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XM-502X
SERVICE MANUAL
Ver 1.1 2001. 08
US Model Canadian Model AEP Model UK Model E Model
SPECIFICATIONS
OTL (output transformerless) circuit Pulse power supply Inputs RCA pin jacks High level input connector Outputs Speaker terminals Through out pin jacks Speaker impedance 2 - 8 ohms (stereo) 4 - 8 ohms (when used as a bridging amplifier) Maximum outputs 100 watts per channel (at 4 ohms) 260 watts (monaural) at 4 ohms Rated outputs (supply voltage at 14.4 V) 50 watts per channel (20 Hz 20 kHz, 0.04 % THD, at 4 ohms) 65 watts per channel (20 Hz 20 kHz, 0.1 % THD, at 2 ohms) 130 watts (monaural) (20 Hz 20 kHz, 0.1 % THD, at 4 ohms) Frequency response 5 Hz - 100 kHz ( +0 dB) 3 Harmonic distortion 0.005 % or less (at 1 kHz, 4 ohms) Input level adjustment range 0.2 - 4.0 V (RCA pin jacks) 0.4 - 8.0 V (High level input) Circuit system High-pass filter Low-pass filter Low boost Power requirements Power supply voltage Current drain Dimensions 50 - 200 Hz, 12 dB/oct 50 - 200 Hz, 12 dB/oct 0 - 10 dB (40 Hz) 12 V DC car battery (negative ground) 10.5 - 16 V at rated output: 15 A Remote input: 2 mA Approx. 258 × 55 × 182 mm (10 1/4 × 2 3/8 × 7 1/4 in.) (l/h/p) not incl. projecting parts and controls Approx. 1.9 kg (4 lb. 3 oz.) not incl. accessories Mounting screws (4) High level input cord (1) Protect cover (1)
Mass Supplied accessories
Design and specifications are subject to change without notice.
STEREO POWER AMPLIFIER
9-925-591-12
2001H0400-1 © 2001. 8
Sony Corporation
e Vehicle Company Shinagawa Tec Service Manual Production Group
TABLE OF CONTENTS 1. GENERAL
Location and Function of Controls ......................................... 3 Connections ............................................................................ 4
2. DISASSEMBLY
2-1. 2-2. 2-3. 2-4. Bottom Plate ....................................................................... 6 Panel (Front) ....................................................................... 6 Amplifier Board ................................................................. 7 Filter Board ........................................................................ 7
3. DIAGRAMS
3-1. Block Diagram ................................................................... 8 3-2. Printed Wiring Boards ...................................................... 10 3-3. Schematic Diagram .......................................................... 13
4. EXPLODED VIEWS
4-1. Amplifier Board Section .................................................. 17 4-2. Filter Board Section ......................................................... 18
5. ELECTRICAL PARTS LIST ................................... 19
Notes on Chip Component Replacement · Never reuse a disconnected chip component. · Notice that the minus side of a tantalum capacitor may be damaged by heat.
2
SECTION 1 GENERAL
This section extracted from instruction manual.
3
4
5
SECTION 2 DISASSEMBLY
Note : Follow the disassembly procedure in the numerical order given.
2-1. BOTTOM PLATE
3 bottom plate 2 BTP 3x6 1 BTP 3x6
2-2. PANEL (FRONT)
2 BTP 3x8
1 fuse (25 A) 4 panel (front) 3 BTP 3x8
6
2-3. AMPLIFIER BOARD
2 BTP 3x8
5 BTP 3x5 3 BTP 3x10 1 BTP 3x8 4 BTP 3x10
6 AMPLIFIER board
connectors
2-4. FILTER BOARD
3 FILTER board
1 BTP 3x5
2 BTP 3x5
7
SECTION 4 EXPLODED VIEWS
NOTE: · The mechanical parts with no reference number in the exploded views are not supplied. · Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. · -XX and -X mean standardized parts, so they may have some difference from the original one. · Color Indication of Appearance Parts Example : KNOB, BALANCE (WHITE) ... (RED) R R Parts Color Cabinet's Color · Hardware (# mark) list and accessories and packing materials are given in the last of this parts list. · Abbreviation G : German model
AEP, UK, E, G model
4-1. AMPLIFIER BOARD SECTION 1
11
F1
14
10 12 13
TH903
2
F901 #1 #4 #1 #4 D906 D907 Q110 #5 Q111
4
#1 #4
6 5
#3 #3
3 2
TH902 #5 Q909 Q908 #3 Q211 #3
5
#4 #5 #1 #1 #1 #1 #1 #1
7
8
Q210
5
5
#1 #5 #4
Ref. No. 1 * 2 3 * 4 * 5 * 6 7 * 8 * 9 10 11 12 * 13 Part No. 3-012-836-01 3-012-837-01 3-012-857-01 3-012-834-01 3-012-835-01 A-3313-123-A 3-012-846-01 3-009-656-01 3-012-854-01 1-562-594-11
#1
#2 #2
Description HEAT SINK HEAT SINK (SUB) PANEL (FRONT) BRACKET (POWER TERMINAL) BRACKET (SUB HEAT) AMPLIFIER BOARD, COMPLETE PANEL (REAR) CUSHION (PCB) PLATE, BOTTOM CONNECTOR (CL-1814T) (AEP,UK,E,G)
9
Remark Ref. No. 14 D906 D907 F1 F901 Q110 Q111 Q210 Q211 Q908 Q909 TH902 TH903 Part No. Description Remark 1-769-678-11 CORD (WITH TERMINAL) (INCLUDING F1) (+12V EXTENSION) (YELLOW) (AEP,UK,E,G) 8-719-210-38 DIODE F10P20FR 8-719-210-30 DIODE F10P20F(R) 1-532-947-11 FUSE (BLADE TYPE) (AUTO FUSE) 30A (AEP,UK,E,G) 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) 25A 8-729-024-80 8-729-024-77 8-729-024-80 8-729-024-77 8-729-030-73 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SC5100-Y 2SA1908-Y 2SC5100-Y 2SA1908-Y MTAJ30N06HD
1-575-060-11 CORD (WITH TERMINAL) (GND) (BLACK) (AEP,UK,E,G) 1-575-061-11 CORD (WITH TERMINAL) (BACK UP) (YELLOW) (AEP,UK,E,G) 1-575-090-11 CORD (WITH TERMINAL) (REMOTE) (BLUE/WHITE) (AEP,UK,E,G)
8-729-030-73 TRANSISTOR MTAJ30N06HD 1-809-789-71 THERMISTOR, POSITIVE 1-809-789-71 THERMISTOR, POSITIVE
17
4-2. FILTER BOARD SECTION
52
57 52 58
51
D916 #6 #6
59
53 60
61
62 62 54 55
63
56
#6 #6
Ref. No. 51 52 * 53 54 * 55 * 56 * 57
Part No. 3-012-826-01 3-013-266-01 3-012-827-01 3-012-397-01 3-012-833-01
Description COVER SCREW, ORNAMENT FRAME, ORNAMENT PLATE, ORNAMENTAL BRACKET (PCB)
Remark
Ref. No. * 58 * 59 60 61 62 63 D916
Part No. 3-014-400-01 3-014-401-01 3-012-831-01 3-012-832-01 3-012-830-01
Description CASE (UPPER), LED MODULE CASE (LOWER), LED MODULE KNOB (SWA) KNOB (SWB) KNOB (VOLB)
Remark
3-012-828-01 PLATE, LIGHT GUIDE A-3313-124-A FILTER BOARD, COMPLETE
3-012-829-01 KNOB (VOLA) 8-719-312-30 LED SEL4226R-CD (LEVEL METER)
18
SECTION 5 ELECTRICAL PARTS LIST
NOTE: · Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. · -XX and -X mean standardized parts, so they may have some difference from the original one. · RESISTORS All resistors are in ohms. METAL:Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F:nonflammable · Abbreviation G : German model Ref. No. * Part No. Description · Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. · SEMICONDUCTORS In each case, u : µ, for example: uA.. : µA.. uPA.. : µPA.. uPB.. : µPB.. uPC.. : µPC.. uPD.. : µPD.. · CAPACITORS uF : µF · COILS uH : µH
AMPLIFIER
When indicating parts by reference number, please include the board.
Remark
Ref. No. C913 C916 C917 C918 C919
Part No. 1-126-595-11 1-124-537-00 1-124-537-00 1-137-399-11 1-137-399-11 1-124-537-00 1-124-537-00 1-126-968-11 1-126-968-11 1-126-960-11 1-126-960-11 1-126-933-11 1-126-933-11 1-163-031-11 1-163-009-11 1-163-009-11 1-163-009-11 1-163-009-11 1-126-967-11 1-163-275-11 1-107-716-11 1-126-933-11 1-126-960-11 1-104-329-11 1-104-329-11
Description ELECT ELECT ELECT MYLAR MYLAR ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP < CONNECTOR > 1500uF 1200uF 1200uF 0.1uF 0.1uF 1200uF 1200uF 100uF 100uF 1uF 1uF 100uF 100uF 0.01uF 0.001uF 0.001uF 0.001uF 0.001uF 47uF 0.001uF 33uF 100uF 1uF 0.1uF 0.1uF 20% 20% 20% 5% 5% 20% 20% 20% 20% 20% 20% 20% 20% 10% 10% 10% 10% 20% 5% 20% 20% 20% 10% 10%
Remark 16V 35V 35V 50V 50V 35V 35V 50V 50V 50V 50V 16V 16V 50V 50V 50V 50V 50V 10V 50V 16V 16V 50V 50V 50V
A-3313-123-A AMPLIFIER BOARD, COMPLETE ************************** < CAPACITOR > C102 C103 C104 C105 C106 C107 C108 C109 C110 C120 C121 C122 C123 C124 C201 C202 C203 C205 C206 C207 C208 C209 C210 C220 C221 C222 C223 C224 C901 C902 C903 C904 C905 C906 C907 C908 C909 C910 C911 C912 1-126-963-11 1-126-963-11 1-104-661-11 1-163-251-11 1-163-251-11 1-126-960-11 1-126-960-11 1-163-231-11 1-163-231-11 1-126-923-11 1-163-263-11 1-163-251-11 1-126-960-11 1-130-491-00 1-163-251-11 1-126-963-11 1-126-963-11 1-163-251-11 1-163-251-11 1-126-960-11 1-126-960-11 1-163-231-11 1-163-231-11 1-126-923-11 1-163-263-11 1-163-251-11 1-126-960-11 1-130-491-00 1-136-173-00 1-137-410-11 1-137-150-11 1-126-933-11 1-126-006-11 1-124-994-11 1-137-410-11 1-126-006-11 1-163-133-00 1-126-956-11 1-130-491-00 1-124-537-00 ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT MYLAR CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT MYLAR FILM MYLAR MYLAR ELECT ELECT ELECT MYLAR ELECT CERAMIC CHIP ELECT MYLAR ELECT 4.7uF 4.7uF 330uF 100PF 100PF 1uF 1uF 15PF 15PF 220uF 330PF 100PF 1uF 0.047uF 100PF 4.7uF 4.7uF 100PF 100PF 1uF 1uF 15PF 15PF 220uF 330PF 100PF 1uF 0.047uF 0.47uF 0.001uF 0.01uF 100uF 22uF 100uF 0.001uF 22uF 470PF 0.1uF 0.047uF 1200uF 20% 20% 20% 5% 5% 20% 20% 5% 5% 20% 5% 5% 20% 5% 5% 20% 20% 5% 5% 20% 20% 5% 5% 20% 5% 5% 20% 5% 5% 5% 5% 20% 20% 20% 5% 20% 5% 20% 5% 20% 50V 50V 16V 50V 50V 50V 50V 50V 50V 10V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 10V 50V 50V 50V 50V 50V 50V 50V 16V 16V 10V 50V 16V 50V 50V 50V 35V
C920 C921 C922 C923 C924 C925 C926 C927 C928 C929 C930 C931 C932 C933 C934 C935 C944 C945 C946 C947
CN901 CN902 * CN903
1-537-477-31 TERMINAL BOARD (3P) (REMOTE, +12V, GND) 1-537-478-31 TERMINAL BOARD (4P) (SPEAKER OUT) 1-691-785-11 PIN, CONNECTOR (PC BOARD) 4P (HIGH LEVEL INPUT) CNP901 1-751-801-11 WIRE (FLAT TYPE) (7 CORE) CNP902 1-766-929-11 CONNECTOR, BOARD TO BOARD 8P CNP903 1-751-801-11 WIRE (FLAT TYPE) (7 CORE) < JACK > CNJ901 1-779-078-11 JACK, PIN (INPUT, OUTPUT(THROUGH)) < DIODE > D101 D102 D201 D202 D901 8-719-991-33 8-719-991-33 8-719-991-33 8-719-991-33 8-719-110-48 DIODE DIODE DIODE DIODE DIODE 1SS133T-77 1SS133T-77 1SS133T-77 1SS133T-77 RD18ES-B1
19
AMPLIFIER
Ref. No. D902 D903 D904 D905 D906 D907 D908 D909 D910 D911 D912 D913 D914 D915 D918 Part No. 8-719-109-97 8-719-801-78 8-719-801-78 8-719-054-55 8-719-210-38 8-719-210-30 8-719-054-55 8-719-801-78 8-719-801-78 8-719-934-91 8-719-934-91 8-719-933-36 8-719-801-78 8-719-109-97 8-719-991-33 Description DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE < IC > IC101 IC901 IC902 8-759-711-85 IC NJM4580E-D 8-719-161-01 PHOTO COUPLER PS2501-1-W 8-759-144-88 IC uPC494GS < JUMPER RESISTOR > JR1 JR2 JR3 JR4 JR5 JR6 JR7 JR8 JR9 JR10 JR11 JR12 JR13 JR14 JR15 JR16 JR17 JR18 JR19 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP < COIL > L901 L902 1-416-322-11 COIL, CHOKE 1-410-397-21 FERRITE BEAD INDUCTOR < TRANSISTOR > Q102 Q103 Q104 Q105 Q106 Q107 8-729-014-85 8-729-014-87 8-729-140-82 8-729-184-53 1-809-603-11 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1618-YGRTE85R 2SC4207-YGR-TE85R 2SA988-PAFAEA 2SC1845-EA 2SC4038-R-TL2 (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) RD6.8ES-B2 1SS184 1SS184 1SS306(TE85L) F10P20FR F10P20F(R) 1SS306(TE85L) 1SS184 1SS184 HZS16-1LT2 HZS16-1LT2 HZS6B1L 1SS184 RD6.8ES-B2 1SS133T-77 Remark Ref. No. Q108 Q109 Q110 Q111 Q112 Q202 Q203 Q204 Q205 Q206 Q207 Q208 Q209 Q210 Q211 Q212 Q901 Q902 Q903 Q904 Q905 Q906 Q907 Q908 Q909 Q910 Q911 Q912 Q913 Q914 Q915 Q916 Q923 Part No. 8-729-207-82 8-729-207-89 8-729-024-80 8-729-024-77 8-729-230-49 8-729-014-85 8-729-014-87 8-729-140-82 8-729-184-53 1-809-603-11 8-729-216-22 8-729-207-82 8-729-207-89 8-729-024-80 8-729-024-77 8-729-230-49 8-729-230-49 8-729-216-22 8-729-106-60 8-729-216-22 8-729-230-49 8-729-230-49 8-729-230-49 8-729-030-73 8-729-030-73 8-729-207-82 8-729-207-89 8-729-230-49 8-729-216-22 8-729-230-49 Description TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SC3421-Y 2SA1358-Y 2SC5100-Y 2SA1908-Y 2SC2712-YG 2SA1618-YGRTE85R 2SC4207-YGR-TE85R 2SA988-PAFAEA 2SC1845-EA 2SC4038-R-TL2 2SA1162-G 2SC3421-Y 2SA1358-Y 2SC5100-Y 2SA1908-Y 2SC2712-YG 2SC2712-YG 2SA1162-G 2SB1115A 2SA1162-G 2SC2712-YG 2SC2712-YG 2SC2712-YG MTAJ30N06HD MTAJ30N06HD 2SC3421-Y 2SA1358-Y 2SC2712-YG 2SA1162-G 2SC2712-YG Remark
8-729-216-22 TRANSISTOR 2SA1162-G 8-729-230-49 TRANSISTOR 2SC2712-YG 8-729-931-14 TRANSISTOR 2SD1858-Q-TV2 < RESISTOR >
R101 R102 R103 R104 R105 R106 R107 R126 R127 R128 R129 R130 R131 R132 R133 R134 R135 R136
1-216-081-00 1-216-081-00 1-216-471-11 1-216-088-00 1-216-088-00 1-216-089-00 1-216-089-00 1-216-093-00 1-216-061-00 1-216-061-00 1-216-061-00 1-216-061-00 1-216-093-00 1-216-025-00 1-216-097-00
METAL CHIP METAL CHIP METAL OXIDE METAL CHIP METAL CHIP METAL GLAZE METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL GLAZE
22K 22K 27 43K 43K 47K 47K 68K 3.3K 3.3K 3.3K 3.3K 68K 100 100K 100K 100 18K
5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%
1/10W 1/10W 3W F 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/4W
8-729-216-22 TRANSISTOR 2SA1162-G
1-216-097-00 METAL GLAZE 1-216-025-00 METAL GLAZE 1-249-461-11 CARBON
20
AMPLIFIER
Ref. No. R137 R138 R139 R140 R141 R142 R143 R144 R145 R146 R147 R148 R149 R150 R154 R201 R202 R203 R204 R205 R206 R207 R226 R227 R228 R229 R230 R231 R232 R233 R234 R235 R236 R237 R238 R239 R240 R241 R242 R243 R244 R245 R246 R247 R248 R249 R250 R254 R901 R902 R903 R904 R905 Part No. 1-249-539-11 1-247-712-11 1-249-538-11 1-249-568-11 1-249-536-11 1-220-852-11 1-220-852-11 1-205-991-11 1-216-049-11 1-216-049-11 1-216-073-00 1-216-113-00 1-249-633-11 1-249-633-11 1-216-059-00 1-216-081-00 1-216-081-00 1-216-471-11 1-216-088-00 1-216-088-00 1-216-089-00 1-216-089-00 1-216-093-00 1-216-061-00 1-216-061-00 1-216-061-00 1-216-061-00 1-216-093-00 1-216-025-00 1-216-097-00 1-216-097-00 1-216-025-00 1-249-461-11 1-249-539-11 1-247-712-11 1-249-538-11 1-249-568-11 1-249-536-11 1-220-852-11 1-220-852-11 1-205-991-11 1-216-049-11 1-216-049-11 1-216-073-00 1-216-113-00 1-249-633-11 1-249-633-11 1-216-049-11 1-249-576-11 1-249-568-11 Description CARBON CARBON CARBON CARBON CARBON CARBON CARBON METAL PLATE METAL GLAZE METAL GLAZE METAL CHIP METAL CHIP CARBON CARBON METAL CHIP METAL CHIP METAL CHIP METAL OXIDE METAL CHIP METAL CHIP METAL GLAZE METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL GLAZE METAL GLAZE METAL GLAZE CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON METAL PLATE METAL GLAZE METAL GLAZE METAL CHIP METAL CHIP CARBON CARBON METAL GLAZE CARBON CARBON 300 820 270 4.7K 220 2.2 2.2 0.1X2 1K 1K 10K 470K 22 22 2.7K 22K 22K 27 43K 43K 47K 47K 68K 3.3K 3.3K 3.3K 3.3K 68K 100 100K 100K 100 18K 300 820 270 4.7K 220 2.2 2.2 0.1X2 1K 1K 10K 470K 22 22 1K 10K 4.7K 330 3.3K 1.5K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% Remark 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 5W 1/10W 1/10W 1/10W 1/10W 1/2W 1/2W 1/10W 1/10W 1/10W 3W F 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 1/4W 5W 1/10W 1/10W 1/10W 1/10W 1/2W 1/2W 1/10W 1/4W 1/4W 1/8W 1/10W 1/8W Ref. No. R906 R907 R908 R909 R910 R911 R912 R913 R914 R915 R916 R917 R918 R919 R920 R921 R922 R923 R924 R925 R926 R927 R928 R929 R930 R931 R932 R933 R934 R935 R936 R937 R938 R939 R940 R941 R942 R943 R959 R960 R961 Part No. 1-216-202-00 1-216-210-00 1-216-079-00 1-216-077-00 1-216-077-00 1-216-061-00 1-216-073-00 1-216-121-00 1-216-032-00 1-216-061-00 1-216-085-00 1-216-089-00 1-216-085-00 1-216-089-00 1-216-073-00 1-216-073-00 1-216-089-00 1-216-061-00 1-216-073-00 1-249-560-11 1-216-202-00 1-216-202-00 1-216-166-00 1-216-150-00 1-216-049-11 1-216-049-11 1-216-166-00 1-216-150-00 1-216-121-00 1-216-073-00 1-216-073-00 1-216-073-00 1-216-073-00 1-216-096-00 1-216-085-00 1-216-049-11 1-216-222-00 1-216-121-00 1-249-546-11 1-249-560-11 Description METAL GLAZE METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL CHIP METAL GLAZE METAL CHIP METAL CHIP METAL GLAZE METAL CHIP METAL CHIP CARBON METAL GLAZE METAL GLAZE METAL GLAZE METAL GLAZE METAL GLAZE METAL GLAZE METAL GLAZE METAL GLAZE METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL CHIP METAL GLAZE METAL GLAZE METAL GLAZE CARBON CARBON 1.5K 3.3K 18K 15K 15K 3.3K 10K 1M 200 3.3K 33K 47K 33K 47K 10K 10K 47K 3.3K 10K 2.2K 1.5K 1.5K 47 10 1K 1K 47 10 1M 10K 10K 10K 10K 91K 33K 1K 10K 1M 560 2.2K 2.2K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% Remark 1/8W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/4W 1/8W 1/8W 1/8W 1/8W 1/10W 1/10W 1/8W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/4W 1/4W 1/4W
1-249-560-11 CARBON
5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%
< DC-DC CONVERTER > T901 1-431-380-11 TRANSFORMER, DC-DC CONVERTER < THERMISTOR > TH901 TH902 TH903 1-808-779-11 THERMISTOR 1-809-789-71 THERMISTOR, POSITIVE 1-809-789-71 THERMISTOR, POSITIVE
1-216-186-00 METAL GLAZE 1-216-061-00 METAL CHIP 1-216-202-00 METAL GLAZE
************************************************************
21
FILTER
Ref. No. * Part No. Description Remark Ref. No. Part No. Description < JUMPER RESISTOR > JR901 JR902 JR903 JR904 JR905 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 25V 25V 10V 50V 16V 16V 50V 50V Q101 Q113 Q201 Q213 Q917 Q918 Q919 Q920 Q921 Q922 8-729-202-38 8-729-422-29 8-729-202-38 8-729-422-29 8-729-216-22 8-729-216-22 8-729-216-22 8-729-216-22 8-729-230-49 8-729-230-49 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR < RESISTOR > R108 R109 R110 R111 R112 R113 R114 R115 R116 1-216-081-00 1-216-222-00 1-216-059-00 1-216-073-00 1-216-066-00 1-216-222-00 1-216-066-00 1-216-097-00 1-216-097-00 METAL CHIP METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL CHIP METAL GLAZE METAL GLAZE 22K 10K 2.7K 10K 5.1K 10K 5.1K 100K 100K 5% 5% 5% 5% 5% 5% 5% 5% 5% 1/10W 1/8W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 2SC3326N 2SD601A-S 2SC3326N 2SD601A-S 2SA1162-G 2SA1162-G 2SA1162-G 2SA1162-G 2SC2712-YG 2SC2712-YG JR906 JR907 JR908 JR909 JR910 JR911 JR912 JR913 JR914 JR915 JR916 JR917 JR918 JR919 JR920 JR921 JR922 JR923 JR924 JR925 JR926 JR928 JR929 JR930 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 1-216-295-00 CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP CONDUCTOR, CHIP < TRANSISTOR > C943 1-126-960-11 ELECT < CONNECTOR > CNJ901 1-766-798-11 CONNECTOR, BOARD TO BOARD 5P CNJ902 1-766-928-11 CONNECTOR, BOARD TO BOARD 8P CNJ903 1-766-798-11 CONNECTOR, BOARD TO BOARD 5P < DIODE > D916 D917 8-719-312-30 LED SEL4226R-CD (LEVEL METER) 8-719-989-31 LED GL9ED4 (POWER/PROTECTOR) < IC > IC102 IC103 IC104 IC105 IC201 IC202 IC903 8-759-711-85 8-759-711-85 8-759-711-85 8-759-711-85 8-759-711-85 IC IC IC IC IC NJM4580E-D NJM4580E-D NJM4580E-D NJM4580E-D NJM4580E-D 1uF 20% (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) (2012) Remark A-3313-124-A FILTER BOARD, COMPLETE ********************** 3-014-400-01 CASE (UPPER), LED MODULE 3-014-401-01 CASE (LOWER), LED MODULE < CAPACITOR > C111 C112 C113 C114 C115 C116 C117 C118 C119 C211 C212 C213 C214 C215 C216 C217 C218 C219 C936 C937 C938 C939 C940 C941 C942 1-163-231-11 1-136-167-00 1-136-167-00 1-126-963-11 1-126-963-11 1-126-963-11 1-126-963-11 1-163-243-11 1-126-957-11 1-163-231-11 1-136-167-00 1-136-167-00 1-126-963-11 1-126-963-11 1-126-963-11 1-126-963-11 1-163-243-11 1-126-957-11 1-164-004-11 1-164-004-11 1-126-933-11 1-164-232-11 1-126-157-11 1-126-157-11 1-126-960-11 CERAMIC CHIP FILM FILM ELECT ELECT ELECT ELECT CERAMIC CHIP ELECT CERAMIC CHIP FILM FILM ELECT ELECT ELECT ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP ELECT ELECT ELECT 15PF 0.15uF 0.15uF 4.7uF 4.7uF 4.7uF 4.7uF 47PF 0.22uF 15PF 0.15uF 0.15uF 4.7uF 4.7uF 4.7uF 4.7uF 47PF 0.22uF 0.1uF 0.1uF 100uF 0.01uF 10uF 10uF 1uF 5% 5% 5% 20% 20% 20% 20% 5% 20% 5% 5% 5% 20% 20% 20% 20% 5% 20% 10% 10% 20% 20% 20% 20%
* *
8-759-711-85 IC NJM4580E-D 8-759-970-65 IC BA6820F-T2
22
Ver 1.1
FILTER
Ref. No. R117 R118 R119 R120 R121 R122 R123 R124 R125 R151 R152 R153 R208 R209 R210 R211 R212 R213 R214 R215 R216 R217 R218 R219 R220 R221 R222 R223 R224 R225 R251 R252 R253 R944 R945 R946 R947 R948 R949 R950 R951 R952 R953 R954 R955 R956 R957 R958 R959 R960 R961 R962 Part No. 1-216-097-00 1-216-061-00 1-216-073-00 1-216-061-00 1-216-045-00 1-216-081-00 1-216-218-00 1-216-073-00 1-216-097-00 1-216-081-00 1-216-066-00 1-216-097-00 1-216-081-00 1-216-073-00 1-216-059-00 1-216-073-00 1-216-066-00 1-216-073-00 1-216-066-00 1-216-097-00 1-216-097-00 1-216-097-00 1-216-061-00 1-216-073-00 1-216-061-00 1-216-045-00 1-216-081-00 1-216-069-00 1-216-073-00 1-216-097-00 1-216-081-00 1-216-066-00 1-216-097-00 1-216-057-00 1-216-057-00 1-216-057-00 1-216-057-00 1-216-037-00 1-216-037-00 1-216-037-00 1-216-037-00 1-216-037-00 1-216-037-00 1-216-689-11 1-216-089-00 1-216-089-00 1-216-049-11 1-216-049-11 1-216-073-00 1-216-073-00 Description METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL CHIP METAL GLAZE METAL CHIP METAL CHIP METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL GLAZE METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL CHIP METAL CHIP METAL GLAZE METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL GLAZE METAL GLAZE METAL GLAZE METAL GLAZE METAL CHIP METAL CHIP 100K 3.3K 10K 3.3K 680 22K 6.8K 10K 100K 22K 5.1K 100K 22K 10K 2.7K 10K 5.1K 10K 5.1K 100K 100K 100K 3.3K 10K 3.3K 680 22K 6.8K 10K 100K 22K 5.1K 100K 2.2K 2.2K 2.2K 2.2K 330 330 330 330 330 330 39K 47K 47K 1K 1K 10K 10K 1K 1.5K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 0.5% 5% 5% 5% 5% 5% 5% 5% 5% Remark 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W Ref. No. Part No. Description < SWITCH > S101 S102 1-771-159-11 SWITCH, SLIDE (FILTER) 1-554-958-11 SWITCH, SLIDE (PC BOARD) (DIRECT) < VARIABLE RESISTOR > VR101 VR102 VR103 VR201 VR202 1-225-485-11 RES, VAR, CARBON 20K/20K (FILTER (L(MONO))) 1-225-459-11 RES, VAR, CARBON 10K/10K (LOW-BOOST (L(MONO))) 1-225-459-11 RES, VAR, CARBON 10K/10K (LEVEL (L)) 1-225-485-11 RES, VAR, CARBON 20K/20K (FILTER (R)) 1-225-459-11 RES, VAR, CARBON 10K/10K (LOW-BOOST (R)) Remark
VR203 1-225-459-11 RES, VAR, CARBON 10K/10K (LEVEL (R)) ************************************************************ MISCELLANEOUS ************** 10 11 12 * 13 14 1-562-594-11 CONNECTOR (CL-1814T) (AEP,UK,E,G) 1-575-060-11 CORD (WITH TERMINAL) (GND) (BLACK) (AEP,UK,E,G) 1-575-061-11 CORD (WITH TERMINAL) (BACK UP) (YELLOW) (AEP,UK,E,G) 1-575-090-11 CORD (WITH TERMINAL) (REMOTE) (BLUE/WHITE) (AEP,UK,E,G) 1-769-678-11 CORD (WITH TERMINAL) (INCLUDING F1) (+12V EXTENSION) (YELLOW) (AEP,UK,E,G)
1-532-947-11 FUSE (BLADE TYPE) (AUTO FUSE) 30A (AEP,UK,E,G) F901 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) 25A ************************************************************ ACCESSORIES & PACKING MATERIALS ******************************** 1-562-594-11 CONNECTOR (CL-1814T) (AEP,UK,E,G) 1-575-060-11 CORD (WITH TERMINAL) (GND) (BLACK) (AEP,UK,E,G) 1-575-061-11 CORD (WITH TERMINAL) (BACK UP) (YELLOW) (AEP,UK,E,G) 1-575-090-11 CORD (WITH TERMINAL) (REMOTE) (BLUE/WHITE) (AEP,UK,E,G) 1-690-779-11 INPUT CORD, HIGH LEVEL (WHITE/GRAY) 1-769-678-11 CORD (WITH TERMINAL) (INCLUDING F1) (+12V EXTENSION) (YELLOW) (AEP,UK,E,G) 3-013-264-01 COVER, 3P TERMINAL TABLE 3-367-410-01 SCREW (DIA. 5X15), TAPPING 3-706-714-00 GROMMET (AEP,UK,E,G) 3-859-561-11 MANUAL, INSTRUCTION (ENGLISH,FRENCH) (EXCEPT G) 3-859-561-21 MANUAL, INSTRUCTION (GERMAN,ITALIAN) (AEP,UK,E,G) 3-859-561-31 MANUAL, INSTRUCTION (SPANISH, PORTUGUESE) (AEP,UK,E) 3-859-561-41 MANUAL, INSTRUCTION (DUTCH,SWEDISH) (AEP,UK,E) ************************************************************
F1
*
1-216-198-00 METAL GLAZE 1-216-202-00 METAL GLAZE
23
XM-502X
Ref. No.
Part No.
Description ************** HARDWARE LIST **************
Remark
#1 #2 #3 #4 #5 #6
7-685-546-19 7-685-545-11 7-682-949-01 7-685-544-11 7-685-547-11
SCREW +BTP 3X8 TYPE 2 N-S SCREW +BTP 3X6 TYPE 2 N-S SCREW +PSW 3X10 SCREW +BTP 3X5 TYPE 2 N-S SCREW +BTP 3X10 TYPE 2 N-S
7-685-792-01 SCREW +PTT 2.6X6 (S)
24
XM-502X
SERVICE MANUAL
US Model Canadian Model AEP Model UK Model E Model
SUPPLEMENT-1
File this supplement with the service manual.
Subject: Red Color Panal Addition (AEP/UK model)
The difference parts are described in this service manual supplement-1. Please refer to XM-502X service manual previously issued for the other information. · DIFFERENCE PARTS LIST Page
17 Ref. No. 1
Former
Part No. Description 3-012-836-01 HEAT SINK Remark Ref. No. 1 *1 3 *3 7 *7 51 51 54 54 Part No.
New
Description Remark 3-012-836-01 HEAT SINK (BLUE) 3-012-836-11 HEAT SINK (RED) 3-012-857-01 PANEL (FRONT) (BLUE) 3-012-857-31 PANEL (FRONT) (RED) 3-012-846-01 PANEL (REAR) (BLUE) 3-012-846-11 PANEL (REAR) (RED) 3-012-826-01 COVER (BLUE) .....(BLUE) 3-012-826-11 COVER (CLEAR).....(RED) 3-012-397-01 PLATE, ORNAMENTAL (BLUE) 3-012-397-21 PLATE, ORNAMENTAL (RED)
3
3-012-857-01 PANEL (FRONT)
7
3-012-846-01 PANEL (REAR)
18
51
3-012-826-01 COVER
54
3-012-397-01 PLATE, ORNAMENTAL
NOTE: · Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED) Parts Color Cabinet's Color · Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
Sony Corporation
9-925-591-81
Personal & Mobile Communication Company
99B0442-1D Printed in Japan © 1999.2 Published by Quality Assurance Dept.
XM-502X
REVISION HISTORY
Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. 1.1 1.0 Date 2001. 08 1997. 02 Description of Revision The CORRECTION-1 is included into Ver 1.1 New