 06-50105-03 07-63102-00 20-20360-08 01-08050-03 02-0112-06M 02-30000-12 02-30703-40J R2 R R7 R1 R3 R6 R4,5 EJ 07-05221-00 07-63000-00 07-63103-00 07-63104-00 07-63393-00 07-63472-00 07-63821-00 11-21710-348 16-01140-04A 16-51377-00A 25-00100-06 25-00100-07 25-00100-08 25-32145-02 25-F0217-20 CHIP RES. 47k ±5% 0603 SMT CHIP RES. 68k ±5% 0603 SMT CHIP RES. 8.2k ±5% 0603 SMT CHIP RES 82k ±5% 0603 SMT CHIP RES. 91k ±5% 0603 SMT PCB CDX3.20.11.4 SERVO D/S MICRO SWITCH MPU10371MLBO (MIC) E. CAP 1µF 50V (Ø4X5MM) CHIP RES 1k ±5% 0603 SMT RCA CABLE WIRE 360MM GREY TR. 8050C TO-92-B SMD LED S172DNB4-5 0805 BLUE LED Ø3MM RED (WIDE ANGLE) PLAMP 3V 40MM 3X7 K.T. RES 220 1/4W CHIP RES 0 ±5% 0603 SMT CHIP RES 10k ±5% 0603 SMT CHIP RES 100k ±5% 0603 SMT CHIP RES 39k ±5% 0603 SMT CHIP RES 4.7k ±5% 0603 SMT CHIP RES 820 ±5% 0603 SMT CD-F2171 F/EJB PCB 1.2X81.4X31.45 TACT SW KPS-1107SW TAPPING PUSH SW SPPB51 "ALPS" RAINBOW WIRE #30 6PIN 100MM RAINBOW WIRE #30 7PIN 100MM RAINBOW WIRE #30 8PIN 100MM RAINBOW WIRE #32 145PIN 2PIN 20PIN SOCKET 6 1 8 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Part No.
07-63272-00 07-63274-00 07-63333-00 07-63334-00 07-63392-00 07-63393-00 07-63471-00

Description
CHIP RES. 2.7k ±5% 0603 SMT CHIP RES. 270k ±5% 0603 SMT CHIP RES 33k ±5% 0603 SMT CHIP RES. 330k CHIP RES 3.9k ±5% 0603 SMT CHIP RES 39k ±5% 0603 SMT CHIP RES 470 ±5% 0603 SMT CHIP RES 4.7k ±5% 0603 SMT

Q'ty
1 1 1 2 3 2 2 24

R132,226~30,245~50/3/4/9,261,310~3/5~ 07-63472-00

PC BOARD ASSY, LINE OUT BOARD

PC BOARD ASSY, FRONT BOARD

37

ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
Q678 Q377 Q1 LED1,2 LED3 Q2 U5 U1 U4 U2 U3 X1 C23,34,40/1 C5,7,11/2,21/4,42/3 C38 C1,2,6,10/6/8,22/5/6/8,33,44 C36/9 C3,4 C8,13 C652 C9,14,20 C35/7 R18,20/7 R2,11 R3,6,7,24/6 R8,9,10/5/6/9,31 R33 R29 R30 R12,32,673 R672 R28 R4 R23/5 R22 R1,21 R5,13/4

Part No.
01-00812-00 01-03875-07 01-03875-07K 02-01112-00F 02-01112-02F 03-00810-01 03-01117-00 03-08111-01 03-11117-00 03-16355-00 03-45483-00 04-04096-00 05-16105-00 05-16106-10 05-63103-01 05-63104-01 05-63105-00 05-63220-00 05-63221-00 05-63223-01 05-63330-00 05-63471-00 07-63000-00 07-63100-00 07-63102-00 07-63103-00 07-63104-00 07-63121-00 07-63221-00 07-63223-00 07-63224-00 07-63271-00 07-63274-00 07-63332-00 07-63333-00 07-63473-00 07-63512-00 12-00110-310 TR. 2SA812

Description

Q'ty
1 1 1 2 1 1 1 1 1 1 1 1 4 8 1 12 2 2 2 1 3 2 3 2 5 7 1 1 1 3 1 1 1 2 1 2 3 1

PC BOARD ASSY, BLUETOOTH PCB BOARD TRANSISTOR 2SC3875G TR. 2SC3875G NPN SOT-23 KEC SMD LED PG1112H GREEN "STANLEY" SMD LED PG1112H RED "STANLEY" BHF RESET IC ASM810SUR-T 3-SOT23 VOLTAQE REGULATOR LD1117S BTR110A-BHF111 (MODULE) VOLTAGE GEGULATOR AT1117E33A D16355 PQFP (HANDSFREE DSP) MC145483SD SSOP (CODEC) CRYSTAL 4.096MHZ HC-49/US TAN. CAP 1µF 16V ±10% TAN. CAP 10µF 16V ±10% 1206 SMD CHIP 0.01µF ±10% X7R 0603 SMT CHIP 0.1µF ±10% X7R 0603 SMT CHIP 105PF/25V Y5V ±20% 0603 SMT CHIP CAP 22PF ±5% NPO 0603 SMT CHIP 220PF ±5% NPO 0603 SMT CHIP 0.022µF ±10% X7R 0603 SMT CHIP CAP 33PF ±5% NPO 0603 SMT CHIP 470PF ±5% NPO 0603 SMT CHIP RES 0 ±5% 0603 SMT CHIP RES 10 ±5% 0603 SMT CHIP RES 1k ±5% 0603 SMT CHIP RES 10k ±5% 0603 SMT CHIP RES 100k ±5% 0603 SMT CHIP RES 120 ±5% 0603 SMT CHIP RES 220 ±5% 0603 SMT CHIP RES 22k ±5% 0603 SMT CHIP RES 220k ±5% 0603 SMT CHIP RES 270 ±5% 0603 SMT CHIP RES 270k ±5% 0603 SMT CHIP RES 3.3k ±5% 0603 SMT CHIP RES 33k ±5% 0603 SMT CHIP RES 47k ±5% 0603 SMT CHIP RES 5.1k BLUETOOTH PCB D/S 55X32X0.8MM

38

ELECTRICAL PARTS LIST - CONTINUED
Ref. No.
MTC

Part No.
14-08111-00 16-00035-04 16-01007-00K

Description
BLUETOOTH MIC -66±2DB (CM6052/T) Ø3.5MM JACK (4PIN) W/SW TACT SW. DCT/1101 4.3MM 2 PIN 6P SOCKET DIP 2.0MM (CWB) TR. BD435 NPN TO-126 SAMSUNG TRANSISTOR 2SC3875G DIODE IN-4148 AT. (TAPPING) DIO CHIP RLS4148 1206 ROHM ZENER DIODE 6.8V 0.5W AT. ZENER DIODE 10V 0.5W AT. TAPE AXIAL UP050F474Z-B-BZ +80/-20% CHIP 0.1µF ±10% X7R 0603 SMT CHIP CAP 1800PF (±10%) NPO 0603 SMT E. CAP 220µF 16V (Ø6.3X12MM) E. CAP 47µF 16V (6X5) E. CAP 33µF 50V RES 2.2 1/2W CHIP RES 0 0603 SMT CHIP RES 1.5k ±5% 0603 SMT CHIP RES 22k ±5% 0603 SMT CHIP RES 2.4k ±5% 0603 SMT CHIP RES 33k ±5% 0603 SMT CHIP RES 470 ±5% 0603 SMT CHIP RES 560 ±5% 0603 SMT CHIP RES 6.8k ±5% 0603 SMT VFD TRANS EE-13 SAGAMI

Q'ty
1 1 2 2 1 1 3 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

CON1,2 IC1 Q1 D1/3,631 D2 ZD1,2 ZD3 C4 C1 C5 C3 C6 C2 R5 R16/7 R11 R6 R10 R2 R1 R8 R3 L1

25-19101-06 01-00435-00S 01-03875-07 02-04148-00A 02-04148-02 02-50068-00A 02-50100-00A 05-05474-00H 05-63104-01 05-63182-00 06-16227-01 06-16476-03 06-50336-00 07-05022-10 07-63000-00 07-63152-00 07-63223-00 07-63242-00 07-63333-00 07-63471-00 07-63561-00 07-63682-00 15-00013-00

PC BOARD ASSY, JB. EL DRIVER SECTION

39

SPECIFICATIONS
T. H. D........................................................................................................................................... Less than 0.35% Signal to Noise Radio ................................................................................................................... More than 55 dB Channel Separation ...................................................................................................................... More than 45 dB Frequency Response ........................................................................................................................ 40Hz - 18kHz Stereo Separating (FM) .................................................................................................................. 30 dB (at 1kHz) Signal to Noise Ratio (FM) .......................................................................................................... Better than 60 dB Output Power............................................................................................................................................. 4 X 40W Speaker Output Impedance................................................................................................................... 4 To 8 ohm Power Source ................................................................................................................ DC 12V, Negative ground. Frequency Range ................................................................................................................. FM 87.5 ­ 107.9 MHz .................................................................................................................................................. AM 530 - 1710 kHz Sensitivity............................................................................................................................... FM 4 µV (S/N=30dB) .......................................................................................................................................... AM 36 dBµ (S/N=20 dB) Specifications are subject to change without notice.

40